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EIO0000000232 04/2009
EIO
0000
0002
32.0
0
www.schneider-electric.com
Zelio ControlTemperature ControllerUser guide
04/2009
Schneider Electric assumes no responsibility for any errors that may appear in this document. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2009 Schneider Electric. All rights reserved.
2 EIO0000000232 04/2009
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part I REG24 Temperature Controller. . . . . . . . . . . . . . . . . 11Chapter 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Main Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Chapter 2 Hardware REG24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Electrical and Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . 18Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chapter 3 Configuration of REG24 . . . . . . . . . . . . . . . . . . . . . . . . . . 273.1 How to Configure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
How to Configure by Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Operational Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43ON-OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Auto-Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Self-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3 Optional Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Alarm Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Ramp/Soak Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Communication Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Part II REG48/REG96 Temperature Controller . . . . . . . . . . 71Chapter 4 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Presentation of REG48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Presentation of REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Main Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
EIO0000000232 04/2009 3
Chapter 5 Hardware REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . 79Electrical and Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . 80Dimensions and Installation of REG48 . . . . . . . . . . . . . . . . . . . . . . . . . . 82Dimensions and Installation of REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . 87Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Chapter 6 Programming REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . 996.1 How to Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
How to Configure Using Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Operational Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Key Lock and Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117ON-OFF Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Self-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123Ramp/Soak Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Fuzzy PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129PID Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130PID2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Alarm Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Part III Software Configuration . . . . . . . . . . . . . . . . . . . . . . . 143Chapter 7 Software Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
How to Install ZelioControl Soft and equipment. . . . . . . . . . . . . . . . . . . . 146How to Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147How to Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150How to Save Parameters in a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154How to Download or Upload the parameters . . . . . . . . . . . . . . . . . . . . . . 155
Chapter 8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157REG24 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158REG48/REG96 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Part IV Communication Modbus. . . . . . . . . . . . . . . . . . . . . . 163Chapter 9 Communication Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Connection to a Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166Integration in a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Chapter 10 Configuration of Parameters . . . . . . . . . . . . . . . . . . . . . . 171Communication Terminal Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 172Wiring The Modbus To The Temperature Controller . . . . . . . . . . . . . . . . 173
Chapter 11 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175RS-485 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176List of Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179Parameters Setting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180Address Map and Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
4 EIO0000000232 04/2009
Part V Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185Chapter 12 Data Address Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
12.1 Mapping Modbus of REG24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188Function Code 02 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Function Code 03 (H), 06 (H), 10 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190Function Code 04 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
12.2 Mapping Modbus of REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202Function code 02 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Function code 03 (H), 06 (H), 10 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204Function code 04 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
EIO0000000232 04/2009 5
6 EIO0000000232 04/2009
§
Safety InformationImportant Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
EIO0000000232 04/2009 7
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved.
8 EIO0000000232 04/2009
About the Book
At a Glance
Document Scope
This manual will acquaint you with the Temperature Controllers (REG24, REG48, and REG96), tell you how to install them, describe changes you may make in configuration, review the operation, and provide maintenance procedures.This manual is written for a Temperature Controller user and assumes familiarity with Temperature Controller networks.
The Temperature Controllers are Single loop microprocessor controlled devices performing the following enhanced functions: PID Auto-tuning Fuzzy logic Alarms Ramps
There are 3 versions of Temperature Controllers, with different sizes and characteristics.
The product references in accordance with the sizes are: REG24P••••••: 24x48 mm (0.94x1.89 in.) REG48P••••••: 48x48 mm (1.89x1.89 in.) REG96P••••••: 48x96 mm (1.89x3.78 in.)
Solution approach used: Controllers Sensors Solid state and electromechanical relays
EIO0000000232 04/2009 9
Validity Note
The present documentation is intended for qualified technical personnel responsible for the implementation, operation and maintenance of the products described. It contains information necessary for the proper use of the products, however those who wish to make a more "advanced" use of our products may find it necessary to consult our nearest distributor in order to obtain additional information.
Registered Trademarks
Microsoft® and Windows® are registered trademarks of Microsoft Corporation.
Related Documents
You can download these technical publications and other technical information from our website at www.schneider-electric.com.
User Comments
We welcome your comments about this document. You can reach us by e-mail at [email protected].
