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Study of Ergonomic Risk Factors (Assembly Line2) Factors Factor Risks Load Tool Use Heavy and not counterbalanced Posture Crouching / Squatting Continuous standing on a hard surface Inadequate Illumination Inconsistent Illumination High Noise Level Lifting of heavy Loads Carrying & / or Holding heavy loads Pushing or Pulling heavy loads Difficult to Grip Difficult Approach (while collection or use) No or poor Aids to handle heavy loads No tool available Misfit tools Improper condition (not as per spec, freq BD etc) Uncomfortable to use High on Vibration without any dampeners Bending below Knees Stretching above shoulders Extended arms during collection or working Twisting of trunk, neck, arm and wrist Constrained posture for considerable time Work System Design Lack of space to move and work Uncomfortable Height of working surface Uneven/ wet/ slippery/ obstructed walking surface Obstructed view of job Working around sharp edges or unsafe surroundings Fast, repetitive and small cycle actions Usage of excessive Force Excessive whole body or partial body Vibrations Sudden movements, Jerks or Strokes (like Hammering) Glare, Flicker or Shadows due to Improper Illumination

Ergonomics Study Template

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FRAME DROPStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsDropping Frames though crane can be counted as pulling of heavy loads, The friction in the wheels of the crane over track has to be reducedCarrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availableMisfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesStretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs

DDU AND NYLON BUNCHStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsHas to bend whlie laying out the nylon bunch,Height of the trolley is low , Trolley has to be made of adjsutable height for different models.DDU weighs around 5 kgs which has to be lifted and carry to frame.Carrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availableMisfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesDue to trolley height.Stretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs

BRKTS FITMENTStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsHas to bend whlie fastening the brackets,Height of the trolley is low , Trolley has to be made of adjsutable height for different models.Carrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availableMisfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesDue to trolley height.Stretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs

FUPD FITMENTStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsHas to bend whlie fastening the FUPD,Height of the trolley is low , Trolley has to be made of adjsutable height for different models.Carrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availablePROBLEM WITH NUT RUNNERS FREQUENT BREAKDONS, AND ADDS PRESSURE ON PLAM WHILE HOLDING AND OPERATING.Misfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesDue to trolley height.Stretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs

LINK FITMENTStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsCarrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availableHAMERRING STUDS BRNGS PAIN IN SHOULDERS ANRM MORE FREQUENTLYMisfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesDue to trolley height.Stretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceHAMMERING OF STUDSLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs

LEAF SPRING FITMENTStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsCarrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availableHAMERRING STUDS BRNGS PAIN IN SHOULDERS ANRM MORE FREQUENTLYMisfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesDue to trolley height.Stretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceHAMMERING OF STUDSLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs

POWER STEERING FITMENTStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsHas to bend whlie fastening the P/S,Height of the trolley is low , Trolley has to be made of adjsutable height for different models.Carrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availablePROBLEM WITH NUT RUNNERS FREQUENT BREAKDONS, AND ADDS PRESSURE ON PLAM WHILE HOLDING AND OPERATING.Misfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesDue to trolley height.Stretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs

AXLE FITMENT-R,F, DUMMY ALESStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsHas to bend whlie fastening and positioning U bolts,Carrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availablePROBLEM WITH NUT RUNNERS FREQUENT BREAKDONS, AND ADDS PRESSURE ON PLAM WHILE HOLDING AND OPERATING.Misfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesDue to trolley height.Stretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceDUE TO TORQUING M/C.Lack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs

PROP SHFT FITMENTStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsCarrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availableMisfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesStretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationInconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Uncomfortable PPEsIneffective PPEs

INVERSIONStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsCarrying & / or Holding heavy loadsPushing or Pulling heavy loadsDifficult to GripDifficult Approach (while collection or use)No or poor Aids to handle heavy loadsTool UseNo tool availableMisfit toolsImproper condition (not as per spec, freq BD etc)Uncomfortable to useHeavy and not counterbalancedHigh on Vibration without any dampenersPostureBending below KneesStretching above shouldersExtended arms during collection or workingTwisting of trunk, neck, arm and wristCrouching / SquattingConstrained posture for considerable timeWork System DesignContinuous standing on a hard surfaceLack of space to move and workUncomfortable Height of working surfaceUneven/ wet/ slippery/ obstructed walking surfaceObstructed view of jobWorking around sharp edges or unsafe surroundingsFast, repetitive and small cycle actionsUsage of excessive ForceExcessive whole body or partial body VibrationsSudden movements, Jerks or Strokes (like Hammering)Working EnvironmentInadequate IlluminationInconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Uncomfortable PPEsIneffective PPEs

