esab pt-19 plasma

3.

2.

1.

4.

5. 6.

7.

13. 9. 10. 11.

14. 12.

17. 16.

15.

8.

Upgrade to SilverLine® technology!Patented SilverLine technology improves electrode and nozzlelife so you can cut more metal with one set of consumables.To start saving with SilverLine just follow the instructions onour Quick Set-up card: the more you cut the more you save!

Centricut product for ESAB®

PT-19XLQuick Set-up

Part number Reference Description

1. C47-391 20391 PT-19XL torch bodyC47-990 N/A SilverLine, torch assembly, 150 ampC47-991 N/A SilverLine, torch assembly, 250 ampC47-992 N/A SilverLine, torch assembly, 360 amp

2 C47-434 20434 Insulator body3 C47-940 21940 Contact ring assembly4 C47-084 34084 Electrode holder5 C47-142 948142, 0558002533 Gas swirl baffle, 4 hole, std

L47-143 948143, 0558002534 Gas swirl baffle, 4 hole, revC47-586 2075586 Gas swirl baffle, 8 hole, std

6 C10-660 35660, 0558001625 Gas swirl baffle, 8 hole, std7 C47-1096 34086 SilverLine, electrode, 50 – 250 amp8 C47-1086 35886 SilverLine, electrode, 360 amp

L47-557 34557 Electrode, N2/ArH2, 150 – 360 amp9 C47-822 21822, 0558001623 Nozzle, .099, 250 amp

C47-885 35885, 0558001885 Nozzle, .120, 360 ampC47-195 22195, 0558001886 Nozzle, .130, 400 amp

10 C47-028 22028 Nozzle base, 100 – 360 amp11 C47-928 N/A Nozzle base, extended life, 100 – 400 amp12 C47-029 22029 Nozzle tip, .071, 100 amp

C47-030 22030 Nozzle tip, .082, 150 ampC47-031 22031 Nozzle tip, .091, 200 ampC47-922 22032 Nozzle tip, 250 ampC47-985 22034 Nozzle tip, 360 ampC47-995 22033 Nozzle tip, 400 amp

13 C47-027 22027 Nozzle base, 50 amp14 C47-026 22026 Nozzle tip, .041, 50 amp

C47-082 37082 Nozzle retaining cap15 L47-085 34085 Nozzle retaining cap

L47-982 21982 Nozzle retainer cup16 C47-186 948186 Heat shield, std, 100 – 360 amp17 L47-885 34885 Heat shield, 50 amp

L47-506 19506 Heat shield, heavy duty, 100 – 360 amp

The hafnium-silver bond is more effective thanhafnium-copper in standard electrodes. Thisallows the SilverLine electrode to achieve a33% deeper pit depth.

The robust copper-silver interface, combinedwith the hafnium-silver bond deliver consistentperformance and lower the overallcost of cutting.

SilverLine electrodes on average last twice as long as standard electrodes.

QSC_880690PT19XL.qxp:QSC_880690PT19XL 6/18/09 1:56 PM Page 1

Hypertherm, Inc. Hanover, NH 03755 USA603-643-3441 Tel

Hypertherm (S) Pte Ltd.Singapore 34956765 6 841 2489 Tel

Hypertherm (Shanghai)Trading Co., Ltd. PR China 20005286-21 5258 3330 /1 Tel

Hypertherm Europe B.V.4704 SE Roosendaal, Nederland31 165 596907 Tel

HYPERTHERM BRASIL LTDA.Guarulhos, SP - Brasil 55 11 2409 2636 Tel

www.hypertherm.com

Centricut, Hypertherm and SilverLine are trademarks of Hypertherm, Inc., and may be registered in the United Statesand/or other countries. All other trademarks are the property of their respective owners. Hypertherm is in no wayaffiliated with ESAB