Title of Documentation Reference Number
TSXCUSB485 35013735
10 EIO0000000232 04/2009
EIO0000000232 04/2009
I
REG24 Temperature Controller
EIO0000000232 04/2009
REG24 Temperature Controller
What's in this Part?
This part contains the following chapters:
Chapter Chapter Name Page
1 Introduction 13
2 Hardware REG24 17
3 Configuration of REG24 27
11
REG24 Temperature Controller
12 EIO0000000232 04/2009
EIO0000000232 04/2009
1
Introduction
EIO0000000232 04/2009
Introduction
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Presentation 14
Main Characteristics 16
13
Introduction
Presentation
Overview
The REG24 is a smaller Temperature Controller (24x48 mm [0.94x1.89 in.]). It can be used in standalone installation for simple machine, or more complex in association with PLC’s, HMI, and communication Modbus (RS485).
The face panel has the Process Value (PV) and Setpoint Value (SV) displays, the status indicating lamp, and the setting keys.
The following figure displays the REG24:
1 2
34
5
6
14 EIO0000000232 04/2009
Introduction
Item Name Function
1 Setpoint Value (SV) lamp
Lilts while a Setpoint Value (SV) is displayed. Flickers while the Process Value (PV) is displayed in
Standby mode.
2 Process Value (PV)/Setpoint Value (SV)/Parameter Name or Parameter Setting Display
Displays a Process Value or Setpoint Value at operation mode.
Displays the parameter name or settings at parameter setting mode.
Displays the various detected error indications. Flickers at Standby mode when SV is displayed. Displays the Setpoint Value (SV) and “SV-x” (x:1 to 4)
alternately when the SV-switching function is used and SV is displayed.
3 Up key / Down key The numerical value is increased or decreased by pressing the key once.
The numerical value keeps on increasing or decreasing by pressing and holding the key.
Used for searching parameters within the 1st, the 2nd and the 3rd block.
4 Select key The key shifting to the 1st, the 2nd or the 3rd block parameter, switching the display between parameter and the data at the 1st, the 2nd and the 3rd block.
5 Alarm Output 1 and 2(AL1 and AL2)
The lamps are lit when respective alarm output is active.NOTE:
Available for the following references: REG24 PTP1ALHU. REG24 PTP1ARHU.
6 (C1) Control output indication lamp
The lamp is lit while the control output 1 is ON.
EIO0000000232 04/2009 15
Introduction
Main Characteristics
Overview
The following table presents the main characteristics of the REG24:
Characteristics Values
Digits display 4 (10 mm [0.39 in.])
Buttons 3 (Up, Down and Sel)
Front face IP66 NEMA-4X
Functions PID: Auto-manu PID Self adaptation Fuzzy logic Auto-tuning mode: No auto-tuning Simple auto-tuning Auto-tuning without overshoot
Ramp 8
Power supply 100 Vac to 240 Vac 24 Vac 24 Vdc
Input Thermocouple Current (4-20 mA/0-20 mA)
Sampling rate 500 ms (2Hz)
Communication RS485 Modbus (9600 and 19200 bauds)
Output Electromechanical relay Solid state relay Analog output
Standards CE mark UL Recognized CSA Gost
Hazardous Substances
RoHs
Degree of protection
IP 66/NEMA 4x
EEPROM writing 100 000 maximum operations
16 EIO0000000232 04/2009
EIO0000000232 04/2009
2
Hardware REG24
EIO0000000232 04/2009
Hardware REG24
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Electrical and Environmental Characteristics 18
Dimensions 19
Installation 20
Wiring 24
17
Hardware REG24
Electrical and Environmental Characteristics
Electrical Characteristics
The following table presents the Electrical characteristics of the REG24:
Environmental Characteristics
The following table presents the Environmental Characteristics of the REG24:
Specifications Values
Rated Voltage 100 Vac (-15%) to 240 Vac (+10%). 24 Vac. 24 Vdc.
Allowable Voltage 85 Vac to 264 Vac.
Rated Frequency 50 Hz/60 Hz.
Current Consumption ≤ 6 VA for 100 Vac. ≤ 8 VA for 240 Vac, 24 Vac, and 24 Vdc.
Relay contact output SPST-NO contact, 220Vac/30Vdc 3A (resistive load).
