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Electrical and Instrument for Oil Facilities
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WHAT YOU WILL GAIN:• SkillsandcompetenciesinE&Ioilandgasengineering• KnowledgeofthelatesttechnologiesinE&Ioilandgasengineering• Keytechniquesinoperatingyourfacilitytothehighestlevelofsafetyandinprotectingtheenvironment
• TremendousboosttoyourE&Ioilandgascareer–nomatterwhetheryouareanewengineeringgraduateoratechnician
• Decadesofrealexperiencedistilledintothecoursepresentationsandmaterials
• GuidancefromrealE&Ioilandgasexpertsinthefield• Hands-onpracticalknowledgefrominstructorswithextensivereal-worldexperience
• CredibilityasthelocalexpertinE&Ioilandgas• Networkingcontactsintheoilandgasindustry• Improvedcareerprospectsandincome• AnEITAdvancedDiplomaofE&IEngineeringforOilandGasFacilities
COmmENCEmENTDATE:Forupcomingcommencementdates,pleaseviewourcoursescheduleat:
http://www.eit.edu.au/schedule
Advanced Diploma of
ElEctrical and instrumEntation (E & i) EnginEEring for oil and gas facilitiEs**
Visitourwebsite:www.eit.edu.au
Gaincuttingedgeexpertisewiththisprestigious,practicalADVANCEDDIPLOmA
**AnoteregardingrecognitionofthiscourseintheAustralianeducationsystem:TheEITistheownerofthiscourse.ThecourseisofficiallyaccreditedwithintheAustralianQualificationsFrameworkbytheTrainingAccreditationCouncil,andisapprovedbytheAustralianSkillsQuality Authority (ASQA) for deliveryby theEIT in all Australian states. TheEIT delivers this course tostudentsworldwide.
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IntroductionThere isagrowingshortage,andhenceopportunity,forElectricalandInstrumentation(E&I)technicians,technologistsandengineersintheoilandgasindustry.Thisisduetoanincreasingneedforhighertechnologymethodsofobtainingandprocessingoilandgasasitisafinitedecliningresource.Thepriceofoilisheadingupwards steadily, thus making personnel and theirassociated oil and gas expertise in these industrieseven more valuable. The technical challenges ofextracting oil and gas are becoming ever moredemanding, with increasing emphasis on moremarginal fields and previously inaccessible zonessuchasdeepoceans,Polarregions,FalklandIslandsand Greenland. The aim of this 18-month e-learningprogramistoprovideyouwithcoreE&Iengineeringskillssothattheseopportunitiesmaybeaccessed,toenhanceyourcareer,andtobenefityourfirm.
Often universities and colleges do a brilliant job ofteaching the theoretical topics, but fail to activelyengage in the application of the theory of E & Iengineering, especially the necessary practicallybasedsubjectsfortheoilandgasindustries.muchofthematerialkeytoE&Ipracticeanditsprofessionalapplication in theworkplace isnotcovered insufficientdetail inuniversityandcollegecurriculums.Thisadvanceddiplomaispresentedbyinstructorswhoarehighlyexperiencedengineersfromindustry,having'workedinthetrenches'inthevariousE&Iengineeringareas.Whendoinganycoursetoday,amixofbothextensiveexperienceandteachingprowessisessential.Allourinstructorshavebeencarefullyselectedandareseasonedprofessionals.
Thisadvanceddiplomacourseprovidesapracticaltreatmentofelectricalpowersystemsandinstrumentationwithin the oil, gas, petrochemical and offshore industries.Whilst there is some theory this is used in apracticalcontextgivingyouthenecessarytoolstoensurethattheElectricalandInstrumentationhardwareisdeliveringtheresults intended.Nomatterwhetheryouareanewelectrical, instrumentationorcontroltechnician/technologist/graduateengineerorindeed,evenapractisingfacilitiesengineer,youwillfindthiscoursebeneficialinimprovingyourunderstanding,skillsandknowledgeofthewholespectrumofactivitiesrangingfrombasicE&Iengineeringtoadvancedpracticeincludinghazardousareas,datacommunicationsalongwithavastarrayofE&Iequipmentutilisedinanoilandgasenvironment.
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
EITAccreditationStatusThe Engineering Institute of Technology (EIT) is aninstitute for higher learning. It has emerged from itsfoundingorganisation, IDCTechnologies,which isaninternational provider of practical, technical training.Sinceitsconceptionin1991,threehundredthousandengineers, technicians and technologistshavebeentrained globally. The EIT has received recognition,endorsement and/or accreditation (varies by courseand location) fromauthorisingbodiesbasedaroundtheworld.Theseinclude:IEEE -TheIEEE,basedintheUSAistheworld’sleadingprofessional association for the advancement oftechnology, with more than 375,000 members inmorethan160countries.TheEITisanIEEEContinuingEducationProvider.The Training Accreditation Council in Australia - Thenational leader in the strategic management of therecognitionandqualityassuranceoftraining.The Institute of Measurement and Control intheUnitedKingdom-Britain’sforemostprofessionalbodyfortheAutomation Industry. The Advanced Diploma isrecognisedbytheInstituteofmeasurementandControlas contributing to the ‘initial professional develop- ment’ required for eventual registration as Chartered or incorporated Engineers. The Advanced Diploma isalsoapprovedbytheInstituteasprovidingCPD.South Africa - The Engineering Council of South Africa (ECSA)whichaimstopromoteahighlevelofeducationand training of practitioners in the engineeringprofession,hasvalidateda largenumberof coursesTheEIThasobtainedvalidationforCPDPointsfromtheSAImechE (South Africanmechanical Institute), COET(Chamber of Engineering Technology) and SAIEE(South African Institute of Electrical Engineers),whoare Voluntary Associations recognised by ECSA(EngineeringCouncilofSouthAfrica).Toviewourlistofvalidatedcoursesandprograms,visitECSA'swebsitewww.ecsa.co.zaandrefertotheCPDActivities.SouthAfrican students who complete an EIT advanceddiploma successfully can apply for recognition bySAQA, who have determined that the course is at Level 6 in the National Qualifications Framework(equivalenttoNationalFirstDegreeorHigherDiploma: www.saqa.org.za/show.asp?include=focus/ld.htm) inSouthAfrica’seducationalsystem.However,inmostcases formal individual recognition by SAQA is notrequiredastheinternationalvalidityandaccreditationofthiscredentialisverysound.Asia Pacific Utilities Group Supplier Management System -EIThasachievedfullregistrationontheAsiaPacific Utilities Group Supplier management System(APUGSmS).AQF -TheAustralianQualificationsFramework(AQF)isthe national policy for regulated qualifications inAustralian education and training. The AdvancedDiploma of Electrical and Instrumentation (E & I)Engineering for Oil and Gas Facilities is an AQFaccreditedqualification.
Foradditionalinformationpleasesee http://www.eit.edu.au/international-standing.
VALUEplus!Aspartoftheincrediblevaluewehavebuiltintothiscourse,youalsoreceive:• TwoplacesonanyIDCTechnologies
public2-dayworkshop*Or• TwoplacesatanyIDCTechnologies
conference(conferencecomponentonly,excludesworkshopifavailable)*
PLUS• Alibraryof30technicaleBooks
AllofthisisvaluedatoverUS$5000!Youmayalsobeeligibleforataxdeductiononyourpersonalincometax–contactyourtaxadvisorformoreinformation. *tobeusedwithin2yearsofcourseenrolmentandsubjecttoavailability.Yourfeeforthiscoursemustbeuptodate.Theoffer is forworkshopor conference fee only anddoesnotincludetravel,accommodationorothercosts.TheEITisnotresponsible for cancellation or postponement of IDCTechnologiesworkshopsandconferences.Otherconditionsmayapplyatourdiscretion.
“If you want to improve career prospects and be trained by excellent trainers with a thorough knowledge of the industry and train at your own pace then I would recommend this course.” GaryBurrowes,BHPBilliton
“This has been the best study process I have gone through and for advancing the career it is a must. The course content is extremely good and practical as I have baffled my engineers with some of the questions in the assignments making them question the content they actually studied.” HenkBarnard
“This is ideal for people such as myself that don’t live or work in a city environment. It is the only viable way of increasing knowledge whilst working full time on a fly-in-out roster pattern.” BrettLapham
"When you are in a particular field and profession for a long time you rather think you know it all. This course has made me realize that there are new things to learn every day especially with the ever changing technology. " StephenDzveya
’’
‘‘
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COURSESTRUCTUREThevaluableoilandgascoursehasfivemainstreams:
1. Electricalengineering
2. Instrumentationandcontrolengineering(onshoreandoffshore)
3. Generaloilandgasengineering
4. Subseainstrumentationandcontrol
5. FloatingProduction,StorageandOffloading(FPSO)Facilities
PresentationFormatThe programme features real-world applicationsand uses a multi-pronged approach involvinginteractive on-linewebinars, simulation softwareandself-studyassignmentswithamentoroncall.
Thecourseconsistsof72 topicsdeliveredoveraperiod of 18 months. Presentations and groupdiscussions will be conducted using a live,interactivesoftwaresystem.Foreachtopicyouwillhavean initial readingassignment (whichwill bedeliveredtoyouinelectronicformatinadvanceoftheonlinepresentations).Therewillbecourseworkor problems to be submitted and in some casestherewillbepracticalexercises,usingsimulationsoftware and remote labs that you can easily dofromyourhomeoroffice.
Youwillhaveongoingsupportfromtheinstructorsviaphone,faxande-mail.
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
OilandGasElectricalEngineering–Design,Installation,CommissioningandmaintenanceElectricalpowersystemswithin theoil,gas,petrochemicalandoffshore industrieshavesignificantlydifferentcharacteristicstoatypicalpowerutilityandassociatedconsumersofelectricity.Thiscourseprovidesanexcellentbalancebetweenbasicapplicablemathematicaltheoryandpracticalknow-howwhichissoessentialinapplyingthisimmediatelytoyourwork.Solid,practicalknowledgeisprovidedin theelectricalsystemsequipmentused inoff-shoreproductionplatforms,on-shoreseparationandproductionplants,drillingrigs,pipelines,refineriesandevengeneralpetrochemicalplants.Becauseofthe hazardous nature of oil and gas plants there is particular emphasis on the design, installation,commissioning, maintenance and use of electrical equipment in hazardous areas. You will gainconfidenceinbasicdesign,selection,andoperationofthetypicalelectricalequipmentusedintheseareas.Numerouspracticalrule-of-thumbexamplesaregiventoenableyoutomakequickestimatesandassessmentswhilstengagedinyourwork.
OilandGasInstrumentationandControlEngineering–Design,Installation,CommissioningandmaintenanceInstrumentationandcontrolengineeringisthemostdiversifiedandchallengingareaintheoilandgasindustry.Itcoversawholegambitofengineeringsuchas:
• InstrumentationEngineering-Youwilllearnaboutdesigndocumentationandspecification,fieldmeasurementdevices,controlelements,conditionandmachinemonitoring,fieldbus,actuators,controlvalves,severeservicevalves,solenoids,hydraulics,testingandcalibration,wirelessinstrumentation,instrumentfittings/monoflanges/manifolds/tubingandaccessories,“on-line”processanalysersandsamplesystems,pressurereliefvalves,chokevalvesandassociated“realworld”applications.
• ControlSystemEngineering–ThisextremelyinterestingareacoversProgrammableLogicControllers(PLCs),SupervisoryControlandDataAcquisition(SCADA),DistributedControlSystems(DCS),controlsystemtuning,basicsofadvancedprocesscontrol,controlapplications,compressorsurgecontrol,pneumaticcontrollers,programmableautomationcontrollers,processcontrolsecurity,OPCandsmartplantconcepts.
• SafetyInstrumentedSystems–SISisaveryimportantpartofanyoilandgasplantinthatthesesystemsprovidethemostimportantsafetylayernecessarytoprotectafacility.YouwilllearnaboutSafetyIntegrityLevels(SIL),theimportanceofmaintainingSISinstrumentation,safetylogic,BurnermanagementSystems(BmS),emergencyshutdownsystemsandtheircertification,shutdownandblowdownvalves,SISstandards,fireandgasdetectionandprotectionsystemsanddevicesalongwithcombinedsafetysystems.
InadditionyouwillgetsomeinsightintoHighIntegrityPipelineProtectionSystems(HIPPS).
GeneralOilandGasEngineeringThis covers critical aspects which are applicable across all disciplines associated with oil and gasengineeringincluding;
• Corrosion–asmanyoilandgasinstallationsareeitheronthecoastorinoffshorelocationsabasicunderstandingofcorrosionandhowtomitigateagainstitseffectsisveryimportant.Byjustinstallingafittingofthewrongmaterial,thesafetyofamultimilliondollarfacilitycanbecompromised.
• Health,SafetyandEnvironment,includingfacilitysafetycases,legislation,spillreporting,hazards,workpermits,safeworkingpractices,workingwithhighpressurehydraulicsandJobSafetyAnalysis(JSA)documentation.
• HowtowritearesumeandCV,techniquesforsellingyourselfataninterview.
• Basicsofoilandgasprocessplant,theimportanceofunderstandinghowaplantworkswithrealexamplesofanoffshoreoilandgasplatform,refineryandLNGplant.
Continuednextpage
TimeCommitment fortheCourseYouwillneedtospendanestimated6-10hoursperweek.Thisincludesthereadingofthematerialprior to your attendance at each hour webinar(45minuteswith15minutesfordiscussion)andthe time needed to complete assignments forsubmission. This time would be required toensure thematerial is covered adequately andsufficientknowledgeisgainedtoprovidesound,enduring and immediately useful skills inengineering. The EIT operates almost all yearlong,soyourstudieswillcontinuemostweeksoftheyeartoenableyoutoachievethequalificationinanacceleratedtimeperiodwhencomparedtoatraditionalsemester-basedsystem.
PriorLearningRecognitionandExemptionsTheEITcangiveyoufullorpartialcreditformoduleswhere you can demonstrate substantial priorexperience or educational background. Anassessmentfeemayapply.Ifyouwishtofindoutmorepleaseaskusforyourcopyofthepolicyforrecognitionofpriorlearning.
LiveWebinarsDuring the programme you will participate in 72 live interactive sessions/webinars with theinstructorsandotherparticipantsfromaroundtheworld. Each webinar will be scheduled at twovaryingsessiontimes,sothatyoucanselecttheone which is most convenient to you. Webinartimesareonlyfinalisedafterregistrationsclose,asweneedtoknowwhichtime-zonesallparticipantsare based in beforewe can compile a schedule.Uponregistrationyouwillreceiveaquestionnaireregardingyourtimeavailability.Weguaranteethatatleastonesessiontime,foreachwebinar,willfallintoyourpreferredtimeslot.
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COURSESTRUCTURE(continued)You will then work through a project such as a three-phase inlet separator, its components, design,operation,controlandinstrumentationandmaintenance.YouwillgainastrongintroductiontoFrontEndEngineeringDesign(FEED)withcoverageof flowdiagrams,P&IDs,controlsystemphilosophy,safetyinstrumentedsystemlogic,specification,costestimatesanddesignapproval.Youwillthenbeexposedtofinaldesignactivitiesincludingauthorisationforexpenditure,specifications,powersystems,wiringandconnectiondiagrams,logicdiagramsandbillofmaterials.Finally,theconstruction,installationandcommissioningphasewillbecoveredwithanemphasisonfactoracceptancetesting(FAT),commissioning,startupandmaintenance.
SubseaControlSystemsEngineeringSubseamanifoldsarecommonlyutilisedinoffshoreapplications,theseareeithertiedbacktoplatformsorpipedonshore. Thesehave instrumentationandcontrol systems thatarespecificallydesigned fordeepwateruse.Youwilllearnaboutthebasicconceptsandhowthesesystemsaremonitored,controlledandmaintained.
FloatingProduction,StorageandOffloading(FPSO)FacilitiesFloatingproduction,storageandoffloadingfacilitiesreceivecrudeoilandgasfromdeepwaterwellsandstore it until the crude oil can be pumped into other vessels for transport to shore. This facility isespeciallyusefulforextendingextractionprocessesintodeepwaterareaspreviouslyinaccessible.Theprocessing facilitiesonboard theFPSOseparate theproducedoil,waterandgas.FloatingLNG(FLNG)facilities are the latest oil and gas facilities being deployed around the world. The electrical andinstrumentationsystemsrelevanttoFPSOswillbeexaminedduringthiscourse.
Wheretofromhere?Articulationtohigherlevelprograms attheEngineeringInstituteof Technology(EIT)
SuccessfulstudentsoftheAdvancedDiplomaofE&IEngineeringmaybeabletomoveintopost-graduate studies with the EIT. This advanceddiplomaprogramarticulates into the VocationalGraduate Diploma of Project management inIndustrial Automation and (for successfulstudents)intothemasterDegreeinBusinessandProjectmanagement(providedbytheAsiaPacificInternationalCollege). EventhoughtherewouldappeartobesomeoverlapnocreditcanbegivenforanytopicscoveredintheAdvancedDiplomaasthelevelofmaterialsintheVocationalGraduateDiploma of Project management in IndustrialAutomation is at a considerably higher level(abovethatofaBachelordegree).