© 5/09 Hypertherm, Inc. Revision 0880690

Recommended parameters for mild steel cutting with oxygen

Thickness Amps Plasma start gas Plasma cut gas Arc voltage Cut height Initial height Speed

in. mm A psi bar psi bar V in. mm in. mm in/min mm/min

1/4 6

100

25 1.7 45 3.1 133 .375 10 .500 13 120 3048

3/8 10 25 1.7 45 3.1 149 .375 10 .500 13 80 2032

1/2 13 25 1.7 45 3.1 140 .375 10 .500 13 60 1397

3/8 10

150

25 1.7 45 3.1 134 .375 10 .500 13 90 2286

1/2 13 25 1.7 45 3.1 140 .375 10 .500 13 75 1905

5/8 16 25 1.7 45 3.1 151 .375 10 .500 13 55 1397

1/2 13

200

25 1.7 45 3.1 129 .375 10 .500 13 95 2435

5/8 16 25 1.7 45 3.1 139 .375 10 .500 13 75 1905

3/4 19 25 1.7 45 3.1 142 .375 10 .500 13 55 1397

1/2 13

250

25 1.7 45 3.1 135 .375 10 .500 13 115 2921

3/4 19 25 1.7 45 3.1 142 .375 10 .500 13 90 2286

1 25 25 1.7 45 3.1 150 .375 10 .500 13 65 1651

Fully-used electrodeThis SilverLine electrode has provided full use.The pit depth is .120" (3.0 mm). The operatorincreased the arc voltage in 5-volt increments,up to 20 volts from the first cuts made with thiselectrode to the last. This maintains a constantdistance between the torch and the work-piecethrough the life of the electrode.

Partially-used electrodeThis SilverLine electrode is only partially consumed.The pit in the center of the part measures .090"(2.3 mm). Electrodes are often removed prematurelydue to cut quality deterioration related to nozzlefailure. Additional life can be achieved by replacingthe nozzle and leaving the electrode in place.

Achieve maximum consumable life

Use electrode to full life: A fully used SilverLineelectrode will have a pit depth of .120" (3.0 mm).This is deeper than the recommended pit depth forstandard parts of .090" (2.3 mm).

Properly tighten the nozzle retaining cap: Makesure the nozzle retainer is sealed tightly against thenozzle to prevent leaking.

Purge torch: After each parts change, purge thetorch for at least 30 seconds to remove residualmoisture.

Leak check: After purging the torch, make sureall o-ring seals are tight and there are no torchcoolant leaks.

Adjust plasma gas pressure: Plasma gas flowrate is critical. High flow will cause rapid electrodewear and hard starting. Low flow will causeuncontrolled arcing.

Contact your Hyperthermdistributor or call1-800-752-7623 for thelocation nearest to you.

.090" (2.3 mm) .120" (3.0 mm)

Pierce at correct height: Refer to the cut chart foroptimum pierce (initial) height. Piercing too low causesmolten metal (spatter) to hit the shield and nozzle – themost common cause of premature nozzle failure.Piercing too high can cause misfires.

Adjust arc voltage: As the consumables wear, thetorch will get closer to the plate. To maintain optimumcutting height, increase arc voltage in 5-volt increments,up to 20 volts higher than the initial setting.

Avoid arc stretching: This can occur during ripcutting off the plate or when the lead out is improperlyprogrammed. This shortens consumable life.

Clean the nozzle and heat shield: Periodicallyclean the nozzle and shield to remove spatter. This willprevent double arcing which shortens consumable life.

QSC_880690PT19XL.qxp:QSC_880690PT19XL 6/18/09 1:56 PM Page 2

Part#

ygen 6, 360 Amp

chieve up to 2X the life of standard electrodes with SilverLine® Technology

Oxygen Cutting Parameters – Mild Steel Results will vary based on gas selection, process parameters and operation of equipment. Please refer to your operating manual for safety precautions, process and set up parameters for arc voltage, stand off, start, cut and shield gas settings, or call Centricut’s Technical Support toll free at 1-800-752-7623 8AM – 5PM EST for assistance.

Electrode/ Nozzle Base/ Nozzle Orifice/ Recommended Plate Cut SpeedPart Number Part Number Part Number Current (Amps) Thickness (IPM)

100-250 A / C47-1096 100-250 A / C47-028 .071 Tip / C47-029 100 1/4" 1203/8" 801/2" 605/8" 373/4" 20

100-250 A / C47-1096 100-250 A / C47-028 .082 Tip / C47-030 150 1/4" 1503/8" 901/2" 755/8" 553/4" 45

100-250 A / C47-1096 100-250 A / C47-028 .091 Tip / C47-031 200 1/4" 1703/8" 1251/2" 955/8" 753/4" 55

100-250 A / C47-1096 100-250 A / C47-028 .099 Tip / C47-922 250 1/4" 170or 3/8" 135

