EMT 462 ELECTRICAL SYSTEM TECHNOLOGY Chapter 2: AC Machines By: En. Muhammad Mahyiddin Ramli

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EMT 462 ELECTRICAL SYSTEM TECHNOLOGY Chapter 2: AC Machines By: En. Muhammad Mahyiddin Ramli Slide 2 Chap 2: AC Machines 2 AC Machines : Introduction 2 major classes: a) Asynchronous machines / induction machines : Motors or generators whose field current is supplied by magnetic induction (transformer action) into their field windings. b)Synchronous machines : Motors or generators whose field current is supplied by a separate dc power source. Note: 1) Induction motor has the same physical stator as a synchronous machine, with a different rotor construction. 2) The fields circuit of most synchronous and induction machines are located on their rotors. Motors = ac electrical energy mechanical energy Generators = mechanical energy ac electrical energy Slide 3 Chap 2: AC Machines 3 AC Machinery Fundamentals A rotating loop of wire within the magnetic field. Magnetic field produced by a large stationary magnet produce-constant and uniform magnetic field, B. Rotation of the loop induced a voltage in the wire. Current flows in the loop, a torque will be induced on the wire loop. A SIMPLE LOOP IN A UNIFORM MAGNETIC FIELDS. e ind V e ind = max sin t Thus, the voltage generated in loop is a sinusoid whose magnitude is equal to the product of the flux and rotation speed of the machine Slide 4 Chap 2: AC Machines 4 When two magnetic fields are present in a machine, a torque will be created which will tend to line up the two magnetic fields. Magnetic field is produced by the stator and rotor of an ac machine. Then a torque will be induced in the rotor cause the rotor to turn and align itself with the stator magnetic field. The induced torque in the rotor would cause the rotor to constantly chase the stator magnetic field around in circle - the basic principle of all ac motor operation. THE ROTATING MAGNETIC FIELD AC Machinery Fundamentals But how the stator rotate? Slide 5 Chap 2: AC Machines 5 The efficiency of an AC machines is defined as: Four types of losses in AC machines: Electrical or copper losses (I 2 R losses) Core losses Mechanical losses Stray load losses AC MACHINE POWER LOSSES AC Machinery Fundamentals Slide 6 Chap 2: AC Machines 6 VOLTAGE REGULATION AND SPEED REGULATION VR is a measure of the ability of a generator to keep a constant voltage at its terminals as load varies. It is defined as follow: SR is a measure of the ability of a motor to keep a constant shaft speed as load varies. AC Machinery Fundamentals Slide 7 Chap 2: AC Machines 7 INDUCTIONMOTOR Slide 8 8 Induction Motors Induction motors are the motor frequently encountered in industry. It simple, rugged, low-priced and easy to maintain. It run essentially constant speed from zero to full-load. The speed is frequency-dependent and consequently these motors are not easily adapted to speed control Induction machines is called induction because the rotor voltage (which produces the rotor current and the rotor magnetic field) is induced in the rotor winding rather than physically connected by wires. Slide 9 Chap 2: AC Machines 9 A 3-phase induction motor has two main parts : A stationary stator (stationary part of the machine) Revolving rotor (rotating part of the machine) The rotor is separated from the stator by a small air gap (the tolerances is depending on the power of the motor). INDUCTION MOTOR CONSTRUCTION Slide 10 Chap 2: AC Machines 10 a) Cage rotor b) Wound rotor induction motor Two types of rotor which can placed inside the stator. a)Squirrel-cage induction motor (also called cage motors) b)Wound-rotor induction motor Wound rotor induction motors more expensive- maintenance Slide 11 Chap 2: AC Machines 11 Two types of rotor which can placed inside the stator. a)Squirrel-cage induction motor (also called cage motors) b)Wound-rotor induction motor a) Squirrel cage the conductors would look like one of the exercise wheels that squirrel or hamsters run on. Slide 12 Chap 2: AC Machines 12 Two types of rotor which can placed inside the stator. a)Squirrel-cage induction motor (also called cage motors) b)Wound-rotor induction motor b) Wound rotor have a brushes and slip ring at the end of rotor. (Y-connected) Slide 13 Chap 2: AC Machines 13 Cage induction Motor rotor consists of a series of conducting bars laid into slot carved in the face of rotor and shorted at either end by large shorting ring A