Epc Presentation

Engineering Procurement & Construction

(EPC) Business

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BRIEF INTRODUCTION

Registered & Head Office:

KEI Industries Limited

D-90, Okhla Industrial Area, Phase-I

New Delhi-110020

Ph: +91 11 26818840, 26818642, 26815558

Fax No.: +91 1126811959, 26817225

E-mail : [email protected]

KEI is among leading players in Electrical Industry that

provides industrial & domestic customers with one stop solution

for all EPC contracts & electrical with a customer centric view.

Our goal is to create value for our stakeholders by meeting the

stated & implied needs of our customers, employees and the

communities where we exist & do business.

To emerge as one of the leading EPC Specialist, executing

electrical projects on a turn key basis & offering world class wire

and Cable products to our esteemed customers with a single

point solution to manage their schedule, costs and risk

effectively and most optimally in a sustainable basis.

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Total Turnkey Cable solutions upto 220 KV voltage

level

Transmission system Sector – 400 kV, 220 kV, 132

kV Switchyards, Transmission lines

Power Generation Electrical Balance of Plant

Projects (EBOP) vis

THERMAL

HYDEL

Distribution Sector - 33 kV, 11 kV, 66 kV

Substations, cables

Infrastructures Projects

Our EPC Business

Turnkey Solutions

Silvassa

Bhiwadi Chopanki (100% EOU)

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EHV Cable Systems upto 132

KV being upgraded to 220 KV by

Sept.2010

HT cables (Copper / Aluminum)

LT power cables, both Copper

and Aluminum; PVC / XLPE

insulated

Control cables

Instrumentation cables

Rubber cables

Mining cables

Specialty cables

House wires

Stainless steel wires

Manufacturing Units and Product Range

Works-I :Bhiwandi-

P-902, RIICO Industrial Area

Phase-II, Bhiwadi

Dist. Alwar-3010119 (Rajasthan

Works-II :Chopanki-

Plot No. A-280-284, RIICO

Industrial Area, Chopanki Distt.

Alwar (Rajasthan)-301 019

Works-III :Silvasa-

99/2/7, Madhuban Industrial

Estate, Village Rakholi, Silvasa

(D&H)-396 249

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Scope of Technical Collaboration with Brugg Kabel for EHV Cables

66KV / 110KV / 132KV /220 KV

Technology & Systems(Cabling,

Termination and Project Management)

back up from “Brugg KABEL AG,

Switzerland” 110 years experience of

EHV Systems from 66KV up to 765 KV.

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MOU with KONČAR

Founded in 1921 as a small electric workshop of "SIEMENS" (Germany). KONCAR was transformed in

1946 into a manufacturer of power generation equipment. With more than forty-five years of

experience in the design and construction of electrical plants and installations for electric power

generation, transmission and distribution. KONCAR today provides efficient contracting, design and

construction of complex power plants on the "turn key" basis.

KEI and KONCAR has mutually Decided to undertake

i) Power Transmission & Sub-station Business on Turnkey basis upto 400kV voltage level for Power

Utilities & for Private IPP (Independent Power Producers/Power Evacuation Scheme)

ii) Hydro Power Plants in India

iii) Gas Insulated Sub-stations (GIS) in India upto 132kV Voltage Level

iv) Thermal Power Plants/Electrical projects (electrical Balance of Plants-EBOP)

Delhi

Mumbai

Ja ipur

Kolkata

Chennai

Bangalore

Hyderabad

Pune

Baroda

Chandigarh

Ludhiana

Assam Lucknow

Bhopal

Bhubneshwar

KEI’s Pan India Presence : Our Regional offices

OUR BRANCH OFFICES

• Ludhiana

• Chandigarh

• Delhi

• Lucknow

• Jaipur

• Assam

• Baroda

• Bhopal

• Kolkata

• Mumbai

• Pune

• Bhubneshwar

• Hyderabad

• Bangalore

• Chennai

CANADA

MEXICO NIGERIA

AUSTRALIA

SRI LANKA

SAUDI ARABIA

IRAN

FRANCE

GERMANY

ITALY

UNITED STATES

BANGLADESH

CYPRUS

GHANA

IRAQ

KENYA

KUWAIT

MAURITIUS

MALAYSIA

PHILIPPINES

QATAR UAE

VIETNAM

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KEI’s Global Footprints : Our Overseas Markets