N/A One Piece Design 1/2" 115.099 Orifice/ C47-822 3/4" 90

1" 65

300-360 A / C47-1086 N/A One Piece Design 325 1/2" 1300.120/C47-885 3/4" 90

1" 651 1/4" 40

300-360 A / C47-1086 N/A One Piece Design 360 1/2" 1400.120/C47-885 3/4" 100

1" 701 1/4" 451 1/2" 35

The hafnium element in the electrode will wear to approximately twice the depth of the standard copper electrode. In most applications this will increof nozzles and electrodes. The arc voltage may need to be increased by 5-10 volts throughout the electrode life to maintain proper cut height. This iexpectations using recommended practices and well-maintained systems. Improper operating parameters or operation of equipment, or the presencplasma gas can dramatically affect the life of these products. If you have additional questions please contact your customer service representative or our Technical Support Team at 1-800-752-7623 (8AM – 5PM

Centricut is in no way affiliated with ESAB®

1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ www.centricut.comCentricut, Two Technology Drive, West Lebanon, NH USA 03784

C47-CutChartXLS

Swirl Baffle C10-142, 100-200 Amp

A

C10-660, 250-360 Amp

Electrode Holder L47-068

SilverLine® Electrode (see cut chart)

Nozzle Base C47-028, 100-250 Amp

Nozzle (see cut chart)

Retaining Cap L47-082
L47-431 (Air curtain)
360 Amp
Diffuser C47-944, 100-
CUT CHART FOR PT-19XLS SilverLine® OxElectrode: Centricut #C47-1096, 250 Amp and Centricut #C47-108

Shield C47-802, 100-250 Amp C47-945, 300-260 Amp

Shield Retainer L47-081

ase the life expectancy nformation represents e of moisture in the

EST).

http://www.centricut.com/

Troubleshooting Tips for PT-19XLS SilverLine® Oxygen

If you do not achieve superior results with SilverLine® Technology – review your consumable parts against the trouble-shooting chart below or call Centricut’s Technical Support for assistance 8 AM to 5 PM EST at 1-800-752-7623.

Probable Cause: Solution:

½-used electrode

Low gas or no gas (Nozzle snuffing)

Moisture in the plasma gas will dramatically reduce Silverline® electrode life. Moisture creates pits and carbon buildup on the surface of the electrode. Worn, dry, cut, or cracked o-ring seals may be the cause. This electrode is only ½ used. The pit in the center of the part is approximately .060”. It may burn another 100-200 starts before failure. Electrodes may be removed prematurely due to nozzle failure or low torch height. This electrode failed catastrophically due to low gas flow or no gas flow during arc initiation. This can happen when the nozzle “snuffs” against the plate during the pierce, or if the pre-flow gas is insufficient.

Inspect o-rings seals in electrode holder, insulator body, torch body, etc. Lubricate, clean, or replace, o-rings as necessary. Replace electrode holder if necessary. The electrode should burn to approximately 0.120” before cut quality deterioration or failure. You may need to increase arc voltage by 5-10 volts to maintain proper stand off. Some operators use 2 nozzles to get full life from the electrode. Check for proper operation of torch height control. Torch must clear the plate and pierce at 2X cut height. If material is warped, make sure the torch clears the plate before firing. Make sure pre-flow pressure is 25-28 psi.

The parts shown are for the PT-15XL. The PT-19XLS will exhibit the same failure mode

Centricut is in no way affiliated with ESAB®

1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ www.centricut.comCentricut, Two Technology Drive, West Lebanon, NH USA 03784

http://www.centricut.com/

3.

2.

1.

4.

5.

6.

7.

8.

9.

10.

Achieve maximum consumable lifeA fully used SilverLine electrode will have a pitdepth of .130" (3.3 mm). This is deeper than therec ommended pit depth for standard parts of .090"(2.3 mm).

With proper use, the CoolFlow nozzle will last 1:1with the SilverLine electrode.

Purge torch: After each parts change purge the torchfor at least 30 seconds to remove residual moisture.Leak check: After purging the torch make sure allo-ring seals are working as designed.Adjust gas flow: Plasma gas flow rate is critical.High flow will cause rapid electrode wear and hardstarting. Low flow will cause uncontrolled arcing.(See parameters on back.)Adjust arc voltage: As the consumables wear, thetorch will get closer to the plate. To maintain optimumcutting height, increase arc voltage in 2-volt increments,up to 20 volts higher than the initial setting.

