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12/16/2011 1 Energy Efficiency Potential in Existing Building JKR HQ, Block F, Jalan Sultan Salahuddin Presented by: CK Tang [email protected] BSEEP Consultant Typical Cross Section Building Energy Index (with Solar PV) – Measured 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0 50 100 150 200 250 300 350 400 450 Energy Efficiency Index (kWh/m2/year) Cumulative percentil e Malaysia (41 office buildings) Singapore (95 office buildings) ST Diamond (2010) 55 kWh/m 2 year LEO (2004) 100 kWh/m 2 year GEO (2007) 30 kWh/m 2 year Source of chart: EAEF Project 64 Project leader: Energy Sustainabilty Unit, Singapore, 2006

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12/16/2011

1

Energy Efficiency Potential in Existing Building

JKR HQ, Block F, Jalan Sultan SalahuddinPresented by: CK Tang 

[email protected]

BSEEP Consultant

Typical Cross Section

Building Energy Index (with Solar PV) – Measured

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 50 100 150 200 250 300 350 400 450

Energy Efficiency Index (kWh/m2/year)

Cu

mu

lativ

e p

erc

en

tile

Malaysia(41 officebuildings)

Singapore(95 officebuildings)

ST Diamond (2010)55 kWh/m2 year

LEO (2004)100 kWh/m2 year

GEO (2007)30 kWh/m2 year

Source of chart: EAEF Project 64Project leader: Energy Sustainabilty Unit, Singapore, 2006

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How low can Existing Building go?

• 10 ~ 15% reduction?

• 20 ~ 30% reduction?

• 40 ~ 60% reduction?

• 70 ~ 100% reduction?

• Energy Simulation on an Existing Building was conducted to test the potential. 

Measured Data in 2008

• Cofreth (M) Sdn Bhd conducted a Detailed Energy Audit on Block F, JKR building. 

• MEASURED DATA used for Base Building Scenario. 

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Measured BEI for this Building

GBI’s BEI: 122 kWh/m2/yearExcluding Data Center

Building Model vs. Actual Building

Floor Area Measured: 24,345Floor Area Model: 23,368Differences: ‐4.0%

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0.0

20.0

40.0

60.0

80.0

100.0

120.0

140.0

160.0

180.0

200.0B0

C1

C3

C5

C7

C9

C11

C13

C15

C17

C19

C21

C23

C25

C27

C29

C31

C33

C35

C37

C39

C41

C43

C45

C47

C49

C51

kWh/m

2/year

Block F Simulated BEI Potential

‐10%

0%

10%

20%

30%

40%

50%

60%

B0 C1 C3 C5 C7 C9 C11 C13 C15 C17 C19 C21 C23 C25 C27 C29 C31 C33 C35 C37 C39 C41 C43 C45 C47 C49 C51

% Accumulated Energy Reduction

Summary of Simulation Results

Comparison Between Measured and Simulations

Descriptions Measured (kWh/year) Simulated (kWh/year)% diff from Measured

Chilled Water Production System 1,188,724  1,188,216  0.0%

Air Handling Units 603,640  512,909  ‐15.0%

Air Handling Units, without weekend and nights 517,090  512,909  ‐0.8%

Lighting and Small Power 1,085,851  1,051,104  ‐3.2%

Domestic Pump 14,783  ‐ ‐100.0%

Vertical Transport 101,587  107,610  5.9%

Others (Essential Supply) 871,804  922,647  5.8%

Total (using AHU without weekends and nights) 3,779,839  3,782,486  0.1%

Simulation Results Matches Measured Values Well. 

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Measured AHU Power Consumption

Simulated AHU Power Consumption

Sat Sun Mon Tue Wed Thu Fri Sat

180

160

140

120

100

80

60

40

20

0

Pow

er (kW

)

Date: Sat 14/Jan to Fri 20/Jan

ApHVAC distr fans energy: (01base01_as_is.aps)

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Comparison Between Measured and Simulations

Descriptions

Measured 

(kWh)

Simulated 

(kWh)

% diff 

from 

Measure

d

AHU 603,640 512,909 ‐15.0%

AHU without weekends and nights 517,090 512,909 ‐0.8%

Chillers 858,977 863,176 0.5%

Heat Rejection (Cooling Tower & Condenser 

Pump) 179,445 189,792 5.8%

Chilled Water Pumps 141,475 135,248 ‐4.4%

Others 8,827 ‐

100.0%

Total (using AHU without weekends and 

nights) 1,705,814 1,701,126 ‐0.3%

Simulation Results Matches Measured Values Well. 

