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"Every well needs one" SPE Aberdeen 4th European Well Abandonment Seminar © 2012 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION INCLUDED THEREIN IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INFORMATION OF BAKER HUGHES (COLLECTIVELY "INFORMATION"). BAKER HUGHES RETAINS ALL RIGHTS UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER AGREES THAT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR WRITTEN CONSENT OF BAKER HUGHES, AND MAY NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’ INTEREST. Version 2.0 Ole Petter Nipen – Baker Hughes

Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

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Page 1: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

"Every well needs one"SPE Aberdeen 4th European Well Abandonment Seminar

© 2012 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION INCLUDED THEREIN IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INFORMATION OF BAKER HUGHES (COLLECTIVELY "INFORMATION"). BAKER HUGHES RETAINS ALL RIGHTS UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER AGREES THAT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR WRITTEN CONSENT OF BAKER HUGHES, AND MAY NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’ INTEREST.

Version 2.0

Ole Petter Nipen – Baker Hughes

Page 2: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Agenda

� Introduction to TOGI Subsea P&A project

�Scope of work

�P&A operation Step by Step

�Big Fishing �Big Fishing

2 © 2013 Baker Hughes Incorporated. All Rights Reserved.

Page 3: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

TOGI P&A Project

� 6 slot wellhead structure,

5 wells drilled in 1990

� All ROV operated

� 300 m water depth

� Closed in down since 2002

© 2013 Baker Hughes Incorporated. All Rights Reserved. 3

Page 4: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Scope of work

Batch P&A of 5 wells:

� Pull completion

� Log 9 5/8” casing

� Place 1st barrier

� Cut & Pull 9 5/8” Casing

� Place 2nd barrier

© 2013 Baker Hughes Incorporated. All Rights Reserved. 4

� Cut & Pull 13 3/8” casing

� Surface plug

� Remove wellhead, 30” and

42” casing

Contingency:

� Mill seal assembly

� Section mill 9 5/8” & 13 3/8”

� Casing mill 9 5/8”

� Cut & Pull 9 5/8” in one run

Page 5: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Pull Completion

Operational steps

� Pull tubing with THRT

� Tubing pulled down to PBR

© 2013 Baker Hughes Incorporated. All Rights Reserved. 5

Page 6: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

9 5/8” X 10 ¾” section

� Log 9 5/8” X 10 ¾” Casing

� Place 1st Barrier Plug

� Cut 10 ¾” Casing Below Hanger

© 2013 Baker Hughes Incorporated. All Rights Reserved. 6

� Pull 10 ¾” Seal Assembly

� Remove 10 ¾” X 9 5/8” Casing

Page 7: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Remove 10 ¾” seal assembly

© 2013 Baker Hughes Incorporated. All Rights Reserved. 7

Page 8: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Remove 10 ¾” seal assembly

© 2013 Baker Hughes Incorporated. All Rights Reserved. 8

10 ¾” Seal Assembly and casing hanger

Mill 7 Seal Assembly

Page 9: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Remove 10 ¾” x 9 5/8” casing

� Cut & Pull in same run

� Cut in tension

� Pull up to max overpull prior to cut

� Pre-defined section cutted

© 2013 Baker Hughes Incorporated. All Rights Reserved. 9

� Saved eight run

Page 10: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Casing Mill

� Mill 58 meter of 9 5/8” Casing

� ROP was limited by swarf handling

� Small swarf

Define max ROP upfront!

© 2013 Baker Hughes Incorporated. All Rights Reserved. 10

Define max ROP upfront!

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Page 11: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Contingency

� Contingency on all wells

� 9 5/8” & 13 3/8”

© 2013 Baker Hughes Incorporated. All Rights Reserved. 11

Page 12: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

13 3/8” section

� Log 13 3/8” Casing

� Place 2nd Barrier Plug

� Pull 13 3/8” Seal Assembly

© 2013 Baker Hughes Incorporated. All Rights Reserved. 12

� Remove 13 3/8” Casing

Page 13: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

18 5/8” section

� Set 18 5/8” Mechanical Plug

� Place Surface Cement Plug

� Cut & Pull 18 5/8”

© 2013 Baker Hughes Incorporated. All Rights Reserved. 13

� Cut & Pull 30”

� Cut & Pull 42”

Page 14: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Big Fishing

1. Remove 18 5/8” wellhead (Blue)

2. Remove 30” Conductor (Red)

3. Remove 42” Washout sleeve (Green)

Shear at 136 ton

© 2013 Baker Hughes Incorporated. All Rights Reserved. 14

Page 15: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Cut & Pull 18 5/8” Wellhead

D-spear

� Two Trip Solutions

� Dressed to catch ID:18,000"-19,162"

© 2013 Baker Hughes Incorporated. All Rights Reserved. 15

D-spear Wellhead

Page 16: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Cut 30”

© 2013 Baker Hughes Incorporated. All Rights Reserved. 16

Page 17: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Pull 30” Conductor

© 2013 Baker Hughes Incorporated. All Rights Reserved. 17

����

E-spear

20 ¾” D-spear

Page 18: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Cement?

� Cement above 42” hanger and inside template housing!

© 2013 Baker Hughes Incorporated. All Rights Reserved. 18

45 ½” Cement MillCement outside of 30”

Page 19: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Cut 42”

© 2013 Baker Hughes Incorporated. All Rights Reserved. 19

MS-Cutter with Stabilizer 42” Conductor cut

Page 20: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Pull 42”

Remove 42” Washout sleeve (green)

� Catch 38,5”

© 2013 Baker Hughes Incorporated. All Rights Reserved. 20

Modified E-Spear

Stack-Up Test

42” Conductor on Deck

Page 21: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Big Fishing

Movie

© 2013 Baker Hughes Incorporated. All Rights Reserved. 21

Page 22: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

TOGI P&A Project – Sum up

Operational time: 1208.4 hrs

Downtime: 4.5 hrs

Operational factor: 99.62%

Mill 9 5/8” & 13 3/8” Seal Assembly: 7 seal assy milled

Cut operation of 9 5/8”, 10 ¾” & 13 3/8”: 16 run

© 2013 Baker Hughes Incorporated. All Rights Reserved. 22

Cut operation of 9 5/8”, 10 ¾” & 13 3/8”: 16 run

Cut & pull operation with Spear, and motor: 8 run!

Pulling & Cutting operation: 25 run

9 5/8” casing milled: 58 meter

Page 23: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

TOGI P&A Project – Sum up

� Robust fishing package offshore

� Standardise BHA`s

� Milling Seal Assembly

� Back-up equipment for Big Fishing Tools

� Personnelo Planning and follow up operation

o Operators offshore

© 2013 Baker Hughes Incorporated. All Rights Reserved. 23

Operational factor: 99.62%

Page 24: Every well needs one - Society of Petroleum Engineers Nipen... · 2014-01-11 · included therein is the confidential and proprietary property of baker hughes incorporated and includes

Questions?

© 2013 Baker Hughes Incorporated. All Rights Reserved. 24