Electronic ServiceManuals

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.PERAToN t,!F'"':l,lSERVICE \", ! nhaPARTS \ .,rl

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CONTENTS

ILI-USTRATIONS, SPARE PARTSJ OPEITATION

INFORMA'I'ION

Operating Proccdures

Maintenance of Machine

'lrouble Shooting

Speed Control Trouble Shooting

Wiring Diagram

241328 Main Assembly

24/3213 'huck Assombly

24132B Scrubhead Asscmbly

241328 Bulkhead Assembly

24/328 Squeegee Assembly

Limited Warranty

AND SERVICE

PAGE NO.

1

3

4

6

7

8

1 0

I 2

1 4

1 6

Back Page

@

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@ OP! ]RATIN( : A \ I ) SETVICE MANUALI N S P E C ' I ' I O N

carefuuv lnpack and inspc.r your ..rubber for shipirhg damage_ Each unir is resrc.i and lhoroughly ln:lcckd:::11.,,:.r'l*-,

and any danase is rrte responsib i,y of rhc dcrive,ins *,,i., "i. *"ro * -,;r*o

SI'trCIAI- SAFATY PRECAU'I'IONS

l l I : " 0 l , * ' a n d f q t , r e 4 o r m . \ i n s p a r r s q f i r e m d , \ , n ^ i s i n o r . r l r i o n .

and codponcnls an au* a splGion when opcralcd near extlosive nalcfials o. !.pors.Do nol openie this machire nc( flaomabre nabri.rs such d sorve s. rhinnqs. d;: ;;_ **. ""3) wh'c nacrine is in oDc,alion srecial a .nrion shourd be paid ,"

";.,*;-;",;-;; ,,rc, er€ctrical ables.telwhonc connecrion boxcs. doo. ia;s. crc

ULDC'I'RICAI-This nachine is ba(ery ore.are.l and is dcsigncd ro olcrare

OATTERIDSScrubbers are shipped '{i$out baueries.

Pan No. 956720/809360 6v 220AH z0 Hour Rare

Wc do not recommcnd mixing AMp hour capacitics.pnyrical si2e and capaciry.

BATTERY SERVICE AND INSTALLATION:.Wdning: Battcry acid can causc bums. wi)€a wortjng on orsafety 8lass6. Removc mctal icq.ky. Do no! lay r@ls .. mctrl

CHARCINC OF BATTERIES

Any auernale ba(ery scts car be used if lh€y cqusl

arcund barrcrics. w@r prorccrivc clorhing andobjats o! rop or bancries.

FRONT OF I{ACI{ItIE

740t67 740164 ... , .

on 36 volb D.C. six 6 votr baltcries.

oPatt No- 957r261a32r7r (36v ?3,?\Mp ll5y inpuo b:lrcry charger is rccomm€ldcrt b charge b3nencs. char8cbauerics in a pell verrilarcd arca; sascs scne,atad_qt

" a".sing

",i".,*-"* "_0,."i"". ^rway5 charscbar!.rics :vay flod spsr or name. rhc Too cover, pafl No. zeoiro, ,r,."ra i" JJii,tng ,n" "r-ging "y"tuto piovide venrinS.nd access ro bartery inspecuon ca1s.

Fluid l€vch sholtd b€ checlod before and afi.r charSidS and b. Dsinrained ar dre p.opcr levels. rf s.!!bbe! isnor uscd ro! €ircnd'i pcliods or tinc. battc.ies. should be lcpr fu,v chargcd wirrr l-ii"r, "rr*g"

once a *eek.Barteri€s should be chdged aflcr ech usc or wncn banc.y condirion indicaro. shows LOW ctlARoE.

8AT'TDRY CABLE ROUTINO

DECAL 7t5so2

CAUTION: Fami t ia . i i ycquipmclr a.d/o. pcotte.