 ‐ 200,000 400,000 600,000 800,000 1,000,000 1,200,000 1,400,000

0%5%10%15%20%25%30%35%

Chilled

 Water

Production

System

Air Handling Units

Lighting and Small

Power

Domestic Pump

Vertical Transport

Others (Essen

tial

Supply)

Simulated Base Case Energy Consumption of Different Systems

Simulated (kWh) %

 ‐ 200,000 400,000 600,000 800,000 1,000,000 1,200,000 1,400,000

0%5%10%15%20%25%30%35%

Chilled

 Water

Production

System

Air Handling Units

Lighting and Small

Power

Domestic Pump

Vertical Transport

Others (Essen

tial

Supply)

Case 51 Energy Consumption of Different Systems

Simulated (kWh) %

Data Center ~ 22% of Base Load

EE Scenario. Data Center Load still unchanged! 

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Summary of Results… 

Descriptions Base Case 51 % Reduction

Chilled Water Production System 1,188,216  370,373  68.8%Air Handling Units 512,909  35,782  93.0%Lighting and Small Power 1,051,104  462,049  56.0%

Vertical Transport 107,610  92,100  14.4%Others (Essential Supply) 922,647  922,647  0.0%Total 3,782,486  1,882,951  50.2%

Energy Efficiency Strategies

Better Comfort, Lower Energy Use

LT = Life Time of Product (years) 

Electricity tariff: RM 0.35/kWh

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C1. Fix Building Air Tightness• Measured Air Leakage: 1.65 ach

• Case 1 

– Building ex‐filtrate 10% of air‐supply

Cumulative  Energy Reduction:  3.5%% ↓: 3.5%

BEI: 156.1 kWh/m2/year

47k RM/year ↓LT: 10 yr,  RM 470k for building 

C2. Better Comfort• Existing Chiller unable to provide adequate cooling when building was leaky! 

• Temp Set point: 22.5°C

– Duct leakages

00:00 06:00 12:00 18:00 00:00

3231302928272625242322

Tem

pera

ture

(°C

)

Date: Mon 30/Jan

Air temperature: 17 rooms (c02_bettercomfort.aps)

Air temperature: 17 rooms (c01_airtight.aps)

Cumulative  Energy Reduction:  ‐1.5%% ↓: ‐5.0%

BEI: 164.3 kWh/m2/year

‐66.8k RM/year ↓LT: 0 yr,  RM 0

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C3. Small power reduction at night

• 25% down to 10% at night

Measured Data W/m2 kW Building

Small Power (daytime) 4.06  83.49 Small Power nite (25% of daytime) 1.01  20.87 

Cumulative  Energy Reduction: 0.7%% ↓: 2.2%

BEI: 160.7 kWh/m2/year

30k RM/year ↓ LT: 3 yr, 40 timers/flr, RM 131/ timer 

C4. Office Space Lighting• Lighting Power Density: 11.7 down to 9 W/m2

• 25% reduction

• Replace existing T8 with T5 using adapter

Cumulative  Energy Reduction: 5.2%% ↓: 4.5%

BEI: 153.4 kWh/m2/year

60k RM/year ↓ LT: 3 yr, 5925 lamps , RM 30/lamp 

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C5. Office Space Lighting Occupancy Sensor• 9 W/m2 down 20% to 7.2 W/m2

