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ESCALATING DRILLING PERFORMANCE March 17 th , 2010 - Bucharest

ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

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Page 1: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

ESCALATING DRILLING PERFORMANCE

March 17th, 2010 - Bucharest

Page 2: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

Content

PetromExploration & ProductionVision – our 3 points of self supportGeneral dataHSE – Escalating performanceTechnology – Escalating performancePeople – Escalating performance

Page 3: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

3 Escalating drilling performance

Petrom, the largest oil and gas producer in South-Eastern Europe

Petrom Facts and Figures (2009)

► Turnover: RON 12,842 mn (EUR 3,029 mn)

► EBITDA: RON 2,950 mn (EUR 696 mn)

► Investments: RON 4,145 mn (EUR 978 mn)

► Employees: 27,470

► Contribution to State budget RON 6,720

Petrom has activities in:► Exploration & Production

► Refining & Marketing

► Gas & Power

Page 4: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

4 Escalating drilling performance

Exploration and Production Proven oil and gas reserves of Petrom Group of approximately 0.85 billion boeReplacement reserves rate in Romania of 70% (73% at Group level) Crude oil and condensate production in 2009: 4.39 mn tons Gas production in 2009: 5.27 bn cm

Exploration on Neptun block in partnership with ExxonMobilNew gas processing unit at MidiaProduction started on Komsomolskoe

Page 5: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

5 Escalating drilling performance

Exploration and ProductionHighlights 2009► Deep offshore exploration project in Neptun Block in partnership with ExxonMobil started with the largest 3D seismic survey ever undertaken in Romania.► Successful production start-up of Delta offshore project and Lebada Vest 4, located in the offshore block Histria XVIII in the Black Sea.► New gas processing plant in Midia, near Constanta, commissioned.► Construction works for the Hurezani gas de-bottlenecking project commenced and are progressing as scheduled.► Production start-up of Komsomolskoe field located in the Mangistau region of western Kazakhstan.► Finalized acquisition of Korned LLP in Kazakhstan. ► First exploration success registered in Russia: well Lugovaya 1

Page 6: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

6 Escalating drilling performance

What does escalating mean ?

3 points to support yourselfto reach the TOP

1 2

3

Page 7: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

7 Escalating drilling performance

Vision - Our 3 points of self supportEscalate - HSE performance

Escalate TECHNOLOGYperformance

Escalate PEOPLE performance

Page 8: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

8 Escalating drilling performance

General data► In 2009 OMV PETROM, drilled 118 wells.

►Average KPI, “days drilled / 1000 m” at E & P level was 25 days

►As an average 748 OMV Petrom and contractors personnel working overRomanian drilling activity per day

►Total “Worked Man-hours” in 2009 : 2,736,237 hr.

►TRIFR = 2.56 at the end of 2009 and 2.24 at this moment

Page 9: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

9 Escalating drilling performance

HSEEscalating performance►Monthly HSE meeting of all OMV Petrom contractors and staff

►New Safety Alert system

►New Lessons Learned system

►Safety Observation Program (START Cards)

►HSE audits on drilling rigs

Page 10: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

10 Escalating drilling performance

HSETotal Numbers of START Cards year to date: 30,152

Catagories Percentage

Environmental8%

Personnel Protective

Equipt.6%

Position Of People

2%

Positive19%

Procedure & orderliness

33%

Reactions of People

4%Tools and equipment

28%

Environmental Personnel Protective Equipt.Position Of People PositiveProcedure & orderliness Reactions of PeopleTools and equipment

Participation PercentageService

Companies, 22.43%

Drilling Contractor,

50.17%

Petrom, 24.97%

Not Signed, 2.43%

Petrom Drilling Contractor Service Companies Not Signed

Page 11: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

11 Escalating drilling performance

HSE

1,401

2,7712,394

2,067

4,051

4,905

6,930

5,633

0

1,000

2,000

3,000

4,000

5,000

6,000

7,000

May Jun Jul Aug Sep Oct Nov Dec

Numbers of Start Card

8,6

11,19,6

17,8

14,614,1

12,1

0,0

5,0

10,0

15,0

20,0

E&P Asset 1 Asset 2 Asset 3 Asset 4 Asset 5 Asset 6

START Cards vs. TimeAverage Number of START Cards per Well/Day, by Assets

Page 12: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

12 Escalating drilling performance

HSEDrilling Operation YTD

PETROM, Drilling Contractors and Service Companies

355.

665

285.

918

262.

079

278.

104

204.

346

230.

234

220.

280

208.

030

178.

664

190.

461

186.

375

149.

469

122.

55225

0.75

4

2,81 3,12

3,31 4,

23 4,89

4,27

3,98

3,67

3,34

2,78

2,24

2,38

2,563,

06

0

50000

100000

150000

200000

250000

300000

350000

400000

Jan-

09

Feb-

09

Mar

-09

Apr

-09

May

-09

Jun-

09

Jul-0

9

Aug

-09

Sep

-09

Oct

-09

Nov

-09

Dec

-09

Jan-

10

Feb-

10

0

5

10

15

20

25

30

Man HoursWorked

TRIFR

IndustryAverage

Page 13: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

13 Escalating drilling performance

TECHNOLOGYEscalation of Drilling Performance► Rigs:

New rigs (BOMCO2000, BOMCO1500, MR7000, MR8000, HH75);

Old “F” generations rig up graded;

► New equipments: Top Drive;

Triplex Pumps: 1000 HP,1300HP, 1600 HP;

Performing shale shakers: VSM 300, Brandt & Mongoose;

Performing tools for Vertical, Directional and Horizontal wells;

VORTEX and VERTI-G cuttings dryer in SBM applications;

PDC drillable shoes and floats.

