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Engineered Vacuum Systems CONSULTING SERVICES EJECTORS COMPLETE PROCESS DESIGN VACUUM PUMPS FIELD SERVICES HYBRIDS

Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

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Page 1: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Engineered Vacuum SystemsCONSULTING SERVICES EJECTORS

COMPLETE PROCESS DESIGN VACUUM PUMPS

FIELD SERVICES HYBRIDS

Page 2: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Air Cooled Condenser Users GroupGettysburg, PA

September, 2015

By John Aglitz, P.E.

NITECH INC. PRESENTATION

FOR

Page 3: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Venting Systems in Air Cooled Condenser Applications

Page 4: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

I. Purpose of venting equipment

•Hogging

Quick evacuation of steam space prior to the introduction of steam.

Page 5: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

II. Purpose of venting equipment

• Continuous removal of non-condensable gasses (Holding)

A properly designed and maintained venting system

will track the performance of the main condenser.

Page 6: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Types of Venting Equipment

• Steam ejectors

The most traditional venting system type.

Technology proven over 100 years.

No moving parts.

Page 7: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Types of Venting Equipment

• Liquid ring vacuum pumps

No motive steam required.

Technology proven over 40 years.

Page 8: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Types of Venting Equipment

• Hybrid systems (steam or air motivated ejectors)

• Allows for higher cooling water temperatures

Page 9: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Vacuum Pump Protection

0

0.5

1

1.5

2

2.5

3

3.5

50 60 70 80 90 100

Pre

ssu

re (

" H

g A

bs.

)

Seal Water Temperature (℉)

Cavitation

Vapor Pressure Min. Suction Pressure

Page 10: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Results of cavitation

Page 11: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Ejector Protection

• Poor steam quality (wet steam)

Damage to internal surfaces (wire drawing)

Poor performance

Page 12: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Design Standards

• Pre vs post HEI ACC Standard

Prior to 2011 most ACC venting systems

were designed in accordance with

HEI Surface Condenser Standards.

Page 13: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Interaction of Venting Equipment with ACC

• Is your vacuum system working as efficiently as it could?

• Can you improve your main condenser back pressure?

• Has it been more than two years since your vacuum system has been evaluated?

Page 14: Engineered Vacuum Systems - Air-Cooled Condenser …acc-usersgroup.org/wp-content/uploads/2015/10/09.J... · Air Cooled Condenser Users Group Gettysburg, PA ... Vacuum Pump Protection

Engineered Vacuum SystemsCONSULTING SERVICES EJECTORS

COMPLETE PROCESS DESIGN VACUUM PUMPS

FIELD SERVICES HYBRIDS