• Lighting switch

– Strategically placed

Cumulative  Energy Reduction: 8.1%% ↓: 2.9%

BEI: 148.7 kWh/m2/year

38k RM/year ↓ LT: 5 yr, 20 units/flr, RM 566/ unit 

C6. Occupancy Sensor in Toilet

• 50% Reduction in Toilet Lighting

Cumulative  Energy Reduction: 8.3%% ↓: 0.1%

BEI: 148.5 kWh/m2/year

1,700 RM/year ↓ LT: 5 yr,  RM 250/ toilet 

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C7. Lift Efficiency

• Shut down 50% lifts after 7pm

Cumulative  Energy Reduction: 8.7%% ↓: 0.4%

BEI: 147.8 kWh/m2/year

5k RM/year ↓ LT: 5 yr, RM 4,500/lift

C8. CO2 sensor

• Fresh air regulated

Cumulative  Energy Reduction: 12.6%% ↓: 3.9%

BEI: 141.5 kWh/m2/year

51k RM/year ↓ LT: 5 yr, RM 7,600/ ahu

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C9. Better Comfort

• Temperature setpoint 22.5 deg

• Room temp is at 23.5 deg

– Due to duct leakages

– Calibrated to ~ 20% leakages

00:00 06:00 12:00 18:00 00:00

323130292827262524232221

Te

mp

era

ture

(°C

)

Date: Mon 16/Jan

Dry resultant temperature: 17 rooms (c08a_co2_tempdw.aps)

Dry resultant temperature: 17 rooms (c08_co2.aps)

00:00 06:00 12:00 18:00 00:00

323130292827262524232221

Te

mp

era

ture

(°C

)

Date: Mon 16/Jan

Air temperature: 17 rooms (c08a_co2_tempdw.aps)

Air temperature: 17 rooms (c08_co2.aps)

Cumulative  Energy Reduction: 10.5%% ↓: ‐2.0%

BEI: 144.8 kWh/m2/year

‐27k RM/year ↓

C10‐12: Chiller Water Flow Rate Optimisation

• Reduce Chill Water Flow (measured 24% ↑)

– Pump Affinity’s Law

• High Delta‐T Flow Rate

– Flow reduced to 50%

Cumulative  Energy Reduction: 13.3%% ↓: 2.8%

BEI: 140.3 kWh/m2/year

37k RM/year ↓ LT: 8 yr,  RM 148k/pump

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C13‐17. AHU Optimisation

• Fix Duct Leakages

• Reduce Flow Rates

• Low Pressure Loss Air Filters

• Improve Fan Efficiency

Cumulative  Energy Reduction: 27.3%% ↓: 14.4%

BEI: 117.6 kWh/m2/year

186k RM/year ↓ LT: 8 yr, RM 44k /ahu

• Off coil temp: 14°C

• Off coil temp: 16°C

• Lift Lobby: 26.5°C

C18‐20. VAV

Cumulative  Energy Reduction: 28.2%% ↓: 0.8%

BEI: 116.3 kWh/m2/year

11k RM/year ↓ LT: 5 yr, RM 1,600/ahu for VAV

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C21. Chiller Efficiency

• Screw chiller, COP 4.88

• Centrifugal Chiller, COP 6.3

Cumulative  Energy Reduction: 33.8%% ↓: 5.6%

BEI: 107.2 kWh/m2/year

74k RM/year ↓ LT: 15 yr, 2 chillers, RM 556k /chiller 

C22. VSD Chiller

• COP 6.3

Cumulative  Energy Reduction: 35.6%% ↓: 1.8%

BEI: 104.3 kWh/m2/year

24k RM/year ↓ LT: 15 yr, 2 chillers, RM 178k /chiller 

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C23‐24. Condenser Flow Rate Optimisation

• 3.0 gpm/ton

• 2.5 gpm/ton

• 2.0 gpm/ton

75.3

23.1

42.0

62.8

16.124.3

50.2

10.3 12.4

0

20

40

60

80

l/s head m kW

Condenser gpm/ton Options

3 gpm/ton 2.5 gpm/ton 2 gpm/ton

Cumulative  Energy Reduction: 37.3%% ↓: 1.7%

BEI: 101.5 kWh/m2/year

22k RM/year ↓ LT: 8 yr, 2 pumps, RM 90k /pump

C25‐26. Variable Chilled Water Flow

• Primary/Secondary Flow

– No savings!