Page 14: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

14 Escalating drilling performance

►Drilling mud:SBM and WBM;

►Cementing Additives:FUTUR – prevent gas migrationCemNET – prevent lost circulation while cementingMUDPUSH optimize for SBM

►New vision on Tendering & Management:Optimization contest;Cost reduction plan;Well Construction plan ( Gate, Planning, Execution, Close out) implementation it’s in progress yet.

TECHNOLOGYEscalation of Drilling Performance

Page 15: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

15 Escalating drilling performance

TECHNOLOGYAchievements►Record of “meters drilled / day“ in OMV Group4300 VALEA MARE Well

► Contractor: NABORS

► Rig: BOMCO 2000 with TD;3 x FB-1600 HP Triplex pumps3 Brandt + 2 Derrick shale shakersDriller’s control station with joystick

► Drilling mud: SBM ( Anvergo)

► Bit size / type: 12 ¼ in / Mi519PX ( Smith)

► BHA: VDS ( Smith PathFinder)

1112 m / day

Page 16: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

16 Escalating drilling performance

TECHNOLOGYAchievements

DRILLING CHART

0200400600800

1000120014001600180020002200240026002800300032003400360038004000420044004600

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64

DAYS

DEPT

H

REALIZEDPLANNED

Page 17: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

17 Escalating drilling performance

TECHNOLOGYAchievements►Good performance for “meters drilled / day”

601 CORBII MARI Well

► Contractor: Bega Group

► Rig: MR 8000

2 x 1000 HP Triplex Pumps

2 x Mongouse shale shakers

► Drilling mud: WBM ( M-I Swaco)

► Bit size / type: 8 ½ in / DSR519M ( NOV)

► BHA: 3 Stabilizers + Shoke Tool + Jar

1002 m / day

Page 18: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

18 Escalating drilling performance

TECHNOLOGYAchievements►Good dry hole KPI - “days / 1000 m”

544 ŢEPEŞ VODĂ Well

► Contractor: Hidraulic Moineşti

► Rig: MR 8000 (Drillmec)

► Drilling mud: KCl Polymer (M-I Swaco)

► Bit size / type: PDC- MD516 ( Smith), ROP = 29.3 m / h;

► BHA: 3 Stabilizers

5.5

Page 19: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

19 Escalating drilling performance

TECHNOLOGYAchievements►Oprişeneşti Campaign

Drilling days, actual vs. planned:

Days / 1000m :

► Contractor: Hidraulic Moineşti

► Rigs: MR 8000 & F 100 DE

► Depth: 1650 m

► Mud: WBM - Gypsum Polymer ( AVA)

► BHA: PDM & MWD ( Weatherford & DDS)

► Bits: PDC 8 ½ in ( Smith)

► Remark: Cluster drilling

18 / 23

11

Page 20: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

20 Escalating drilling performance

TECHNOLOGYAchievements

0

5

10

15

20

25

30

35

Tim

e, d

ay

s

675 Oprise

nesti

674 Oprise

nesti

677 Oprise

nesti

673 Oprise

nesti

678 Oprise

nesti

679 Oprise

nesti

672 Oprise

nesti

676 Oprise

nesti

I 82 Oprise

nesti

Well

Drilling TimePlanned vs Actual

Planned Actual

674 O

prise

nesti

677 O

prise

nesti

673 O

prise

nesti

678 O

prise

nesti

679 O

prise

nesti

672 O

prise

nesti

676 O

prise

nesti

I 82 O

prise

nesti

Pla

nn

ed

Act

ua

l

0,00

5,00

10,00

15,00

20,00

Tim

e, d

ays

Well

Days per thousand meters dril led Planned vs Actual

Planned Actual

Page 21: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

21 Escalating drilling performance

TECHNOLOGYAchievements►New vision in tendering & management

► Optimization contest:- more services added, at a lower price from DC, DDC,MC and bit supply;

- all major contracts re-negotiated;

► Re-use bit from warehouse - no cost for bits;

► Storing & re-use of WBM;

► Using old stocks of casing.

Page 22: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

22 Escalating drilling performance

PEOPLE

Well academy Program for a new generation of DSV

Drilling academy Program for a new generation of WSE

Programs for DSV* Periodic program for DSV

* Drilling Supervisor

Page 23: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

23 Escalating drilling performance

PEOPLE

Well academy program

Classroom trainingOMV, Petrom,

Oil & Gas University Rigsite trainings

Systematic evaluations Monthly monitoring

Page 24: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

24 Escalating drilling performance

PEOPLE

Drilling academy

Rig site instruction Classroom training IWCF Certificate

Monitorization, Guidance, Support, Evaluation

Page 25: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

25 Escalating drilling performance

PEOPLE

PROGRAMS FOR DSV

Profesional & HSE training

Rigsite instruction

DWOP to set T.L.DDM

Lessons learned

IWCF Certificate

Guidance, Support, Monitorization

Page 26: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

26 Escalating drilling performance

Confidence

Ambition

Persistence

Performance

This is what escalating mean !

Attitude

Page 27: ESCALATING DRILLING PERFORMANCE - Petroleum Club › downloads › foraj › 3.pdf · 3 x FB-1600 HP Triplex pumps. 3 Brandt + 2 Derrick shale shakers. Driller’s control station

Thank You!