CMD

CEO

Tendering, BD & Marketing

Design & Engineering

Procurement

Project Execution,

Monitoring & Control

sr. Project Manager

Project Manager

Surveyor Erection

Engineers Quality & Safety

Engineers

Testing & Commissioning

Engineers Civil Engineers Site Accountant

Accounts & Commercial

Quality & Safety Administration

& HR

EPC Divisional Structure

STRENGH OF THE TEAM

GM 2

Senior Managers 3

Managers 19

Executives 20

Other members 46

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Manish Mantri- (Vice President)

B.E.(Chemical), MREC , Jaipur (Raj)

18 years of experience in Operations, Green Field / Brown

Field projects.

Earned quick recognition by receiving promotion in very first

year for performing outstanding in Operations of Conductor

plant

Worked at RR Kabel ltd : Birla Periclase.

Successfully handled key projects like :-

Revamp of Crude Preheat Train using “ Superheating”

concept in Pinch Technology : Design of Rotary Kiln for a

cement plant .

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Key Members of EPC Division

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Val Gole – (GM- Execution)

B. Tech in Electrical Engineering from BHU

Handling Execution of MP Region having wonderful experience of 27 Years in Power Transmission &

Distribution Projects.

S Suresh – (DGM- EHV Cables)

B.E.(Electrical)

29 Years of experience in all Cables/Cabling Systems, The last 6 Years in 220 kv EHV Cabling Systems.

Chirag Garg – (Sr. Manager Commercial)

MBA/MSc

Eight Years of Experience in Procurement, Commercial and Cable manufacturing unit at Silvasa.

He also worked with Patel Engineering an EPC company for more than 3 years.

R. K. Sharma – (Sr. Manager – Civil)

B. Tech. (Civil)

17 Years of Experience in Thermal Power, substation Project, Infrastructure Project as Road Work, High way

work, Multistory Building and other Civil Work with various clients like Power Grid, GAIL , NTPC, HVPNL,

RRVPNL and UPPCL. Experience in Substation execution upto 400kV and in Thermal Power upto 440MW.

Prior to joining KEI was working with M/s EMCO Ltd upto 3 years and executed a lot of SS Station projects

(9 Nos. 400kv /220/132 kV SS) also worked with M/s Areva T&D India Ltd , executed 220kV SS Sitarganj and

400SS Purnea.

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Jayendra Giri – (Manager Project)

Diploma Electrical Engineering

Taking care of planning and execution of Distribution project awarded by MPEB. Previously working with

M/s Srex Power India Pvt.ltd as an AGM. Handling overall responsibility of 400kv SS Turnkey Project at

Merta City and Jodhpur in Rajasthan.

Mirza. M. Baig – (Project Manager)

M. Tech

4 years experience in Project Management of RGGVY Projects.

S. L. Gupta – (Deputy Project Manager)

Diploma in Electrical Engineering

Experience in Power DISTRIBUTION Projects under RGGVY Scheme -GPS Survey & Proposed of RGGVY wirj execution of

H.T and L.T Network. Erection, Commissioning and testing of Distribution Transformer. Preparation of Estimate & Drawings

at Umaria District also prepare Bill & complete M.B & Liaison with MPPKVVCL.

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Rajiv Tiwari – (Manger- Execution)


15 years Project Management experience in Power and Infrastructure Projects

Venkat Suresh – (DM- Project Execution)

Diploma in Electrical & Electronics

10 years of experience in EHV Cable Management in India and Middle East, execute prestigious projects

for Dubai Electricity Authority and Indian Utilities.

M. S. Mehto – (Manager-Execution)


40 Years of experience in Power Transmission and Distribution Project Management.

Sunil Khanduri – (Manager- Tendering)

B. Com, MBA

6 Years Experience in Business Development, Commercial portion of tenders, estimation of SS

projects, visiting clients and attending pre-bid meetings

R. P. Sharma – (Deputy Manager( Design))

Diploma in Draughtsman

25 years of experience in making LAYOUT for Transmission Projects, S/S Projects and Infrastructure

Projects.

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Vivek Chhibber – (Assistant Manager)

BBA (IB), MBA(IB & Marketing)

Experience in Power Transmission and Projects Tenders, Estimation and Costing and Techno-

commercial requirement of the Tender and KEY Account Management & ERP Database Management.