Avoid running off work: This occurs when the arc stretches during rip cutting off the plate or when the arcchases a part as it falls. This shortens consumable life. Properly tighten the nozzle retaining cap: Makesure the nozzle retainer is sealed tightly against thenozzle to prevent leaking.Pierce at correct height: Refer to the cut chart onthe back for optimum pierce height. Piercing too lowcauses molten metal (spatter) to hit the shield andnozzle – the most common cause of prematurenozzle failure. Piercing too high can cause misfires. Adjust shield gas flow: Refer to the cut chart onthe back for optimum shield gas flow. Having thecorrect start shield flow provides protection to thenozzle and shield during the pilot process. Clean the nozzle and shield: Periodically cleanthe nozzle and shield to remove spatter. This willprevent double arcing.

Centricut XP3 consumables for ESAB®

PT-600 and PT-19XLSQuick Set-up

Part number Reference Description

C96-925 0558001825 Torch body modular1. C47-066 37066 Torch body2. C47-083 37083 Insulator body

C47-071 37071 Contact ring assembly3. C96-621 0558001621 Electrode holder

C47-142 0558002533/948142 Gas swirl baffle, 4 hole, stdC10-660 0558001625, 35660 Gas swirl baffle, 8 hole, std

4. C120-1010 N/A SilverLine electrode* 5. C120-030 N/A CoolFlow nozzle base assembly**

C120-010 N/A CoolFlow nozzle base**C120-020 N/A Baffle, coolant**

6. C120-200 N/A CoolFlow nozzle tip, 200 amp**C120-260 N/A CoolFlow nozzle tip, 260 amp**C120-360 N/A CoolFlow nozzle tip, 360 amp**

7. C47-082 37082 Nozzle retaining cap8. C47-944 21944 Diffuser, 100 – 600 amp 9. C120-920 N/A MultiPort shield, 200 amp*

C120-900 N/A MultiPort shield, 260 amp*C120-936 N/A MultiPort shield, 360 amp*

10. C47-081 37081 Shield retainerC120-013 N/A Wrench, nozzle baseC120-012 N/A Wrench, electrode/nozzle

* patented** patent pending

Why choose between speed, cut quality andconsumable life?Upgrade to XP3™ consumables to increase speed and consumablelife without sacrificing cut quality. Benefit from 3 advancedtechnologies – SilverLine™, CoolFlow™ and MultiPort™ – designed todeliver extra value to your cutting process beyond that of the OEM.

QSC_880740_XP3.qxp:QSC_880740_XP3 3/27/09 7:52 AM Page 1

www.hypertherm.com

Centricut, XP3, Hypertherm, SilverLine, CoolFlow andMultiPort are trademarks of Hypertherm, Inc., and may beregistered in the United States and/or other countries. Allother trademarks are the property of their respectiveowners. Hypertherm is in no way affiliated with ESAB.

© 3/09 Hypertherm, Inc. 880740

Recommended parameters for mild steel cutting with oxygen

Contact your Hyperthermdistributor or call 1-800-752-7623 for thelocation nearest to you.

Thickness Amps Start gasN2

Cut gas O2

Shield gas Arcvoltage

Cut height

Initial height

Above water cutting speed

Under watercutting speed

Piercedelay

Kerf widthStart/Cut Start/Cut

in. A psi Auto psi Flow cfh psi Flow cfh V in. in. in/min in/min sec in.1/4 EPP

orESP

200

25 45 140 85 200 132 .125 .375 250 225 0.0 .0603/8 25 45 140 85 200 138 .125 .375 155 140 0.2 .0851/2 25 45 140 85 200 140 .125 .375 121 110 0.2 .0905/8 25 45 140 85 200 147 .135 .500 100 90 0.3 .0953/4 25 45 140 85 200 151 .140 .500 76 70 0.4 .0951 25 45 140 85 200 154 .140 .500 50 45 0.5 .100

