esab pt-15 parts

Upgrade to SilverLine® technology!Patented SilverLine technology improves electrode and nozzlelife so you can cut more metal with one set of consumables.To start saving with SilverLine just follow the instructions onour Quick Set-up card: the more you cut the more you save!

Centricut product for ESAB®

PT-15XLQuick Set-up

Part number Reference Description

1. C10-754 20754 Torch body, PT-15XLC10-954 16365 SilverLine, torch assembly, 260 ampC10-955 16365 SilverLine, torch assembly, 300 ampC10-NIT N/A Torch assembly, N2, 400 amp

2. C10-755 20755 Insulator body with o-ring, PT-15XL3. C10-940 21940 Contact ring assembly4. C10-142 948142 Gas swirl baffle, ceramic, 4 X .032"

C10-586 2075586 Gas swirl baffle, ceramic, 8 X .067"5. C10-660 35660, 0558001625 Gas swirl baffle, ceramic, 8 X .047"

C10-398 20398 Electrode holder, O26. C47-084 34084 Electrode holder (beveling)

C47-1096 34086 SilverLine electrode, 50/250 amp (beveling)7. C10-1066 35666 SilverLine electrode, 300/340 amp8 C10-1063 20763 SilverLine electrode, 260 amp9. C10-751 20751 Nozzle, O2, 260 amp

C10-662 35662 Nozzle, O2, 300 amp (2 piece)C10-962 35662 Nozzle, O2, 300 ampC10-664 35664 Nozzle, O2, 340/360 ampC10-665 35665 Nozzle, O2, 340/360 amp, reverseC10-920 20920 Nozzle, O2, 260 amp, reverse

10. C10-317 37317 Nozzle, 125 amp (2 piece)C10-262 21962 Nozzle, 300 amp (beveling)C10-063 21963 Nozzle, 300 amp (reverse beveling)

11. C10-758 20758 Nozzle retaining cap12. C10-759 20759 Nozzle retaining cap

L10-570 35570 Nozzle retaining cap (beveling)C10-483 19483, 0558001626 Double threaded mounting tubeL10-630 999630 Nozzle/electrode stem tool

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The hafnium-silver bond is more effective thanhafnium-copper in standard electrodes. Thisallows the SilverLine electrode to achieve a33% deeper pit depth.

The robust copper-silver interface, combinedwith the hafnium-silver bond deliver consistentperformance and lower theoverall cost of cutting.

SilverLine electrodes on average last twice as long as standard electrodes.

QSC_PT15XL_880630.qxp:QSC_PT15XL_880630 6/5/09 3:32 PM Page 1

Centricut, Hypertherm and SilverLine are trademarks of Hypertherm, Inc., and may be registered in the United States and/orother countries. All other trademarks are the property of their respective owners. Hypertherm is in no way affiliated with ESAB.

© 5/09 Hypertherm, Inc. Revision 1880630

Recommended parameters for mild steel cutting with oxygen

Thickness Amps Plasma start gas Plasma cut gas Start water Cut water Arc voltage Initial height Speed Pierce delay