Each individualapplication isconsideredon itsmeritsandadmissionissubjecttotheapplicantmeeting specified criteria. It is crucial that thecandidatefortheVocationalGraduateDiplomaishighly competent with all the materialsassociated with the lower level advanceddiploma course before attempting the post-graduate level of knowledge. The criteria forenteringaGraduateDiplomanormallyincludeabachelor of engineering with sufficientexperience and demonstrated knowledge.Students who have achieved outstanding results at advanced diploma level and candemonstrateahigh levelofexperiencemaybeconsidered.
TheEITisalsoworkingonaVocationalGraduateDiplomainElectricalEngineeringandaVocationalGraduate Diploma in mechanical Engineering,whichwillarticulateintothemasterDegreewithAPIC as detailed above. The Advanced DiplomamayalsoarticulateintotheseVocationalGraduateDiploma programs once they are ready fordelivery.
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
COREmODULESThe23moduleswillbecompletedinthefollowingorder:1 FundamentalsofElectricalEngineering
2 FundamentalsofInstrumentation,measurementandProcessControlEngineering
Electrical Engineering
3. ElectricalDrawings,DocumentationandSchematics
4. PowerDistribution
5. PowerTransformers
6. SwitchgearforPowerDistribution
7. CablesandWires–maintenanceandInstallationPractice
8. PowerSystemProtectionandCo-ordination (incl.FaultCalculations/StabilityandProtectiveRelays)
9. ElectricalSafetyandGrounding/Earthing,BondingandLightningProtection
10. PowerQuality,UninterruptiblePowerSupplies(UPSs),SurgeProtection andNoise(EmI/EmCControl)
11. Troubleshooting,maintenanceandProtectionofACElectricalmotorsand Variable(orAdjustable)SpeedDrives(VSDs)forInstrumentationandControlSystems
12. ElectricalEquipmentinHazardousAreas
13. ElectricalApplicationstoanOilandGasPlatformandSite
Instrumentation and Control
14 GeneralInstrumentationStandardsinOilandGasandBestPracticein Process,ElectricalandInstrumentationDrawingsandDocumentation
15 ProcessInstrumentation
16 Calibration,InstallationandmaintenanceofInstruments
17 ProcessControlBasicsandControlValvesSizing,Selectionandmaintenance (incl.PressureReliefValves)
18 ProgrammableLogicControllers
19 SCADASystemsandDistributedControlSystems
20 IndustrialDataCommunications(incl.FieldbusandIndustrialEthernet)
21 SafetyInstrumentationandEmergencyShutdownSystemsforOilandGas (IEC61511andIEC61508)–BasicIntroduction
22 WellheadandFlowlineControl–ControlSystems
23 OilandGasSpecificApplicationsFloatingProduction,StorageandOffloading(FPSO)Facilities
Fordetailedinformationonthecontentand
breakdownofmodules,seepages14to33
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You will participate in practicalexercises using a combination ofremote laboratories and simulationsoftware, to ensure you get therequisite hands-on experience. Thiswillgiveyouasolidpracticalexposureto the key principles covered in thecourseandensureyouareabletoputtheoryintopractice.
As research shows, no matter howgiftedandexperiencedan instructor(andwebelieveoursaresomeofthebestworldwide),noone learns fromaninstructoronlypresentingcoursematerials to them in a lecture format. It is only by the additional activities of hands-on exercises usingsimulationsoftware,remotelaboratories,practicallybasedassignmentsandinteractivediscussiongroupswithbothyourpeersandtheinstructorthatyouareabletointernalisethisknowledge,"takeownershipofit"andapplyitsuccessfullytotherealworld.Youshouldnotethatthereissomedegreeofoverlapbetweenthepracticalsessionsbetweenthedifferentunitstoreinforcetheconceptsandtolookattheissuesfromdifferentperspectives.
Traditionaldistancelearningthuspresentschallengesinachievingthesegoalsbutwebelievetodaywiththemoderne-learningtechnologiesavailablecombinedwithoutstandinginstructorsthatwecangiveyouanequivalentorindeedevenbetterexperiencethanonatraditionaluniversitycampus.
Practicalsessionsmaybeadded,deletedormodifiedbytheinstructorstoensurethebestoutcomeforstudents.
PracticalExercises,RemoteLabsandAssignments
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
WhyEIT?• Ourlecturersareselectedandrecruitedfrom
amongstthetopengineers/instructorsintheirfield-worldwide.Thesepresentersarehighlyskilledatpresentingchallengingconceptsandideastostudentsofvaryinglevelsandabilities.
• Asshowninthedetailedcourseprospectus,thecoursesareaimedatpractisingprofessionalsgivinghard-hittingpracticalknow-howrelevanttotoday'smarketandisaimedatpeopleworkinginindustry.WedesignandselectCaseStudiesandpracticalexercisesinthecoursebaseduponreal-worldbusinessrequirementsFeedbackfromthetensofthousandsofstudentswehavetrainedovermanyyearshasallowedEITauniqueunderstandingofrealworldbusinessrequirementsandwehavetailoredthecourseaccordingly.
• Wehaveexperienceintrainingover300,000engineersandtechniciansthroughouttheworldandhavebuiltupalibraryofoutstandingreferencematerialswhichfocusonwhatengineersandtechniciansneedintheirworktodayinindustryandmining.Thevalueofthesereferencesisconsiderableandtheyareagreatassettoindustryprofessionals.Thesereferencematerialsareincludedinthecostofthecourse.
• Thecoursecontentischallenginganddesignedforengineersandtechniciansalreadyworkinginindustry.Weassumeageneralunderstandingofthedemandsoftheworkplace.Astudentwithoutpracticalexperiencewouldbeunsuitedtothecourse.
AbouttheEngineeringInstituteofTechnology(EIT)ThekeyobjectiveoftheEngineeringInstituteofTechnology (EIT) is to provide outstandingpracticalengineeringandtechnologyeducation;from Diplomas and beyond. The finestengineering lecturers and instructors, withextensive real world engineering experience inindustry,aredrawn fromaround theworld. Thelearningisgainedthroughwebandvideobased,online(e-learning)technologies.
The EIT offers awards in a growing array ofengineering fields. many (perhaps, most)engineeringfacultiesatuniversitiesandcollegesexperience a significant challenge delivering thecourse-work affordably and with excellence. TheEIT achieves thisusingonlinebasededucation -economicalclasssizesareattainable,internationalexperts are engaged to instruct and remotelaboratoriesandsimulationsoftwareareemployed.TheEITisasistercompanyofthewellknownandreputable engineering training organisation, IDCTechnologies. IDChasbeenoperatingforover20years,fromofficesthroughouttheworld,deliveringpractical short courses to well over 300,000engineersandtechnicians.
WhoShouldAttendThiscoursewouldbeidealforyouifyouareseekingtogetknow-howandexpertiseintheoilandgasbusinessandarean:• Instrumentandprocesscontroltechnicianortechnologist• Instrumentfitter• Chemicalormechanicalengineer• Electricalengineercurrentlyworkinginadifferentareatooilandgas• Experiencedelectrician• Arecentgraduateelectrical,instrumentationormechanicalengineerEvenifyouarehighlyexperiencedyouwillfindthisagreatwaytobecomefamiliarwiththeoilandgastechnologyasquicklyaspossible.
BenefitsofLiveE-learning• Attendlessonsinalive,virtualclassroomwithyourinstructorsandfellowstudents
• Upgradeyourskillsandrefreshyourknowledgewithouthavingtotakevaluabletimeawayfromwork
• Receiveinformationandmaterialsinsmall,easytodigestsections• Learnfromalmostanywhere-allyouneedisanInternetconnection• Haveconstantsupportfromyourcourseinstructorsandcoordinatorforthedurationofthecourse• Interactandnetworkwithparticipantsfromaroundtheglobeandgainvaluableinsightinto
internationalpractice• Learnfrominternationalindustryexperts• Liveinteractivewebinars,notjusta‘bookontheweb’• ReceiveanaccreditedEITAdvancedDiplomaofElectricalandInstrumentation(E&I)
EngineeringforOilandGasFacilities
Formoreinformationortoenrol, [email protected]
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advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
Comprehensivee-BooksandAssociatedDocumentationYouwillreceive30ofourup-to-datetechnicale-Bookstoaddtoyourlibrary.Togetherthesetextscontainover8000pagesofvaluableknow-howdistilledfromyearsofexperienceinpresentingthesecoursesthroughouttheworld.
Participantsonlycompletingselectedtopicswillreceiveonlytherelevantdocumentation.
1) ElectricalDrawingsandSchematics
2) PracticalPowerTransformers:Operation,maintenanceandTesting
3) PracticalPowerDistribution
4) Grounding/earthing,ShieldingandSurgeProtectionof ElectricalEquipmentforInstrumentationandControl
5) PracticalPowerSystemHarmonics,Grounding/Earthingand PowerQuality-ProblemsandSolutions
6) PracticalInstrumentationforAutomationandProcessControl
7) PracticalControlValveSizing,Selectionandmaintenance
8) PracticalProgrammableLogicControllers(PLCs) forAutomationandProcessControl
9) PracticalSCADASystemsforIndustry
10) PracticalTroubleshootingandProblemSolvingof IndustrialDataCommunications
11) PracticalSafetyInstrumentationandEmergency ShutdownSystemsforProcessIndustries
12) PracticalHazardousAreasforEngineersandTechnicians
13) BestPracticeinProcess,ElectricalandInstrumentationDrawingsandDocumentation
14) PracticalPowerSystemProtectionforEngineersandTechnicians
15) PracticalProcessControl
16) PracticalTroubleshootingandProblemSolvingofmodbusProtocols
17) PracticalFundamentalsofTelecommunicationsandWirelessCommunications
18) SafeOperation&maintenanceofCircuitBreakersandSwitchgear
19) PracticalEnergyEfficiency,Design,EngineeringandAuditing
20) Lightning,SurgeProtectionandEarthingofElectrical&ElectronicSystemsinIndustrialNetworks
21) ElectricalmaintenanceforEngineersandTechnicians
22) PracticalShielding,EmC/EmI,NoiseReduction,EarthingandCircuitBoardLayout
23) PracticalAnalyticalInstrumentationinOn-LineApplications
24) PracticalAlarmmanagementforEngineersandTechnicians
25) PracticalIndustrialFlowmeasurementforEngineersandTechnicians
26) PracticalIntrinsicSafetyforEngineersandTechnicians
27) FundamentalsofProcessPlantLayoutandPipingDesign
28) PracticalmechanicalSeals-Selection,maintenanceandTroubleshooting
29) PracticalmachineryVibrationAnalysisandPredictivemaintenance
30) LeadingYourEngineeringTeamtoTopPerformance
Please Note: Students who choose to pay upfront will receive all 30 e-Books in advance. If you opt to pay by installments you will receive e-Books periodically throughout the course.
e-Books are available in hard copy at 50% of the recommended retail price. Contact us for pricing details.
EntranceRequirementsThisEngineeringInstituteofTechnologyadvanceddiplomaisanaccelerated,practical,work-orientedcourse.Itisdesignedforengineersandtechnicianswho have some background in the field. Thisincludes those who have technical or ‘trade’qualificationswhowanttomovetothenextcareerstep, those with substantial relevant workexperience who need to formalise and enhancetheir achievements, and those with higher levelqualificationsinarelatedfieldwhowishtodevelopspecialist knowledge. Practical work experience in related areas of engineering would helpenormously.Itwouldnotbesuitableforastudentwithno relevantworkexperience.Wewill reviewyourenrolmentapplicationandmayrecommendpre-coursestudiesifrequired.
AdvancedDiplomaPreparationCourseIf youareunsure if youhavea strongenoughgrasp of the fundamental knowledge requiredfor this course, or you simply want to refreshyour skills and experience e-learning in ashorter course, we recommend that youconsider the EIT’s engineering studiespreparation course. This intensive 4-monthcoursecoversthefundamentalsofengineeringmaths,physicsandchemistry.Pleaseaskyouradvisorfor thebrochure. Ifyoudon'tcurrentlyhaveanexistingqualificationand/orexperience,please contact us for advice. most important,however, is a determination to persist andcompletethiscourse.
On completion of this course, 50% of the coursefeescanbeusedasacredittowardsyourfeeforanEITAdvancedDiplomacourse.
HardwareandSoftwareRequirementsAll you need in order to join the webinars onceregistered for thecourse isanadequate internetconnection,PC, speakersandamicrophone. Thesoftwarepackageandsetupdetailswillbesenttoyoupriortothecourse.
WeareFlexibleWithYourCommitmentsWe recognise that personal circumstances canmake it difficult to complete the course in thetimeavailable.Wewillbeflexibleaboutthetimeyou require to complete the course. You can“pause and restart” by joining a subsequentintake(arejoiningfeemayapply).Wewillallowupto3yearsfromyouroriginalcommencementdatetocompletethecourse.
You can withdraw from the course at any timeand receive a statement of attainment for thetopicsyouhavecompleted.However,completionof all 72 topicswill earn you the EIT AdvancedDiplomaofElectricalandInstrumentation(E&I)EngineeringforOilandGasFacilities.
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advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
WhatOurStudentsHavetoSay
QUOTESFROmPASTSTUDENTSontheEIT2009SURVEY
ONE-LEARNING tothefollowingquestion:
Whatmadeyouchoose anEITcourse(s)?
“Good reputation, had attended good full-time courses previously.” Worley Parsons
“Course facilitator CV, ...reputation, e-learning flexibility.” SMK, New Zealand
“Content tends to practical and targeted.”MIPAC, Australia
“Non-vendor specific training and lower course costs with online training capabilities.” Worley Parsons
“The content of the course and the way the course was broken down were the key factors.” GEA Group
“I can do those courses at my own free time which made it more convenient for me” Iluka, Australia
“Content was applicable to my job and industry. Taught by industry experts not academics. E-room delivery mode. Accreditation in various nations.”Sanofi Pasteur, Australia
“Because it is specialist, and so many available courses.” Kacst, Saudi Arabia
“Covered all my criteria and gave me recognised qualifications on completion.” Netafim
“I took a previous course, IDC [associated organisation] is professional.” Cat Group
“I have done other courses with IDC {associated organisation] and was happy with the service provided.” GHD
“Had completed courses previously. Good content.” Woodside
“I understood from friends that it is good quality.” Rio Tinto
“Better choice of topic.” Rockwell RA
“Believed to be good quality based on previous training courses Ihave done in person.” BHP Billiton, South Africa
“It was referred to me by a colleague and I have attended seminars run by IDC before. The course that I am currently enrolled in also had all the outcomes I was looking for to further my career.” Rio Tinto
“The course content was relevant to my work environment and practical.” Alcoa
“I have done a few IDC courses in the past and found them to be very good and delivered by people with practical knowledge of the subjects.” Kalgold
“It provides good online course delivery including its quality support structures” OneSteel
“Course interest and content.” ABB, Australia
“The fact the I could do it online and it was in line with furthering my knowledge for work.” CAED, Australia
“it ticked all the boxes ... quality, suitability, depth, length.” Powerco, New Zealand
“Better choice of topic.” Rockwell RA
“Course was visible and relevant.”Schneider Electric, UK
“Convenience.” Rio Tinto
“To be perfectly honest with the small amount of research on various courses I did the courses are generally the most relevant to my area of work. That's not to say they are perfect but they seem to be superior to others readily available in this part of the world.” WEL Networks, New Zealand
“Course content seems practical and applicable. I already have a BSc where the focus is on the theory. “BHP Billiton, South Africa
“Industry recognition and recommendation by colleagues.” Rio Tinto
“Seemed the most convenient option, and it was!” CPIT, New Zealand
“Course content ease of study option.” Nestle, South Africa
“The content of the course made up my mind.” Transportadora de gas del Norte, Argentina
“Their courses are standard and course material as well as lecture are okay.” Shell, UK
“Its international recognition with body endorsing certification. Easy to attend lessons after work hours. Easy way of course payment.” Kinyara Sugar Ltd, Uganda
“The most practical and technical offerings by the most qualified instructors for distance learning.” Encana Natural Gas
“On line references, price, and various time frames available to sit in on the class. Also, one more important item was being able to converse with the instructor and class instead of working totally on my own.” Mitchell Technical Institute
“Course content Accreditation of the training institution. Cost.” MODEC
“Offer the correct course, timing and affordable cost.” Folec, Brunei
“Possibly the most recognised online institution within my industry.” DRA, South Africa
8
advanced diploma of applied electrical engineering
FrequentlyAskedQuestionsWhataretheadvantagesofstudyingonline?Weknowthatmanypotentialstudentshavepartorfull-timeemploymentaswellasfamilycommitments,sofindingthetimetostudyaclassroom-basedcourseisnotalwayspossible.manystudentsalsohavegeographical,travel and time limitations and do not have an accessible institution ortrainingprovider.Wehavetakenthisintoconsiderationanddevelopedanaffordable, flexible,onlineapproachto training. Thismeans thatyoucanstudyfromanywhere,withminimumdowntimefromwork–butstillhavethenecessaryinteractivelearningexperience. Thesoftwareweusedoesnot require very fast internet connection or a sophisticated computer. Abasicconnectionandhardwarearesufficient.
Whatarethefees?TheEITprovidesdistanceeducationtostudentslocatedalmostanywhereintheworld–itisoneoftheveryfewtrulyglobaltraininginstitutes.Coursefeesarepaidinacurrencythatisdeterminedbythestudent’slocation.Afull list of fees in a currency appropriate for every countrywould be toocomplex listhereand,withtoday’sexchangeratefluctuations,difficult tomaintain.