Nipun Sharma – (Assistant Manager)

B. Sc(IT & Stats), MBA(IB & Marketing)

Experience in Power Transmission and Projects Tenders, Estimation and Costing and Techno-

commercial requirement of the Tender and KEY Account Management.

Vaibhav Shukla – (Assistant Manager)

B-Tech. Electrical, MBA

Experience in Power Transmission, LT Switchboards, EHV Cable Turnkey Jobs and Projects Tenders, Estimation and Costing

and Techno-commercial requirement of the Tender.

Brijesh Tripathi – (Project Manager-Execution)

Diploma – Civil

Experience in Power Sector upto 400kV Substation with Power Grid, executed Civil Works IN S/S Projects. Earlier to this

holding of all civil related work like Road, Building, Multistory Building , Water Treatment Building etc

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Key Members of EPC Division Anil Dikshit – (Project Engineer)

Diploma Electrical, IGD, QCMS Govt. of U.P.

28 Years in Designing , Erection and Testing & Commissioning in different field, specially for Multistory

Building , Manufacturing of Control Panel, DG Sets, Building Automation Systems , AMF, Handled

successfully Rajeev Gandhi Thermal Power Plant Hisar ( Haryana Thermal Power Corporation Limited).Hisar

Haryana. 132KV RECEIVING SUBSTATION ERECTION IN MUMBAI .

Narendra Singh Yadav – (Project Engineer)

Diploma Electrical, PDIT, B.A.

5 years experience in S/S projects execution upto 400KV. Executed 400KV S/S at HISSAR at

RAJIV GANDHI THERMAL POWER PLANT for RELIANCE INFRA .

Vijay Shankar Dubey – (Site Supervisor)

8 years experience in various jobs like; GPS Survey of existing and proposed LT and 11kV Line. Erection of new 11kV feeder

line under feeder separation program. Erection, testing and commissioning of 6.3kVA , 10kVA, 16kVA, 25kVA Transformers.

Kamal Kumar Nanda – (Site Supervisor)

Diploma In Electrical Engineering

Holding one year experience as Site Supervisor in MP Projects.

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Mahinder Bhomia – (Executive-Finance)

M.Com

11 years experience in Sales voucher, Journal voucher, Debit Credit note, Bank Reconciliation, Payment

voucher, Preparation of Cheque, Debtors ledger, project accounting and other accounts works, Monthly

Return, RG –1, RG –23 A Part-II, RG-23 C Part-II & PLA Register, Surinder Singh – (Supervisor)

Diploma Electrical

Worked with various companies for their various sites for RSEB, PSEB, DESU upto 66kV/ 33kV. He had

completed 220KVCable Jointing Work at NEW DELHI (It is the first project in Delhi for 220kV EHV

Cable.). Worked for Oil India Ltd, Petro Trace for Oil production pipe heating system

Naresh Verma – (Site Supervisor)

Erection and commissioning of Distribution Transformer , GPS Survey work, Layout Diagrams, GPS Survey, Erection and

Charging of Feeder Separation. Installation and commissioning of Electronics Energy Meter;s in 33/11kV Power Sub Station,

Distribution , Sub-station (11/40kV) and also at HT Consumer End. Survey work, layout diagrams in Power Grids, 33/11kV

Power Substations and Distribution Sub-Station.

Pramod Bhaskar Pillai – (Sr. Execution – Cable Jointer)

ITI Electrician, HV CABE Terminator

7 years experience in Abroad as an H V Jointer & H V Terminator for 33 kv cable

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Nishant Kumar Sharma –(Sr. Executive – Execution)

M. Com

4 years experience in supply chain management, site stores and the Client Management.

Anand K H –(Site Accountant)

B.A

Holding Experience working with various companies like BGR Energy Systems Ltd, EMCO Ltd and ABB Ltd . Got

experience in Involving in Site Coordination, Sales and Revenue collection for Different regions, PGCIL Projects & Delhi

Transco Projects.

L. C. Pal – (Project Engineer)

B.Sc., Diploma Electrical

21 years of experience in Power Transmission and S/S Turnkey Proejcts

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LIST OF TOOLS AND TACKLES AVAILABLE WITH KEI

Sl. NO. DESCRIPTION QTY.