in. mm A psi bar psi bar psi bar psi bar V in. mm in/min mm/min sec

1/4 6 90 25 1.7 64 4.4 28 1.9 33 2.2 117 0.156 4 110 2794 0.5

1/4 6125

25 1.7 64 4.4 28 1.9 37 2.5 110 0.156 4 130 3302 0.5

1/2 13 25 1.7 64 4.4 28 1.9 37 2.5 130 0.156 4 46 1168 0.5

1/4 6

260

25 1.7 42 2.9 83 5.7 83 5.7 118 0.250 6 170 4318 0.5

3/8 10 25 1.7 42 2.9 83 5.7 83 5.7 128 0.250 6 130 3302 0.5

1/2 13 25 1.7 42 2.9 83 5.7 83 5.7 130 0.313 8 95 2413 0.5

5/8 16 25 1.7 42 2.9 83 5.7 83 5.7 135 0.313 8 75 1905 0.5

3/4 19 25 1.7 42 2.9 83 5.7 83 5.7 143 0.375 10 65 1651 0.5

1 25 25 1.7 42 2.9 83 5.7 83 5.7 155 0.375 10 45 1143 1

1/4 6

300

25 1.7 45 3.1 64 4.4 68 4.7 125 0.250 6 250 6350 0.5

3/8 10 25 1.7 45 3.1 64 4.4 68 4.7 137 0.250 6 155 3937 0.5

1/2 13 25 1.7 45 3.1 64 4.4 68 4.7 135 0.313 8 130 3302 0.5

5/8 16 25 1.7 45 3.1 64 4.4 68 4.7 145 0.313 8 85 2159 0.5

3/4 19 25 1.7 45 3.1 64 4.4 68 4.7 150 0.375 10 75 1905 0.5

1 25 25 1.7 45 3.1 64 4.4 68 4.7 150 0.375 10 55 1397 0.5

3/4 19

340

25 1.7 48 3.3 64 4.4 68 4.7 131 0.375 10 95 2413 0.5

1 25 25 1.7 48 3.3 64 4.4 68 4.7 145 0.375 10 63 1600 1.5

1-1/4 32 25 1.7 48 3.3 64 4.4 68 4.7 138 0.500 13 42 1066 2

1-1/4 32360

25 1.7 48 3.3 64 4.4 68 4.7 144 0.500 13 48 1219 2

1-1/2 38 25 1.7 48 3.3 64 4.4 68 4.7 153 0.500 13 36 914 2

Hypertherm, Inc. Hanover, NH 03755 USA603-643-3441 Tel

Hypertherm (S) Pte Ltd.Singapore 34956765 6 841 2489 Tel

Hypertherm (Shanghai)Trading Co., Ltd. PR China 20005286-21 5258 3330 /1 Tel

Hypertherm Europe B.V.4704 SE Roosendaal, Nederland31 165 596907 Tel

HYPERTHERM BRASIL LTDA.Guarulhos, SP - Brasil 55 11 2409 2636 Tel

www.hypertherm.com

Fully-used electrodeThis SilverLine electrode has provided full use.The pit depth is .120" (3.0 mm). The operatorincreased the arc voltage in 5-volt increments,up to 20 volts from the first cuts made with thiselectrode to the last. This maintains a constantdistance between the torch and the work-piecethrough the life of the electrode.

Partially-used electrodeThis SilverLine electrode is only partially consumed.The pit in the center of the part measures .090"(2.3 mm). Electrodes are often removed prematurelydue to cut quality deterioration related to nozzlefailure. Additional life can be achieved by replacingthe nozzle and leaving the electrode in place.

Achieve maximum consumable life

Use electrode to full life: A fully used SilverLineelectrode will have a pit depth of .120" (3.0 mm).This is deeper than the recommended pit depth forstandard parts of .090" (2.3 mm).

Properly tighten the nozzle retaining cap: Makesure the nozzle retainer is sealed tightly against thenozzle to prevent leaking.

Purge torch: After each parts change, purge thetorch for at least 30 seconds to remove residualmoisture.

Leak check: After purging the torch, make sureall o-ring seals are tight and there are no torchcoolant leaks.

Adjust plasma gas pressure: Plasma gas flowrate is critical. High flow will cause rapid electrodewear and hard starting. Low flow will causeuncontrolled arcing.

Contact your Hyperthermdistributor or call1-800-752-7623 for thelocation nearest to you.

.090" (2.3 mm) .120" (3.0 mm)

Adjust injection water pressure: Refer to the cutchart for optimum injection water pressure. Having thecorrect injection water flow provides protection to thenozzle and ceramic.

Pierce at correct height: Refer to the cut chartfor optimum pierce (initial) height. Piercing too lowcauses molten metal (spatter) to hit the shield andnozzle – the most common cause of premature nozzlefailure. Piercing too high can cause misfires.

Adjust arc voltage: As the consumables wear, thetorch will get closer to the plate. To maintain optimumcutting height, increase arc voltage in 5-volt increments,up to 20 volts higher than the initial setting.

Avoid arc stretching: This can occur during ripcutting off the plate or when the lead out is improperlyprogrammed. This shortens consumable life.

Clean the nozzle and ceramic:Periodically clean the nozzle and ceramicto remove spatter. This will prevent doublearcing which shortens consumable life.

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10 Plasma www.centricut.com

PT-15®/ PT-15XL® NitrogenOEM ESAB® System PCM®-8, ESP®-300, ESP-400, ESP-600 & ESP-1000

Consumables

Centricut Referencepart number number Description Pkg qty

C10-758 20758 Nozzle Retaining Cap, Bevel, PT-15XL 11 C10-759 20759 Nozzle Retaining Cap, PT-15XL 1

C10-230 996230 Nozzle Retaining Cap, PT-15 12 C10-691* 2075691 Nozzle Ass’y, N2, .125, 250 Amp 1

C10-611 2075611 Nozzle Ass’y, N2, .156, 400 Amp 1C10-614 2075614 Nozzle Ass’y, N2, .156, Rev Swirl 1C10-612 2075612 Nozzle Ass’y, N2, .200, 600 Amp 1C10-615 2075615 Nozzle Ass’y, N2, .200, Rev Swirl 1C10-613 2075613 Nozzle Ass’y, N2, .230, 750 Amp 1C10-690 2075690 Nozzle Ass’y, N2, .230, Rev Swirl 1C10-317 37317 Nozzle, 125 Amp, PT-15XL (Use with C10-142 and C10-1066) 1C10-318 N/A Nozzle Base, 125 Amp, PT-15XL 1C10-319 N/A Nozzle Insulator, 125 Amp, PT-15XL 1C10-586 2075586 Gas Baffle, Ceramic, 8 x .067, 260 Amp 1C10-142 948142 Gas Swirl Baffle, Ceramic, 4 Hole 1

3 C10-341 2075341 Gas Swirl Baffle, Poly, 4 Hole 1C10-360 2075360 Gas Swirl Baffle, Poly, Rev Swirl, 4 Hole 1

4 C10-236* 600236 Electrode Tip, N2 55 C10-343 2075343 Electrode Tip Holder, N2 16 C10-940 21940 Contact Ring Ass’y 1

Maintenance items


C10-403 20403 PA Bus Insulator 1C10-755 20755 Insulator Body w/ O-Ring, PT-15XL 1

7 C10-232 996232 Insulator Body w/ O-Ring, PT-15 18 C10-754 20754 Torch Body, PT-15XL 1

C10-240 996240 Torch Body, PT-15 1C10-483 19483 Double Threaded Mounting Tube 1C10-932 N/A O-Ring Kit, Insulator Body 1L47-110 371100 Electrode holder – removal tool 1027055 N/A Lubricant .25 oz. (7ml) Tube 1

* Centricut part features a unique Hypertherm design that differs from the OEM design.