Tofindoutthefeesforyourlocation,[email protected].
WhatdoIneed?AnadequateInternetconnection,speakersandamicrophone.Aheadsetisrecommended.Thenecessarysoftwareandcoursematerialsareprovidedbyus.
Doesn’titgetboring?Howcanane-Learningcoursebeinteractive?Boredom can be a real risk in any form of learning; however, we use aninteractive approach to our e-Learning – with live sessions (instead ofrecordings)formostpresentations.Thewebinarsoftwareallowseveryoneto interact and involves participants in group work; including hands-onexerciseswithsimulationsoftwareandremotelaboratorieswherepossible.Youcancommunicatewithtextmessages,orliveVoIPspeech,orcanevendraw on thewhiteboard during the sessions. This all helps to keep youmotivatedandinterested.
Whatdolivewebinarsinvolve?These are live, interactive sessions over the Internet. You will join theinstructorandotherparticipantsfromaroundtheworldinanonline‘virtualclassroom’whereyouareabletowatchapresentation,andcommunicatewiththeinstructorandotherstudentsviaaudio,textmessagingordrawingonthewhiteboard.Eachwebinarisbetween60and90minutesindurationand the sessions are scheduled at 2 or 3 different times during thepresentation day. This allows you to select the session which is mostconvenient.
WhatifIcannotjoinorImissalivewebinar?Webinars are recorded and available to students upon request. Onerequirementofthecourseisthatyoujoinatleast70%ofthelivesessions.The livewebinarsoffer theopportunity to interactwith thepresenterandotherparticipantsfromaroundtheglobe-anessentialyetenjoyablepartofthelearningprocess.
Circumstancessuchason-siteworkcanmakeattendancedifficultattimes.These situations need to be clearly communicated with your e-learningcoordinator.Feedbackfromtherecordingsmayberequiredandassignmentsubmissionmaintained.
Whenwillthesessionstakeplace?WhenwillIreceiveawebinarschedule?Thewebinarscheduleisnotputtogetheruntilafterregistrationsclose.Thereason for this is that thecourse ispromotedgloballyandweoftenhaveparticipants fromseveral timezones. Whenyouenrolyouwill receiveaquestionnaire which will help us determine your availability. When allquestionnairesarereturnedwecreateaschedulewhichwillendeavourtomeeteveryone’srequirements.
Eachwebinarruns2or3timesduringeachpresentationdayandwetryourbesttoensurethatatleastonesessionfallsintoyourrequestedtimeframes.Thisisnotalwayspossible,however,duetotherangeoflocationsof both presenters and students. If you are unable to attend the webinarsscheduled,wedohavesomeoptionsavailable.Contact theEITformoredetails.
CanIcompletethecourseinlesstime?Our courses actually require ‘attendance’ and participation at the livewebinars. The interaction which takes place is an important part of thelearning process. Our experience has shown that the interactive classesworkexceptionallywellandstudentsarefarmorelikelytostaymotivated,enjoytheprogram,andcompletethecoursesuccessfully.Seealso‘WhatifIcannotjoinorImissalivewebinar?’Inaddition,acceleratingthecoursewouldbequiteonerousformoststudents.
HowmuchtimedoIneed?Howlongisthecourse?Thecoursereadingandassignmentsmayconsumeanywherefrom5to10hoursperweek.Thiswillvarydependingonthecoursesubjectmatterandyourexistingknowledge
TheEITdoesnotusea traditional semester-basedsystem,whichmeansthatyoucancomplete thequalification fasterwithout longbreaks. Eachadvanceddiplomacourseisdeliveredoveranintensive18months.Wedobreakforabout4weeksperyearfortraditionalfestiveseasons.
Contactus! Foranyotherenquiries,[email protected]
Contactus!Foranyotherenquiries,pleasecontactusat [email protected]
9
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
Yourteamofprofessionalpresentersandfacilitatorsaredrawnfromexpertsintheirfield.Theywillworkcloselywithyouforthedurationofthecourse.
InternationalExpertSpeakerFaculty
CourseDesignerandConsultantJimRussell IEng(UK)FIICAmInstmCJimhasbeenworkingintheInstrumentandControlengineeringdisciplineforover40years,mainlyintheoilandgasindustry.AfterstudyingintheUK,hestartedhiscareerasanInstrumentApprenticewithEssoFawley,rapidlyfollowedupasanAssistantInstrumentEngineerwithBritishGas,whichheregardedashis"realapprenticeship".
OnmovingtoAustralia,hethenprogressedtoInstrumentEngineerwithWorleyEngineeringontheWoodsideEnergyNorthRankin"A"platform,beforebecomingthe Instrument focalpointatWAPET.Following thishis rolewasLeadControlSystemsEngineeron theWoodsideEnergyGoodwynAplatformdesignwithresponsibility for the Process Control and Safety Systems, where he pioneered the successful introduction of new technologies such as industrial datacommunicationsunderpinningthetraditionalinstrumentationandDistributedcontrolSystems.AftersuccessfulcompletionofthisprojectJimjoinedrapidlygrowingAustralianmultinational,WoodsideEnergy,asPrincipalInstrumentEngineerwithresponsibilitiesforstandards,technicalintegrity,newtechnologyandinstrumentsystems.Jimnowconsultsinawiderangeofmainlyoilandgastopics.
Asapublicservicetoengineeringprofessionals,Jimhassetupwhatmustsurelybeoneofmostcomprehensive(freeorprobono)resourcesonInstrumentation,Control,FireandGasandSafetySystemcallediceweb(http://www.iceweb.com.au).HehasalsoactedaschairoftheFoundationfieldbusEndUserCouncilAustralia,andwasoneofonlyfiveengineersworldwidewhoaremembersoftheFoundationfieldbusEndUserAdvisoryCouncil. Whennotconsultingandreading,Jimenjoystimewithhisfamilyandathisbelovedbeachsidecottage"downsouth".
CourseDesignerandElectricalEngineeringInstructorDrAlanSheldrake PhDBSc(Elec.Eng)Alanhasakeeninterestinmostaspectsofpowersystemdesignandoperation,andspecialisesinlargerotatingmachinesandhighvoltageequipment.Until1985hewasbasedmainlyinLondonworkingfortheCentralElectricityGeneratingBoard(CEGB)andseveralmajorpetrochemicalengineeringcontractors,suchasStone&WebsterEngineering,WorleyEngineering,Brown&RootandAmEC.Sincethen,AlanhasdonethebulkofhisworkatvariouslocationsinEurope,themiddleEastandAsia.Overthepastdecadehehastendedtospecialiseinthefollowingsubjects:• Performanceoftraditionalcontrolsystemsforgasturbinesandgenerators.• ApplicationofPowermanagementSystems(PmS)forgasturbinesandgeneratorstoimproveoperability,availabilityand
tominimiseunnecessaryshutdownofwholepowerplants.• Computersimulationofpowersystemsandtheirindividualcomponents,e.g.DOLandsoftstartingoflargeinductionmotors,gasturbinePID
governorcontrolsystems,AVRsandexciters,D-Qaxistransientmodelingofgenerators.• Coordinationandcomputersimulationofprotectiverelaying,e.g.specialcasessuchascoordinatingunder-frequencyrelayswithloadshedding
elementsofaPmS.• Programmingandsimulationofcomplexcalculationsforrepetitivesituations,e.g.volt-dropincablesandlines,cablesizing,harmonicpenetration,
transientperformanceofgeneratorsandmotors.
Thisexperiencestimulatedhimtowritehisworldfamouscomprehensivehandbook:Handbookofelectricalengineeringforpractitionersintheoil,gasandpetrochemicalindustries.AlthoughAlanhasastrongpracticalbiastohiscareer,hehasalsohadavibrantacademiccareerwithnumerouspaperspublishedandaPh.DfromImperialCollege,London.Hismainhobbiesaremathematics,constructingelectronicdevicesandplayinggolf.
CourseDesignerandInstrumentationInstructorDrStevemackay PhD,CPEng,FIE(Aust)BSc(ElecEng),BSc(Hons),mBA,mmR DeanofEngineering,EIT
StevehasworkedinengineeringthroughoutAustralia,Europe,AfricaandNorthAmericaforthepast30years.Hehaspresentednumerousindustrialautomationandindustrialdatacommunicationscoursesworldwidetoover18,000engineersandtechnicians,andhasaparticularinterestinpracticalandleadingedgeaspectsofmarketing,businessandengineeringpractice.
HeisafellowofEngineersAustraliaandthetechnicaldirectorandfounderofIDCTechnologies,agrowingengineeringtrainingandpublishingfirmwhichhasbeenoperatingfromofficesthroughouttheworldsince1992.Hehasalsoactedastheauthororeditorofover30engineeringtextbookssoldthroughouttheworld.Hefeelsthatallengineeringbusinessesneedtothinkgloballyandkeepexperimentingwithnewapproaches.Currently,heisactivelyinvolvedinresearchandimplementationofremotelabtechnology.
10
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
InternationalExpertSpeakerFaculty
CoursePresenter-InstrumentationInstructorIanVerhappenBSc,P.Eng,ISAFellow,ISACertifiedAutomationProfessional
Ianhasbeeninvolvedindigitalcommunicationssince1994installingthefirstmulti-vendorFoundationFieldbusprojectin1996.Sincethen,IanhasservedasbothaleadingProjectEngineer/Designerandanexternal/coldeyesreviewconsultantforanumberofcompaniesandinpulpandpaper,mining,foodprocessing,waterandwastewater,oilsandsprocessing,petrochemicalandrefiningindustries.
Ianisco-author,withAugustoPereira,ofISA'spopular"FoundationFieldbusPocketGuide".AlsounderIan'sguidanceaseditor,istheFoundationFieldbusEndUserAdvisoryCouncil's "EngineeringDesignGuide,FoundationFieldbusdocumentAG-181".This is thedefinitiveguideforthecompletelifecycleforFieldbusprojects.The"Guide"hasbeentranslatedintoGerman,Japanese,ChineseandRussian,demonstratinghowwidelyitisusedasthebasisformanycorporateandprojectspecifications.IanisalsoanactivevolunteerwithISA,servingasVice-PresidentoftheStandardsandPractices2005/6andwasthepersonresponsiblefortheformationoftheISA-100IndustrialWirelesscommitteeonwhichhecontinuestoparticipate.IanisalsoheadinguptheFieldbusFoundation'sHighSpeedEthernetRemoteI/Odevelopmentteam.
Ianisknownasadigitalcommunicationsevangelistandhispassionforthetopichastakenhimaroundtheworldtosharehisexperiences.Ianhastheabilitytoexplaintechnologyinsimpletermsthatcanbeunderstoodbyotherswithoutthesameleveloftheoryorexperience,ararequality!Ian'sseminarsarelesspresentationthantheyareinteractiveconversationsloadedwithpracticalexamplesandexperiences,hisenthusiasmforthetopiciscontagiousandleavesyounotonlymoreknowledgeableaboutthetopicbutexcitedtogo"makeitwork".
CoursePresenter
TerryCousins PrEng,BSc(ElecEng)TerryCousinswaseducatedatLaSalleCollegeinDiscovery,andobtainedaBScElectricalEngineeringdegreefromWitsin1977.Hehasover30yearsofexperienceinelectricalpoweranddistributionsystemsinvariousSouthAfricanindustriesincludingtheminingandsteelsectors,withnationalcompaniessuchasISCORandChamberofminesResearch.
HeiscurrentlyadirectorofTLCEngineeringSolutionswhichdevelopsawiderangeofinstrumentationandmeasurementsystemsfor industry. He also presents numerous courses on electrical power distribution and power quality, both in South Africa andabroad.
Terry isaSeniormemberof theSAIEE,andamemberof the IEEE (USA)andhasalsohasservedon the SouthAfricanNationalStandardscommittee forpowerquality instruments(SANS1816). Terry isanaccreditedprofessionalwith theGreenBuildingCouncilofAustralia,andhasBCommandmBLdegreesfromUNISA.
Withhisextensiveexperienceelectricalengineering,youwillwalkawaywithvaluableknow-howthatyoucanapplyimmediatelytoyourwork.
Formoreinformation ortoenrol,[email protected]
CoursePresenterAndreduPlessis Grad.Dip.Elect.Eng. HeavyCurrent.,Elect&mechCertofCompmines
Andrehas over30years experience in Electrical andmechanical engineering in themining industry.,mainlyundergroundandsurfaceoperationsforgold,coalandplatinummines.Andreworkedonvariousin-houseprojectsandproblemsolving,inplantsandsmeltingfurnaces,includingmaterialshandling,batterylocosandoverheadtrolleylines.
Hehasalsohadexperienceinmaintainingandupgradingsub-stations,powerdistributiontoconcentratorplants,furnace,andminesites.Someofhismorenotableprojectsweretheinstallationofnew6.6kVcablesdownverticalwindingshaftsongoldminesandupgradingtheOCBstoVCBsanddoublingthecapacityofTransformsfortwo42mWfurnacesforAngloAmericanminesinSouthAfrica.Andreisaknowledgeablepresenterwithhands-onexperienceinarangeofindustries,whichheiseagertoshare.
11
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
InternationalExpertSpeakerFaculty
CoursePresenterJerryWalker D.TechJerryisoneofthoserareengineerswhohasworkedallthewayupfrom"thetools"asanelectricalmillwrighttoachievingadoctorateinHighVoltageandDiagnosticEngineeringofElectricalCableInsulation.HecommencedhiscareerworkingontheHotStripmillinasteelplant,onmaintenanceofprotectionsystemsandVariableSpeedDrives,for10years.Hethenspent9yearsintheoilandgasindustrywherehewasinvolvedinthecommissioningandmaintenanceofthecompletespectrumofPowerElectronicandPowerEngineeringequipment.
Hehasdevoted thenext fourteenyears toacombinationof research/consultingand lecturing, focusingonPowerDistribution,PowerSystemsProtectionandHighVoltageEngineering.Oneofhismajorsuccessesduringthatperiodhasbeenthedesigning,equippingandcommissioningofacompletehighvoltagelaboratoryfortheengineeringschoolofaprominentuniversitywhereheisaprofessorintheInstituteforHighVoltageStudies.Heisalsoadirectorofaconsultingcompanyfocusingonhighvoltagetestingandthesupplyoftestequipment.Hehaspresentedhundredsofcoursesinelectricalengineeringtopicsthroughouttheworld,includingAfrica,USA,Europe,Australiaandmalaysia.
CoursePresenter-SeniorHazardousAreasInstructorGeoffBottrillHNC,DmS,mIEE
Geoffhasbeenworkingintheinstrumentation,measurementandcontrolfieldsforovertwenty-fiveyearsandhasspentthepastfifteenyearsspecialisinginHazardousAreas,IntrinsicSafetyandInstrumentationDrawings.GeoffbeganhiscareeratKentInstruments,asaserviceengineerworkinginboththeUKandEastAfrica.Hisexperiencerangesfromsystemsdesignfunctions,on-sitetroubleshootingtotechnicalandcommercialcustomersupport.
Recently Geoff has taken on the responsibility of mentoring engineers in training, in addition to the presentation of engineeringworkshopsintheprocesscontrolandmeasurementfield.Hispositiveinteractivestyletoteachinghasmadehimpopularwithworkshopattendeesworldwide.
CoursePresenterDerwynOxley mAP,Dip.mD,HNC Derwyn studied as an Instrument Technician in UK with British Nuclear Fuels Ltd and qualified with City & Guilds in Industrialmeasurement&Control(1976–1981).HehasworkedalloverSouthAfricasince1982andhasbeeninvolvedwithawidevarietyofprocessesandmanufacturingindustries.HisfirstinvolvementwithPLC’sstartedin1983andSCADA1985.
DerwynhasservedonSAPICS(SAAPICSrepresentatives)CapeTownCommitteesince1999andSAInstituteformeasurement&Controlfrom1994to2007wherehewaschairmanfrom1996.HehasalsolecturedatCapePeninsulaUniversityofTechnology,deliveredpapersatvariousconferencesandsocietiesthroughoutSouthAfricaandisaregularcontributortotheindustry.HecurrentlyrunsahighlysuccessfulsystemsintegrationbusinesswhosemainactivityiswritingPLCandSCADAsoftware.ThroughOxleyInc,DerwynhastrainedandmentoredmanystudentengineersandreallycontributedtoSA’sneedforempowermentandupliftmentinameaningfulway.Heisapositiveandenthusiasticinstructorandenjoyspassinghisskillsandknow-how.
CoursePresenter-SeniorInstrumentationEngineerDrRodneyJacobsNHDip,mDipTech,BA(Hons),DTech
Rodneyhasover20yearsexperienceinthegoldminingindustry,undergroundaswellasspecialisinginmetallurgicaloperationsintheGoldPlants.Hehasworkedpredominatelyintheinstrumentation;processcontrolandautomationfield,andisresponsibleforhardwareandsoftwaredesignsassociatedwith instrumentation.Hisareasofspecial interest includePLCs,SCADAsystems,processcontrolandprogramming.Havingspentmanyyearson theshop-floor,Rodneyhasbuiltupavastamountofhands-onpracticalexperience,andisapastrecipientoftheN&Zaward,whichisoneofthemostprestigiousawards,forSouthAfricansinthefieldofinstrumentation.