1 Electrical hand drilling machine 6

2

Hydraulic bending Machine for Al-pipes of 150 mm diameter,

wall thickness 10 mm 1

3 Gas welding and Gas cutting set 4

4 Hand operated/ motorized winch machine with wire rope ,

a) 10T 2

b) 5T 4

5 Electric welding Transformer M/C 6

6 Welding Rectifier 600Amp 3

7 Hydraulic Jack , 100T 2

8 Jack for cable support 6

9 Dynamometer 2

10 MIG &Tig welding M/c 2

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11 Hydraulic crimping tools for Al conductor 2

12 Hydra Escort crane , 10T, 10m boom 1

13 Tractor 2

14 Chain pully block 3 ton, 5 ton, 10 ton 6

15 Turfur ( Pulling & Lifting M/c 5Ton, 3Ton 4

16 Wire Rope ciling and D" shackle Lot

17 Double and Single Wheel pully ( verious size ) Lot

18 Box Spanner set upto 42 mm 10

19 Torque wrinch up to 200 kg 5

20 D/E open & Ring spanner Lot

11 Hydraulic crimping tools for Al conductor 2

12 Hydra Escort crane , 10T, 10m boom 1

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21 Electrician tool box 20

22 Grinding M/c , AG4, GQ4, FF2 ( each) 6

23 Hammer, Crow Bar, Winch wise, Pipe wise Lot

24 Pipe Cutter 3

25 Pipe Derick, PP Rope Lot

26 Painting spray gun 8

27 winch grinder 6

2302

3414

6815

980610557 9725

04-05 05-06 06-07 07-08 08-09 09-10

Series1

6 YEARS OF REVENUES

Revenue Growth (Figures in Million INR)

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Financial Performance

Our associated Bankers

• Dena Bank

• Punjab National Bank

• ING Vysya Bank

• State Bank of Hyderabad

• Yes Bank Ltd.

• Standard Chattered Bank

• ICICI Bank Ltd.

• Bank of India

• HSBC Bank Ltd.

• HDFC Bank Ltd.

• RBS (earlier ABN Amro Bank)

• State Bank of Patiala

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Financial Arrangements

Our Power Sector Clients

Power Grid Corporation of India

Nuclear Power Corporation of India

CEB Mauritius

KEI’s Sector wise Key Clients

Our Clients in Refineries

Nuclear Power Corporation of India CEB Mauritius

Our Clients in Steel Sector

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KEI’s Sector wise Key Clients

-- Layout Engineering

-- Substation Engineering Calculation

a) SCF Calculation

b) Earthing calculation

c) Direct stroke LP calculation

d) Sag Tension calculation

e) Temperature Rise calculation

f) Illumination design

Design & Engineering Capability

Team of experienced engineers

Latest engineering software's

a) PROE / AUTOCAD

b) Battery sizing software

c) Various lighting software's

Bank of latest standards, manuals, technical books

and references

Supported by modern IT infrastructure (PCs,

plotters, scanners, printers) Computers / scanners /

plotters / printers

Our Engineering facilities

FIELD QUALITY PLAN

a) Civil Works

b) Receipt, Handling, Storage of materials

c) Erection

d) Commissioning

CHECKLISTS

a) Civil Works

b) Erection

d) Pre-commissioning

SITE PROCEDURES

a) Civil Works

b) Erection

c) Testing of various electrical equipments

Quality Assurance System

QAP-1.xls

QUALITY DOCUMENTS

A) CIVIL

Land take-over document with proper levels, grid

coordinates

Approved Field Quality Plan

Approved Ratio of concrete-mix

List of Approved Sources of construction materials

Approved Pour cards / checklists

MTC & Third party lab reports of Construction material

Concrete cube test register

Sieve Analysis register of coarse and fine aggregates


A) CIVIL (Contd)

Compaction test register for back filling

Calibration certificate of site test apparatus

Test records of construction materials as per FQP

B) ELECTRICAL

Approved design calculations & drawings

Test reports of all individual equipments

System commissioning report


Personal Protective Equipments

Safety Slogans / Circulars

Good quality ladders and scaffoldings

Fire Protection

Provision of First-Aid facility

Highest level of Housekeeping

Safety Meetings

Safety Management & Practices

Preparation of detail L1/L2/L3 network.