wound rotor has a complete set of three-phase winding that are mirror images of the winding on the stator. The three phases of the rotor windings are usually Y-connected, the end of the three rotor wires are tied to slip ring on the rotor shaft. Rotor windings are shorted through brushes riding on the slip rings. Wound-rotor induction motors are more expensive than the cage induction motors, they required much more maintenance because the wear associated with their brushes and slip rings. INDUCTION MOTOR CONSTRUCTION Slide 14 Chap 2: AC Machines 14 Small cage rotor induction motor Large cage rotor induction motor INDUCTION MOTOR CONSTRUCTION Slide 15 Chap 2: AC Machines 15 The speed of the magnetic fields rotation in a cage rotor induction motor (Figure 7.6, Chapman) is given by: Where n sync = synchronous speed [r/min] f e = System frequency [Hz] p = number of poles This equation shows that the synchronous speed increases with frequency and decrease with the number of poles. The three-phase of voltages has been applied to the stator, and three-phase set of stator current is flowing. These currents produce a magnetic field B S, rotating counterclockwise direction. INDUCED TORQUE IN AN INDUCTION MOTOR INDUCTION MOTOR CONCEPT Slide 16 Chap 2: AC Machines 16 Basic Induction Motor Concepts This rotating magnetic field B S passes over the rotor bars and induces a voltage, e ind in them: where, v = velocity of the bar relative to the magnetic field B = magnetic flux density vector l = length of conductor in the magnetic field It is the relative motion of the rotor compared to the stator magnetic field that produces induced voltage in a rotor bar. The rotor current flow produces a rotor magnetic field, B R. The induce torque in the machine is given by: The voltage induced in a rotor bar depends on the speed of the rotor relative to the magnetic fields Slide 17 Chap 2: AC Machines 17 The other term used to describe the relative motion is slip, which is relative speed expressed on a per unit or a percentage basis. The slip is defined as : THE CONCEPT OF ROTOR SLIP Slip speed is defined as the differences between synchronous speed and rotor speed : Where n slip = slip speed of the machines n sync = speed of the magnetic field n m = mechanical shaft speed of motor Basic Induction Motor Concepts Slide 18 Chap 2: AC Machines 18 The previous equation also can be expressed in term of angular velocity (radians per second) as : If the rotor turns at synchronous speed, s=0 ; if the rotor is stationary (locked or stop), s=1. All normal motor speeds fall somewhere between those limits. As for mechanical speed These equation are useful in the derivation of induction motor torque and power relationship. Basic Induction Motor Concepts Slide 19 Chap 2: AC Machines 19 The induction motor works by inducing voltages and current in the rotor of the machine-called a rotating transformer. Like a transformer; primary (stator) induced a voltage in the secondary (rotor) Unlike a transformer, the secondary frequency not necessarily the same as primary. If the rotor of a motor is locked so that it cannot move, the rotor will have the same frequency as the stator. If the rotor turns at synchronous speed, the frequency on the rotor will be zero. For n m =0 r/min & the rotor frequency f r =f e slip, s = 1 n m =n sync & the rotor frequency f r =0 slip, s = 0 - For any speed in between, the rotor frequency is directly proportional to the difference between the speed of the magnetic field n sync and the speed of the rotor n m. Basic Induction Motor Concepts THE ELECTRICAL FREQUENCY ON THE ROTOR THE ELECTRICAL FREQUENCY ON THE ROTOR. Slide 20 Chap 2: AC Machines 20 THE ELECTRICAL FREQUENCY ON THE ROTOR Since the slip of the rotor is defined as : Then the rotor frequency can be expressed as : Substituting between these two equation become : But n sync = 120f e /P, so Therefore, f r = frequency rotor; f e = frequency stator Basic Induction Motor Concepts Slide 21 Chap 2: AC Machines 21 A 208-V, 10-hp, four-pole, 60-Hz, Y- connected induction motor has a full-load slip of 5%. a) What is the synchronous speed of this motor? b) What is the rotor speed of this motor at the rated load? c) What is the rotor frequency of this motor at the rated load? d) What is the shaft torque of this motor at the rated load? Example 2.1: Induction Motor - Taken from Chapmans Book, Example 7-1, pg. 387. Slide 22 Chap 2: AC Machines 22 a)Transformer model - model of the