RodneyiscurrentlyactiveasaConsultingEngineerinthefieldofinstrumentation,bothtotheminingindustryaswellastoothergeneral engineering companies, which require specialised solutions. He has also lectured in Electronics, Electrical Engineering and Digital Systems, at auniversitylevel.RodneyfeelsthatpeoplearethemostimportantassetofanyorganisationandhasaqualificationinPsychologytocomplementhisEngineeringknowledgeandexperience.
RodneyhaspresentednumerousIDCworkshopsintheUnitedStates,England,Ireland,Scotland,Bahrain,UnitedArabEmirates,Iran,Vietnam,Australia,NewZealand,malaysiaandagreatdealofsub-SaharancountriesinAfrica.
12
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
InternationalExpertSpeakerFaculty
CoursePresenterTrevorBlackburn PhD,mIET,mIEEECEng
Trevorhasoverthirtyyearsexperienceinresearching,teachingandconsultinginthefieldofpowersystemequipment, includingcircuitbreakers,transformersandpowercables.Hismainareasofexpertiseareintheinsulationandoperationalaspectsoftheseitemsofequipmentandintheconditionmonitoringofhighvoltageequipment.HehashadextensiveinvolvementinCIGREactivitiesonboththelocalandinternationalscenesandwastheAustralianrepresentativeonStudyCommittee15/D1(materials,diagnosticsandemergingtechnology).HeisamemberofanumberofinternationalworkinggroupsofCIGREintheaboveareas.Althoughstillactivelyinvolvedinresearch;heisaconsultanttotheelectricalsupplyindustryandhaspublishednumerouspapers.
Inadditiontohisresearchactivitieshehasorganisedandlecturedinmanyseminarsandcoursesfortheelectricalsupplyindustryinthespecificareasofelectricalsafety,partialdischarges,conditionmonitoring,electricalinstrumentation,buildingservicesandpowersystemequipment.Hehasextensiveexperienceinlecturingtoindustryandisanexcellentandknowledgeablepresenterwithastronggraspofthepracticalissueschallengingtheengineerandtechniciantoday.HehaspresentedshortcoursesextensivelyinAustraliaandSouthEastAsia.
CoursePresenter
JohnLawrenceB.Sc(Hons)m.ScB.Com(Hons)Intoday'shypedupworld,oneishesitanttodescribeanyoneas'outstanding',butJohnLawrencehasdistinguishedhimselfoverthelast20yearswithexcellentcoursereviews.
Johnhas20yearsofexperienceasaprojectanddepartmentalmanagerforamultinationaloilcompany,focusingondesigningandmanagingtheinfrastructureofthetelecommunications,datacommunicationsandITsystems.Inthepast5years,Johnhasworkedextensively for a number ofmulti-national clients,managing projects including facilitiesmanagement, budgeting and financialforecasting.
WhenJohnisnotconsultingorlecturing,heenjoysincreasinghisownskillsbyreadingandwritingaboutstate-of-the-arttechnologytopics and how to optimise Return On Investment (ROI) for the overall IT infrastructure. John is a dedicated professional who has trained engineers andtechniciansthroughouttheworld.
CoursePresenter-SeniorChemicalEngineermrJohnWestover BScChEng,mEngSciProcessIntegration
Johnhasover28yearsofexperienceintheoilandgasindustry,andhiscareerhastakenhimfromRockymountainsandtheArcticCoastofAlaskatovariouslocationsinAustralia,withseveralstopsinbetween.Hehaspreviouslyworkedforbothowner/operatorssuchasAmocoandBPandtheengineeringcompany,Fluorandhasfirsthandunderstandingoftheuniqueneedsandrequirementsofvariousstakeholders.
Hefirstearnedtherespectofhisoperationsandmaintenanceco-workerswhenheprovedsomethermocoupleswerenotworkingproperly–hehadtowearasafetyharnessandclimba35-traydistillationcolumnoutsidetheladdercagetogetsomedata(thedataverifiedhistheory).
Johncompletedhismastersdegree,specificallylookingathowprocessintegrationcouldbesystematicallyusedtoreducetheweightofoffshoreplatforms(whichresultedinapaperfortheSocietyofPetroleumEngineer).Sincethenhiscareerhasstartedtotransitionintotrainingandmentoringroles.HedevelopedapracticalcourseformonashUniversity,showinghowtheprinciplesofChemicalEngineeringtaughtinschoolcouldbeappliedtorealengineeringproblemsand has consistently been one of the most highly rated courses by the students. He has also developed remote training modules for operations andmaintenancepersonnelforafacilityexpansionwithnewtechnologyinPakistan.
CoursePresenterG.Vijayaraghavan B.E.(Hons)Electrical
G.Vijayaraghavanisanelectricalengineerwithover35yearsexperienceintheSteelIndustryandEngineeringConsultancy.
HeistheauthorofseveralofIDC'stechnicalbooksincludingPracticalEarthing,Bonding,ShieldingandSurgeProtectionwhichhasbeenpublishedandsoldinternationallybyElsevier(UK).
HeregularlydesignstrainingworkshopsforIDCandlecturesontheirbehalftoengineersandtechniciansworld-wide.
Heisaveryknowledgeableinstructorandhiscoursesareextremelyinterestingwithmanyideas,anecdotesandtipsdrawnfromhisrichexperience.
13
advanced diploma of electrical and instrumentation (e & i) engineering for oil and gas facilities
InternationalExpertSpeakerFaculty
Formoreinformation ortoenrol,[email protected]
CoursePresenter
Dr.PeterFuhrDr.PeterFuhrhasbeen involved in industrialwireless,sensors,andsecuresystems for30plusyearsasaNASASpaceOpticalPhysicist,UniversityProfessor,andSerialEntrepreneur.Dr.Fuhr,whohasdualrolesasCEOofWi-FiSensorsandSeniormemberofResearch&DevelopmentatOakRidgeNationalLaboratory,servesastheCo-ChairofTheSecureInfrastructureControlsSociety,isthe Director of the Association for Advanced Agricultural Technology, and is the co-founder and past Chairman of theWirelessIndustrialNetworkingAlliance.
Peterisinvolvedinwireless,sensors,andcontrolsystemsstandardsorganizationschairingnumerousworkgroupsandcommittees.Hehasembeddedsensorsintovariousstructuresworldwiderangingfrombuildings,dams,airplanes,hotairballoon,spacecraft,nuclearpowerplantcontainmentvessels,evenhumans.Peterhaspublished/presentedover700technicalarticlespertainingtowireless,sensors,securityandsystems.
Hispioneeringwork innetworkedsensorsystems forstructuresearnedhim thePresidentialAward forExcellence inResearch. Segmentsofhis researchactivitiesarefeaturedintheSPIEmilestoneSeriesonFiberOptics.
CoursePresenterDavidWilson Ph.D.CE
DavidWilson obtainedhis Ph.D. in Chemical Engineering at theUniversity of Queensland, Australia in1990. Since thenhehasworkedatETHinZürich,andasaseniorlecturerintheDepartmentofElectricalEngineeringatKarlstadUniversity,Sweden.
Currently he is an Associate Professor in the Department of Electrical and Electronic Engineering at Auckland University ofTechnology,acorporatememberof the InstituteofChemicalEngineers(UK),andanAssociateeditor for theJournalofProcessControl.
Hismainresearchinterestsaremodelling,simulationandcontrolofindustrialprocessesparticularlyfocusedonthepulpandpaper,oilandgas,andtheelectricityindustries.
CoursePresenterDeonReynders BScEng(Hons)(Elec),mBADeonhashadover25yearsexperienceinautomation,datacommunications(withafocusonindustrialapplications)andEthernetTCP/IPnetworks.HehasspecificexperienceinSystemsEngineering,Projectmanagementandsoftwareandhardwaredevelopment,andhasbeeninvolvedwithefficiencystudies(relatedtoundergroundoperations)inthegoldminingindustryinSouthAfrica.
Currently he is retained as a consultant to industry in the TCP/IP, industrial Ethernet networking, O PC and the industrial datacommunicationsareas.Deonisapractical,hands-onpersonandahighlyentertainingspeaker.HehasreceivedexcellentreviewsfromhisthousandsofcourseparticipantsinregionsrangingfromEurope,NorthAmerica,AfricaandAustralia.Hetakesgreatpridein demystifying difficult concepts and presents them in a simple-to-understandmanner. He is a passionate, enthusiastic andknowledgeableprofessionalengineer.
14
THEPROGRAm
module1: FundamentalsofElectricalEngineering Youwilllearnhowto:• Reviewoffundamentalelectricalconcepts
• Describeelectricaldistributionsystemsasappliedtooilandgas
OverviewThiswillgiveaquickoverviewofthekeyareasofelectrical engineering. You will review thefundamentals of electricity, alternating currentsystems, electrical generation, transmission anddistribution and the key equipment of electricalsystems and also examine the distributionconceptsfollowedinoilandgasindustry.
Topic1.1 OVERVIEWOFPOWERSYSTEmSANDGENERATIONOFELECTRICPOWER
• Historicaloverview
• Electricityproductionanduse
• ACandDC
• Singleand3phaseACsystems
• Relationbetweenfrequencyandpolesinagenerator
• Electricalpowerandenergy
• Activeandreactivepower
• Powertriangle
• 3phasecircuitrelationships
• Electricalnetworks
• Generation-nonrenewableandrenewablesources
• Transmissionanddistribution
THEPROGRAm
module2: FundamentalsofInstrumentation,measurementand ProcessControlEngineering
Youwilllearnhowto:• Explainkeyconceptsofindustrialautomation
systems
• DescribekeyconceptsofInstrumentationandmeasurement
• ConfiguresimplePLCsystems
OverviewThismoduleperformsanintroductoryoverviewofthekeyareasofthefastgrowingareaofindustrialautomation(includinginstrumentationandcontrolsystems) as applied to the oil and gas industry.The topics covered include an introduction toinstrumentation andmeasurement ranging frompressure, level, temperature and flow devices;followed by a review of process control. PLCsystemsarediscussed.
Topic2.1PROCESSmEASUREmENT:BASICSANDCOmmONTYPES
INTRODUCTIONTOPROCESSmEASUREmENT• Basicmeasurementconcepts• Definitionofterminology
PRESSUREmEASUREmENT• Principleofpressuremeasurement• Pressuresources• Pressuretransducersandelements
LEVELmEASUREmENT• Principlesoflevelmeasurement• Simplesightglasses• Buoyancytapesystems• Hydrostaticpressure• Ultrasonicmeasurement• Radiationmeasurement• Electricalmeasurement
TEmPERATUREmEASUREmENT
• Principles
• Thermocouples
• ResistanceTemperatureDetectors(RTD’s)
• Thermistors
FUNDAmENTALS
FUNDAmENTALS
Topic1.2 ELECTRICALEQUIPmENTFORPOWERTRANSmISSIONANDDISTRIBUTIONANDRELATEDISSUES
• Transformers
• Isolators,fusesandcircuitbreakers
• ElectricalrotatingmachinesACandDC
• Powerelectronicsapplications
• Powerqualityproblems
• Protectionofelectricalsystems
• Electricalsafety,legislationandcomplianceissues
Topic2.2FLOWmEASUREmENTANDBASICPROCESSCONTROL
FLOWmEASUREmENT• Principlesofflowmeasurement• Openchannel,oscillatoryandmagneticflow
measurement• Positivedisplacement• Ultrasonicflowmeasurement
mISCELLANEOUSINSTRUmENTATIONCONSIDERATIONS• Transmitters,noise,materialsofconstruction
FUNDAmENTALSOFLOOPTUNING• Processes,controllersandtuning• PIDcontrollers-P,IandDmodesofoperation• Loaddisturbancesandoffset• Speed,stabilityandrobustness• Gain,deadtimeandtimeconstants
FUNDAmENTALSOFPLCs• BlockdiagramoftypicalPLC• PLCProcessormodule–memoryorganisation• Input/outputsection–moduletypes• PowerSupplies
15
THEPROGRAm
module3: ElectricalDrawings,DocumentationandSchematics Youwilllearnhowto:• Applyknow-howinthevarioustypesof
electricaldrawingsandtheirapplications
• Showexpertiseinplanningelectricaldrawings,selectingaproper(paper)sizeforeachtypeofdrawingandthemostappropriatescaletobeused
• Applyindustry-standardsymbols/representationapproach
OverviewIt is often said that drawing is engineers’language. Drawings are used to communicateandshare informationbetweendifferent teamsof engineers; the design engineer whoconceptualises an equipment or system, theproduction engineer who plans the steps inmanufacturing the required components andsubsystems, the Assembly engineer who putsthe components together, the testing engineerwhoteststhecompletesystem,theinstallationengineerwhoinstallsthesystemorequipmentandthemaintenanceengineerwhoisresponsibleforitsupkeep.Toalltheseengineerswithdiversebackgrounds and expertise, a drawing shouldconvey precise and identical information. Thiscalls for standardised methodologies,conventionsandapproachinpreparingdrawings.This module will cover all these aspects withrespect toengineeringdrawings ingeneralandelectricaldrawingsinparticular.Varioustypesofelectrical drawings and their application, thestepsinplanningadrawing,selectionofdrawingsizeandscale,useofstandardisedsymbolsetc.willbedescribed indetailwithcommonlyusedexamplesfromindustrypractice.
Computer Aided Drafting (CAD) has broughtabout amajor change in theway drawings areprepared and has caused a phenomenalimprovement in drawing office productivity. Noorganisationcanaffordtousetheoldermanualmethodsofpreparingdrawingstoday.Apartfromreuseandeasymodificationofexistingdrawingsto create new ones, complete or partialautomateddrawingpreparationhasalsobecomeapossibility.Themodulediscussestheadvancesmadeinthisfieldandthelinksbetweendrawingsandmanufacturingusing3Dvisualisation toolsand computer aided manufacturing (CAm)approach.
UseofCAD-CAmtoolspresentsitsownchallengesinthewaydrawingsarestored,sharedbetweendifferentgroupsofusersand revised for reuse.Themodulealsocoverstheseaspectsandtakesalookatfuturepossibilitiesinthewaydrawingswillbeusedtodisseminateinformation.
Topic3.1INTRODUCTIONTODRAWINGS,USEOFSYmBOLSANDSCHEmATICDIAGRAmS
• Relevanceofdrawingsinengineering
• Drawingsatthecenterofallactivities
• Typesofdrawingsandapplication
• Standardsindrawings
• 2and3dimensionalrepresentation
• Computeraideddrafting;anintroduction
• Componentsofanengineeringdrawing
• Scalesandsheetsizes
• Electrotechnologysymbols
• Singlelineand3linediagramsforelectricalcircuits
• Controlschematics
• Logicgatesandlogicdiagrams
Topic3.2DIFFERENTTYPESOFLAYOUTS,2D/3DDRAWINGREPRESENTATIONSANDDRAWINGmANAGEmENT
• Cablingandwiringdrawings
• Layoutdrawingsfordifferentapplications
• P&Idiagramsandtheirimportanceinprocesscontrol
• CADdrawingsfor2Dand3Dapplications
• FeaturesofCADandbenefits
• Parametricprogramming
• Drawingmanagement
• Revisioncontrolanddrawingownership
• Drawingprocessflow
• RedlininginCADdrawings
PracticalExercises• Readingandinterpretationofsingleline
diagrams
• Readingandinterpretationofschematicdrawings
• Readingandinterpretationoflogicdiagrams
• Readingandinterpretationofcablingdrawings
• Readingandinterpretationoflayoutdrawings
[Inclusionoffacilitiesimmediatelysurroundingthesubjectbeinglaidout]
ELECTRICALENGINEERING
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module4: PowerDistributionYouwilllearnhowto:• Explainpracticalpowerdistribution
fundamentals
• Explaintheintricaciesinvolvedinplanningpowerdistributionforanindustrialfacility
• Determineshort-circuitratingsquicklyandeffectively
• Assesstheinfluenceoffaultlevelsonswitchgearratings
• Selectingthecorrecttypeofin-housegenerationforcriticalloadsandconnectiontoplantsystems
OverviewA practical module in power distribution, focusing on medium voltage (1kV-36kV) powerconsiderations, switchgear, and network studies.Youwillgaintechnicalknowhowintheseareasnotcoveredbyuniversityorcollegeprograms
Topic4.1 DISTRIBUTIONSYSTEmS-OVERVIEWANDALTERNATIVES
• Typicalcharacteristicsofanindustrialdistributionsystem
• maincomponentsofanindustrialdistributionsystem
• Distributionsystemequipment
• Electricalsafetyandpowersecurity
• Voltageclassification
• Voltagelevelsinadistributionsystem
• Typesofdistribution
• Typicaldistributionconfiguration
• O&Gdistribution-specialrequirementsandpractices
Topic4.2 DISTRIBUTIONSYSTEmPLANNINGANDSIZINGOFEQUIPmENT
• Systemplanningapproach
• Dataneededforplanning
• Collectionofdata
• Studiesneeded
• Distributionequipmentsizing
• Loadassessment
• Factorsconsidered
• Equipmentrequirementsandselectionofrating
• Devicecoordination(type1and2)
• Cablesizing
Topic4.3 SHORTCIRCUITCALCULATIONANDITSAPPLICATION
• Whatisafault?
• Effectsofafault
• Typesoffaults
• Limitingthedamagingeffectsofafault
• Whatisimpedance?
• Impedancein“perunitvalue”anditsmethodofcalculation.
