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ERT 316: REACTION ENGINEERING
CHAPTER 1MOLE BALANCES
Lecturer: Miss Anis Atikah Ahmad
Email: [email protected]
Tel: +604-976 3245
1
OUTLINE
Introduction Chemical Species Chemical Reaction Rate of Reaction General Mole Balance Equation Batch Reactor Continuous-Flow Reactors Industrial Reactors
2
INTRODUCTION
Application of Chemical Reaction Engineering
3
1. CHEMICAL SPECIES
What are chemical species? Any chemical component or element with a
given identity. Identity of a chemical species is determined
by the kind, number, and configuration of that species’ atoms.
Kind of species- methane, butene, butane
Number of atoms- eg: CH4: 1 C, 4 H Configuration of atoms- arrangement of
the atoms4
Can they be considered as different Can they be considered as different SPECIES?SPECIES?
Kind: Same (Butene)Kind: Same (Butene)Number of atoms: Same (CNumber of atoms: Same (C44HH88))Configuration: Different arrangementConfiguration: Different arrangement
ANSWER: Yes. We consider them as two different species because they have different configurations.
5
2. CHEMICAL REACTION
Chemical reaction is any reaction when one or more species lost their identity and produce a new form by a change in the kind or number of atoms in the compound, and/or by a change in structure or configuration of these atoms.
HOW????
6
2. CHEMICAL REACTION
Species may lose its chemical identity by: 1) Decomposition (by breaking down the
molecule into smaller molecule) Eg: C ⇌ A + B 2) Combination (reverse of decomposition) 3) Isomerization ( neither add other
molecule nor breaks into smaller molecule)
7
It tells how fast a number of moles of one chemical species to form
another chemical chemical species.species.
3. RATE OF REACTION, Ar
,the rate of reaction: is the number of moles of A reacting (disappearing) per unit time per unit volume ( ).
, is the rate of formation (generation) of species A.
, is a heterogeneous reaction rate: the no of moles of A reacting per unit time per unit mass of catalyst ( catalyst)
Ar
sdmmol 3/
Ar
Ar
gsmol /
8
4. THE GENERAL MOLE BALANCE EQUATION A mole balance of species j at any instant
time:
Rate of flow of j into the system
(moles/time)
Rate of flow of j out of the
system (moles/tim
e)
Rate of generation of j
by chemical reaction within
the system (moles/time)
Rate of accumulation of j within the system
(moles/time)
In - Out + Generation = Accumulation
dt
dN j
Fj0 - Fj + =dt
dN jV
jdVr0
Fj0 - Fj + Gj =
9
4. THE GENERAL MOLE BALANCE EQUATION
GjFj0 Fj
General mole balance:
Fj0 - Fj + Gj = dNj/dt
In - Out + Generation = Accumulation
Consider a system volume :System volume
10
THE GENERAL MOLE BALANCE EQUATION
Condition 1: If all the the system variables (eg: T, C) are
spatially uniform throughout a system volume:
Gj = rj.V volume
volumetime
moles
time
moles
11
Condition 2: If the rate of formation, rj of a species j for
the reaction varies with position in the system volume:
The rate of generation ∆Gj1:
∆Gj1=rj1∆V1
THE GENERAL MOLE BALANCE EQUATION
Fj0 Fj
rj1
rj2
∆V1∆V2
12
The total rate of generation within the system volume is the sum of all rates of generation in each of the subvolumes.
Taking the limit M∞, and ∆V0 and integrating,
4. THE GENERAL MOLE BALANCE EQUATION
M
iiji
M
ijij VrGG
11
V
jdVrG0
13
TYPE OF REACTORS
REACTORS
Batch
ContinuousFlow
in
out
5. BATCH REACTORS
The reactants are first placed inside the reactor and then allowed to react over time.
Closed system: no material enters or leaves the reactor during the time the reaction takes place.
Operate under unsteady state condition.