transformer action-induction of voltages and currents in the rotor circuit of an IM is essentially a transformer operation. - as in transformer model certain resistance, self inductance in primary (stator) windings; magnetization curve and etc. b)Rotor circuit model -The greater the relative motion between the rotor and the stator magnetic fields, the greater the resulting rotor voltage and frequency. - Locked-rotor or blocked-rotor the largest relative motion when the rotor is stationary. c) Final Equivalent circuit - Refer the rotor part of the model over the stator side. The Equivalent Circuit of An Induction Motor Slide 23 Chap 2: AC Machines 23 The Equivalent Circuit of An Induction Motor SymbolDescription a eff Effective turn ratio ratio of the conductors per phase on the stator to the conductors per phase on the rotor R1R1 Stator Resistance X1X1 Stator Leakage Reactance RcRc Magnetizing reactance ROTOR IDEAL TRANSFORMER XmXm Resistance losses (correspond to iron losses, windage and friction losses) E1E1 Primary internal stator voltage ERER Secondary internal rotor voltage R Rotor Resistance XRXR Rotor Reactance A) TRANSFORMER MODEL STATOR Slide 24 Chap 2: AC Machines 24 Induction motor operates on the induction of voltage and current in its rotor circuit from the stator circuit (transformer action). An induction motor is called a singly excited machine, since power is supply to only the stator circuit. The flux in the machine is related to the integral of the applied voltage E1. The curve of magnetomotive force versus flux (magnetization curve) for this machine is compared to a similar curve for a power transformer. A) TRANSFORMER MODEL The Equivalent Circuit of An Induction Motor Slide 25 Chap 2: AC Machines 25 B) THE ROTOR CIRCUIT MODEL Suppose the motor run at a slip s, meaning that the rotor speed is n s (1-s), where n s is the synchronous speed, then this modify the values of VOLTAGE and CURRENT on the primary and secondary side. The frequency of the induced voltage at any slip will be given f r = sf e Assuming E R0 is the magnitude of the induced rotor voltage at LOCKED ROTOR condition the actual voltage induced because of slip (s) is, E R = sE R0 The resistor is not frequency sensitive, the value of R R remain the same. The rotor inductance is frequency sensitive (X= L=2 fL) then X R = sX R0 Figure 6 shows the equivalent circuit when motor is running at a slip (s). The Equivalent Circuit of An Induction Motor Slide 26 Chap 2: AC Machines 26 Equivalent circuit of a wound-rotor when it at locked or blocked condition The frequency of the voltages and currents in the stator is f, but the frequency of the voltages and currents in the rotor is sf. The Equivalent Circuit of An Induction Motor B) THE ROTOR CIRCUIT MODEL Slide 27 Chap 2: AC Machines 27 Then, resulting rotor equivalent circuit as below. The rotor current flow can be found as : Z Req E R = sE R0 jX R =jsX R0 R The rotor circuit model of an induction motor The Equivalent Circuit of An Induction Motor B) THE ROTOR CIRCUIT MODEL Slide 28 Chap 2: AC Machines 28 Then the rotor equivalent circuit become: Z Req The Equivalent Circuit of An Induction Motor B) THE ROTOR CIRCUIT MODEL The rotor circuit model with all the frequency (slip) effects concentrated in resistor R R E R0 jsX R0 Slide 29 Chap 2: AC Machines 29 Remember, in transformer, the voltages, currents and impedances on the secondary side of the device can be referred to PRIMARY side by turn ratio of the transformer : The same transformation can be used for the induction motors rotor circuit by using effective turn ratio a eff : The Equivalent Circuit of An Induction Motor C) THE FINAL EQUIVALENT CIRCUIT Slide 30 Chap 2: AC Machines 30 The rotor circuit model that will be referred to the stator side as shown below The per-phase equivalent circuit of an induction motor. The Equivalent Circuit of An Induction Motor C) THE FINAL EQUIVALENT CIRCUIT Slide 31 Chap 2: AC Machines 31 Power and Torque in Induction Motors Output is mechanical. Input is 3 phase system of voltages and currents. P RCL =I 2 R Electrical to mechanical power conversion The power flow diagram of an induction motor shows the relationship between the input electric power and output mechanical power. P SCL Losses In Stator Windings / I 2 R P core Hysteresis & Eddy Current Slide 32 Chap 2: AC Machines 32 An induction motor draws 60A from a 480 V, 60 Hz, 50-hp, three-phase line at a power of 0.85 lagging. The stator copper losses