• Representingtheelectricalnetworkasanequivalentdiagram
• Reductionofimpedancediagramforcalculationoffaultcurrents
• ConceptofbasemVAforequivalentcircuits
• Effectofmotorsonfaultedcircuits
• Useoffaultcurrentcalculation
ELECTRICALENGINEERING
Topic4.4 POWERSUPPLYFORCRITICALLOADS
• Whyin-plantgeneration?
• Emergencypower,standbypower
• Considerationinplanning
• Preferredgenerationmethodsinindustrialinstallations
• Integratingemergencysourceswithplantdistribution
• Paralleloperationofgeneratorwithexternalsupply
• Pointstonoteinparalleloperation
• TypicalO&Gpracticesandapplicationsinonshoreandoffshorefacilities
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module5: PowerTransformers
Youwilllearnhowto:• Explainfundamentaltheoryandprinciplesof
theoperationofpowertransformers
• Identifyandapplytransformers'types
• Explainpowertransformerscomponentsandtheirconstruction
• Applypowertransformerprotection
• Performpowertransformersoilandoiltestsandinterpretationofresults
• Performthemosteffectivepowertransformerelectricaltests
OverviewInstallation of high voltage distribution andtransmission equipment has increasedsignificantlyovertheyearsduetoongoingglobaldemandforpower.Asaresult,theneedtoensurethe reliability of operation of power systems isparamount. Power transformers are among themostimportantandmostexpensivecomponentsof power systems, their failure can imposeextraordinarilyhighcostsonplants,factoriesandutilities of all descriptions. It is critical that allpersonnel operating and working with suchequipment have a sound knowledge of theiroperationalrequirementsandmaintenance.
Thispracticalmoduleprovidesknowledgeonboththe theory and operation of power transformers.The module will develop and enhance anunderstanding of what is involved in themaintenance of these essential components ofthe power systems, through the tips and trickslearntanddevelopedbysomeoftheworld'spre-eminentelectricalengineers.
Topic5.1 TRANSFORmERTHEORY,TYPES,CONSTRUCTIONANDCHARACTERISTICS
• Transformerprinciple
• EmFequationofatransformer
• Vectordiagramoftransformers
• Equivalentcircuit
• Impedanceandvoltageregulation
• Polarity,vectorgroupandconnections
• Shelltypeandcoretype
• Constructionaspectsandmaincomponents
• Insulationandcooling
• Drytypetransformersandapplications
• Surgeprotection,Buchholzrelay,pressurereliefrelay
• Thermaldevicesandinstruments(oiltemperaturealarmandtrip,windingtemperaturealarmandtrip)
• Ratingsandspecifications
Topic5.2 INSTALLATION,mAINTENANCEANDTESTING
• Electricalschemesandplantlayouts
• Transformerlayouts
• Indoorlocations
• Outdoorinstallation
• Core-and-coilassembly
• Noiseconsiderations
• Powercircuitconnections
• Changesindesignparameters
• Siteinstallationpractices
• Pre-commissioningchecks
• Transformeroperationandmaintenance
• Transformerinspectionintervals
• moistureintransformers
• Removalofcoreandassembly
• Transformeroilanalysis
- Water,acidity,dissolvedgas
- Dielectricbreakdown,moisture,resistivity,interfacialtension,specificgravity,powerfactor,furananalysis.
- Recoveryvoltagemeasurementtest
• Testingoftransformers
- General
- Routinetests
- Typetests
- Specialtests
- Transformerstandards
- Testsonparts
- Transformeroiltests
- Onsiteacceptancetests
• Recommendedtransformerfieldtestsandchecks
• Transformerprinciple
ELECTRICALENGINEERING
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module6: SwitchgearforPowerDistribution Youwilllearnhowto:• Explainpracticalpowerdistribution
fundamentals
• Determineshort-circuitratingsquicklyandeffectively
• Assesstheinfluenceoffaultlevelsonswitchgearratings
• Selectingthecorrecttypeofswitchgearfortherightapplication
OverviewApracticalmoduleinpowerdistribution,focusingon medium voltage (1kV-36kV) and low voltageswitchgear. You will gain technical know how intheseareasnot coveredbyuniversityor collegeprograms
Topic6.1 mEDIUmANDLOWVOLTAGESWITCHGEAR• mediumvoltageswitchgear-applications• mVswitchgearconstruction• metering,protectionandcontrol
Topic6.2 mEDIUmANDLOWVOLTAGECIRCUITBREAKERS,DCSUPPLYEQUIPmENTFORELECTRICALSWITCHGEAR• Circuitbreakerbasics• Specificationandratings• mVandLVcircuitbreakers• NeedforDCsupply• PossiblealternativestoDCcontrol• PowersourceforDCsupply• Batteries-basicprinciplesandcommon
types• Batterysizing• Batterycharging• Batterychargers-principleandbasic
schemes• Tripcircuitsupervisionforcircuitbreakers• Substationbatteryconditionand
monitoring
ELECTRICALENGINEERING
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module7: CablesandWires–maintenanceandInstallationPractice Youwilllearnhowto:• Performtestingandpreventativemaintenance
onpowercables
• Selectandinstallcables
• Extendlifeofcables
• Describehowtosplice/jointandterminatecables
OverviewFaults in underground cable may cause loss ofsupply to customers and loss of revenue forsupplierssoitisimperativethatthefaultlocationprocess is efficient and accurate to minimiseexcavation time, which results in reducinginconveniencetoallconcerned.Forfault locatingtobeefficientandaccuratetechnicalstaffneedtohave expert knowledge accompanied withexperienceinordertoattainservicereliability.
This module is designed to ensure that thoseresponsible for the selection, laying, operation,maintenance and monitoring of power cablesunderstands the technical issues involved andcomply with relevant specifications andrequirements.
Topic7.1CABLES-CONSTRUCTIONANDSELECTION
• Whatisacable?
• Cablecomponents
• Differenttypesofinsulationmaterialsandapplications
• manufacturing
• Storageandhandling
• Selectionofcables
• Relationbetweencircuitprotectionandcablesizing
• Cablesforoilandgasapplications
Topic7.2INSTALLATION,TERmINATIONANDJOINTING
• Keyinstallationaspects
• Storagerequirements
• Typeoflaying
• Handlingandtransportation
• Unreelingandlaying
• Differenttypesofinstallation
• Fireprevention
• Passivefireprotection
ELECTRICALENGINEERING
• Activeprotection
• Firedetection
• Firealarm
• Fireextinguishing
• Cableterminations
• Indoorandoutdoorterminations
• Equipmentterminations
• Cablejoints/splices
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module8: PowerSystemProtectionandCo-ordination (incl.FaultCalculations/StabilityandProtectiveRelays)
Youwilllearnhowto:• Identifykeyaspectsoftheelectricalpower
protectionenvironment
• Identifyandrectifythedifferentfaulttypes
• Performsimplefaultanddesigncalculations
OverviewThis module has been designed to give plantoperators, electricians, field technicians andengineersabetterappreciationoftheroleplayedbypowerprotectionsystems.Anunderstandingofpowersystemsalongwithcorrectmanagementwillincreaseyourplantefficiencyandperformanceaswellasincreasingsafetyforallconcerned.Themodule is designed to provide excellentunderstandingonbothatheoreticalandpracticallevel. Starting at a basic level and thenmovingonto more detailed applications, it features anintroductioncoveringtheneedforprotection,faulttypes and their effects, simple calculations ofshort circuit currents and system earthing. Thismodule includes some practical work, simplefaultcalculations,relaysettingsandthecheckingofacurrenttransformermagnetisationcurve.
Topic8.1FUNDAmENTALS
NEEDFORPROTECTION• Selectivity,stability,sensitivity,speed• Reliability,dependability,security
FAULTTYPESANDTHEIREFFECTS• Active,incipient,passive,transient,
asymmetrical,etc• Phaseandearthfaults
SImPLECALCULATIONOFSHORTCIRCUITCURRENTS
• Revisionofsimpleformulae• RmSandinstantaneous,high-set,
components• CalculationofshortcircuitmVAandfault
currents• Faultsclosetogenerators,DCoff-setandits
effectoncircuitbreakerrating• Workedexamples
SYSTEmEARTHING/GROUNDING• Solid,impedance,touchpotentialsetc• Effectofelectricshockonhumanbeings• Earthleakageprotection• Limitationduetogrounding/earthingcircuit
impedanceinvolvingthecablearmour(incl.obtainingcablearmouringimpedancedata)
PROTECTIONSYSTEmCOmPONENTSINCL.FUSES• History,construction,characteristics• Energy,let-through,application• Notationsusedinstandardsandby
manufacturers
INSTRUmENTTRANSFORmERS• Currenttransformers: Construction,performance,specification,
magnetisation,curvesetc• Voltagetransformers:types,accuracy,
connections
• TrendtowardscombiningmeasurementandrelayingrequirementsfromcommonCTsandVTs.SpecialpurposeCTs,e.g.bus-zoneanddifferentialprotection
• Issuesofmodernrelaysgenerallyrequiringmuchlessburden,hencesmallcablecurrentscanbeusede.g.1ampinsteadof5amps
CIRCUITBREAKERS• Purposeandduty,clearancetimes,typesetc
Topic8.2FUSES,RELAYSANDBATTERIES
FUSE-CONTACTORCOmBINATIONS• Purposeandduty,clearancetimes,types• Coordinationrequiredbythestandards
TRIPPINGBATTERIES• Batterytypes,chargers,maintenance,DC
circuitryclosing,tripping,springcharging,indicationandprotectiverelayrequirementsforACorDCsupplies,detectionoflossofauxiliarysupplied,dualredundancy
RELAYS• Inverse,definiteminimumtime(IDmT)relay
–constructionprinciplesandsetting• Calculationofsettings–practicalexamples• Newera–modernnumericalrelaysand
futuretrends• Understandingmodernnotation
PRACTICALDEmONSTRATIONSESSION• Includingsimplefaultcalculations,relay
settingsandcheckingacurrenttransformer,magnetisingcurveetc
APPLICATIONSCO-ORDINATEDBYTImEGRADING• ProblemsinapplyingIDmTrelays
Topic8.3PROTECTIONTYPES
PRINCIPLESOFUNITPROTECTION• Differentialprotection–basicprinciples
FEEDERPROTECTION• Cables,pilotwiredifferential,overheadlines
ELECTRICALENGINEERING
• Distanceprotection(basicprinciples,characteristics,variousschemes)
TRANSFORmERPROTECTION• Phaseshift,magnetisingin-rush,inter-turn,
coreandtankfaults• Differentialandrestrictedearthfaultschemes• Buchholzrelay,oilandwindingtemperature• Oil–testingandgasanalysis
SWITCHGEAR(BUSBAR)PROTECTION• Requirements,zones,types• Frameleakage,high,mediumandlow
impedanceschemes,reverseblocking
mOTORPROTECTION• Thermaloverload,timeconstants,earlyrelays• Startingandstallingconditions• Unbalancedsupplyvoltages,negative
sequencecurrents,de-ratingfactors• Phase-phasefaults• Earthfaults–corebalance,residual
stabilisingresistors
GENERATORPROTECTION• Statorandrotorfaults• Overloadandover-voltage• Reversepower/unbalancedloading• Lossofexcitationandsynchronism
• Typicalprotectionschemeforindutrialgenerators
OVERHEADLINEPROTECTION
• Basicprinciplesofthedistancerelay
• Trippingcharacteristics
• Applicationontopowerlines
• Effectofloadcurrentandarcresistance
• Variousschemesusingpowerlinecarrier
mANAGEmENTOFPROTECTION
• Routinetesting,annualtesting,investigationandperformanceassessment,up-grading
• Organisation,training,records,accessplanning
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module9: ElectricalSafetyandGrounding/Earthing*,Bonding andLightningProtection
Youwilllearnhowto:• Describebestpracticeingrounding/earthing
anditsroleinsafety
• Evaluatesafetyagainstarcflashandtakestepstomitigatedangerbyproperdesign,operationandmaintenance
• Ensurelightningprotectionofstructures,onshoreandoffshorefacilities
• Designelectricalandelectronicsystemscorrectlybyapplyingknowledgeofgrounding/earthingprinciples
OverviewElectrical earthing plays a vital role in safety ofpersonnel and equipment. Thismodule explainsthebasicsofearthinginasimplewaysothat itssafetyinoilandgasinstallationscanbeassuredby correct application of the first principles.Electrical safety is an extensively legislatedsubject as the handling of electrical equipmenthasseveral inherenthazards.Abriefoverviewofelectricalsafetylegislationwillalsobegiven.
It iswellestablished that lightning is thesecondmost dangerous of all natural phenomena, (thefirstbeingflashfloods)basedonreportedfatalitiesona long-termaveragebasis. Lightningcanalsocauseextensivedamagewhenitstrikesbuildingsandfacilities.EquipmentfailuresanddisruptionofservicesonaccountoflightningstrikesonelectricallinesandsubstationsisamatterofconstantworrytoT&Dsystemmanagers.Protectionofstructuresby lightning protection systems and electricallinesandsubstationsbyshieldarediscussed inelaboratedetailaswellasprotectionmeasuresofoffshorefacilities.
Topic9.1 PRINCIPLESOFEARTHING• majorelectricalsafetyhazards• Earthingdefinitions• Differentobjectivesofearthing• Systemearthing• Typesadopted• Unearthedsystems• Comparisonofsolidearthing,resistance
earthing• Objectivesofprotectiveearthing• Electricshock• Touchandstepvoltage• Sizingofearthingconductors• Equipotentialbonding• Supplysystemclassifications;TN,TTandIT• Earthfaultsensing• Onshoreandoffshoreearthingexamples• Basicsofearthelectrodes• Soilresistivity• Enhancementmeasures• Resistivitymeasurements• Electrodeconfigurations• Chemicalelectrodes• Corrosionandmaintenancepractices
Topic9.2 ARCFLASHANDmITIGATION• Arcflash-amajorhazardofelectricity• Definitionsofterms• Archazards• Boltedfaultcurrentandarccurrent• Thethreedegreesofburns• Causesofarcfaults• Arceffects• Burninjuriesandimpact• Arcflashprobability• Arcflashprotectionprogram• Hazardassessment• CalculationsasperIEEE1584• Incidentenergyandflashprotection
boundary• HazardRiskcategory• minimizingarcfaultincidentsthrough
maintenancepractices• Arccontainmentmeasures• Warninglabels• Faultcurrenttimereductionthrough
betterprotection• SelectionofPPEandclasses
Topic9.3 ELECTRICALSAFETYPRINCIPLES• Safetythroughdesign-objectives• Electricshockprevention• Insulationanditsrole• Insulationfailures-reasons
ELECTRICALENGINEERING
• Enclosures• Obstacles/shrouding• Placingbeyondreach• Safeclearancesfromlivecomponents• Firehazards• Basicrules;avoid,contain,sense,extinguish• Fireprotectionofelectricalequipment• Electricalsafetythroughisolation• Isolationandswitching-Whatisthedifference?• Earthing• Safetyinterlocks• Equipmentselection• Hazardsduringoperationandmaintenance• mainindicatorsofproblems• Safetyprecautionsduringoperationand
maintenance• Isolationandearthingasasafetymeasure• Lockingandtagging• Switchyards-specialsafetymeasures• Gassafety• Safetylegislation• Organisationalmeasures• Safetypolicy• Accidentreportingandinvestigation• Recordkeeping
Topic9.4 LIGHTNINGPROTECTIONOFSTRUCTURESANDOTHERINSTALLATIONS• Basicsoflightningandlightningprotection• Lightningphysics• Lightningeffects:electrical,thermaland
mechanical• Directandindirecteffects• Hazardassessment• IEC61662ansAS1768• Typesofdamageandrisklevels• protectionbasicsandprotectionlevels• Protectiondesign• Zoneofprotectionandevaluationmethods• Coneofprotectionandimprovements-
applicationtoFranklinRodtypeprotection• Rollingspheremethodasappliedtomesh
typeprotection• Airterminals• Downconductors• Earthelectrodes• Sideflash-Inhibitionbyisolationorbonding• Nonconventionalprotectionandpitfalls• Protectionofelectricallinesandsubstations
* Thetermsgroundingandearthingareunderstoodtobeinterchangeableinthiscoursebutduetothelargerreadershipthetermearthinghasbeenthepreferredusage.Ourapologies toourNorthAmerican readersforthisunfortunatecompromise.