Advantage: high conversion
15
the conditions inside the reactor
(eg: concentration, temperature)
changes over time
5. BATCH REACTORS: DERIVATION Batch reactor has neither inflow nor
outflow of reactants or products while the reaction is carried out:
FA0 = FA = 0
General Mole Balance on System Volume V
FA0 - FA + =dt
dN AV
AdVr0
V
AA dVr
dt
dN
0 16
Assumption: Well mixed so that no variation in the rate of reaction throughout the reactor volume:
Rearranging;
Integrating with limit at t=0, NA=NA0
& at t=t1, NA=NA1,
5. BATCH REACTORS: DERIVATION
17
Vrdt
dNA
A
Vr
dNdt
A
A
0
1
1
0
1
A
A
A
A
N
N A
AN
N A
A
Vr
dN
Vr
dNt
6. CONTINUOUS-FLOW REACTORS: STEADY STATE
1. Continuous-Stirred Tank Reactor (Backmix/ vat)
open system: material is free to enter or exit the reactor
reactants are fed continuously into the reactor.products are removed continuously.
operate under steady state condition perfectly mixed: have identical properties (T, C) everywhere within the
vessel. used for liquid phase reaction
18
6.1 CONTINUOUS-STIRRED TANK REACTOR
DERIVATION General Mole Balance:
Assumption: 1.steady state:
2. well mixed:
Mole balance: FA - FA + = 019
FA0 - FA + =dt
dN AV
AdVr0
0dt
dN A
VrdVr A
V
A 0
VrA
A
AA
A
AA
r
FF
r
FFV
00 design equationfor CSTR
6. CONTINUOUS-FLOW REACTORS: STEADY STATE
2. Plug Flow/Tubular Reactor Consist of cylindrical hollow pipe. Reactants are continuously consumed as they flow down the length of the reactor. Operate under steady state cond. No radial variation in velocity, conc, temp, reaction rate. Usually used for gas phase reaction
20
6.2 PLUG FLOW REACTOR
DERIVATION General Mole Balance:
Assumption: 1.steady state:
Differentiate with respect to V:21
FA0 - FA + =dt
dN AV
AdVr0
0dt
dN A
,0 AA r
dV
dF
FA0 - FA + = 0V
AdVr0
AA r
dV
dF
6.2 PLUG FLOW REACTOR
DERIVATION
Rearranging and integrating between V = 0, FA = FA0
V = V1, FA = FA1
22
AA r
dV
dF
A
A
r
dFdV
1
0
1
0
A
A
F
F A
AV
r
dFV
0
1
1
0
1
A
A
A
A
F
F A
AF
F A
A
r
dF
r
dFV
6. CONTINUOUS-FLOW REACTORS: STEADY STATE
3. Packed-Bed Reactor (fixed bed reactor) Often used for catalytic process Heterogeneous reaction system (fluid-solid) Reaction takes place on the surface of the catalyst. No radial variation in velocity, conc, temp, reaction rate
23
6.3 PACKED BED REACTOR
24
DERIVATION General Mole Balance:
Assumption: 1.steady state:
Differentiate with respect to W:
FA0 - FA + =dt
dN A dWrA'
0dt
dN A
FA0 - FA + = 0 dWrA'
'A
A rdW
dF
the reaction rate is based on mass of solid catalyst, W, rather than reactor volume
6.2 PACKED BED REACTOR
DERIVATION
Rearranging and integrating between W = 0, FA = FA0
W = W1, FA = FA1
25
'A
A
r
dFdW
1
0
1
'0
A
A
F
F A
AV
r
dFW
0
1
1
0
''1
A
A
A
A
F
F A
AF
F A
A
r
dF
r
dFW
'A
A rdW
dF
SUMMARY OF REACTOR MOLE BALANCE
ReactorDifferential
FormAlgebraic
FormIntegral Form Comment
Batch
No spatial variations, unsteady
state
CSTR - -No spatial variations,
steady state
PFR Steady state
PBR Steady state
26
Vrdt
dNA
A
A
AA
r
FFV
0
0
1
1
A
A
F
F A
A
r
dFV
AA r
dV
dF
'A
A rdW
dF
0
1
'1
A
A
F
F A
A
r
dFW
0
1
1
A
A
N
N A
A
Vr
dNt
INDUSTRIAL REACTORS
27
Packed-Bed Reactor at Sasol Limited Chemical
INDUSTRIAL REACTORS
28Fixed-Bed Reactor at British Petroleum (BP): using a colbalt-molybednum catalyst to convert
SO2 to H2S
INDUSTRIAL REACTORS
29Fluidized Catalytic Cracker at British Petroleum (BP): using H2SO4 as a catalyst to bond butanes and
iso-butanes to make high octane gas