740r68 + q +o --

+l r ! u l ]@ @I t , r n r I

'l

o+

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t.to + -7q

will .onnouine rhis nachine is cssenrial before enreing ar@s

e-

241328 CONTROL PANEL

s

I Reversc Mode R€d Indicator2 Vacuum Switch3 Spced Conlrol Knob4 Deadman Swttch Lever5 Forward Mode creen ftrdicalor6 Solution Conrol Lever

789

B.ush SwitchBrush Pressure LeverForward/Revcrse Twisi crjp

l0 Squeegee Li f lll Baitery Condirion Oauge12 Opcrating Range cauge13 Brake Lcver

MOUNTTNC OF ERUST{ESLift up 'lower front panel; rerease ratches on 6ids

.of splasblu{ds. The! .emove fron! sprshgoard by rcnovingth. !'ro wiagnua whici rct i! iL L@k &r:lf::9

,assembry ilro high losirion iy i."uing u-i*_a ." +r(prc's'*c lcveo. on 328 model rhcrc is a hingcd lcfr lpk;hsuard ; "uiJ-*ii*

Li"r" b rq brusb. yormay now lift Il|is up .nd r@ch ua.ter !o slid. our supporr 5m. Brushes can low bc insrallcrr. puu tock bactand Iift otrto coupling. Tum blush in diretioa iltustrat d in Figu.c 2.MOUNTTNG OF SQUEEGEERoratc *lo_(squ@gec Lift ro rh. righr snd mounr rquc€g€c a! rear of hachinc pirh tec nu!, providcd, righrcnscrurclv. Thcn conn@t vacuum hosc ro squcegce, and ch@k orhcr cna or hosc io inrur" it i"

"tu"r,oa ro i,,r"rvacutrm r.nk. Hand righten rh. re nur securcly (do nor ujc wrcnch or plicrs).

The esrieated brcaking.in periods for rhc squ.cecc ,rc as follows:

Tcrazzo floors Light ?rcssurcTile noors Modcrale prcssureCernen! floors llcavy p.essrrc

I - 2 h o u s15 - 30 rinutes

TRANSPORTATION OF MACHINElnsure rhar .hc machine and irs a*a.hhenrs clqr loading_ra.$ by r.noving the blushes. squeeSec. a d splashsr''rs. The tamp should have a capaciry or ar le.s! 2,000 ru". ir," tor,in-g *,;"" .r ir," driv€ nrotor can bclsed ro slow dovn or lrop the machine on rhe ramp by ctosing tle Ueaanan swrrcrr and telving rhcrorward/rew^e in th€ corlcsponding posirion. when nansponrng,- * *- ir,"i ;h.cLs arc blockcd andmachine is leurcrv tied down ro preves! rouing an.r ripping. Do noi operalc handles in ..c down locarions_

SCRUABI^"c

r) To prcven! splashing. adj6t fronr splash gudd ro r/8" aborc floot .n

o

i0) Wher usirs ielenc,lo sou€€p€e b t "dc .

Adj6r squbbinS forcc daired wirh pressurc lev€r- Froati.s posirions can bc altained rhrolch rhe trsc oflocting ring prolided on tcve.. ln making r!ms, il ir raommcnd.d rtrat rhe machi.c be srowed do(n qd ihcsolurion var!e be Lu.ned off 8 ro 1o .ecr before rle r!m is bcsun. Rcsr,rl .";;,;;-ft." !s tur. r b.ins

Drai! vacuun tank qch rime soluto. ank is fi'€d. This wi' alloe uni terupled usc berwecn hfnr8s

whca rhe rank is fulr, a floar w autonaiica[v snut off sucrioo, A chansc in vacuun doror nors lercri.dicarcs rhis. Whcn 1nis occurs, rurn off soluti.n varve, lacuum -ot_ *a *.',r -.i"._-

DRAINI] \C OF YACUUM TAI\Kr) Unhook ucuun tank drain hosq remove rosc plus. and dEib.2) Flush rank wirh clan water if area b.ins scrubbcd is verv dirtv. This can be done by removing .*uuddotor floar ssenbry.3) ReinsraU 6e hosc llug and hook in placc.