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module10: PowerQuality,UninterruptiblePowerSupplies(UPSs), SurgeProtectionandNoise(EmI/EmC)Control
Youwilllearnhowto:• Developasoundworkingknowledgeof
earthingandharmonics
• Protectequipmentfromsurgeandtransientprotection
• Designelectricalandelectronicsystemscorrectlybyapplyingknowledgeofharmonicsandearthingprinciples
• Describeapplicationsforthelatesttechnologiesincorrectingearthing,harmonics,surge,andtransientproblems
• Troubleshootelectricalandelectronicsystemproblemsarisingfrompoorpowerquality
• Isolateandrectifypowerqualityproblems
Topic10.1 INTRODUCTIONTOPOWERQUALITYANDDEALINGWITHVOLTAGEVARIATIONS/INTERRUPTIONS• Definitionofpowerquality• Importantqualityaspects• Whydoelectricalparametersvary?• Typicalpowerqualityissuesinpractical
systems• Needforcontinuityofpowersupply• Effectofinterruptionsonproductionand
safety• Directandindirectcosts• Voltagevariationandreasons• Sageffects• Swelleffects• Sensitivitycurves• mitigationapproaches
Topic10.2 SURGEPROTECTION• Surgecoupling• Resistive,inductiveandcapacitive
coupling• Surgemitigation• Bondingofearthingsystems• Basicprincipleofsurgeprotection• Surgeprotectiondevices• BasictypesofSPD• Voltagelimitingtype• Voltageswitchingtype• Differences• Application• Gradedsurgeprotection• SurgeprotectionzonesasperIEC• SPDselectioncriteria• Specialconsiderations• Typicalprotectionforcontrolloops• Importanceofcorrectearthingpractices
forsensitiveequipment
Topic10.3 HARmONICSANDNOISE• meaningofharmonics• Linearloads• Nonlinearloads• magneticsaturationanditseffect• Electronicswitchingandeffects• Typicalwaveformsofswitchmodepower
supplies• HarmoniccomponentsandFourier
transforms• Nonlinearloadsasharmoniccurrent
sources• Problemscausebyharmonicsinrotating
machines• Problemsduetozerocrossingchanges
• ProblemsduetotripleNharmonics• Problemsinmeasurements• Voltagedistortionbyharmoniccurrents• Controllingharmonicsbydecoupling• Controllingbyrectifierconfigurationand
phaseshifting• Controllingharmonicsbyfilters• Passivefiltersandtheirconstraints• Activefilters• Noiseandsourcesofelectricalnoise• Effectsonsensitivecircuits(S/Nratio)• Commonmodenoise• Differentialmodenoise• Couplingofnoisebetweencircuits• Avoidingresistivecouplingbybalanced
signalcircuits• Capacitivecoupling• mitigationbyelectrostaticscreening• Emcoupling• ShieldingagainstEmI• Twistedsignalconductors• Opticalcoupling• Isolationtransformerstoreducenoise
Topic10.4 PFCOmPENSATIONANDPQSTUDIES• Activeandreactivepower• Problemsduetohighreactivepower• Shuntcapacitorsforreductionofreactive
power• Synchronouscompensators• Seriescapacitorsintransmissionand
distributionnetworks• Compareparallelandseriescapacitors• Dynamiccompensation• ApplicationsofSVC(StaticVAR
Compensators)• Powerqualityissuescommonlyfound• Normallyadoptedsolutions• Powerqualitystudies• Objectivesofastudy• GeneralAreas• LevelsofstudyasperIEEE1100• Level1study-objectives• Aspectsstudiedinlevel1• Level2studyobjectives• Aspectsstudiedinlevel2• Level3studyandobjectives• Instrumentsused
OverviewSupplying reliable electric power for criticalsystemsisanessentialpartofmodernindustrialinstallations.Veryoften,thesupplyreceivedfromadistributionnetworkhasqualityissuessuchasvoltage sags/swells, transients, harmonics andinterruptions.While it is impossible to guarantee100% availability of power at all points in anysystem,vulnerablesectionscanbeprovidedwithalternative emergency power supply to ensuremorereliablepoweravailability,therebyavoidingthe problems of power interruption. measuresagainst power interruptions, voltage variations,transientsandharmonicswillbediscussedinthismodule.
ELECTRICALENGINEERING
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module11: Troubleshooting,maintenanceandProtectionofACElectricalmotorsandVariable(orAdjustable)SpeedDrives(VSDs) forInstrumentationandControlSystems
Youwilllearnhowto:• DescribeACmotoroperationandconstruction
• Specify,selectandinstallmotors
• Specifyprotectionrequirementsformotors
• Specifyspeedcontrolrequirementsformotors
• Fixfaultsonmotors
• Improveplantsafety
• DescribehowACVariableSpeedDrives(VSDs)work
• InstallVSDsproperly
• TroubleshootVSDs
OverviewIt is estimated that electrical drives and otherrotating equipment consume about 50% of thetotal electrical energy consumed in the worldtoday.Thecostofmaintainingelectricalmotorscanbeasignificantamountinthebudgetitemofmanufacturing and mining industries. Thismodulegivesyoua thoroughunderstandingofelectrical motor’s working, maintenance andfailuremodesandgivesyouthetoolstomaintainandtroubleshootelectricalmotors.
This module gives you a fundamentalunderstandingoftheinstallation,operationandtroubleshootingofvariablespeeddrives.TypicalpracticalapplicationsofVSD’sinprocesscontroland materials handling, such as those forpumping, ventilation, conveyers, compressorsandhoistsarecoveredindetail.
Topic11.1FUNDAmENTALSOFmOTORTECHNOLOGY,ACmOTORTHEORY,CONSTRUCTIONANDmAINTENANCE• Efficiency,torque,inertia,horsepower/
powerfactor• Torque-speedcurves• Basicconstructionandphysical
configuration,windings• Principlesofoperationandperformance
Topic11.2THREEPHASEACINDUCTIONmOTORS
THREEPHASEACINDUCTIONmOTORS• Componentsandtheoryofoperation• Inductionmotordesign• Dutycycles,insulationandcooling
requirements• Startingandselectingmethods
DETERmINATIONOFLOSSESANDEFFICIENCY• Standardsandlosses• Testsformeasurementandcomputation
oflossesandefficiency• Dynamometers• Principlesofloadapplicationbybraking• Torquemeasurementbasics
PROTECTION• Thermaloverload,overcurrent/overload• Under-voltage/over-voltage• Underfrequency• Currentunbalanceornegativephase
sequence• Earthfaultprotection• Poleslip/outofstep• Lossofexcitation• Inadvertentenergization
Topic11.3INTRODUCTIONTOVARIABLESPEEDDRIVESand3–PHASEACINDUCTIONmOTORS
VARIABLESPEEDDRIVES(VSDs)• Typesandprinciplesofspeedcontrol• Efficiency,torque,inertia,horsepower/
powerfactor• Calculatinginductionmotorrun-up• Torque-speedcurves• Influenceofvaryingfrequencyandapplied
voltage• Effectsofharmonicsininductionmotors• Controlofair-gapfluxdensity
ELECTRICALENGINEERING
3–PHASEACINDUCTIONmOTORS
• Typesandprinciplesofspeedcontrol
• Efficiency,torque,inertia,horsepower/powerfactor
• Calculatinginductionmotorrun-up
• Torque-speedcurves
• Influenceofvaryingfrequencyandappliedvoltage
• Effectsofharmonicsininductionmotors
• Controlofair-gapfluxdensity
mISCELLANEOUSTOPICS• Non-hazardousandhazardoustypes• Hazardoustypecertificatesandlabel
markings• Inertiaandtorque-speedcurves
Topic11.4POWERELECTRONICCONVERTERS,ELECTRO-mAGNETICCOmPATIBILITY(EmC),PROTECTION
POWERELECTRONICCONVERTERS• Powerelectronicandinverters• Gatecommutatedconvertersandgate
controlleddevices• 6,12and24-pulsesystems• PWmrectifierforACconverters• Softswitching
ELECTROmAGNETICCOmPATIBILITY(EmC)• Electromagneticinterference• Effectofharmonicdistortion• ThermalOverloadProtection
PROTECTIONOFmOTORSANDCONVERTERS• ACfrequencyconverterprotection• Faultdiagnostics• Electricmotorandthermaloverloadprotection
Topic11.5ACVARIABLESPEEDDRIVES,INSTALLATIONANDFAULTFINDINGTECHNIQUES
CONTROLSYSTEmFORACVARIABLESPEEDDRIVES• PowersupplyandVSDcontrolloops• Vectorcontrol• CurrentFeedbackandspeedfeedback
THESELECTIONOFACCONVERTERSFORVARIABLESPEEDDRIVEAPPLICATIONS• Operationintheconstantpowerregion• NatureofthemachineLoad• StartingandstoppingVSDs• Calculatingaccelerationtorquesandtimes
INSTALLATIONANDFAULTFINDINGTECHNIQUES• Generalinstallationandenvironmental
requirements• InstallingcontactorsandACconverters
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module12: ElectricalEquipmentinHazardousAreas
Youwilllearnhowto:• Demonstrateagoodunderstandingofthe
basichazardsassociatedwithelectricitynearflammablegasesandvapours
• Designandinstallsafeworkingsystemsinhazardousareas
• Performsimpleclassificationsofhazardousareas
• Detailthetypesofapparatusthatcanbeusedinagivenhazardousarea
• Describethesystemlimitationsinusinghazardousareasprotection
• DetailthekeyareasofthenationalCodesofPractice
OverviewDuring the phases of extraction and processing,prior toeventualuseas fuelsor feed-stocks, the oilandgasindustryhandlesignitablesubstances;inadvertentcombustioncanandhascausedmajordisastersandlossoflife.
Thispracticalmoduleprovidesinstructiononhowexplosion protection is applied. It looks athazardous area terminology, together with themany basic principles involved and someapplicationstoexplainthesubject.
The processes of area classification of plant design are introduced by examining thecharacteristicsofflammablegassesandvapours.Thisformsthebasisoftheclassificationsystemsfor equipment (i.e. grouping and temperaturerating)suchthatsuitablyratedequipmentcanbeselected for a given hazard. Thereafter, therequirementsofinstallation,operation,inspectionand maintenance aspects of such equipmentused in hazardous areas are explained. Theinformation is taken from the harmonisedInternationalStandardSeriesIEC60079.
Engineersinthis industrymustunderstandtheworkings of explosion protection systems andhow they are implemented with respect toprocessplant, control and instrumentationandotherelectricalequipment.Thisissothatsafetyis designed into the process plant and ismanagedtechnicallyandorganizationallyforitsoperationallife.
Topic12.1
INTRODUCTIONTOCLASSIFICATIONPRINCIPLES
INTRODUCTION• Accidentsandexplosionconsequences• Definitionofhazardousarea• Introductiontostandards,testing
Authoritiesandequipmentcertification
FLAmmABILITYCHARACTERISTICS• Propertiesofflammablegases• Ignitionsources• Useofelectricity• Protectionrequirements
AREACLASSIFICATION• Definitions• Riskassessment• Normalandabnormalplantoperation• Sourcesofrelease• Assessmentprocedures• Ventilationconsideration• Zoningprinciples• Examples• Documentation
EQUIPmENTCLASSIFICATIONSYSTEmS• Classificationofapparatus• Equipmentgroupingandtemperature
rating• Labelingonequipment• Overviewoftypesofprotectionand
comparison
Topic12.2
PRINCIPLESOFTYPESOFPROTECTION
EXPLOSIONPROTECTIONCONCEPTS• Definition,principlesandapplications
FLAmEPROOFCONCEPTExd• Flamepathattributesaspartofenclosure
design
INCREASEDSAFETYCONCEPTExe• Highintegrityconnectionandinsulation
quality
NONSPARKINGCONCEPTExn• Basicprotectionforzone2only
INTRINSICSAFETYCONCEPTExi• Systemsapproachusefulfor
instrumentationcircuits
PRESSURISATIONCONCEPTExp• Artificialsafeareacreationpermitswide
varietyofapplications
OTHERTYPESOFPROTECTION;• Lesserknowntypes:Exo,q,mands• Advantagesandlimitations
COmBINEDPROTECTION• Usingcombinationsofprotectiontosolve
applicationproblems
ELECTRICALENGINEERING
Topic12.3
INSTALLERANDUSERPRACTICES
EARTHINGANDBONDING• Basicterminologyandprinciples• Reasonsforgoodearthingpractice• Faultcurrentroutingconsideration• Noiseandinterferencecontrolfor
instrumentation• Staticdischargepaths• Lightningandsurgeprotection• Electricshock,stepandtouchpotentials,
IEEE80
SELECTIONANDINSTALLATIONOFEXEQUIPmENT• Equipmentselectioncriteria• Documentationrequirements• Structureofcodeofpractice• Precautionaryrequirements• Cablingrequirements
INSPECTIONANDmAINTENANCEOFEXEQUIPmENT• Typesofinspection• Integrationwithplannedmaintenance• Procedures• Keyactivities• Repairofequipment
STANDARDS,CERTIFICATION,mARKING,ANDTHEATEXDIRECTIVE• Summaryofstandardsandcodesofpractice• Summaryofcertification• Scopeofdirective• Conformityverification
THEPROGRAm
module13: ElectricalApplicationstoanOilandGasPlatformandSite
Youwilllearnhowto:• Considerallelectricalproblemsholistically
combiningelementsofgrounding/earthing/protection/hazardousareas/switchgear
• Workingroupsdrawingoneachotherexperienceinsolvingfourcasestudies
Fourcasestudieswillbeundertakenonapplicationsofthevariousmodulesintheelectricalsection.
Topic13.1
CASESTUDIESINVOLVINGSUSTAINABLEENERGYANDHARmONICPROBLEmSOLVING
• meaningofsustainability
• Fundamentalprinciples
• Sustainabilityindicators
• Applicabilityofsustainabilitytoindustrialactivities
• Sustainabilityinoilandgasterms
• Casestudy:powersourceofYokonminesandreasonforselectingnaturalgas
• Casestudy;LNGplantinYemen,selectionofmotorsforLNGgascompressordrives
• Casestudy:harmonicresonanceinanindustrialsystem
• Casestudy:cableshipharmonicproblem
• Casestudy:harmonicprobleminoffshoreplatform
Topic13.2
CASESTUDIESINVOLVINGHAZARDSDUETONATURALFACTORSLIKELIGHTNINGANDPREVENTIONOFACCIDENTS
• Firesinoilinstallations
• Casestudyonrefineryfire
• Casestudyonoilrigfire
• Casestudyonamajorrefineryfire
• CasestudyoffireinanEgyptianoilprocessingplant
• Lightningasasourceoffires
• Reductionofhazards
• Staticelectricityasasourceoffires
• Controlofstaticelectricity
• Staticproblemareasinoilandgasindustry
• Specialsituationsneedingattention
ELECTRICALENGINEERING
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module14: GeneralInstrumentationStandardsinOilandGasand BestPracticeinProcess,Electrical&Instrumentation DrawingsandDocumentation
THEPROGRAmYouwilllearnhowto:• Demonstrateanunderstandingofthe
differentnationalandinternationalstandardsusedintheoilandsectorrangingfromthoseofISAtoIEC.
• Integratethesestandardsintoyourengineeringdesignandinstallationwork
• Commencetheinstrumentationsectionoftheadvanceddiplomaeffectively
• Oilandgasstandardsinelectricalandinstrumentation
• Summaryofinstrumentationtopicstobecovered
• Workwithprocessflowdiagrams,P&IDs,instrumentlists,specificationforms,logicdiagrams,locationplans,installationdetailsandinstrumentloopdiagrams,instrumenthookupsandotherdesigndocumentation
• Describeprocesscontroldevicesandthesymbolsusedtodefinethem
• Specifyvendorcriteriafortheproductionofplantdocumentationtotheorderofthecompany
• DescribetheappropriateISAstandardsavailabletoassistindevelopingandunder-standinginstrumentandcontroldocuments
OverviewThemodulewillserveasan introduction to thelocal,nationalandinternationalstandardsusedintheoilandgasfield.
This module is designed for engineers andtechnicians from a wide range of abilities andbackgrounds and will provide an excellentintroduction to mastering plant documentationanddiagrams,coverstheflowofdocumentationfromdesignthroughmanufacturetomaintenanceand operations. The module looks at theapplications of each diagram type detailingwhereandwhenthedocumentshouldbeused.
Duringthelifespanofanyplant,amultitudeofdifferentvendorswillsupplyplantmodificationsand equipment as the plant is continuouslyenhanced. The quality of the documentationproduced will vary enormously with each newsupplier. Youwill be given the skills to apply astandardised internationally acceptable set ofstandardstoyourplantdocumentation.
