ISGEC EPC Presentation

30th June 2010

ISGEC John Thompson

Boilers, Power plants &Sugar Plants

30th June 2010 IJT Products and capabilities

Power Plants

Company overview


Mid Siam Sugar Co. Ltd.,Thailand

Boilers

Product Range includes: • Biomass & Bagasse Fired Boilers – up to 250 TPH • Oil & Gas Fired Boilers: Field Assembled – up to 200 TPH• Oil & Gas Fired Boilers: Package Type – up to 260 TPH• CFBC Boilers – up to 425 TPH• AFBC Boilers – up to 160 TPH• Deaerators• Spares & services

3


• Wood Chips

• Olive Wood Trimmings

• Coconut Shell

• Groundnut Shell

• Subabul Wood

• Red Gram Husk

• Bengal Gram Husk

• Cashewnut Shell

• Woody Biomass

• Cane Top & Trash

• Cane Pith

• Other agricultural wastes, individually or in combinations

• Coal

• Oil, Natural Gas and Bio-Gas

• Slop/ Vinasse (Distillery Spent Waste)

Wide Experience with Biomass and Fossil Fuels

4

Experience - Boilers

170 TPH, 105 kg/cm2(g), 5400 C Multi-Fuel Fired Boiler at Dhampur Sugar Mills, India


5


Bagasse and Biogas Fired Boiler for San Carlos Bioenergy, Philippines , a Greenfield Cane Juice to Ethanol Plant commissioned in 2009.


6


150 TPH, 73 Kg / cm2 a , 495 Deg C Coal, Washery Rejects and Char Fired CFBC Boiler at Jindal Power, India


7



8

Coal fired 90 TPH, 67 Kg/Cm2(g) and 485 +/-5 Deg C AFBC Boiler – Gujarat Fertilizers Ltd. India


Oil Fired - 77 TPH Package Boiler Longview, Maidsville, West Virginia, USA


9


Sugar Plant & Machinery

10

Complete Sugar PlantConsolidated Farming Ltd., Zambia

Complete Sugar PlantDaund Sugar Ltd., India

10

Range: up to 25,000 TCD Sugar Plant


Milling Plants with Hydraulic Drives in India

Turnkey – Sugar Plants

11


Experience

12

Turnkey Sugar Plants

Complete Cane Sugar Plant - Kibos Sugar & Allied Ind. , Kenya.

Power Plants

30 4 MW P Pl t (B Fi d)

Range: up to 100 MW30.4 MW Power Plant (Bagasse Fired)Zambia Sugar Plc, Zambia


13


14

ISGEC Group

Capabilities

Design & Engineering

Project Management

Supply management

Construction & Commissioning

Market reach


1515

DraftingAutoCad 2010

Design softwareCadison Plant designSolid Works 2010 Comp. modelingProsteel 3D Structure modelingCAD works 3D modeling

Electric CircuitsXelec, E Plan

Software Available for Ladder Diagrams of most of the PLC manufacturers including Telemechanique, Siemens, Allen Bradley, Mitsubishi

Design Capabilities


16

Structural & PV Design

Thermal & Process DesignKED-GermanyAmigo Program, USAPBAPSugar – for process designIJT design software for biomass boilers

Staad Pro 2006PV Elite 2010

Pipe Stress AnalysisCaesar II 5.1

Design Capabilities


17

3D Modeling


3D Modeling


3D Modeling


3D Modeling


3D Modeling


22

Design Capabilities

Flow dynamic Analysis

ANSYS version 12

Document ManagementSystem

Windchill 9.0 PDMLink

After flow modelingBefore flow modeling


Design capabilities

23

Prod

uct L

ifecy

cle

Man

agem

ent


Design capabilities

24Product Lifecycle Management


2525

Project mgmt capabilitiesBOP engineering capabilities

Balance of Plant Engineering capabilities

Plant layouts

Heat and Mass balance diagrams

Water balance diagrams

Sizing and specifying water systems like Storage tanks, DM Plant and Cooling tower.

Sizing and specifying Fuel Handling Plant including layouts

Sizing and specifying Ash Handling Plant

Sizing, stress analysis and BOQ preparation of complete Plant Piping

Sizing and specifying complete plant Electricals

Engineering and specifications for Instrumentation and Control System and interfacing.

