Epyllion Group started with first ventureDekko Knitwear's Limited (DKL) in 1994 with 2sewing lines and total of 200 workforce atMirpur Area .

Now it has about 9800 workforce with 78Sewing Lines in several areas of Dhaka &Gazipur.

At Present we are capable of producing 30tons of high quality fabric and 125,000 piecesof ready made garments in a day.

BACKGROUND

TEXTILE INDUSTRIESPARTICULARS EPYLLION KNITEX LTD. EPYLLOIN FABRICS LTD.

Total Manpower 600 800Covered Area 84,000 sft 1,85,000 sft

Products

Single Jersey:Single Jersey, Lacost, Pique,Spandex SJ, Cotton Terry, SpandexTerry, Spandex Lacost, Cross TuckSJ, Denim Fashion, Indigo DyedFabric, Vertical Stripe, Yarn Dyed &Any kind of design fabric withcotton/ Polyester/ Melange/ CVC/PC etc.

Double Jersey:Rib, Interlock, Irregular Rib, SpandexRib, Drop Needle Interlock, PlatedInterlock, Waffle, Automen, Mesh,Yarn Dyed & Any type of designfabric with cotton/ Melange/ CVC/PC etc.Flat KnitSolid, Tipping, Two tone, Semi-Jacquard structure Design etc.

SingleJersey:Single Jersey, Lacost, Pique, SpandexSJ, Cotton Terry, Spandex Terry,Spandex Lacost, Cross Tuck SJ, DenimFashion, Indigo Dyed Fabric, VerticalStripe, Auto Stripe & Any kind ofdesign fabric with cotton/ Organcic/Polyester/ Melange/ CVC/ PC etc.

Double Jersey:Rib, Interlock, Irregular Rib, SpandexRib, Drop Needle Interlock, PlatedInterlock, Waffle, Automen, Mesh,Yarn Dyed & Any type of designfabric with cotton/ Melange/ CVC/PC etc.Flat KnitSolid, Tipping, Two tone, Semi-Jacquard structure Design etc.

Total Production Capacity Per Day 10,000 Kgs. 20,000 Kgs.

EKL EFL Total

Production Capacity 10500 Kg. 22,000 Kg. 32,500 Kg.

Sample Dyeing 06 Sets 10 Sets 16 Sets

Dyeing (Production) 10 Sets 14 Sets 24 Sets

• Most Modern Process Controller with Low Liquor Ratio

• AIDED BY COMPUTER BASED AUTO LABORATORY

DYEING MACHINE AND CAPACITY

KNITTING SECTION

FABRIC TYPE EKL EFL DAILY CAPACITY MONTHLY CAPACITY

JERSEY 11 37 16,800 KGS 5,04,000 KGS

INTERLOCK 05 05 3,500 KGS 1,05,000 KGS

RIB 05 07 4,200 KGS 1,26,000 KGS

FLEECE -- 9 3,500 KGS 1,05,000 KGS

AUTO-STRIPE -- 09 1,350 KGS 40,500 KGS

COLLAR & CUFF KNIT

08 14 10,000 SET750 KGS

300,000 SET22,500 KGS

TOTAL 29 81 30,100 KGS 903,000 KGS

Our Products and Development

INDIGO FASHION IN KNITFASHION OF INDIGO REFLECT WITH COMFORT

Products :-Indigo dyed Jersey, Two tone JerseyDenim Look, Loop Back, Fleece,Lagging Jersey, etc.

Stretch Product.Products :Spandex with Cotton, Viscose, Modal,

Bamboo, Nylon, Polyester.Spandex Rib, Flat KnitSpandex Interlock, loop back, etc.

Performance FabricProducts :100% Polyester Mesh, Interlock50% Polyester, 50% Cotton Interlock.Polyester Viscose SJ.Polyester/Nylon.Polyester Viscose.100% Nylon.

Special FabricProduct :100% Bamboo Cotton,Cotton Modal or 100% Modal,Jacquard design with plain machine,Cool Rib, Thermal, Waffle, Inject Mélange SJ,

Drop Needle Interlock, Auto Stripe Diamond Design, Cross Tuck Interlock, Grindle Auto Stripe SJ, Flat Back Waffle, Pique with Lurex, etc.

Other Design.

• Ever Monte, Army Rib Sweat, Grindle Fleece, Lacoste Stripe, Milano Rib, Mercerized Jersey, Pima Cotton SJ, Viscose Polyester Plated, Cotton Milano Rib, Polyester Poplin Interlock, Jay Sweat Terry, Trooper Stripe Jersey, Dimension Stripe Sanded Jersey, etc.

Special Finish

Stain away.Moisture Management.

Silver or anti microbial finish.Water/Oil repellent finish.

Flame retardant.UV Protection (SPF-30, SPF-50).

Cool & Fresh finish.Rapid Dry/ Quick Dry.

Breathable Finish.Wrinkle Free.

Sustainable Practice in Epyllion Group.

Location of Development

Old FLOURECENT Light

Consumption (Kw)

New ENERGY Light

Consumption (Kw)

Benefits ofChanges.

EFL Floor Area 9,000 Watts 3,900 Watts 5,100 Watts EKL Greige Store 864 Watts 130 Watts 734 Watts

EKL Finish & Yarn Store 864 Watts 130 Watts 734 Watts EKL Hallway 216 Watts 130 Watts 86 Watts

EFL Finish Store 684 Watts 416 Watts 268 Watts EFL Greige Store 1,008 Watts 650 Watts 358 Watts

EFL Yarn Store 1,152 Watts 598 Watts 554 Watts EFL Hallway 720 Watts 364 Watts 356 Watts

EFL Batch Preparation 252 Watts 182 Watts 70 Watts 8,260 Watts

Changing the lighting

Changing of EFL Knitting Floor Light from Florescent light (18 watts x 3 pcs.) to Energy saving Light (26 watts x 1 pc.).