Detailed Design & engineering for Electrical & Civil Works.

Freezing drawings and documents.

Drawing approvals from customers.

Freezing suppliers as per approved vendor list.

Evaluation & finalisation of Civil & Erection subcontractors.

Mobilisation, site execution as per L2, L3 networks and Field Quality Plan.

MIS on fortnightly and monthly progress sent to various levels internally and to customer.

Project Monitoring System

Site videos / photographs discussed as part of MIS

Well equipped expediting teams,

Quality inspection teams for 3rd party material and site work

Long-term partnerships with a) suppliers for critical equipments, b) specialised experts,

c) commissioning teams Corporate quality team audits from safety and

environmental point of view

Monthly review with customer

Project Monitoring System

Babgaon -Final.mpp

First ever 400 kV Switchyard for HPGCL

with 12 bays, at 2 x 600 MW Rajiv Gandhi

TPP in Hisar

1 x 125 MVA, 220/ 33 kV Transformer, 220 &

33 kV GIS and 220 kV Cable laying for

Ghodbunder S/S of BSES, Mumbai

We are The Pioneers for……

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WITH THIS PROJECT WE DIRECTLY QUALIFY FOR

POWER GRID PROJECTS UPTO 400KV by MARCH 2011

S.No. Subject Client Location Date of Award Date of

completion

1 Design, Engineering , supply, Installation,

Testing & Commissioning of 400 KV Switchyard for 2X600 MW Rajeev Gandhi Thermal Power Project, Hisar, Haryana

Reliance

Infrastructure Ltd.

Hisar 22/07/2008 31-07-2009

2 Design, Engineering,Supply, installation,

Testing & Commissioning of 33 KV 3Cx300 sqmm XLPE Armoured underground cable with allied equipments for providing 33 KV

Electric power to Bisalpur-Jaipur Water Supply Project under Turn-key Package

No.JPD/SE/JCC/TN-25.

Jaipur Vidyut Vitran

Nigam Ltd

Jaipur 13/02/2007 Completed as

per client schedule

3 Installation, Testing & commissioning of

220/33 KV,125 MVA,4th Transformer at Ghodbunder Receiving Station

Reliance

Infrastructure Ltd. Ghodbund

er Mumbai

4/4/2008 27-03-2010

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Success Stories - EPC

S.No. Subject Client Location Date of

Award Date of

completion

4

Design, Engineering ,Supply and

installation of miscellaneous items for 220/33 KV,125 MVA,4th Transformer at Ghodbunder Receiving Station

Reliance

Infrastructure Ltd. Ghodbund

er Mumbai 5/4/2008

Completed

as per client schedule

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Design, Engineering, Supply,

Installation, Testing & Commissioning of 66 KV Sub Station work for Project called Festival City at Ludhiana, Punjab

AERENR Ludhiana,

Punjab 8/10/2007

Completed


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Supply, Erection, Testing &

Commissioning of 1000 KV Transformer and HT VCB for 11KV S/S of Air Force Station Gurgaon

MES Gurgaon 4/11/2008 Completed


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Design, Engineering, Supply , Erection

of Additional Isolators and Miscellaneous work at 220 KV Aarey Receiving Station

Reliance

Infrastructure Ltd. Aarey,

Mumbai 21/05/2009

Completed


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S.No. Subject Client Contract Amount

(INR)

1

Construction of 11KV lines, LT lines, 25/16 KVA, 11.04 KV Distribution

Transformer S/S and service lines in Manpur, Karkeli, and Birsingpur pali,

of District Umaria

MPPKVVCL, Umaria

(Jabalpur) 21.11 Crore

2

Supply of materials, survey, installation, testing and commissioning of 11

kv feeders under feeder separation programme for separation of non

agricultural and agricultural consumers, replacement of bare lt line with ab

cable and meterisation of unmetered consumers in rural areas

MPMKVVCL, Bhopal 25.66 Crore

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Supply of materials, survey, installation, testing, and commissioning of