ALL STNStudy of Ergonomic Risk Factors (Assembly Line2)FactorsFactor RisksAreas of Concern (Station, Operation and Problem Statement)LoadLifting of heavy LoadsSTN#1: FRAME DROPPINGSTN#2:DDU FITMENTPROB:Wt of ddu is more than 5kg has to carried manually (2 mts)STN#3: AIRTANK FITMENTPROB:Wt of AIR TANK is more than 10kg has to carried manually (2 mts)Carrying & / or Holding heavy loadsSTN#4:LINKAGE FITMENTPROB:N/ASTN#4:LEAF SPRING FITMENTPushing or Pulling heavy loadsPROB:N/ASTN#5:POWER STEERING FITMENTPROB:Has to support the power steering manulally while fastening it on to the frame, load on palms and wrist.STN#6:AXLE FITMENT(REAR, FRONT, DUMMY)Difficult to GripPROB:Inserting U bolts and locating is difficult.STN#6:PROPELLOR SHAFT FITMENTINVERSIONMANIN CONVEYORSTN#7:TAIL LAMP FITMENT, SCAM BRAKE PIPE FITMENT,STEERING SPINDLE FITMENTSTN#8:EXHAUSHT BRAKE PIPE AND SILENCER FITMENTPROB:CARRYING SILENCE IS HEAVY AND HAS BE FITTED BELOW KNEE LEVEL, DIFFICULTY IN FASTENING.Difficult Approach (while collection or use)STN#9:ENGINE DROPPROB:CARRYING SILENCE IS HEAVY AND HAS BE FITTED BELOW KNEE LEVELSTN#10:RADIATOR FITMENTSTN#11:CAB / COWL DROPSTN#12:AIR FILTER FITMETPROB:WT MORE THAN 5KG TO BE CARRIED FOR A DISTANCE OF 2 MTSSTN#13:SPARE WHEEL MTG BRKTPROB:WT MORE THAN 5 KG TO BE CARRIED FOR A DISTANCE OF 2 MTSSTN#14:BATTERY FITMENTNo or poor Aids to handle heavy loadsSTN#15:FUEL TANK MTG BRKT FITMENTPROB:WT MORE THAN 5 KG TO BE CARRIED FOR A DISTANCE OF 2 MTSSTN#16:FUEL TANK FITMETPROB:BEND BELOW KNEE LEVEL TO LIFT AND MOUNTSTN#17:TYRE FITMENTPROB:HAS LIFT THE TYRE AND LOAD ON BODY WHILE LIFTING AND MOUNTINGSTN#18:BUMBER FITMENTPROB:WT MORE THAN 15 KG TO BE CARRIED FOR A DISTANCE OF 2-3 MTSTool UseNo tool availableSTN#1: FRAME DROPPINGSTN#2:DDU FITMENTSTN#3: AIRTANK FITMENTSTN#4:LINKAGE FITMENTPROB:UNCOMFORTABEL TO HAMMER THE STUDS, HIGH VIBRATIONSMisfit toolsSTN#4:LEAF SPRING FITMENTPROB:UNCOMFORTABEL TO HAMMER THE STUDS, HIGH VIBRATIONSSTN#5:POWER STEERING FITMENTSTN#6:AXLE FITMENT(REAR, FRONT, DUMMY)Improper condition (not as per spec, freq BD etc)PROB:Inserting U bolts and locating is difficult.STN#6:PROPELLOR SHAFT FITMENTINVERSIONUncomfortable to useMANIN CONVEYORSTN#7:TAIL LAMP FITMENT, SCAM BRAKE PIPE FITMENT,STEERING SPINDLE FITMENTSTN#8:EXHAUSHT BRAKE PIPE AND SILENCER FITMENTSTN#9:ENGINE DROPHeavy and not counterbalancedPROB:Prob with torquing wrench,has to be toqued multiple times.STN#10:RADIATOR FITMENTSTN#11:CAB / COWL DROPSTN#12:AIR FILTER FITMETSTN#13:SPARE WHEEL MTG BRKTHigh on Vibration without any dampenersSTN#14:BATTERY FITMENTSTN#15:FUEL TANK MTG BRKT FITMENTSTN#16:FUEL TANK FITMETSTN#17:TYRE NUT TORQUINGPROB:HIGH VIBRATIONSTN#18:BUMBER FITMENTPostureBending below KneesSTN#1: FRAME DROPPINGSTN#2:DDU FITMENT / NYLON BUNCH LAYING OUT/ BRKTS FITMENTSPROB: CONSTARINED POSTURE i.e.BENDING THERE LOWER BACK DUE TO LOWER HIEGHT OF TROLLEY(0.75 MTS)STN#3: AIRTANK FITMENTPROB: CONSTARINED POSTURE i.e.BENDING THERE LOWER BACK DUE TO LOWER HIEGHT OF TROLLEY(0.75 MTS)STN#4:LINKAGE FITMENTPROB: CONSTARINED POSTURE i.e.BENDING THERE LOWER BACK DUE TO LOWER HIEGHT OF TROLLEY(0.75 MTS),CONTINOIS HAMMERING WITH EXTENDED ARMSSTN#4:LEAF SPRING FITMENTStretching above shouldersPROB: CONSTARINED POSTURE i.e.BENDING THERE LOWER BACK DUE TO LOWER HIEGHT OF