This is showing that it is possible to save huge energy.

Energy Saving Lighting

Energy Saving Lighting.

Estimated Energy Savings on Lighting.

Power Saving

Present Power Consumption Future Power Consumption

1500 Unit X 40 Watt = 60 KW 752 Unit X 23 Watt = 17.3 KW

62 Unit X 400 Watt = 24.8 KW 62 Unit X 105 Watt= 6.51 KW

Total : 84.8 KW 23.81 KW

Total Savings : 61 KWReduction Of Carbon Footprint. – 25.90 Ton / Month.

1.297 lbs(0.000589545 Ton) CO2 Emitted / KWH Power Generation

Hot water generation System Water Feed & Generation Chart

Hot Water(Lt.) / Hour generation from One system.(Based on 500 degree Cent. Flue gas Temperature)

Temperature 25°CFeed Water

35°CFeed Water

45°CFeed Water

50°C Generation 32000 53000 145000

60°C Generation 22500 30500 47000

70°C Generation 17500 22500 31000

80°C Generation 14000 17000 22000

Hot water generation system fromexhaust gas of generator toproduce 45m3/h @ 700C hot water.Where we can save 900,000 TK/monthly from the natural gasutilization.Invested amount of TK 25,000,000

for the system expected to berecovered in 28 months..

Rain water collection system.Reuse,

Rain Water Collection SystemPrinting Roof 5500Sft.

EFL Roof 120000Sft.EKL Roof 58000Sft.

Washing Roof 10000Sft.Total Area of Roof 193500Sft.

Avg. Rain in Rajendrapur/ Year 5.21Ft.

Total Water 806508Ft.22814M3

Pump output** 120M3Hour Save/Year 190Hr.

Pump Capacity**

Out Put 200 m3/Hr X 60%= 120 m3/hrReq. Power 30 KWWater Save 22,814,000 Lt. (22,814 m3)Fabric Dyeing 190 TonsPower Save 6,840 KWH Reduction of Carbon Footprint – 4.03 Ton.

Cooling Water Return andReuse,

Cooling water Recovery

Installation of COOLING Recovery Line from Dyeing Machines

Condensate return System &reuse in Boiler feed water tosave energy.

Steam Condensate Recovery

Treatment of Effluent from Textile

Treatment of Effluent from Textile

Treatment of Effluent from Textile

Process Development

• Wet Slitting with enzyme dust cleaningsystem.

• Leads to Healthy dust free work areaand significant savings in waterconsumption.

• Which is first of his kind in Bangladesh.Thanks to innovative technology‘Recycling water spray for cleaningwith few litres of water’.

• Precious Earth water saved 170 m3 /

Day.

Combi-Dye : Due to environmental and economical concern, new contemporary process chemistry designed to dye Cotton in one step combining scouring & dyeing together for the Darker Shade .One step Dyeing offering following advantage:-

Time saving, since whole scouring-rinsing-neutralization step are skipped. Total time reduced by 3 hours.

Water Saving for skipped steps, Less environmental pollution.

Energy and carbon emission. Less weight losses. Better Handle.

140

120

100

80

60

40

Time Standard Dyeing Process of Cotton

140

120

100

80

60

40

Combi- Dyeing Process of Cotton

COMBIDYE

Combi-Polish :Combined Bio-Polish and Bleach clean-up greatly reduces the Time, Energy & water consumption by combining the Bio-Polishing and Bleach cleaning process in the Dyeing step. Thanks to R&D and innovative process chemistry to putting Future into textile.

COMBIPOLISHTe

mp

era

ture

140

120

100

80

60

40

Time Standard Dyeing Process of Cotton

140

120

100

Enzym

80

HAC Dyes Dose-20' Salt Alkali Dyeing 40'-60 '

60

40

Dyeing Process of Cotton with Combi-Polish

ECO-Soaping :• Soaping of Reactive dyes there is no

longer a need to soap at Boil, this cannow be carried out at 80.This coupledwith the additional saving of 1 to 2soaping rinse bath result in reductionof Time, water & Energy. Thanks toR&D and process Chemistry where weare putting Future into Textile whichleads to efficient use of resources andreduced carbon emission.

Features and Benefits of Eco-Soaping.

Features Benefits

Reduce soaping temperature from 98oC to 80oC

Shortening of total process

Compliance with all ecology standard known today

Reduction in process costs resulting

in average savings of :Water -30%Electricity -20%Time -30%Steam -24%

Higher productivity

Pass market ECO requirementsREAChOeko-tex 100GOTS (2)

ECO-Clearing :After Cleaning of Polyester and blends Dyeing

with disperse to clear conventional alkalinereduction clearing leads to significant timeconsuming and hazards treatment. Toovercome one step ahead clearing processhad developed which increased theefficiency, greater eco-friendliness resultingin higher efficiency and significant saving inWater, Energy & Cost.

PROCESS DEVELOPMENT

Other Future Initiative

Individual metering system for energy, gas & water :To quantify & justify savings,Condensate Return .Water meter.Energy meter in several uses Area.

Boiler Economizer :Feed water pre-heating with boiler flue gas,Projected to saving of 5% of total energy from

boiler.

Tree Plantation.We have an on-going

programme of tree plantation.

10,000 Tree will be planted this year .

A Little to Mother Earth.

Thanks for Patient Hearing Towards

Epyllion.