1/4

260

25 40 120 18 250 130 .135 .375 245 221 0.0 .0953/8 25 40 120 18 250 134 .135 .375 180 162 0.0 .1051/2 25 40 120 18 250 135 .140 .500 145 131 0.2 .1155/8 25 40 120 18 250 138 .150 .500 115 104 0.2 .1253/4 25 40 120 18 250 142 .220 .500 90 81 0.2 .1351 25 40 120 18 250 150 .416 .625 65 59 0.4 .150

1-1/4 25 40 120 18 250 162 .416 .625 45 41 0.8 .1551-1/2 25 40 120 18 250 168 .416 .625 35 32 1.2 .1601/2

360

25 48 140 22 250 132 .135 .500 162 146 0.2 .1355/8 25 48 140 22 250 134 .135 .500 140 126 0.3 .1403/4 25 48 140 22 250 135 .135 .500 120 108 0.3 .1451 25 48 140 22 250 147 .250 .625 80 72 0.5 .153

1-1/4 25 48 140 22 250 150 .250 .625 55 50 0.6 .2001-1/2 25 48 140 22 250 153 .250 .625 38 35 0.7 .220

Thickness Amps Start gasN2

Cut gas O2

Shield gas Arcvoltage

Cut height

Initial height

Above water cutting speed

Under watercutting speed

Piercedelay

Kerf widthStart/Cut Start/Cut

mm A bar Auto bar Flow cfh bar Flow cfh V mm mm mm/min mm/min sec mm6 EPP

orESP

200

1.7 3.1 140 5.9 200 132 3.2 9.5 6350 5715 0.0 1.510 1.7 3.1 140 5.9 200 138 3.2 9.5 3937 3556 0.2 2.212 1.7 3.1 140 5.9 200 140 3.2 9.5 3073 2794 0.2 2.315 1.7 3.1 140 5.9 200 147 3.4 12.7 2540 2286 0.3 2.418 1.7 3.1 140 5.9 200 151 3.6 12.7 1930 1778 0.4 2.425 1.7 3.1 140 5.9 200 154 3.6 12.7 1270 1143 0.5 2.56

260

1.7 2.8 120 1.2 250 130 3.4 9.5 6223 5613 0.0 2.410 1.7 2.8 120 1.2 250 134 3.4 9.5 4572 4115 0.0 2.712 1.7 2.8 120 1.2 250 135 3.6 12.7 3683 3327 0.2 2.915 1.7 2.8 120 1.2 250 138 3.8 12.7 2921 2642 0.2 3.218 1.7 2.8 120 1.2 250 142 5.6 12.7 2286 2057 0.2 3.425 1.7 2.8 120 1.2 250 150 10.6 15.9 1651 1499 0.4 3.830 1.7 2.8 120 1.2 250 162 10.6 15.9 1143 1041 0.8 3.940 1.7 2.8 120 1.2 250 168 10.6 15.9 889 813 1.2 4.112

360

1.7 3.3 140 1.5 250 132 3.4 12.7 4115 3708 0.2 3.415 1.7 3.3 140 1.5 250 134 3.4 12.7 3556 3200 0.3 3.618 1.7 3.3 140 1.5 250 135 3.4 12.7 3048 2743 0.3 3.725 1.7 3.3 140 1.5 250 147 6.4 15.9 2032 1829 0.5 3.930 1.7 3.3 140 1.5 250 150 6.4 15.9 1397 1270 0.6 5.140 1.7 3.3 140 1.5 250 153 6.4 15.9 965 889 0.7 5.6

Assembly instructionsStep 1 Step 2 Step 3 Step 4 Step 5

Smoothside down

QSC_880740_XP3.qxp:QSC_880740_XP3 3/27/09 7:52 AM Page 2

13 Plasma www.centricut.com

PT-19XL®

22

2021

18 19

17

OEM ESAB® System ESP®-200/300/400/600C/1000, PCM®-150/1500/8XL

Consumables

Centricut Referencepart number number Description Pkg qty

1 L47-085 34085 Nozzle Retaining Cap 1C47-082 37082 Nozzle Retaining Cap 1

2 L47-885 34885 Heat Shield, 50 Amp 13 C47-186 948186 Heat Shield, Std, 100 – 360 Amp 1

L47-506 19506 Heat Shield, Heavy Duty, 100 – 360 Amp 14 C47-026 22026 Nozzle Tip, .041, 50 Amp 15 C47-029 22029 Nozzle Tip, .071, 100 Amp 1