STRIPPI^"C PROCEDUR!]SThe procedure tu Oo s.me as for scnbbinS, bui wirn rne f.ltowjng excepriotrs:1) Apply a low foam wa)( and 6nish stippcr ro ftc noor, and

"tt.* " .*"rion rime ot 5 1o r0 minur.s.

2) use ltripping at6chm$rs' such as rhc pori_crit Brush. part No. 809654 fo. rhe z4-8, and parr No_ aQ96?9for the 32-8.

3) Adjust mrcbine specd and stripping forcc ro obuin marimun srilping efficien.y.

POLISHINGPolishins bru3hes arc availablc fo. use on 1hi. nuchincr pdt No. 809448 for rhe 24_8, an

Tie b'shes can noq te insp€.ed lv rc,novina rhe air vcnl rins ned rne en{r of rne diive ,,oior. Ermine aufoui brush lcngrhs: if trrc blct cnd of a brust is evcn with .nc elgc of dre brusi horder or shorer, rbe brusn

rs! be replaccd Rcplace wi ,h Brusn ser , pa. No- 81r855. whe. i .srauing new brushcs, a iso insrecrcomfrDraror fo. tils and/or excessire wcai- If n is ia poor.ondirion. .e!Lacc drirc noror qilh pa.t No_8 3 3 8 5 0 .

Also ch6r. a.d adjusr drive r.liu whcr servicing drive moror l,rusnq. Foltow procedure o! inc{i in seclionDRIVE CHA]II.

C A R B O N B R U S I I E S I N I ' R U 5 I T D R I V I M O ' T O R SI$pat .hese bfuh6 once cv€ry rix monts o. 360 holrs_

Reholc scro! hsd sscmbrv. Then remove rhe lir lcnt ridg .n qch nroror an

l. Aruclrtuenrs, wh.n moDnrirg. do no. cleai gear-unirs -

So lLUon. ch" .L mach.nc ro bc sure i l i nor \ i l ' rng unfo. *eai if wom ro less lhan 9 3/4' di:mcrc., rctltrcehas pne!dr , r i c rnes .

4. S.]ueesee rliqts-

Solurion: Ch€k rer squcegee .ubbc. for imbedded .bj€ls. cleani revcrse, or rcplrcc if worn ol darnaged.\,laLc surc sc.ub sohdon is being fcd onLo brush lroterly. Usc ntore scrubbinS solurion,. Rcplacc qellvorn sc.Dbber attachmenls.

5. Odor dcvelopme.t

solurion: lnspect and clsn rhoroughly ite vacrun tank, solurion tank. squccs@, vacuumhose. NOTU: supcr starh-Trole 64 disi.rcctanr cl€ncr can be helpful ifl reducidg odo6.

6. Drive conpooenls

Lold cluntinS 0. chaucrins roisc. First chat chain rension. tf ir is roo ri8hr, ir wiil cause these sounds.Chain is properly rensioded ir rhe stack sidc can be moven freely fte tticlncss of $c chain up or dowi.Thc noise could be causcd bv *om motor bearings. To ch@k for rhis remole chain from sDrocK€Ls ano runmoror. If noise lesisrr thc b€rings ..e bad. Itcplace moror as necdcd.

Machine pulls to one side vhilc runnin8. This could bc clused by qorn whecl borinrs on rhc side ot rhcmechinc rha! i1 polls ro - if thc nachinc puus to rhc ri8h! ch@k rh. righr sid. eheit beerings. Thcproblen could also b. a bad caster on rhc sidc 1he hachinc pulls ro.

7. v.cuuD not picking u!.

9.

8.