New 33/11KV S/s, Augmentation of capacity of Power Transformer &

providing addl. Power Transformer in existing 33/11 KVS/s with extension

of 33KV & 11KV Bay along with VCB, Laying of single circuit/Double

circuit 33KV & 11KV lines

MPPKVVCL, Ujjain 54.92 Crore

4

Supply of materials, survey, installation, testing, and commissioning of

New 33/11KV S/s, Augmentation of capacity of Power Transformer &

providing addl. Power Transformer in existing 33/11 KVS/s with extension

of 33KV & 11KV Bay along with VCB, Laying of single circuit/Double

circuit 33KV & 11KV lines

MPPKVVCL, Dewas 41.96 Crore

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OUR CURRENT COMMITMENTS


(INR)

5

Supply of materials, survey, installation, testing, and commissioning of 33/ 11

KV S/s, augmentation/additional power transformer in existing 33/ 11 KV S/s,

33 KV & 11 KV feeders, additional 33KV & 11 KV bays, replacement of

conductor in existing 33 KV & 11 KV lines, distribution transformer S/s

11/0.433 KV, augmentation, relocation. renovation of DTR, replacement of

bare conductor of existing LT line by AB cable, new LT 3 phase 4 wire with AB

cable, renovation of existing service line & shifting / installation of energy

meters for reduction in AT & C loss and Annual Maintenance (for five

year)under RAPDRP-Part-B in the Sihora, Narsinghpur - Gadarwara,

Sagar, Damoh, Tikamgarh, Sidhi - Singrauli, towns of M.P.

(FOR 6 Locations )

MPPKVVCL,

(Jabalpur)

162 Crore

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1.DESIGN,SUPPLY ,ERECTION,TESTING & COMMISSIONING OF 66 KV

D/C 1200 SQM CABLE (ALUMINIUM) XLPE CABLEAT 220 KV S/S SECTOR

72 GURGAON and AT 66 KV S/S SECTOR 51 GURGAON.

DESIGN,SUPPLY ,ERECTION,TESTING & COMMISSIONING OF 66 KV

D/C 630 SQM CABLE (ALUMINIUM) XLPE CABLE at CROSS RAILWAY

LINE AND 66 KV S/S COMPANY BAG AMBALA CITY.

HVPNL,

(Haryana) 9 Crore

7

Construction of following 66kV UG transmission lines in Bangalore South

Taluk, Bangalore Urban district on Total Turn Key Basis including Design,

Testing, Supply, Laying (including Civil Works), Testing and Commissioning: i)

Running of 66kV 1000sq.mm UG cable for a route length of 2.76kms from

the proposed 66/11kV 'National College' Sub-station to the existing

66/11kV BMTC Sub-station. ii) Running of 66kV 1000sq.mm UG cable for a

route length of 2.2kms from the 220/66/11kV "NIMHANS" Station to the

proposed 66/11kV Jayanagara GIS Sub-Station.

KPTCL,

(Karnataka) 21.38 Crore

37


(INR)

8

Running of 66kV SC 1000 sq.mm UG Cable for a route length of 5.175kms

from the proposed 220/66/11kV Gas Insulated Switchgear Station at EPIP to

the existing 66/11kV Sub-station at Kadugodi, Bangalore East Taluk,

Bangalore Urban District on Total Turnkey Basis including Design, Testing,

Supply, Laying (including Civil Works), Testing and Commissioning.

KPTCL,

(Karnataka) 22 Crore

9

Re-routing of 66KV double circuit single core 630sqmm XLPE copper U.G

cable running from DG-3 DG-4 tapping point to 66KV MUSS HBR Layout for

construction of underpass & flyover at Hennur Junction Outer Ring Road

Bangalore on total turnkey basis including design, testing, supply laying

(inclduing civil works, mandatory Spares) teting & commissioning .

BDA,

(Karnataka) 2.32 Crore

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We are one in Engineering Procurement and Construction Company and are skilled in Design, Engineering,

Erection, Testing, Commissioning and Project Management have executed more than 10 projects in

Government and Private Sectors. Currently executing 10 Projects for MP Electricity Board in Power

Transmission and Distribution Sector, worth 305 Cr.

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Completion Certificates for Sub-stations projects upto 400kV Voltage Level

40

AN ISO 9001-2008 CERTIFIED COMPANY

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Contact us:

KEI Industries Limited

D-90, Okhla Industrial Area, Phase-I

New Delhi-110020

Ph: +91 11 26818840, 26818642, 26815558

Fax No.: +91 1126811959, 26817225

E-mail : [email protected]

Documents

Epc Presentation