C47-030 22030 Nozzle Tip, .082, 150 Amp 1C47-031 22031 Nozzle Tip, .091, 200 Amp 1C47-922 22032 Nozzle Tip, 250 Amp 1C47-985 22034 Nozzle Tip, 360 Amp 1C47-995 22033 Nozzle Tip, 400 Amp 1C47-822 21822 Nozzle, .099, 250 Amp 1

6 C47-885 35885 Nozzle, .120, 360 Amp 1C47-195 22195 Nozzle, .130, 400 Amp 1C47-027 22027 Nozzle Base, 50 Amp 1

7 C47-028 22028 Nozzle Base, 100 – 400 Amp 18 C47-928 N/A Nozzle Base, Extended life, 100 – 400 Amp 19 C47-1096* 34086 SilverLine Electrode, 250 Amp 110 C47-1086* 35886 SilverLine Electrode, 360 Amp 1

L47-557 34557 Electrode N2/ArH2, 150-360 Amp 111 C47-084 34084 Electrode Holder 112 C47-142 948142 Gas Swirl Baffle, 4 Hole, Std 1

L47-143 948143 Gas Swirl Baffle, 4 Hole, Rev 1C47-586 2075586 Gas Swirl Baffle, 8 Hole, Std 1

13 C10-660 35660 Gas Swirl Baffle, 8 Hole, Std 1L10-918 20918 Gas Swirl Baffle, 8 Hole, Rev 1

14 C47-940 21940 Contact Ring Ass’y 1

Maintenance items


C10-403 20403 PA Bus Insulator 115 C47-434 20434 Insulator Ass'y 116 C47-391* 20391 PT-19XL Torch Body 1

C47-990* N/A Torch Assembly, SilverLine, 150 Amp 1C47-991* N/A Torch Assembly, SilverLine, 250 Amp 1C47-992* N/A Torch Assembly, SilverLine, 360 Amp 1L47-110 371100 Electrode holder – removal tool 1C14-793 85W10 O-Ring, Rear Insulator 3C10-W99 86W99 O-Ring, Electrode Holder 5C47-528 996528 O-Ring, Outside Insulator Body & Torch 5C47-999 N/A O-Ring Kit, Insulator Body 1C10-106 2064106 O-Ring, Insulator Body Rear Edge, Red 5C10-483 19483 Double Threaded Mounting Tube 1027055 N/A Lubricant .25 oz. (7ml) Tube 1

Consumables


17 L47-801 21801 Shield Retainer Ass'y 118 L47-795 21795 Shield, 50 Amp 119 C47-802 21802 Shield, 100 – 250 Amp 1

C47-945 21945 Shield, 300 – 400 Amp 120 L47-796 21796 Diffuser, 50 Amp 121 C47-944 21944 Diffuser, 100 – 600 Amp 122 L47-982 21982 Nozzle Retaining Cup 1

* Centricut part features a unique Hypertherm design that differs from the OEM design.

1

2 3

4 5

6 7

10*

8

9* 11

1312

14

15

16*

Centricut and SilverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All othertrademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

PT-19XL+S

18

15

1413

12

1110

987

6

54

32

1

16 17

22 21

20

19


PT-19XLS®

Consumables


1 C47-081 37081 Shield Retainer 12 L47-795 21795 Shield, 50 Amp 13 C47-802 21802 Shield, 100-250 Amp 1

C47-945 21945 Shield, 325-600 Amp 14 L47-796 21796 Diffuser, 50 Amp 15 C47-944 21944 Diffuser, 100-600 Amp 1

C47-496 22496 Diffuser, 100-600 Amp, Rev, Black 16 C47-082 37082 Nozzle Retaining Cap 17 C47-027 22027 Nozzle Base, 50 Amp 18 C47-028 22028 Nozzle Base, 100-360 Amp 19 C47-928 N/A Nozzle Base, Extended Life, 100-400 Amp 110 C47-026 22026 Nozzle Tip, .041, 50 Amp 111 C47-029 22029 Nozzle Tip, .071, 100 Amp 1

C47-030 22030 Nozzle Tip, .082, 150 Amp 1C47-031 22031 Nozzle Tip, .091, 200 Amp 1C47-922 22032 Nozzle Tip, 250 Amp 1C47-985 22034 Nozzle Tip, 360 Amp 1C47-995 22033 Nozzle Tip, 400 Amp 1