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Centricut is a registered trademark of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are theproperties of their respective owners. Centricut is in no way affiliated with ESAB.


PT-15XL® OxygenOEM ESAB® System PCM®-8, ESP®-300, ESP-400, ESP-600 & ESP-1000

Consumables


1 C10-758 20758 Nozzle Retaining Cap, Bevel, PT-15XL 12 C10-759 20759 Nozzle Retaining Cap, PT-15XL 1

C10-262 21962 Nozzle, 300 Amp, Bevel 1C10-063 21963 Nozzle, 300 Amp, Reverse Bevel 1C10-317 37317 Nozzle, 125 Amp, PT-15XL (use with C10-142 and C10-1066) 1C10-318 N/A Nozzle Base, 125 Amp, PT-15XL 1C10-661 N/A Nozzle Base, O2, 300 Amp 1C10-319 N/A Nozzle Insulator, 125 Amp, PT-15XL 1

3 C10-751 20751 Nozzle, O2, 260 Amp 1C10-962 35662 Nozzle, O2, 300 Amp 1C10-662 35662 Nozzle, O2, 300 Amp 1C10-664 35664 Nozzle, O2, 340 – 360 Amp 1C10-665 35665 Nozzle, O2, 340 – 360 Amp, Reverse 1C10-920 20920 Nozzle, O2, .099, 260 Amp, Reverse 1

4 C10-1063* 20763 SilverLine Electrode, 260 Amp 1C47-1096* 34086 SilverLine Electrode, 260 Amp, Bevel 1

5 C10-1066* 35666 SilverLine Electrode, 300 – 360 Amp 1C10-763* 20763 Electrode, O2 1

6 C10-398 20398 Electrode Holder, O2 1C47-084 34084 Electrode Holder 1

7 C10-586 2075586 Gas Baffle, Ceramic, 8 x .067, 260 Amp 1C10-142 948142 Gas Swirl Baffle, Ceramic, 4 Hole 1C10-660 35660 Gas Swirl Baffle, 8 Hole, Std 1

8 C10-940 21940 Contact Ring Ass’y 1

Maintenance items


C10-403 20403 PA Bus Insulator 19 C10-755 20755 Insulator Body w/ O-Ring Kit 110 C10-754 20754 Torch Body 111 C10-954* 16365 Torch Assembly, SilverLine, O2, 260 Amp (Includes Items 1-10) 1

C10-955* 16365 Torch Assembly, SilverLine, O2, 300 Amp (Includes Items 1-10) 1C10-NIT N/A Torch Assembly, N2, 400 Amp 1C10-483 19483 Double Threaded Mounting Tube 1C10-932 N/A O-Ring Kit, Insulator Body 1L10-630 999630 Electrode Holder Removal Tool 1C10-W99 86W99 O-Ring, Electrode Holder 5C10-W85 86W85 O-Ring, Insulator Body Center 5C10-526 996526 O-Ring, Insulator Body Small 5C10-527 996527 O-Ring, Inside Insulator Body, Front 5C10-528 996528 O-Ring, Outside Insulator Body & Torch 5C10-106 2064106 O-Ring, Insulator Body Rear Edge, Red 5027055 N/A Lubricant .25 oz. (7ml) Tube 1

* Centricut part features a unique Hypertherm design that differs from the OEM design.

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Centricut and SilverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All othertrademarks are the properties of their respective owners. Centricut is in no way affiliated with ESAB.


PT-15®/ PT-15XL® NozzleOEM ESAB® System PCM®-8, ESP®-300, ESP-400, ESP-600 & ESP-1000

Consumables


1 C10-628 996628 Gasket 52 C10-693 2075693 Insulator, .140 5

C10-617 2075617 Insulator, .180 5C10-606 2075606 Insulator, .225 5C10-607 2075607 Insulator, .260 5

3 C10-619 996619 Spacer 54 C10-618 996618 Centering Sleeve 55 C10-584 2075584 Water Swirl Ring, Std 5

C10-616 2075616 Water Swirl Ring, Rev 56 C10-694 2075694 Nozzle Base, .125 5

C10-608 2075608 Nozzle Base, .156 5C10-609 2075609 Nozzle Base, .200 5C10-610 2075610 Nozzle Base, .230 5C10-932 N/A O-Ring Kit, Insulator Body 1

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Centricut is a registered trademark of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are theproperties of their respective owners. Centricut is in no way affiliated with ESAB.

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esab pt-15 parts