Solurion: Wlter lif! should be 40-60" with fully .harged bafreri.s. Che4k seal! aroundhosc .onn@rions. check va.uun rank d6in hose lDd plug ro insurc sol. che.k hoses for horcs. crcan oursqucc8ee inler and .hcck squeegee rubbcs for scvere *car. Make sure solurion is properly fccding inlosc.ub-h%d alla.hmenLs. Clcan and/o. roair vrc\rum nroror.

Ch. .ger mal funct ion.

solution: consulr mainlciaicc and repair dal" conrained in brochurc l,crcqirl fo! ;clailcd inro!$alion. Irg.neral, nEke rurc lhargcr h pu1 in upriSht positior phen cha.ging _ rhis helps keep unir cool. Do notcoyer .halger *hon it h ir use_ Mrk. sure inlcr and ourlct .ords a.e n;! b.okcn. ctteck Acinpu! voltale - ir shoutd bc 110 vohr, 120 volls. maxinln. Reptace fauhy fues, ammeter,codPoncnts, wn.n lsessary.

Us. cy. l " roo shorr .

sotlrion: chek vohagc on baneries aftd full cha.gingi ourpur rolase sfiould be 41 45 vorrs {irh sDccificgravny ar 1.260-t.265. Chec* ba ciy elecriolyle l.rot_ Chek for loosc or .oroderl bau€ry lc,ds andconne.tioos. Replace batreiies rhar will not hold e charse. Lubri.6re casrcrs. Reducc scrubbing preslre_Ch@l b.ushs otr oorors. €specialty Reda@ brushes on -oros whed ne€d€d_ T€s.har€d for outpu., ir may .ccd repan.

10. Motors will

f ronL Pnd o f n ra . I ioc i s lou low.

uneven secdon of flod_ Check divc qlrccL rirc:wilh pa.r S 809983. o. ' 82818? if your nrtrchnre

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orr. swilch failur -

Check bartery lcadsfor proper .onlacti.g:

5

1? Stced conlrol docs nor au.cdon-

solulion: The sped €onrror h$ blilr in uorecrion ro gua.d againsr rcvdsed conrccrions. check ba.eryconneliors. Machine tocle.d in high o. tow speed_ Inrp€r enlirc sFRt conrot for brrn marks ofcofrFnenls rhat havc broten. Thcsc voutd bc causcd by a dtecl shofl in the cncun ltetlacc enliiccos l ro l a r nccdcd, # 811296.

runs tine, suddcnly will nor run. Firs acrivalc de?dmar swilct wilh rhe fo,q2rd.'iherc should be a loud click or snapting sourd, Tnis is 1nc sotenoid acrivatnrg. If

replace lhe drivc syicm solcroid. Thc probtcm couid t,c lhc porenrionrcrt. R;pkce ltiea dew unil, and ty lo nn nachire_ If rhis docsnt solve problcnr rcfcr ro spccd conr$l

SYMtToI t - l ) Machinc is a lways in , , ,h isr r , , rpced. Conrol krob has no et fecr .

PROCF,DI IRI^ r )

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Turn rhe lorenliomer€r ro .slow' (tu CCW). Again anempr to opcrarc rt,c nachinc in ,,forqurd,,.

lf rhc machinc is srill oo .high. spcc4 reptaccflcnt of 1he Frenlionretcr wilt repai. rhc unir.

Remov. thc spc.d control lnit from thc machirc. Visuauy ctrek all wilc cotrnectiom bctwccnlne teminal bloct. nnned her sink and prinrcd circui! board. Shon ckcoirs, loosc wires ormechanical damagc should be repaired, ii po$iblc. Exami.c rhe prinled circuir bodd. I!should bc free from hcavy a.cumuhtions of dn! Slqsc, crc. Thc cnrirc unit can be clcancd wr.soap and vater, bcing carcful ro cll:ln a.d dry rhc lrinrc! ckcuil bost

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Truck AssemblvPneumatic - S:g6+S