• Variable Primary Flow

Cumulative  Energy Reduction: 37.3%% ↓: 0.1%

BEI: 101.4 kWh/m2/year

1 k RM/year ↓ LT: 8 yr, 2 pumps, RM 4,000/pump

00:00 06:00 12:00 18:00 00:00

11109876543210

Po

we

r (k

W)

Date: Tue 17/Jan

ApHVAC distr pumps energy: (c26_pri_var.aps)

ApHVAC distr pumps energy: (c25_pr_scd_flw.aps)

ApHVAC distr pumps energy: (c24_cond_flow_rd2gpm.aps)

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C27‐29. Pump Efficiency• Measured Pump Total Eff. 40%

• Motor Eff. assumed 80%

• Pump Eff. = 50% 

– Pump Improved to 85%

– Motor Efficiency to 90%Minimum straight length of 5~6 times of pipe diameter before suction inlet is required for maximum efficiency. 

Cumulative  Energy Reduction: 38.1%% ↓: 0.8%

BEI: 100.1 kWh/m2/year

10.5k RM/year ↓ LT: 8 yr, 4 pumps, RM 21k / pump

C30‐36. Cooling Tower Efficiency• Efficient Fan

• VSD, 30.5°C

• VSD, 29.5°C

• VSD, 28.5°C

• VSD, 27.5°C

• VSD, 26.5°C

• No VSD, Oversized 

Cumulative  Energy Reduction: 39.1%% ↓: 1.0%

BEI: 98.6 kWh/m2/year

12.7k RM/year ↓ LT: 8 yr, 2 towers, RM 51k /tower

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C37‐39. Task Light, 200 lux general lighting• 19 W Task Light

• 11 W Task Light

• 5 W Task Light

• 80% Task Light – Assumed on. 

Cumulative  Energy Reduction: 43.9%% ↓: 4.8%

BEI: 90.8 kWh/m2/year

64k RM/year ↓ LT: 5 yr, 1000 ppl, RM 320/task lgt

19W 11W 5W

RM Budget 273 300 320

0

50

100

150

200

250

300

350

RM

RM Budget Available

C40. Daylight Sensor in Toilets 

• 34 toilets

Cumulative  Energy Reduction: 44.0%% ↓: 0.1%

BEI: 90.6 kWh/m2/year

1.2k RM/year ↓ LT: 5 yr, RM 172/toilet

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C41. Exfiltration 0.1 ach, wt Heat Recovery Wheel

Cumulative  Energy Reduction: 45.6%% ↓: 1.5%

BEI: 88.1 kWh/m2/year

20k RM/year ↓

F.Air ~ 

0.7 ach

Toilet 

Ex.Air ~ 

0.1 ach.

Ex‐

filtration 

~ 0.6 ach

LT: 10 yr, 2 FA ducts, RM 102k/duct

C42. Change Glazing to Clear• SC 0.95 from 0.43

• No Daylight Sensor

Cumulative  Energy Reduction: 44.9%% ↓: ‐0.7%

BEI: 89.3 kWh/m2/year

‐9k RM/year ↓

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C43‐44. Daylight Harvesting• 3.5 m depth

• 4.5 m depth

Cumulative  Energy Reduction: 47.7%% ↓: 2.9%

BEI: 84.6kWh/m2/year

38k RM/year ↓ LT: 10 yr, RM 114/glz m2

C45. Glazing Films

Cumulative  Energy Reduction: 48.3%% ↓: 0.6%

BEI: 83.7 kWh/m2/year

8k RM/year ↓ LT: 10 yr, RM 32/glz m2

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C46. Double Glazing High Performance 

Cumulative  Energy Reduction: 48.9%% ↓: 0.6%

BEI: 82.7 kWh/m2/year

8k RM/year ↓ LT: 10 yr, RM 64/glz m2

C47‐49. Roof Insulations

Cumulative  Energy Reduction: 49.1%% ↓: 0.4%

BEI: 82.3 kWh/m2/year

5.1k RM/year ↓ LT: 10 yr, RM 32/roof m2

Cases Thickness U‐Value 

(W/m²K)