Topic14.1
DRAWINGTYPESANDSTANDARDSANDFUNDAmENTALS
INTRODUCTION• Theroleofplantdocumentation,
standardsandspecifications
DRAWINGTYPESANDSTANDARDS• Whosetsthestandards(ISA,IEC,ISO)• Understandingdiagramlayoutsand
formats.• Crossreferences• ISO9002anddocumentcontrol• APIRP14F–Section12.2–electronic
instrumentation• ISAStandardsLibraryforAutomation
andControl• Specificationforms–ISAS20–
specificationformsforprocessmeasurementandcontrol
FUNDAmENTALS• Relays• Transducers• Switches• Gatelogic• Failsafedesign
Topic14.2
PIPINGANDINSTRUmENTDIAGRAmS(P&ID),INSTRUmENTATIONANDELECTRICAL
PIPINGANDINSTRUmENTDIAGRAmS(P&ID)• Processflowdiagrams• AnintroductiontothePFD,P&ID,UFD,
mFD• ControlloopsontheP&ID• HAZOP• massbalance• Functionalspec
INSTRUmENTATION• Documenttypes• Instrumentlists• Logicdiagrams• Wiringdiagrams• Indexes• Schedulesandlists• Blockdiagrams• Datasheets• Loopdiagrams• Handsoncircuitfunction• Faultfinding• Standardsandsymbols• Nomenclature
INSTRUmENTATIONANDCONTROL
ELECTRICAL• Electricalstandards• Electricaldocumenttypes• maincircuits• Controlcircuits• Symbols• Nomenclature• Handsondeterminefunction,fault-finding
Topic14.3
PNEUmATICS&HYDRAULICS,LADDERLOGICANDELECTROPNEUmATICCIRCUITSPNEUmATICS&HYDRAULICS• Introduction• Standards• Layoutandsymbols• Basiccircuits• Deducingprincipleofoperation• Handsonsession
LADDERLOGIC• Introductionandoverview• Standardsandlayout• Powersupplycircuits• Handsoncircuitdesign
ELECTROPNEUmATICCIRCUITS• Overview• Truthtables• Faultfinding• Principleofoperation
PRACTICALEXERCISESDURINGTHEmODULE• DevelopbasicHydraulic,instrumentationand
pneumaticdrawings• DevelopP&IDdrawingsforpressure,
temperature,flowandlevelloops• Detailthedocumentationfortypical
instruments• Proceedthroughdevelopmentofafullplant
setofdrawingsfromflowdiagramsandprocessdescriptiontoP&ID,electrical,Hydraulicandpneumaticsymbols
• Usesoftwaretoundertakethesetypicaltasks
INSTRUmENTATIONACRONYmS• Alistofcommonacronyms(eg.P&ID)
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THEPROGRAm
module15: ProcessInstrumentation Youwilllearnhowto:• Specifyanddesigninstrumentationsystems
forpressure,level,temperature,flowandotherprocess/plantparameters
• Correctlyselectandsizecontrolvalvesforindustrialuse
• Predictandavoidtheproblemswithinstallingmeasurementequipment
• Troubleshootinstrumentationsystemsandcontrolvalves
• Describemostofthemajortechnologiesusedforinstrumentationandcontrolvalves
OverviewAclearunderstandingandapplicationofinstrumentdesign, specification , selection, commissioningandmaintenanceprinciplesisthemostimportantfactorinanefficientprocesssystem.Truecontrolof a processes can only be achieved wheninstrumentationprovidesthecorrectinformation..This module focuses on real applications, withattentiontospecialinstallationconsiderationsandapplicationlimitationswhenselectingorinstallingdifferentmeasurementorcontrolequipment.
Topic15.1INTRODUCTIONTOPROCESSmEASUREmENT• Basicmeasurementconcepts• Definitionofterminology• measuringinstrumentsandcontrolvalvesas
partoftheoverallcontrolsystem• Pressure,level,temperatureandflowoverview• Overviewofcontrolvalves• Instrumenttubing,fittingsandaccessories• Pneumaticinstrumentationsystems• Hydraulicinstrumentationandcontrols• Essentialsafetyconsiderations• Instrumentationprocessinterface• Doubleblockandbleedvalves• monoflangesandinstrumentmanifolds• Processclosecouplingtechniques
Topic15.2PRESSUREmEASUREmENT• Principleofpressuremeasurement• Loadcells• Pressuresources• Pressuretransducers,transmitters,gauges,
indicators,switches,elementsandaccessories• Specifications• Pressurereliefvalves,rupturediscs• Installationconsiderations• Impactontheoverallcontrolloop• Futuretechnologies
Topic15.3LEVELmEASUREmENT• Principlesoflevelmeasurement• Simplesightglasses• Levelgauges• Bubblersystems• Displacer• Differentialsystems,withandwithout
capillaryseals• magneticfloattype(preferredforoffshore
applicationsduetohighintegrity&adaptability)• Capacitance• Nucleonic• Buoyancytapesystems
INSTRUmENTATIONANDCONTROL
• Hydrostaticpressure• Radarandmicrowave• Ultrasonicmeasurement• Radiationmeasurement• Electricalmeasurement• Densitymeasurement• Fiscalmeasurementoflevel• Profilingtechniques• Leveltransmitters• Levelcalculations• Elevationandsuppression• Referencelegs• Levelswitches• Tankgaugingequipment• Installationconsiderations• Impactontheoverallcontrolloop• Futuretechnologies
Topic15.4TEmPERATUREmEASUREmENT• Principles• Thermowells• Temperaturetransmitters• Naturalfrequencyandvibrationchecks• Thermocouples• ResistanceTemperatureDetectors(RTDs)• Thermistors• Liquidinglass,filled,bimetallic• Pyrometers• Installationconsiderations• Impactontheoverallcontrolloop
Topic15.5FLOWmEASUREmENT• Principlesofflowmeasurement• Flowcalculations,standards,straight
lengthsetc.basicconsiderations• Openchannelflowmeasurement• Oscillatoryflowmeasurement• Vortexflowmeters• Orificeplates–DPtransmitters• Pitottubes–annubars• Turbinemeters• magneticflowmeters• Kfactors
• Design• Basicconsiderations.• Positivedisplacement• Ultrasonicflowmeasurement• massflowmeasurement• Installationconsiderations
- Impactontheoverallcontrolloop• Allocationandfiscalflowmetering• Flaregasflowmeters• Coriolismassflowmeters• Thermaldispersionmassflowmeters• Wetgasmetering• multiphaseflowmeters• meterProvers
Topic15.6CONTROLVALVES• Principlesofcontrolvalves• Controlvalvetypes:globevalves,cage
valves,butterflyvalves,ballvalves• Controlvalvesselection• Controlvalvebodies(practicalsession)• Controlvalvescharacteristics/trim• Controlvalvenoiseandcavitation• Actuatorsandpositionersoperation• Valvecalibrationandstroking• Installationconsiderations• Impactontheoverallcontrolloop• Futuretechnologies(practicalsession)
Topic15.7PROCESSCONSIDERATIONS
• Transmitters
• Noise,materialsofconstruction
Topic15.8INTEGRATIONOFTHESYSTEm• TankfarmInstrumentation• Calculationofindividualinstrumenterror
andtotalerrorforthesystem• Integrationofthepressure,level,
temperatureandflowsystems• Integrationofnewsmartsubsystemswith
datacommunicationlinks- Testingandcommissioningofthe
subsystems
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THEPROGRAm
module16: Calibration,InstallationandmaintenanceofInstruments Youwilllearnhowto:• Applycorrectpracticetoinstallation,
calibrationandmaintenanceofinstruments
• Calibrateelectronictransmittersandcontrollers
• Configureinstrumentscorrectlytovendorinstructionsheets
• Specifyinstrumentandloopdocumentationrequirementsandstandardstovendors
• Faultfindwithdrawings
• Carryoutsimplerepairproceduresforthecorrectionoffaultsoninstrumentsystemswherepossible
OverviewThis module is designed for engineers andtechnicians from a wide range of abilities andbackgrounds and will provide an excellentintroduction and hands-on experience ininstallation, calibration, commissioning andmaintenanceofelectronic instrumentation.Themodule is initiatedwith coverageof thebasicsonelectricalmeasurementsandsometipsandtricks. Instrument performance and calibrationprinciples are then covered with rules forcalibratingtransmitters.Hereaftertheproceduresfor calibratingand installingsmart transmittersarecovered.Typicaldocumentationrequirementsfor instruments are examined with a focus oninstrument data sheets, P&ID’s and wiringdiagrams. During the life span of any plant, amultitudeofdifferentvendorswill supplyplantmodifications and equipment as the plant iscontinuously enhanced. The quality of thedocumentation produced will vary enormouslywitheachnewsupplier.Instrumentsinhazardousareas are then detailed. The module is thenfinalisedwithadiscussiononintegrationoftheentire system and testing and commissioningproceduresforinstrumentsdetailed.
Topic16.1INSTRUmENTATIONBASICS,HARDWARE& TESTEQUIPmENTmAINTENANCE• Corrective/preventative/predictive• Troubleshooting• meaningofISO9000and9001
ELECTRICALmEASUREmENTS• Useofmultimetersandcalibrators• Voltage/currentandresistance
measurement• Analoganddigitalmeters• Oscilloscopes• Currenttovoltageconversion• multipleloopdevices• Diodesandresistors• Solderingandcomponentpreparation• Openandshortcircuits• Testingofdiodes/DIACS/TRIACS/• Componentsoutoftolerance• Isolationandgrounding/earthing
INSTRUmENTPERFORmANCE• Basicmeasurementandcontrolconcepts• Accuracy/range/hysteresis/linearity/
repeatability/response/deadtime• Zero/span• Processdynamics• Specifications
CALIBRATIONPRINCIPLES• Blockdiagrams• Standardsforcalibration• Fivepointcalibration• Charts
FUNDAmENTALSOFPROCESSmEASUREmENT• Basicmeasurementconcepts• Definitionofterminology• measuringinstrumentsandcontrolvalves
aspartoftheoverallcontrolsystem• Pressure,level,temperatureandflow
overview• Overviewofcontrolvalves
CALIBRATIONOFTRANSmITTERS• Shopcalibration• Electropneumaticcalibrators• In-shoporfield• Temperature–calibration(RTD/
thermocouples)
PIDCONTROLLERS• Direct/reverseacting• P&IDControl• Spanningandrange• Instrument/controllerandprocessgains
SmARTANDFIELDBUSTRANSmITTERS• Operation• Configuration• Rearranging
INSTRUmENTATIONANDCONTROL
• Characteristics• Trimming
TRANSDUCERSANDTRANSmITTERS• Fundamentals• Calibration• Interfacingtoinstrument
INSTRUmENTDOCUmENTATIONANDP&IDs• ControlloopsontheP&ID• Instrumentlists• Wiringdiagrams• Schedulesandlists• Datasheets• Loopdiagrams• Standardsandsymbols
Topic16.2STANDARDS,CALIBRATION&PIDCONTROL
STANDARDS,CERTIFICATION,mARKINGANDAPPROVAL• Authorities• markingandidentification• Apparatuscertification
INTEGRATIONOFTHESYSTEm• Calculationofindividualinstrumenterror
andtotalerrorforthesystem• Integrationofthepressure,level,
temperatureandflowsystems• Integrationofnewsmartsubsystemswith
datacommunicationlinks• Procedures• Testingandcommissioning• Startup
BASICmEASUREmENTS• measureandtroubleshootvoltage,current,
resistanceproblems• OpenandShortcircuittipsandtricks
SImULATION• Thebasisofsignalsimulation• Transmittersimulation• Transducersimulation
CALIBRATION• Thebasisoftransmittercalibration• Zeroandspanadjustment• Performance–accuracyanderror
calculations
FIELDBUSANDDIGITALTRANSmITTER• Configure• Rearrange• Performdigitaltrim
PIDFEEDBACKLOOPS• WireupandinstallaPIDfeedbackloop• Checktheloopout• Tunetheloop
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THEPROGRAm
module17: ProcessControlBasics,ControlValvesSizing,Selection andmaintenance(incl.PressureReliefValves)
Youwilllearnhowto:• Definethefundamentalsofprocesscontrol
andnewtechniques
• TunePIDcontrolloops
• Correctstabilityproblems
• Configurecascadeloops,feedforwardcontrolandratiocontrol
• Identifyandcorrectproblemswithdeadtimeintheprocess
• Definewhathappensinsideacontrolvalvefrombasicfluidmechanicspointofview
• Appreciatethedifferencebetweencavitationandflashing,andknowwhatchokedflowis
• DosimplecalculationstodetermineCVvalues
• Recognisesevereserviceapplicationsandhaveanappreciationforthemethodsoftackingtheproblemsassociatedwithsuchapplications
• Knowaboutallthedifferenttypesofcontrolvalvescommonlyinuseandunderstandtherelativeadvantagesofeach
• Choosebetweendifferentcharacteristicsonofferandspecifyseatleakagerates
• Beabletosizeactuatorsforlinearandrotaryapplicationsandknowtherelativeadvantagesofpneumatic,hydraulicandelectrictypes.
• Haveabasicunderstandingonhowtoselectmaterialsforbodies,trims,packingboxes,andgaskets
• makeuseofacomputersizingprogramtoassistwiththeselectionofcontrolvalves
• Understandthefailuremodesforcontrolvalvesanddemonstratenewapproachestotroubleshooting
Overview
Topic17.1PRACTICALPROCESSCONTROLINTRODUCTION,INSTRUmENTATIONBASICS,ANDCONTROLVALVEINTRODUCTORYCONCEPTS
• Basiccontrolconcepts
• Introductiontosensorsandtransmitters
• Introductiontocontrolvalves
• Basicprinciplesofcontrolsystems
Topic17.2PRACTICALPROCESSCONTROLPRINCIPLESANDLOOPTUNING
• Stabilityandcontrolmodesofclosedloops
• Digitalcontrolprinciples
• IdealPIDvsrealPID
• Tuningofclosedloopcontrol
• Cascadecontrol
Topic17.3PRACTICALADVANCEDCONTROLCONCEPTS ANDSYSTEmS
• Feedforwardcontrol
• Combinedfeedbackandfeedforwardcontrol
• Longdead-timeinclosedloopcontrol
• Expertsystemandmodelbasedselftuningcontrollers
Topic17.4PRACTICALCONTROLVALVEESSENTIALSANDCAPABILITIES
• Introductiontocontrolvalvetheory
• Differenttypesofcontrolvalves
• Characteristics
• Highpressuredropapplications
Topic17.5PRACTICALSIZINGOFCONTROLVALVES,ACTUATIONANDESSENTIALACCESORIES
• Useofcomputerprogramsforvalvesizing
• Examplesofhighpressuredropapplications
• Actuators
• Positioners
• Pneumaticcircuits
Topic17.6PRACTICALCONTROLVALVEmATERIAL,STANDARDS,APPLICATIONS,mAINTENANCEANDINSTALLATION
• materials
• Qualitystandards
• Severeserviceapplications
• Pressurereliefvalves
• Installation/maintenance
Thismodulecoversalltheessentialsofprocesscontrol and tools to optimise the operation ofyourplant andprocess, including theability toperform effective loop tuning. This module isaimedatengineersandtechnicianswhowishtohave a clear, practical understanding of theessentialsofprocesscontrolandlooptuning,aswell as how to optimise the operation of theirparticularplantorprocess.Thesepersonswouldtypically be primarily involved in the design,implementation and upgrading of industrialcontrolsystems.mathematicaltheoryhasbeenkepttoaminimumwiththeemphasisthroughoutonpracticalapplicationsandusefulinformation.
It is claimed that themajorityof control valvesthroughout the world have not been correctly
sizedandthatlargenumbersoperateonmanualmode.Whether this is true or not is difficult toestablish but we do know that the method ofsizingandselectingacontrolvalveforaspecificapplication is generally not well understood.Althoughtherearemanyfactorsthatneedtobetakenintoaccountthesubjectisnotdifficulttounderstandifdealtwithinalogicalmanner.
Wealso find thatmanymaintenanceproblemsresult from people treating the symptoms of aproblemratherthantacklingthetruecause–abasicunderstandingof theprinciples isall thatisusuallyneededtosolvetheproblemforgood.
INSTRUmENTATIONANDCONTROL
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THEPROGRAm
module18: ProgrammableLogicControllers Youwilllearnhowto:• SpecifyPLChardwareandinstallationcriteria
• DescribePLCsoftwarestructure
• WritemediumlevelPLCprograms(usingladderlogic)
• TroubleshootatypicalPLCsystem
• SpecifyPLCsystems
OverviewThis module is designed to benefit you withpracticalup-to-dateinformationontheapplicationofPLCsto theautomationandprocesscontrolofplantsandfactories. It issuitable forpeoplewhohave little or no exposure to PLCs, but expect tobecome involved in some or all aspects of PLCinstallation. It aims to give practical advice fromexpertsinthefield,toassistyoutocorrectlyplan,programand installaPLCwithashorter learningcurveandmoreconfidence.While themodule isideal for electricians, technicians and engineerswho are new to PLCs, much of the module andadditionalmaterialintheextensivemanualwillbeof value to those who already have some basic
Topic18.1PROGRAmmABLELOGICCONTROLLERS(PLCs)• IntroductiontoPLCs• AbriefhistoryofPLCs• Alternativecontrolsystems–wheredo
PLCsfitin?• WhyPLCshavebecomesowidely
accepted• LingeringconcernsaboutPLCs
FUNDAmENTALSOFPLCHARDWARE• BlockdiagramoftypicalPLC• PLCprocessormodule–memory
organisation• Input/outputsection–moduletypes• Powersupplies
FUNDAmENTALSOFPLCSOFTWARE• methodsofrepresentinglogic
- Booleanalgebra- Instructioncode- Graphicalpresentation- Functionallogicdiagrams- Ladderlogic
• Fundamentalladderlogicinstructionset• Comparisonofdifferentmanufacturers
- memoryanddatarepresentation- Instructioncode
USINGLADDERLOGICFORSImPLEDIGITALFUNCTIONS• Thebasicrules• Comparisonwithrelayladderdiagrams• Theconceptofthe“scan”andhowtoapplyit• Infinitefan-out• Contact“normal”states• Positiveandnegativelogic• BasicBooleanfunctions• TheusefulnessofDemorgan’sLaw
USINGREGISTERS(WORDS)• Numbersystems• Typesofregisterdata• Timers• Counters
INSTRUmENTATIONANDCONTROL
• Bitshift/rotate• Tablefunctions• Register(matrix)logicfunctions
Topic18.2APPLICATIONSOFTWARE&ADVANCEDCONTROL
GOODPROGRAmmINGHABITS• Keepingtrackofaddressesanddataused• Lookingahead–howwillprogramsbe
maintained• Practicalmethodstoimproveprogram
quality- Organisationofcode,through
documentation,simplifyingchanges
GOODINSTALLATIONPRACTICE• Locationofhardware• Goodwiringpractice
- Cablespacing- Powerdistribution- Wirenumbering
• Reducingnoiseandinterference• Screeningandshielding
ADVANCEDCONTROLWITHPLC’S• Theconceptofreusablelogic-examples:
drivelogic,alarmhandling• Useofadvancedprogrammingfunctions• matrixlogic• Tablefunctionsandindirectaddressing
EXAmPLES:SImPLEDISPLAYDRIVER
BATCHPROCESSESANDSEQUENTIALCONTROL• Rememberingtheprogramstate• Creatinga“stepper”• Stepadvance• Faultdetectionandrecovery• OperatorIntervention• multiplerecipesoralternatepaths• Sequentialfunctioncharts
PIDCONTROL• Theimportanceoftimingandscantime• WhenPIDisnotalwaysappropriate:
- intermittentmeasurements- longtransportdelays
Topic18.3SAFETYCONTROLLERS,PROGRAmmINGSTANDARDS&COmmUNICATIONS
SAFETYPROGRAmmABLESYSTEmS• WhyregularPLCsshouldnotbeusedfor
safetyfunctions• Programmableelectroniclogicsolvers• Safetycertification• Certifiedprogrammingsystems• Applicationexamples• Growthofnetworkedsafetydevicesand
certifiednetworks• Integratedsafetysystems
DATACOmmUNICATIONS• Interfacestandards,RS-232,RS-422/423,
RS-485• Protocols,modbus&DH+• Localareanetworks,EthernetandTokenBus• monitoringcommunicationlinksandsimple
watchdogtimers
INTRODUCTIONTOIEC61131-3• Concepts• Commonelements• Programminglanguages:structuredtext• Functionblockdiagrams• Ladderdiagrams• Instructionlist• Sequentialfunctionchart
OPC
• IntroductiontoOPC
• WhatisOPC?
