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8/8/2019 Eval Quality
1/22
EVALUATION OFQUALITY OF A DRUG
PRODUCT
Prepared and presented by:
Bekele Tefera
EDM/NPO
WHO country office-Ethiopia
Work shop on Good Manufacturing Practice(GMP) & good Distribution Practices (GDP)
for domestic manufacturers, drug distributorsand dug inspectors
Nazareth, Ethiopia, 3-7 June 2002
8/8/2019 Eval Quality
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Bekele Tefera,
EDM/NPO-
Ethiopa
2
Summary
One of the criteria for the scientificassessment of a drug product is quality.
Application for registration of a new productmust be accompanied by the followingquality assurance data:
Development pharmaceutics
Qualitative & quantitative composition of
the dosage form (including excepients) Method of manufacture of the dosage
form
Specifications of all the ingredients andthe finished dosage form
Analytical methods
Stability data (stability study results)
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Bekele Tefera,
EDM/NPO-
Ethiopa
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The above quality assurance data
serve as a basis for evaluation of the
quality of a drug product.
Laboratory analysis / qualitycontrol is the cap stone for the
evaluation of a drug product for
registration.
Some of the above quality
assurance data will be
discussed in detail below.
8/8/2019 Eval Quality
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Bekele Tefera,
EDM/NPO-
Ethiopa
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Development
Pharmaceutics Related to the different stages of
new drug development
Can be grouped in to two:Pre formulation
Formulation
Pre formulation A phase of aresearch and development processwhere the pre formulation scientistcharacterizes the physical,
chemical and mechanicalproperties of a new drug substancein order to develop stable, safe andeffective dosage forms.
8/8/2019 Eval Quality
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Bekele Tefera,
EDM/NPO-
Ethiopa
5
Formulation
the composition of a dosage
form, including the
characteristics of its row
materials and operations
required to process it.
8/8/2019 Eval Quality
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Bekele Tefera,
EDM/NPO-
Ethiopa
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Stages of new drug
development
Research
concept &
discovery of
lead
compound
Pre clinical testing
Clinical testing
Registration
with DRALaunch & Sale
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Bekele Tefera,
EDM/NPO-
Ethiopa
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Pharmacy and chemical
development works at
each research phaseI Research concept and discovery
of active lead compound
(Involves 8,000-10,000 potential candidate substances)
Focuses mainly onextraction/synthesis of activesubstances at laboratory scale
II Preclinical testing1 Selection of product candidate
(basic pharmacology/biochemicalscreening) (20-30 substances reach thisstage)
Analytical characterization ofactive substances is the maintask
8/8/2019 Eval Quality
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Bekele Tefera,
EDM/NPO-
Ethiopa
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2 Biological testing
(pharmacological/toxicological
studies)
(5-10 substances reach this stage)
Development of specific analytical
methods of active substances, theirdegradation products and possible
contaminants
Pre formulation studies to
determine formulation constraints
and possibilities
Synthesis of active substances at
technical scale Consideration of alternative routes
of synthesis of active substances
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Bekele Tefera,
EDM/NPO-
Ethiopa
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Preparation of model formulation for
clinical and toxicological evaluation
Synthesis of radio labeledcompound for pharmacokinetic
studies Development of analytical
methodology
Stability testing of activesubstances and modelformulation
Production of formulation of
active substances andcomparison formulation forclinical trials
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EDM/NPO-
Ethiopa
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III Clinical trials ( phase I-II )
(Approximately 4-5 substances remain)
Scale up of synthesis to pilot plant
D
evelopment of analytical methods forQ.C testing
Development of variety of formulationse.g. tablet, capsules, injections, etc
Development of process of manufacture
of formulation Design of chemical manufacturing plant
Design of process of secondarypharmaceutical manufacture
Confirmation of stability of products in thefinal packs
Validation and finalization of Q.Cmethodology and specifications
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EDM/NPO-
Ethiopa
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IV Registration with health
authorities
(1 substance remain )
Design and preparation ofpackaging materials
Construction/commissioning ofchemical plant at full scale
Validation of manufacturing
process Development of quality
assurance , in-process controlprocedures
Construction andcommissioning of secondarymanufacturing units
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Bekele Tefera,
EDM/NPO-
Ethiopa
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V Launch and sales
Scheduling , ordering
Production of final dosageform, packaging and product
literature
Quality control for release of
products
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EDM/NPO-
Ethiopa
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OTHER QUALTY
ASSURANCE DATA
Specifications
Describe in detail the requirementswith which products or materialsused or obtained duringmanufacturing have to conform.
They serve as yard sticks forquality evaluation
Sources of specifications
Pharmacopeal
In-house
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EDM/NPO-
Ethiopa
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Types of specifications
Raw material specifications
Container closurespecifications
Finished product specifications
Finished product specifications
Release specifications
Stability indicating specifications
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EDM/NPO-
Ethiopa
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Release specifications
The combinations of physical, chemical,
biological and microbiological test
requirements that determine whether adrug product is suitable for release at the
time of manufacture.
Stability indicating specifications
The combination of physical, chemical,
biological and microbiological test
requirements that the active ingredients
or a drug product must meet during its
shelf life
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Bekele Tefera,
EDM/NPO-
Ethiopa
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EXAMPLES OF
SPECIFICATIONS
Active pharmaceutical ingredients
Identity
Purity
Content
Physico chemical properties such
as solubility, melting points, particle
size, etc.
PH
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Bekele Tefera,
EDM/NPO-
Ethiopa
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Finished product
specifications
General
Organoleptic properties
(appearance, color, odor)
Identification Purity
PH
Moisture content Abnormal toxicity
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Bekele Tefera,
EDM/NPO-
Ethiopa
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Specific
Tablet dissolution/disintegration,
weight variation, uniformity of
content, friability, hardness, etc
Capsules dissolution/disintegration,
weight variation, brittleness, etc
Injectables- Clarity, PH, sterility,
pyrogen test (LVP), Volume, etc.
Ophthalmic products- PH, sterility,
weight variation, etc
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EDM/NPO-
Ethiopa
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2. The analytical method must
be validated in terms of:
Accuracy
Precision (Repeatability,intermediate precision,
reproducibility)
Specificity
Sensitivity (limit of detection,
limit of quantification)
Linearity
Range
Robustness
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EDM/NPO-
Ethiopa
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REFERENCES
1. Commission of the European community (1989) :The rules governing medicinal products in theEuropean community: Guide to Good manufacturingPractice of medicinal products; office for official
publications of the European communities;
2. Gennaro A.R (1995): Remington's pharmaceuticalscience, 19th edition; Mack publishing Co. , USA;
3. Gilman, AG (1990): The pharmacological basis oftherapeutics, 8th edition. Macmillan publishing Co.,
USA;
3. ICH (1994): HarmonizedTripartite guideline-Text onvalidation of analytical procedures; recommendationfor adoption at step 4 of the ICH process on 27October 1994 by the steering committee
4. The British Pharmacopeal Commission (2000):British Pharmacopoeia;
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EDM/NPO-
Ethiopa
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5. The united states Pharmacopea
commission(2000): The united States
Pharmacopea (USP 24) and National
Formulary (N
F19);
6. US FDA (1990): From test tube to patient: New
drug development in the United States. USA:
Department of Health and Human Services. An
FDA consumer special report. DHS publicationNo. 90-3168
7. WHO(1999): Marketing authorization of
pharmaceutical products with special referenceto multi source (generic) products,
WHO/DMP/PRGS/98.5