are 2000W and the rotor copper losses are 700W. The rotational losses include 600W of friction and wind-age, 1800W of core and negligible of stray load losses. Calculate the following quantities: (a) The air-gap power, (b) The power converted, P conv (c) The output power, (d) The efficiency of the motor Solution: (a)The air-gap power, Example 2.2: Power-in in Induction Motors P AG = P in P SCL - P CORE P IN = 3 V T I L cos = 3 (480V)(60A)(0.85) = 42.4 kW P AG = P in P SCL P CORE = 42.4 kW 2 kW 1.8 kW = 38.6 kW Slide 33 Chap 2: AC Machines 33 (b)The power converter, P conv (c) The output power. (d) The efficiency, (contd) P CONV = P AG P RCL = 38.6 kW 700 W = 37.9kW P OUT = P CONV P F&W P MISC = 37.9 kW 600 W 0 W = 37.3 kW 37.3 kW 42.4 kW x 100% = 88% = %100X P P in out Slide 34 Chap 2: AC Machines 34 Power and Torque in Induction Motors The per-phase equivalent circuit of an induction motor Input currentWhere Slide 35 Chap 2: AC Machines 35 Torque-speed characteristics a) A typical induction motor torque-speed characteristic curve. b) Showing the extended operating ranges (braking region and generator region) (a) (b) Slide 36 Chap 2: AC Machines 36 Torque-speed characteristic 1. The induced torque of the motor is zero at synchronous speed. 2. The torque speed curve is nearly linear between no-load and full-load. In this range, the rotor resistance is much larger than the rotor reactance. So, the rotor current increasing linearly. 3. There is maximum possible torque that cannot be exceeded (called pullout torque or breakdown torque ) is 2-3 times the rated full-load torque. 4. Starting torque on motor is slightly larger than full-load. 5. The torque on the motor for a given slip varies as the square of the applied voltage. 6. If the rotor of the induction motor is driven faster than synchronous speed, then the direction of the induced torque in the machine reverse and become generator. 7. If motor turning backward, relative to the direction of the magnetic field, the induced torque will stop the machine very rapidly and will try to rotate it in the other direction (called plugging ). Slide 37 Chap 2: AC Machines 37 Speed Control of Induction Motors 1. By pole changing 2. By line frequency control 3. By line voltage control 4. By changing the rotor resistance To vary the synchronous speed which is the speed of the stator and rotor magnetic field To vary the slip of the motor for a given load Slide 38 Chap 2: AC Machines 38 Induction Motor Ratings The most important ratings: Output power Voltage Current Power factor Speed Nominal frequency * Refer Chapman pg. 465 *Note: 1 h.p = 746 Watts Slide 39 Chap 2: AC Machines 39 SYNCHRONOUSMACHINES Slide 40 Chap 2: AC Machines 40 INTRODUCTION (Review) Transformer energy transfer device. (transfer energy from primary to secondary) - form of energy remain unchanged. (Electrical) (DC/AC) Machines electrical energy is converted to mechanical or vice versa. Motor operation The field induced voltage, E permits the motor to draw power from the line to be converted into mechanical power. This time, the mechanical output torque is also developing. The induced voltage is in opposition to the current flow-called counter emf. Slide 41 Chap 2: AC Machines 41 INTRODUCTION (Review) Generally, the magnetic field in a machine forms the energy link between the electrical and mechanical systems. The magnetic field performs two functions: Magnetic attraction and repulsion produces mechanical torque (motor operation) The magnetic field by Faradays Law induces voltages in the coils of wire. (generator operation) Generator operation The field induced voltage, E is in the same direction as the current and is called the generated voltage. The machine torque opposes the input mechanical torque that is trying to drive the generator, and it is called the counter torque. Slide 42 Chap 2: AC Machines 42 SYNCHRONOUS MACHINES CONSTRUCTION Origin of name: syn = equal, chronos = time Synchronous machines are called synchronous because their mechanical shaft speed is directly related to the power systems line frequency. Have an outside stationary part, (stator) The inner rotating part (rotor) The rotor is centered within the stator. Air gap - the space between the outside of the rotor and the inside of the stator Slide 43 Chap 2: AC Machines 43 STATOR The stator of a synchronous machine carries the armature or load winding which is a three- phase winding. The armature winding is formed by interconnecting