• Architecture
SYSTEmCHECKOUTANDTESTING
• Developmentandverificationofcode
• Factoryacceptancetesting
• Testingprocedures
• Emulatingmissinghardware
• Emulatingprocessresponses
skills,butneedawiderperspectiveforlargerandmore challenging tasks ahead. The informationcontainedinthismoduleadvancesfromthebasicstochallengeeventhemostexperiencedengineerintheindustrytoday.
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THEPROGRAm
module19: SCADASystemsandDistributedControlSystems Youwilllearnhowto:•DescribethefundamentalsofSCADAsystems
• ListtheessentialsofSCADAsoftwareconfiguration
• ApplythetricksandtipsininstallationofSCADAsystems
• Describetheessentialsoftelecommunicationslinks
• ApplyIndustrialEthernetinSCADAsystems
• ApplySCADAnetworksecurityissues
• TroubleshootSCADAsystems
• DescribethearchitectureandoperationofDistributedControlsystems
• DesigntheoverallDCSandprocesscontrolsystem
• Specify,selectandinstallDCSs
• Applykeyergonomicissuesindesignofoperatordisplays
• Designandcreateaconsistentandeffectivealarmphilosophyforyourinstallation
• Recogniseanddealwithhumanproblemsininterfacingtoalarmsystems
OverviewSCADA has traditionallymeant awindow into theprocessofaplantorgatheringofdatafromdevicesinthefield,butnowthefocusisonintegratingthisprocessdataintotheactualbusinessandusingitinrealtime.Theemphasistoday,isonusingOpenStandards such as communication protocols (eg.IEC 60870, DNP3 and TCP/IP) and ‘off-the-shelf’hardwareandsoftwaretokeepthecostsdown.Thiscomprehensive module covers the essentials ofSCADAsystems.
The first section covers SCADA system from thepoint of view of the systems covering a widegeographical area such as water and electricalutilities. This gives an introduction to the SCADAhardwareandsoftware.Thesecondsectioncoversthe SCADA system from the point of view of theequipment required within a process plant. Thisgivesan introduction to theSCADAhardwareandsoftware then focuses on the main plantcommunicationsystemsusingIndustrialEthernetand Fieldbus. Finally, there is an examination ofmanyofthecommonissuesinvolvedinallSCADAsystems. These include Alarm management,Human management Interface (HmI), NetworkSecurity, SCADA Historians, Troubleshooting,maintenanceandSpecificationissues.
Thismodulewillcoverthepracticalapplicationsofthe modern distributed control system (DCS).Whilst all control systems are distributed to acertainextenttodayandthereisadefinitemergingof the concepts of DCS, Programmable LogicController(PLC)andSCADA.
Topic19.1SCADAFORmONITORINGINSTALLATIONSACROSSAWIDEGEOGRAPHICAREA
• Introduction
• OverviewofwideareaSCADAsystems
• SCADAsystemhardware
• SCADAsystemsoftware
• Communicationprotocols
Topic19.2SCADAFORPROCESSPLANTINSTALLATIONSANDCOmmONISSUES
• Introduction
• OverviewofprocessplantSCADAsystems
• SCADAsystemhardware
• SCADAsystemsoftware
• SCADAalarmmanagement
• HumanmanagementInterface(HmI)
• SCADAnetworksecurity
• SCADAhistorian
• Troubleshootingissues
• SCADAsystemmaintenance
• SCADAsysteminstallationandcommissioning
Topic19.3LOOKINGATTHEDCS-WHATDOESITPROVIDEUSWITH?
• Summaryoftypicaldistributedcontrolsystems
• DCSvsSCADAvsPLCs
• DCSsystemelements
• Datacommunications
• Thebasiccontroller
• BasicDCScontrollerconfiguration
• Advancedcontrollers
• ProgrammingofDCSsystems
• Uninterruptedoperationandsecurityissues
Topic19.4ALARmS,CONTROLSANDOPERATORCONSIDERATIONS
• Theoperatorinterface
• AlarmmanagementforDCSs
• Distributedcontrolsystemreporting
• Distributedcontrolsystemconfiguration
• Advancedcontrolstrategies
• maintenanceconsiderations
• Distributedcontrolsystemapplications
• ComparisonofofferingsfromDCSvendors
• Amongthepracticalsessions
INSTRUmENTATIONANDCONTROL
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THEPROGRAm
module20: IndustrialDataCommunications (incl.FieldbusandIndustrialEthernet)
Youwilllearnhowto:• Applybestpracticeinindustrialdata
communicationsdesign,installationandcommissioning
• Testindustrialdatacommunicationsbasedprotocolsrunningovercopperandfiberbasedcabling
• Designandinstallyourownfullyoperationalindustrialdatacommunicationssystems
• Integratedifferentindustrialcommunicationsprotocolsandstandardsintoacompleteworkingsystem
OverviewTheobjectiveofthismoduleistooutlinethebestpractice in designing, installing, commissioningandtroubleshootingindustrialdatacommunicationssystems.Inanygivenplant,factoryorinstallationthere are a myriad of different industrialcommunications standards used and the key tosuccessfulimplementationisthedegreetowhichtheentiresystemintegratesandworkstogether.
Withthevastnumberofdifferenttechnologiesandstandards currently on themarket, the debate isnot“whatisthebest”,butratherhowdoesindustryassessandselect themostappropriate forgivenapplications. (Foundation Fieldbus, Profibus,Devicenet, IndustrialEthernet,FiberOptic,Copper,Wireless) – then ensuring that best practice isfollowedindesigning,installingandcommissioningthedatacommunication links toensure they runfault-free.
The industrial data communications systems inyour plant underpin your entire operation. It iscritical that you apply best practice in designing,installing,troubleshootingandfixinganyproblemsthatmayoccur.
Thismoduledistilsallthetipsandtrickslearntwiththebenefitofmanyyearsofexperience. Youwilllearnthebest,provenpracticestofollow.
Themain steps inusing today’s communicationstechnologies today involve selecting the correcttechnologyandstandardsforyourplantbasedonyourrequirements;doingthedesignoftheoverallsystem; installing the cabling and thencommissioningthesystem.
FiberOpticcablingisgenerallyacceptedasthebestapproachforthephysicalcommunicationsbutthereareobviouslyareaswhereyouwillbeforced to use copper wiring and/or, wirelesscommunications. This module outlines thecritical rules followed in installing the datacommunications physical transport media andthenensuringthattheinstallationwillbetrouble-freeforyearstocome.
Youarenotrequiredtoknowtheminutedetailsoftheactualprotocolsused,butratherhowtoselect,installandmaintainitinthemostcosteffectiveandbeneficialmanner.
Topic20.1INTRODUCTIONANDFUNDUmENTALS• Overviewofthemodule• OSImodel• Systemsengineeringapproach• Attributesoftypicalcommunications
systems-media,physicalconnections,protocols,applications
• Generalissues-noise,earthing,shielding,protectionagainstdustandmoisture(IPratings)
• Copper/fiber-cablestandards,cabledistributionstandards,connectorstandards,EmCconformancestandards,splicing,connectorattachment,driversanddetectors,grounding/earthing,termination,protectionagainsttransients
• Physicallayerstandards-EIA-232,EIA-485,4-20mA,IEC61158-2(Intrinsicsafety)
• Industrialnetworks-industrialEthernet,ASi,DeviceNet,Profibus,FoundationFieldbus,modbusPlus,DataHighwayPlus,HART,Ethernet/IP,ControlNet,ProfiNet,FoundationFieldbusHSE
• Industrialprotocols-TCP/IP,modbus,modbusTCP,DNP3,60870SCADA
• Othertechnologies-VSAT,WirelessLAN,Wirelesspointtopoint
Topic20.2SELECTIONANDINSTALLATIONmETHODOLOGY• Whichstandards/technologiestouse:
Fieldmanagement(device)level,processmanagement(operator)level,businessmanagement(enterprise)level,longdistanceSCADA/telemetrylinks
• Coppercablingandconnectors-systemdesign,installation,tips,tricksandpitfalls
• Fibercablingandconnectors-systemdesign,installation,tips,tricksandpitfalls
• Wireless-systemdesign,installation,tips,tricksandpitfalls
Topic20.3COmmISSIONING/TESTING/TROUBLESHOOTING• Copperinfrastructure• Fiberinfrastructure• Wirelessinfrastructure• Networks
- physicallayerissues(OSILayer1)- datalinklayerissues(OSILayer2)- networklayerissues(OSILayer3)- transportlayerissues(OSILayer4)
applicationand“user”layerissues (OSILayers7-“8”)
- client/serverissues
PracticalExercises:Thereareseveralpracticalsessionsandexercisesyouwillundertaketogiveyouasolidbasistothematerial you cover in themodule. These will bemainlyconductedintheremotelabworkingfromyourremotePC:
• Doafiberlosscalculation(usingspreadsheet)
• DoingasimplePathLosscalculation(usingspreadsheet)
• TestingRS-232linkandRS-485linksremotely
• Settingupnetworks:Ethernet/DeviceNet
• Usingaprotocolanalyser
• TroubleshootinganddebuggingmodbusandTCP/IPprotocols.
• Designingacompletesystem
• Plusmanyothers(takenfromourotherspecialisedcommunicationsclasses)timepermitting.
INSTRUmENTATIONANDCONTROL
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THEPROGRAm
module21: SafetyInstrumentationandEmergencyShutdownSystems forOilandGas(IEC61511andIEC61508) –BasicIntroduction
Youwilllearnhowto:• Createachecklistthatyoucanusetoquickly
accessifyourplantcomplieswiththelatestinternationalsafetystandards
• DescribethekeyfeaturesoftheIEC61511andIEC61508whichyoucanapplyimmediatelytoyourplant
• ComplywiththeIEC61511andIEC61508standardsthussignifyingthatyourcompanyisfollowingthebestavailablesafetypracticesforaprocesscompany
• DeterminerequiredSILratingsusingatleast 3differentmethodsaslistedinIEC61511. Thishasthepotentialtosavecostsbyavoidingneedlesslyhighspecificationsforyourtripsystems
• Configuresafetysystemstominimiseoravoidspurioustripsandcreatethepotentialtoreduceproductionlosses
• KnowwhatcanbedoneandwhatshouldnotbedonewithPLCsandsmartsensors
• Understandthetermcombinedsafetysystemandhowthefireandgaslogicisincorporated
• Knowhowtotakeadvantageofsmartpositionersandotherselftestingdevicestoreducedowntimeneededforprooftesting
• HaveoverallknowledgeofthekeydesignandproceduralrequirementsofIEC61511toensureyoursafetysystemscomplywiththebestinternationalcodesofpractice.
OverviewForprojectmanagersandengineers involvedwithhazardousprocesses, thismodulefocusesonthemanagement,planningandexecutionofautomaticsafetysystemsinaccordancewithIEC61511,thenewly released international standard for processindustrysafetycontrols.(SeeoverforbackgroundtoIEC61511).
IEC61511hasbeenrecognisedbyEuropeansafetyauthoritiesandbyUSAbasedprocesscompaniesasrepresentingthebestpracticesavailablefortheprovision of automatic safety systems. The newstandard captures many of the well establishedproject and design techniques that have beendescribed since 1996 in ANSI/ISA standard S84whilstintroducingmanynewerprinciplesbasedonthe master standard IEC 615108. The newlyreleasedstandardIEC61511(publishedin3parts)combinestheprinciplesofIEC61508andS84intoapracticalandeasilyunderstoodcodeofpracticespecificallyforendusersintheprocessindustries.
Thismodule is structured into twomajor parts toensure that bothmanagers and engineering staffare trained in the fundamentals of safety systempractices. The first part of themodule, approx thefirstthird,providesanoverviewofthecriticalissuesinvolved in managing and implementing safetysystems.
Topic21.1HAZARDOUSAREAS,mAINTENANCE,FAULTFINDINGANDREPAIRSOFEXEQUIPmENT
• Explosionconsequences
• Definitionofhazardousarea
• Classificationofapparatus
• Apparatusgroupingandtemperature
• PrinciplesofExprotection
• RequirementsforISsystems
• NoiseandIinterferencecontrol
• Grounding/earthingrequirements
• Staticprotection
• Lightningprotection
• Plannedmaintenance
• Useoftools
• Procedures
• Safemethods
• Testequipmentsuitability
Topic21.2PRACTICALINTRODUCTIONTOTHESAFETYLIFECYCLE,IEC61511,RISKREDUCTIONANDmEETINGSAFETYTARGETS
• Overviewofsafetyinstrumentedsystemsformanagers
• IntroductiontoIEC61511andthesafetylifecycle
• HAZOPmethodsandhazardanalysisfordefiningriskreductionrequirements
• Principlesofriskreductionandsafetyallocation
• SILdeterminationmethodsbasedonIEC61511
• SISconfigurationsforbothsafetyandavailabilitytargets
• Selectionofsensorsandactuatorsforsafetyduties
INSTRUmENTATIONANDCONTROL
Topic21.3PRACTICALINTEGRATION,DOCUmENTATION,DIAGNOSTICSANDTESTINGOFSAFTEYSYSTEmS
• ReliabilityanalysismethodsandprogramstoIEC61511
• Selectionofsafetycontrollers
• Systemintegrationandapplicationsoftwareforsafetycontrollers
• DocumentationandvalidationofSISsystems
• Diagnosticsandprooftestingofsafetyinstrumentation
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THEPROGRAm
module22: WellheadandFlowlineControlSystems
Youwilllearnhowto:• Describekeyfeaturesofwellheadandflowline
control
• Designwellheadcontrolandinstrumentationsystems
• Performingsimplecalculationsforwellheadandflowlinesystems
OverviewThis module covers the essentials ofinstrumentation and control relating to wellheadandflowlinecontrolsystems.
Topic22.1WELLCONTROL• Basicconsiderations• Causesofkicks• Kickdetection• Pressureconceptsandcalculations• Procedures• GasCharacteristicsandbehaviours• Fluids• Constantbottomholepressurewellcontrol
methods
Topic22.2WELLINFORmATIONCOLLECTION,USE,ANDmANAGEmENT• Equipment-BlowOutPreventor(BOP)
Configuration,manifoldsandpiping,auxiliarywellcontrolequipment,BOPclosingunit–functionandperformance,testing/completionpressurecontrolequipment,pressureandfunctiontests
• Wellcontrolequipmentarrangements• Wellcontrolrelatedinstrumentation• Controlsystems.• Wellheadcontrolpanels• Standards
THEPROGRAm
module23: OilandGasSpecificApplicationsFloatingProduction, StorageandOffloading(FPSO)Facilities
Youwilllearnhowto:• Applysmartmaintenancetechniquestoyour
oilandgasinstallation
• Workwithinstrumentationandsafetysystemsoncranes
• Performsimplesettingsoncompressorsurgecontrolsystems
Overview
Thismodulecoverssomemiscellaneoussystems,which are not covered in the core engineeringpartsofthemoduleandaredetailedbelowintheprogram.
Topic23.1SmARTmAINTENANCETECHNIQUESANDKEYPLATFORmSYSTEmS
• Smartmaintenancetechniques
• Cranes–instrumentationandsafetysystems
• Platformnavigationalaudiblewarnings/signals
• Compressorsurgecontrol–basicconsiderations
Topic23.2PROCESSSAFETYANDEmERGENCYRESPONSESYSTEmS
• Flareflamefrontgeneratorandignitionmonitoringsystem
• Communicationandalarmsystems–publicaddresssystems.Audibleandvisualalarms.Statuslights.basicconsiderations
INSTRUmENTATIONANDCONTROL
INSTRUmENTATIONANDCONTROL