12 C47-822 21822 Nozzle, .099, 250 Amp 1C47-885 35885 Nozzle, .120, 360 Amp 1C47-195 22195 Nozzle, .130, 400 Amp 1L47-401 22401 Nozzle, 600 Amp 1

13 C47-1096 34086 SilverLine Electrode, 50-250 Amp 114 C47-1086 35886 SilverLine Electrode, 360 Amp 1

L47-196 22196 Electrode, 400 Amp 1L47-557 34557 Electrode, N2/ArH2, 150-360 Amp 1L47-403 22403 Electrode, N2/ArH2, 600 Amp 1

16 C47-142 948142 Gas Swirl Baffle, 4 Hole, Std 1L47-143 948143 Gas Swirl Baffle, 4 Hole, Rev 1C47-586 2075586 Gas Swirl Baffle, 8 Hole, Std 1

17 C10-660 35660 Gas Swirl Baffle, 8 Hole, Std 1L47-194 22194 Gas Swirl Baffle, Std 1

18 C47-073 37073 Screw, Contact Ring 119 C47-071 37071 Contact Ring Ass’y 1

Maintenance items


C47-528 996528 O-Ring, Outside Insulator Body & Torch 5C10-106 2064106 O-Ring, Insulator Body Rear Edge, Red 5

20 C47-083 37083 Insulator Body 122 C47-900 N/A Insulating Tube Kit, PT-19XLS/PT-600 115 C47-068 37068 Electrode Holder 121 C47-066 37066 Torch Body 1

C47-993 N/A Torch Ass’y, SilverLine, 250 Amp 1C47-994 N/A Torch Ass’y, SilverLine, 360 Amp 1C47-434 20434 Insulator Ass’y 1C10-483 19483 Double Threaded Mounting Tube 1C10-033 951000 O-Ring, Teflon tubes 5C10-W85 86W85 O-Ring, Insulator Body Center 1C10-106 2064106 O-Ring, Insulator Body Rear Edge, Red 5L47-110 371100 Electrode Holder Removal Tool 1L10-630 999630 Nozzle/Electrode Stem Tool 1C47-900 N/A Insulating Tube Kit, PT-19XLS/PT-600 1C47-066 37066 Rear Main Body Ass'y 1C47-993 N/A Torch Ass'y, SilverLine®, 250 Amp 1C47-994 N/A Torch Ass'y, SilverLine, 360 Amp 1027055 N/A Lubricant .25 oz. (7ml) Tube 1

OEM ESAB® System ESP®-200/300/400-600C/1000, PCM®-150/1500/8XL

Centricut and SliverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All othertrademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

NewTechnologyimprovementsavailable!See page 16!


XP3 for PT-600® and PT-19XLS®

Consumables


1 C47-081 37081 Shield Retainer 12 C120-920* N/A MultiPort Shield, 200 1

C120-900 N/A MultiPort Shield, 260A 1C120-936 N/A MultiPort Shield, 360A 1

3 C47-944 21944 Diffuser, 100 – 600 Amp 14 C47-082 37082 Nozzle Retaining Cap 15 C120-200 N/A CoolFlowTM Nozzle Tip, 200 Amp 1

C120-260 N/A CoolFlow Nozzle Tip, 260 Amp 1C120-360 N/A CoolFlow Nozzle Tip, 360 Amp 1C120-2200† N/A CoolFlow Nozzle Kit, 200 Amp, 20 Pack 1C120-2260† N/A CoolFlow Nozzle Kit, 260 Amp, 20 Pack 1C120-2360† N/A CoolFlow Nozzle Kit, 360 Amp, 20 Pack 1

6 C120-010* N/A CoolFlow Nozzle Base 17 C120-020* N/A Baffle, Coolant 18 C120-030* N/A CoolFlow Nozzle Base Ass’y 19 C120-1010* N/A Silverline® Electrode 110 C96-621 558001621 Electrode Holder 111 C10-660 0558001625, 35660 Gas Swirl Baffle, 8 Hole, Std 1

C47-142 0558002533, 9481, 42 Gas Swirl Baffle, 4 Hole 1

Maintenance items


12 C47-043 37073 Screw, Contact Ring Ass’y 113 C47-071 37071 Contact Ring Ass’y 114 C47-083 37083 Insulator Body 115 C47-066 37066 Torch Body 1

C96-925 558001825 Torch Body Modular 1C120-012 N/A Wrench, Elec/Nozzle 1C120-013 N/A Wrench, Nozzle Base 1

† CoolFlow Nozzle Kits include 20 Nozzle Tips and 1 Nozzle Base Ass’y.