various conductors in slots spread over the periphery of the machines stator. When current flows in the winding, each group produces a magnetic pole having a polarity dependent on the current direction, and a magnetomotive force ( mmf ) proportional to the current magnitude. SYNCHRONOUS MACHINES CONSTRUCTION Slide 44 Chap 2: AC Machines 44 2 types of rotors - cylindrical (or round) rotors - salient pole rotors. Salient pole rotor less expensive than round rotors and rotate at lower speeds ROTOR The rotor carries the field winding. The field current or the excitation current is provided by an external dc source. Synchronous machine rotors are simply rotating electromagnets built to have as many poles as are produced by the stator windings. Dc currents flowing in the field coils surrounding each pole magnetize the rotor poles. The magnetic field produced by the rotor poles locks in with a rotating stator field, so that the shaft and the stator field rotate in synchronism. SYNCHRONOUS MACHINES CONSTRUCTION Slide 45 Chap 2: AC Machines 45 SYNCHRONOUS MACHINES 1) Generator The rate of rotation of the magnetic fields in the machine is related to the stator electrical frequency, given as: The internal generated voltage of a synchronous generator is given as, This equation shows the magnitude of the voltage induced in a given stator phase. Slide 46 Chap 2: AC Machines 46 Equivalent Circuit of a synchronous Generator The per phase equivalent circuit Slide 47 Chap 2: AC Machines 47 If the generator operates at a terminal voltage V T while supplying a load corresponding to an armature current Ia, then; In an actual synchronous machine, the reactance is much greater than the armature resistance, in which case; Among the steady-state characteristics of a synchronous generator, its voltage regulation and power-angle characteristics are the most important ones. As for transformers, the voltage regulation of a synchronous generator is defined at a given load as; Synchronous Generator voltage regulation Slide 48 Chap 2: AC Machines 48 The phasor diagram is showing the relationship among the voltages within a phase (E ,V , jX S I A and R A I A ) and the current I A in the phase. Unity P.F (1.0) Phasor diagram of a synchronous generator Slide 49 Chap 2: AC Machines 49 Leading P.F. Lagging P.F Phasor diagram of a synchronous generator Slide 50 Chap 2: AC Machines 50 Power and Torque in Synchronous Generator In generators, not all the mechanical power going into a synchronous generator becomes electric power out of the machine The power losses in generator are represented by difference between output power and input power shown in power flow diagram below. P conv Slide 51 Chap 2: AC Machines 51 Losses in Synchronous Generator Rotor - resistance; iron parts moving in a magnetic field causing currents to be generated in the rotor body - resistance of connections to the rotor (slip rings) Stator - resistance; magnetic losses (e.g., hysteresis) Mechanical - friction at bearings, friction at slip rings Stray load losses - due to non-uniform current distribution Slide 52 Chap 2: AC Machines 52 Synchronous Generator The input mechanical power is the shaft power in the generator given by equation: The power converted from mechanical to electrical form internally is given by: The real electric output power of the synchronous generator can be expressed in line and phase quantities as: and reactive output power: Slide 53 Chap 2: AC Machines 53 Synchronous Generator In real synchronous machines of any size, the armature resistance R A is more than 10 times smaller than the synchronous reactance X S (X s >> R A ). Therefore, R A can be ignored Simplified phasor diagram with armature resistance ignored. Slide 54 Chap 2: AC Machines 54 SYNCHRONOUS MACHINES 2) MOTOR Equivalent circuit Equivalent circuit of synchronous motor: Slide 55 Chap 2: AC Machines 55 Power and Torque in Synchronous Motor The power-flow diagram of a synchronous machines Slide 56 Chap 2: AC Machines 56 A three-phase, wye-connected 2500 kVA and 6.6 kV generator operates at full- load. The per-phase armature resistance R a and the synchronous reactance, X d, are (0.07+j10.4) . Calculate the percent voltage regulation at: (a) 0.8 power-factor lagging, and (b) 0.8 power-factor leading. Example 3.3 : Synchronous Generator. Slide 57 Chap 2: AC Machines 57 Solution: Slide 58 Chap 2: AC Machines58 Success is the sum of small efforts, repeated day in and day out - Robert Collier