TROLLEY(0.75 MTS),CONTINOIS HAMMERING WITH EXTENDED ARMSSTN#5:POWER STEERING FITMENTPROB: CONSTARINED POSTURE i.e.BENDING THERE LOWER BACK DUE TO LOWER HIEGHT OF TROLLEY(0.75 MTS),CONTINOIS HAMMERING WITH EXTENDED ARMSSTN#6:AXLE FITMENT(REAR, FRONT, DUMMY)PROB:CONSTRAINED BODY POSTURE DUE TO INVISIBILITY OF LOCATING HOLESSTN#6:PROPELLOR SHAFT FITMENTExtended arms during collection or workingINVERSIONMANIN CONVEYORSTN#7:TAIL LAMP FITMENT, SCAM BRAKE PIPE FITMENT,STEERING SPINDLE FITMENTPROB:HAS TO LEAN TOO MUCH SINCE S CAM FITMENT LOCATION OUT OF REACH.STN#8:EXHAUSHT BRAKE PIPE AND SILENCER FITMENTPROB:BENDING BELOW KNEE LEVEL THROUGH OUT FITMENTTwisting of trunk, neck, arm and wristSTN#9:ENGINE DROPPROB: VARIOUIS AKWARD POSTURES DUE TO UNREACH OF MANY MTG BOLTSSTN#10:RADIATOR FITMENTSTN#11:CAB / COWL DROPPROB: VARIOUIS AKWARD POSTURES DUE TO UNREACH OF MANY MTG BOLTSSTN#12:AIR FILTER FITMETPROB:BEND BELOW KNEE LEVEL TO CARRYCrouching / SquattingSTN#13:SPARE WHEEL MTG BRKTSTN#14:BATTERY FITMENTSTN#15:FUEL TANK MTG BRKT FITMENTSTN#16:FUEL TANK FITMETPROB:BEND LOWER BACK FOR CONIDERABLE TIMEConstrained posture for considerable timeSTN#17:TYRE FITMENTPROB:HAS LIFT THE TYRE AND LOAD ON BODY WHILE LIFTING AND MOUNTINGSTN#18:BUMBER FITMENTPROB:WT MORE THAN 15 KG TO BE CARRIED FOR A DISTANCE OF 2-3 MTSWork System DesignContinuous standing on a hard surfaceSTN#1: FRAME DROPPINGSTN#2:DDU FITMENT / NYLON BUNCH LAYING OUT/ BRKTS FITMENTSPROB: UNCOMFORTABLE HEIGHT OF WORKINGLack of space to move and workSTN#3: AIRTANK FITMENTPROB: UNCOMFORTABLE HEIGHT OF WORKINGSTN#4:LINKAGE FITMENTUncomfortable Height of working surfacePROB: FAST AND REPETATIVE CYCLES, EXCESSIVE BODY VIBRATIONSSTN#4:LEAF SPRING FITMENTPROB: FAST AND REPETATIVE CYCLES, EXCESSIVE BODY VIBRATIONSUneven/ wet/ slippery/ obstructed walking surfaceSTN#5:POWER STEERING FITMENTPROB: UNCOMFORTABLE HEIGHT OF WORKINGSTN#6:AXLE FITMENT(REAR, FRONT, DUMMY)Obstructed view of jobPROB:OBSTRUCTED VIEW OF JOBSTN#6:PROPELLOR SHAFT FITMENTINVERSIONWorking around sharp edges or unsafe surroundingsMANIN CONVEYORSTN#7:TAIL LAMP FITMENT, SCAM BRAKE PIPE FITMENT,STEERING SPINDLE FITMENTPROB: UNCOMFORTABLE HEIGHT OF WORKINGFast, repetitive and small cycle actionsSTN#8:EXHAUSHT BRAKE PIPE AND SILENCER FITMENTPROB: UNCOMFORTABLE HEIGHT OF WORKINGSTN#9:ENGINE DROPUsage of excessive ForceSTN#10:RADIATOR FITMENTSTN#11:CAB / COWL DROPSTN#12:AIR FILTER FITMETExcessive whole body or partial body VibrationsSTN#13:SPARE WHEEL MTG BRKTSTN#14:BATTERY FITMENTSTN#15:FUEL TANK MTG BRKT FITMENTSTN#16:FUEL TANK FITMETSudden movements, Jerks or Strokes (like Hammering)STN#17:TYRE FITMENT BOLTS FASTENINGPROB:EXCESSIVE BODY VIBRATIONSSTN#18:BUMBER FITMENTWorking EnvironmentInadequate IlluminationHigh noise leve is a concers,Ear plugs can be provided. High temperature is a concern in Summers, Humidity is a concern.Inconsistent IlluminationGlare, Flicker or Shadows due to Improper IlluminationHigh Noise LevelIrritating NoiseVery Hot or Very Cold conditions (Climate or Job related)Inadequate air flowHigh levels of HumidityExposed to Chemicals, Dust, Suspended particles etcPPENon-availability of PPEs (Helmets, Goggles, Gloves, Shoes, Ear Plugs, Masks etc)Wearing Helmet during summer is a issue for the operator.Uncomfortable PPEsIneffective PPEs