OEM ESAB® System ESP®-200/300/400-600C/1000, PCM®-150/1500/8XL

14

15

13

11

10

9*

7*

6*

5

4

3

2*

1

8*

12

Centricut and SliverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All othertrademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.

New technologyimprovements!

0

450

900

1350

1800

XP3 OEM XP3 OEM XP3 OEM

12 mm mild steel at 200 amps


Nu

mb

er o

f 20

-sec

on

d c

uts

XP3 cuts 33% faster

XP3 cuts 25% faster

XP3 cuts 20% faster


XP3 consumables maximize productivityand lower operating cost withoutsacrificing cut quality.

Increased consumable life• XP3 consumables last, on average, twice as long as the OEM.• Cut consumables usage in half.• Reduce system down time associated with consumable changes.

Increased cut speed• XP3 consumables cut, on average, 25% faster than the OEM –

at equivalent power levels.• Increase productivity of your plasma cutting process.• Process more parts per hour and more sheets per shift.

Increased consistency• Provides superior cut quality over the life of the consumables.• XP3 consumables maintain high cut quality over the life of the

consumables.• Highly engineered designs and precision manufacturing assure

consistent consumable quality and life.

XP3™ consumables for ESAB®PT-600

and PT-19XLS plasma torches

Cutting Costs

Centricut XP3 vs. OEM Cut quality over life of consumablesCut quality measured according to ISO 9013 ranges 3 and 4.

Why choose between cut quality, cut speed

and consumable life? With Centricut XP3

consumables, you get them all!

H2H_XP3_88073D.qxp:H2H_XP3_88073D 3/31/09 7:48 AM Page 1

Multiple ports foroptimum flow

Large opening exposing nozzleWrap around nozzle protection

Hypertherm technology cuts costs and increases performance

Through the use of Hypertherm’s SilverLine™, CoolFlow™ and MultiPort™ technologies, XP3 consumablesdeliver value to your cutting process beyond the capabilities of OEM and aftermarket consumables.

www.hypertherm.com

Head to Head

SilverLine electrode technology

• A solid silver front-end allows the SilverLine electrodeto achieve a 45% deeper pit depth doubling theelectrode life on average.

• Robust welded copper/silver interface deliversconsistent performance.

CoolFlow nozzle technology

• Robust construction and exceptional coolingthroughout the entire nozzle assembly leads to adoubling of nozzle life on average.

• Self-aligning two-piece nozzle design creates a stableplasma arc yielding the highest quality cutting.

• Brass nozzle base design and cooling maximize tip tobase ratio resulting in lower consumable cost.

MultiPort shield technology

• Designed to minimize damage caused by spattering ofmolten metals – maximizing consumable life.

• Optimized shield orifice and heavy duty constructionprotect the nozzle from spatter and plate crashdamage.

• Optimized shield gas flow improves consumable lifeand enhances cut quality.

Cooling channel

Solid silver front-endMaximum 2,3 mm pit depth

Cooling channel

Silver cup

Maximum 3,3 mm pit depth

Cooling isolated toback of the nozzle

Thinner nozzle wallTwo-piece technology

Partially-used SilverLineelectrode after 1,500 starts

Centricut XP3 OEM

Centricut, Hypertherm, XP3, SilverLine, CoolFlow and MultiPort are trademarksof Hypertherm, Inc., and may be registered in the United States and/or othercountries. All other trademarks are the property of their respective owners.Hypertherm is in no way affiliated with ESAB.

© 3/09 Hypertherm, Inc. 88073D

Fully-used OEM electrodeafter 1,100 starts

Actual results Actual results

Partially-used CoolFlownozzle after 1,500 starts

Fully-used OEM nozzle after1,100 starts

XP3 consumables still going strong long after the OEM consumables have failed

Maximizedcooling

throughout

H2H_XP3_88073D.qxp:H2H_XP3_88073D 3/31/09 7:48 AM Page 2

Documents

esab pt-19 plasma