Civil Engineering, BOQ preparation and specifying civil Works


EPC Projects and Services

IJT offers Turnkey Power Plant Solution on EPC Basis

Boiler Package

Turbo generator Package

Fuel Handling Plant

Ash Handling Plant

Plant Water System

Plant Piping

Complete Electrical and Controls & Instrumentation System

Civil Works

Site Construction including Commissioning


EPC Projects under execution

36MW Cogeneration Project (IPP) – Customer : IL&FS, Shirol, Maharashtra

Project BriefFuel : Coal and BagasseBoiler : 180 TPH Traveling grate (110ata, 540Deg.C)Steam turbine : 36MW from SiemensProject schedule : 16 months commissioning

Scope of work:

Project Management capabilities

Supply - Mechanical:Turbine generator with aux

Boiler with auxiliaries

Bagasse & Coal Handling

Ash Handling

Cooling tower

Complete plant piping \

Supply – Electrical and C&I132KV switchyard for grid connection

Plant Electricals

Plant Instrumentation

Plant DCS - Yokogawa

2x 1250kVA DG sets

Services and civil worksComplete plant civil works

Under ground reservoir

RCC Chimney (100m)

Plant erection

Plant commissioning

Operation & Maintenance assistance upto Warranty period



20MW Cogeneration Project – Customer : HPCL Bio Fuels, Lauriya, Bihar

Project BriefFuel : BagasseBoiler : 110 TPH Traveling grate (110ata, 540Deg.C)Steam turbine : 20MW from SiemensProject schedule : 14 months commissioning

Scope of work:Supply - Mechanical:

Turbine generator with aux


Bagasse Handling

Ash Handling

Water systems

Complete plant piping \

Supply – Elect rical and C&I

132KV switchyard for grid connection

Plant electricals



.


Piling work

Under ground reservoir

RCC Chimney

Plant erection

Plant commissioning /




30MW Cogeneration Project – Customer : Renuka Sugars, Parbhani

Project BriefFuel : Bagasse and coalBoiler : 160 TPH Traveling grate (64ata, 485Deg.C)Steam turbine : 30MW from SiemensProject schedule : 15 months commissioning

Scope of work:



Bagasse & coal Handling

Ash Handling

Water systems

Complete plant piping

Supply – Electrical and C&IPlant electricals



.

.


RCC Chimney

Plant erection

Plant commissioning

/




5MW Power plant – Customer : Jindal Pipes, Ghaziabad

Project BriefFuel : Bagasse and coalBoiler : 27 TPH Traveling grate (64ata, 485Deg.C)Steam turbine : 5MW from Triveni EngineeringProject schedule : 15 months commissioning

Scope of work:



Bagasse & coal Handling

Ash Handling

Water systems

MS chimney .



Plant DCS

.

.


Plant erection

Plant commissioning

/




8MW Power plant – Customer : Star Wire

Project BriefFuel : BiomassBoiler : 35 TPH Traveling grate (84 ata, 510Deg.C)Steam turbine : 8MW from SiemensProject schedule : 15 months commissioning

Scope of work:



Biomass Handling

Ash Handling

Water systems

Complete plant piping



Plant DCS

Connection to grid with 110KV switchyard


Plant erection

Plant commissioning

/



Project management


Project management


Project management


MANUFACTURING PROGRESS CHART

Project management


Project management


Project management


projeCt management SeSSion erp Baan

Project management


indent Summary SeSSion erp Baan

Project management


PROCUREMENT

Centralized Materials Management Team

Separate Cell for Global Procurement

Vendor capacity reviews

Expediting & Follow up for deliveries

Vendor rating and appraisal

Vendor Development

Vendor Meet and Feedback

Procurement


Strategic Partners

Project management

Shin Nippon


QUALITY CONTROL DEPARTMENT Quality Management Systems conforming to ISO 9001 : 2008

Centralized Quality Department

Inspection at Vendor’s Works as per approved Quality Plans

Manufacturing of Pressure Parts under Lloyds Appraisal.

Third party / Client inspections as required

Field Quality reviews

Review of processes and objectives

Feedback & continuous quality improvements

Quality


LOGISTICS

Dedicated Logistics Cell

Logistics Tie up with reputed shipping companies i.e. Bertling Logistics / LPLogistics.

Officers of Logistics Companies stationed at our Office

Logistics Companies render following logistics services:

• Inland Transportation in India.

• Shipments from India to Guatemala

• Warehouse Management.

• Meet & Greet Services

Logistics

30th June 2010 IJT Products and capabilitiesShipping mark, StaCking

& Storage

Logistics


paCking &

Forwarding

Logistics


5

30.4 MW Power Plant for Zambia Sugar ( part of British Sugars) which includes a 160 TPH Travelling Grate Boiler and a Shin Nippon TA Set. Recently, awarded 2 x 17.5 MW Rubber Wood Chip Fired Power Plant for Buchanan Renewable, Liberia on EPC Turnkey.

Experience


4747

Construction capabilities

36MW Cogeneration Power plant

180TPH boiler Under Erection


4848



100meter chimney under construction

Turbine Generator deck under construction


4949



Steam turbine put on foundation at 10mLifting of 100ton Generator to 10m level


5050



Steam turbine, gearbox and Generator on foundation put on foundation at 10m


5151



Cooling tower civil works Water systems civil works

DM Water system


5252



Boiler column erection

Turbine Generator building under construction


5353



Chimney Pile foundation


• Refinery

• Oil & Gas Sector

• Fertilizers

• Metal sector

• Sugar Plants

• Paper sector

• Biomass based IPPs

• Chemicals & Other process industries

• Textile sector

• Utility sector

Major Sectors Served

54

Documents

ISGEC EPC Presentation