Eval Quality

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    EVALUATION OFQUALITY OF A DRUG

    PRODUCT

    Prepared and presented by:

    Bekele Tefera

    EDM/NPO

    WHO country office-Ethiopia

    Work shop on Good Manufacturing Practice(GMP) & good Distribution Practices (GDP)

    for domestic manufacturers, drug distributorsand dug inspectors

    Nazareth, Ethiopia, 3-7 June 2002

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    Bekele Tefera,

    EDM/NPO-

    Ethiopa

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    Summary

    One of the criteria for the scientificassessment of a drug product is quality.

    Application for registration of a new productmust be accompanied by the followingquality assurance data:

    Development pharmaceutics

    Qualitative & quantitative composition of

    the dosage form (including excepients) Method of manufacture of the dosage

    form

    Specifications of all the ingredients andthe finished dosage form

    Analytical methods

    Stability data (stability study results)

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    EDM/NPO-

    Ethiopa

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    The above quality assurance data

    serve as a basis for evaluation of the

    quality of a drug product.

    Laboratory analysis / qualitycontrol is the cap stone for the

    evaluation of a drug product for

    registration.

    Some of the above quality

    assurance data will be

    discussed in detail below.

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    EDM/NPO-

    Ethiopa

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    Development

    Pharmaceutics Related to the different stages of

    new drug development

    Can be grouped in to two:Pre formulation

    Formulation

    Pre formulation A phase of aresearch and development processwhere the pre formulation scientistcharacterizes the physical,

    chemical and mechanicalproperties of a new drug substancein order to develop stable, safe andeffective dosage forms.

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    EDM/NPO-

    Ethiopa

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    Formulation

    the composition of a dosage

    form, including the

    characteristics of its row

    materials and operations

    required to process it.

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    EDM/NPO-

    Ethiopa

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    Stages of new drug

    development

    Research

    concept &

    discovery of

    lead

    compound

    Pre clinical testing

    Clinical testing

    Registration

    with DRALaunch & Sale

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    EDM/NPO-

    Ethiopa

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    Pharmacy and chemical

    development works at

    each research phaseI Research concept and discovery

    of active lead compound

    (Involves 8,000-10,000 potential candidate substances)

    Focuses mainly onextraction/synthesis of activesubstances at laboratory scale

    II Preclinical testing1 Selection of product candidate

    (basic pharmacology/biochemicalscreening) (20-30 substances reach thisstage)

    Analytical characterization ofactive substances is the maintask

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    EDM/NPO-

    Ethiopa

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    2 Biological testing

    (pharmacological/toxicological

    studies)

    (5-10 substances reach this stage)

    Development of specific analytical

    methods of active substances, theirdegradation products and possible

    contaminants

    Pre formulation studies to

    determine formulation constraints

    and possibilities

    Synthesis of active substances at

    technical scale Consideration of alternative routes

    of synthesis of active substances

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    EDM/NPO-

    Ethiopa

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    Preparation of model formulation for

    clinical and toxicological evaluation

    Synthesis of radio labeledcompound for pharmacokinetic

    studies Development of analytical

    methodology

    Stability testing of activesubstances and modelformulation

    Production of formulation of

    active substances andcomparison formulation forclinical trials

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    EDM/NPO-

    Ethiopa

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    III Clinical trials ( phase I-II )

    (Approximately 4-5 substances remain)

    Scale up of synthesis to pilot plant

    D

    evelopment of analytical methods forQ.C testing

    Development of variety of formulationse.g. tablet, capsules, injections, etc

    Development of process of manufacture

    of formulation Design of chemical manufacturing plant

    Design of process of secondarypharmaceutical manufacture

    Confirmation of stability of products in thefinal packs

    Validation and finalization of Q.Cmethodology and specifications

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    EDM/NPO-

    Ethiopa

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    IV Registration with health

    authorities

    (1 substance remain )

    Design and preparation ofpackaging materials

    Construction/commissioning ofchemical plant at full scale

    Validation of manufacturing

    process Development of quality

    assurance , in-process controlprocedures

    Construction andcommissioning of secondarymanufacturing units

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    EDM/NPO-

    Ethiopa

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    V Launch and sales

    Scheduling , ordering

    Production of final dosageform, packaging and product

    literature

    Quality control for release of

    products

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    EDM/NPO-

    Ethiopa

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    OTHER QUALTY

    ASSURANCE DATA

    Specifications

    Describe in detail the requirementswith which products or materialsused or obtained duringmanufacturing have to conform.

    They serve as yard sticks forquality evaluation

    Sources of specifications

    Pharmacopeal

    In-house

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    EDM/NPO-

    Ethiopa

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    Types of specifications

    Raw material specifications

    Container closurespecifications

    Finished product specifications

    Finished product specifications

    Release specifications

    Stability indicating specifications

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    Ethiopa

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    Release specifications

    The combinations of physical, chemical,

    biological and microbiological test

    requirements that determine whether adrug product is suitable for release at the

    time of manufacture.

    Stability indicating specifications

    The combination of physical, chemical,

    biological and microbiological test

    requirements that the active ingredients

    or a drug product must meet during its

    shelf life

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    EDM/NPO-

    Ethiopa

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    EXAMPLES OF

    SPECIFICATIONS

    Active pharmaceutical ingredients

    Identity

    Purity

    Content

    Physico chemical properties such

    as solubility, melting points, particle

    size, etc.

    PH

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    EDM/NPO-

    Ethiopa

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    Finished product

    specifications

    General

    Organoleptic properties

    (appearance, color, odor)

    Identification Purity

    PH

    Moisture content Abnormal toxicity

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    EDM/NPO-

    Ethiopa

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    Specific

    Tablet dissolution/disintegration,

    weight variation, uniformity of

    content, friability, hardness, etc

    Capsules dissolution/disintegration,

    weight variation, brittleness, etc

    Injectables- Clarity, PH, sterility,

    pyrogen test (LVP), Volume, etc.

    Ophthalmic products- PH, sterility,

    weight variation, etc

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    EDM/NPO-

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    2. The analytical method must

    be validated in terms of:

    Accuracy

    Precision (Repeatability,intermediate precision,

    reproducibility)

    Specificity

    Sensitivity (limit of detection,

    limit of quantification)

    Linearity

    Range

    Robustness

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    REFERENCES

    1. Commission of the European community (1989) :The rules governing medicinal products in theEuropean community: Guide to Good manufacturingPractice of medicinal products; office for official

    publications of the European communities;

    2. Gennaro A.R (1995): Remington's pharmaceuticalscience, 19th edition; Mack publishing Co. , USA;

    3. Gilman, AG (1990): The pharmacological basis oftherapeutics, 8th edition. Macmillan publishing Co.,

    USA;

    3. ICH (1994): HarmonizedTripartite guideline-Text onvalidation of analytical procedures; recommendationfor adoption at step 4 of the ICH process on 27October 1994 by the steering committee

    4. The British Pharmacopeal Commission (2000):British Pharmacopoeia;

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    5. The united states Pharmacopea

    commission(2000): The united States

    Pharmacopea (USP 24) and National

    Formulary (N

    F19);

    6. US FDA (1990): From test tube to patient: New

    drug development in the United States. USA:

    Department of Health and Human Services. An

    FDA consumer special report. DHS publicationNo. 90-3168

    7. WHO(1999): Marketing authorization of

    pharmaceutical products with special referenceto multi source (generic) products,

    WHO/DMP/PRGS/98.5