Sol id - 833643Foam Fi l led - B33933

Parts List

-/,/. t>- y't'y'ro ay

222I1212212121'1

2,l

Locknul 318-16.Clevis Pin 3/8 x 1Angle Support B.ackrWasher 3/8Screw 3/8-16 x 1"Relaining Fing EnerrCotler Pin .12 x 1.75BrackelCaslerScrew 5/16-18 x 1.25Pressure leverBet€idng-RinE-.PinSpringFlanged BearingRelaine,BlockSnap Ring

i? i???lg I f],ili"**u,, zt,,, iiiii(: ; Ei;Efii"'-'j iiitii i i:""iy"r',:*: li-,iiiiff j #r**,,f tn"urnu,,. Wheet Fteplacement parts

xx 928188 Inner Tu6ex, a2B1B7 geptace*"nt tro" , ; j l :=)c< 833910 roi1n F,ri"O ii "

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@ Bulkhead Assembly -parts List

833640

ITEM PART NO.

1 8 0 9 1 8 32 7603333 8282504 8 0 9 1 3 7s 8276476 8 0 9 1 4 57 8 3 0 0 3 38 8282939 833320

1 0 8 3 1 2 9 6ls, 83006S1? 80987413 7q2!.gE1 4 ' € 0 9 r 4 015 83025516 82826917 82826518 828266f9 82826820 a28279

j,1 801665I 809301v3 809302

24 75006825 83162826 760317PTD27 80980328 71509429 74003030 74010731 74012732 74013233 74013334 7401A435 74013536 74013637 a2739138 830072

JA- 71160040 71152641 80923742 74022043 74013.1

t'

DESCRIPTION

Bulkhead PanetControl PanelHandle WeldmentHandle WeldmentFwd/Bev Switch WetdEracket, SwitchSpeed Control MountAdjuslmenl BracketPolenliometer BrackelSpeed Conlrol (tnctudes #.t 1)Potentiometer (Rept. Onty)Potentiomeler Knob Fteplace.Handle cripDeadman LeverSwitch BracketControlHandtecalch Ptate uH (Fla0Catch Plate R/HPinCalch FlodSpringKnob, LockHandleSolution Conlrot RodFlanae Bearinosoluiion contr;t KnobBushing, SnapPanel DecalLight-Red IndicatorSwilch, RockerConlaclorGlastic insulalorLighl-creen IndicaiorShuntMeler, OperalinoMeter, Befiery "Fo&ardlReverse SwitchDeadman SwilchNylon Washer

E-ClipCircuil Breaker 20 ArnpCirqrit Ereaker 70 Amp

ITEM PART NO. QTY DESCRIPTION

Rollpin 1/8 x 3/4Screw 5/16-18 x 1/2Sciew 114-20 x 1/2NrJt 5/'16-18Nut 1/4-28Nul 10-24Screw 10-24Nul 6 32Screw 1/4'20Screw 10-24Nut 10-24Ring RetainingBolt 5/16-18 x .87Nut, lryjngNul 1/4-20CliPScrew 10-24Screw #10 STScrew #6 STScrew 5/16-18

WashorRing, RetainingBolt 5/16-18Nut 5/16-18Bc'll€SEAll+exNut 1/4-20Capacito.CliPClipStud 1/4 - 20ScrewDecal (Wiring)washerWasherWasherHex Nut 10-32Lockwashea.2x.37x.02Washer

- Eoll Hex 1/4-20WasherScrew 10 24 .J, ' .::'Gasket. used ai ipacerl. : :

QTY

1111

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- LIMIT€D WARRANTYHalo Mhuroman hc wair.nls to tho orignal purchase./user dlar lhis producr is free trom dctecrs in workmanship and maleriatsunder nomal use a.d eeruLe 'or a pe.iod;t tw; yeaG trcm dateot pulhase. inaddition, Hako Minutcman. hc wru, arrts oplion.

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re, soch as bohs, 6ids,ako Minulenan, Idc. suchranies and/o. guarantees

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