% Savings from 

Previous step

47 50mm 0.51 0.2%

48 100mm 0.28 0.2%

49 150mm 0.19 ‐0.2%

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C50. Increase Air Temperature• Temperature Setpoint: 24.5 deg

Cumulative  Energy Reduction: 49.9%% ↓: 0.8%

BEI: 81.1 kWh/m2/year

10k RM/year ↓

00:00 06:00 12:00 18:00 00:00

3130292827262524232221

Te

mp

era

ture

(°C

)

Date: Tue 17/Jan

Air temperature: OFFICE1_F05 (c50_otemp25.aps)

Air temperature: OFFICE1_F05 (c49_rf_in150.aps)

Air temperature: OFFICE1_F05 (c14_tsetpt_higher.aps)

00:00 06:00 12:00 18:00 00:00

31

30

29

28

27

26

25

24

23

22

Te

mp

era

ture

(°C

)

Date: Tue 17/Jan

Dry resultant temperature: OFFICE1_F05 (c50_otemp25.aps)

Dry resultant temperature: OFFICE1_F05 (c49_rf_in150.aps)

Dry resultant temperature: OFFICE1_F05 (c14_tsetpt_higher.aps)

Operative Temperatures

C51‐52. Resize HVAC system

• Chiller Cost ~ RM 3,500/ton

• 600 ton savings= 2.1 mil Saved/chiller!

• RM 4.2 million saved for 2 chillers!

Cumulative  Energy Reduction: 50.1%% ↓: 0.3%

BEI: 80.7 kWh/m2/year

3.3k RM/year ↓

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C53. Small Power = Base Case (As Is)• 4.1 W/m2 peak load

• 10% up to 25% night load

Cumulative  Energy Reduction: 47.8%% ↓: ‐2.3%

BEI: 84.6 kWh/m2/year

‐30k RM/year ↓

GBI’s BEI: 42 kWh/m2/yearExcluding Data Center

C54. Small Power at 12 W/m2

• 12 W/m2 peak load

• 25% night load

Cumulative  Energy Reduction: 27.6%% ↓: ‐20.2%

BEI: 117.2 kWh/m2/year

‐267k RM/year ↓

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C55. Energy Efficient Server Room

• 25% Energy Reduction

• Server Virtualisation

Cumulative  Energy Reduction: 33.7%% ↓: 6.1%

BEI: 107.3kWh/m2/year

81k RM/year ↓ LT: 3 yr, RM 242k/data center

C56. Energy Efficient Server Room

• 50% Energy Reduction

• Hot/Cold Rack 

• Many other technologies

Cumulative  Energy Reduction: 39.8%% ↓: 6.1%

BEI: 97.4 kWh/m2/year

81k RM/year ↓ LT: 3 yr, RM 242k/data center

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Summary of Results… 

Descriptions Base Case 51 % Reduction

Chilled Water Production System 1,188,216  370,373  68.8%Air Handling Units 512,909  35,782  93.0%Lighting and Small Power 1,051,104  462,049  56.0%

Vertical Transport 107,610  92,100  14.4%Others (Essential Supply) 922,647  922,647  0.0%Total 3,782,486  1,882,951  50.2%

Data Center

Summary

> 60% Savings on this Page Alone

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Summary• Potential Energy Reduction: 50%

• Savings per year: RM 664,000 /year

– RM 2.30 /m2/month

• Accumulated Life‐Time Budget Available: 

– RM 6.5 million

• How much to refurbish a 24,000 m2 building? 

– 24,000 m2 x 2,500 RM/m2 = 60 million (new buiding) 

– 6.5 mil = 11% of typical new building cost. 

Items that is likely not be implemented due to poor return on investment. • VAV system.• Variable Chill Water Flow.• Variable Fan Speed on Cooling Tower.• Light shelves for better daylight harvesting.• Double Glazing. • Air Foil Fan for AHU. • However, RM 4.2 million is saved due to a smaller chiller capacity after the building is optimized for energy efficiency. 

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Thank you!