SSR/SSC driving output (voltage pulse output)
ON: 15 Vdc (12 Vdc to 16 Vdc). OFF: ≤ 0.5 Vdc. Maximum current: ≤ 20 mA. Impedance ≥ 600 Ω.
4-20 mA DC output Allowable load resistor: 100 Ω to 500 Ω.
Alarm output Relay contact (SPST-NO contact). 220 Vac/30 Vdc: 1A (resistive load).
Communication function (RS485 interface)
Transmission system: Half-duplex serial. Start-stop synchronization.
Transmission rate: 9600 or 19200 bps. Transmission protocol: In conformity to Modbus RTU. Transmission distance: Up to 500 m (Total length). Connectable units: Up to 31units.
Characteristics Values
Operating ambient temperature -10° C to 50° C (14° F to 122° F) -10° C to 45° C (14° F to 112° F): for
mounting close together.
Operating ambient humidity ≤ 90% RH - no condensation
Storage temperature -20° C to +60° C (-4° F to 140° F).
Installation category II (conforming to IEC1010-1).
Pollution degree 2 (conforming to IEC1010-1).
18 EIO0000000232 04/2009
Hardware REG24
Dimensions
Dimensions of Controller
The following figure shows the external dimensions with panel mounting adapter:
1 Front face2 Panel mounting adapter3 Panel
The following figure shows the external dimensions with DIN Rail support:
10.04
40.16
481.89
97
983.82
3.86
mmin.
240.94
34,21.35
220.87
1 2
3
451.77
662.59
441.73
mmin.
EIO0000000232 04/2009 19
Hardware REG24
Installation
Installation Precautions
WARNINGUNINTENDED EQUIPMENT OPERATION
Do not install the controller where: Ambient temperature is outside the range of -10° C to 50° C (14° F to 122° F)
while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal
particles. Subject to electromagnetic interference from static electricity, magnetism, and
external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNINGUNINTENDED EQUIPMENT OPERATION
Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced.
Do not allow the ventilation openings on top of the terminal block to be blocked.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTIONTEMPERATURE CONTROLLER DAMAGE
Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.
Failure to follow these instructions can result in equipment damage.
20 EIO0000000232 04/2009
Hardware REG24
NOTE: The front side of this controller conforms to NEMA 4X.
Panel Cut-out
Panel cut-out dimensions for separate mounting:
Panel cut-out dimensions for mounting close together:
Value of a:
NOTE:
The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45° C (113° F) if mounted close together.
Number of units (n)
2 3 4 5 6
a (mm) 93 141 189 237 285
a (in.) 3.66 5.55 7.44 9.33 11.22
57 min.2.24 min.
22.2
50 min.1.97 min.
+ 0.3 0
mmin.
45,0+ 0.5 0
1.77+ 0.02 0
0.87+ 0.012 0
22,2+ 0,3 0
a=(48 x n-3)+ 0,5 0
a=(1.89 x n-0.12)+ 0.02 0
0.87+ 0.012 0
EIO0000000232 04/2009 21
Hardware REG24
Installation
Follow the steps given below when installing the Controller:
Step Action
1 Insert the front face (1) on the controller (3):
NOTE: (2) Label.
2 Insert the controller (1) into the Panel Cut-out (2) with the label in up position:
3 Insert the panel mounting adapter (1) from rear of the controller and tight the screws (2) so that no gaps are given between the front of controller and front face and between panels:
RE
G24
PTP
1RH
U
1
23
RE
G24
PTP
1RH
U
1
2
REG
24PT
P1R
HU
1
2
22 EIO0000000232 04/2009
Hardware REG24
4 If the front face is deformed like the left diagram, the panel cut out is insufficient:
5 If you are installing the controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:
Step Action
EIO0000000232 04/2009 23
Hardware REG24
Wiring
Overview
Wiring Installation Instructions
For the thermocouple sensor type, use thermocouple compensation wires for wiring.
For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three wires.
Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced.
For the input and output signal lines, be sure to use shielded wires and keep them properly segregated from each other.
If an electromagnetic interference level is excessive in the power supply, the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended.
Use stranded power supply cable for the instrument. For the unit with an alarm against a burn-out in the heater, use the same power
line for connection of the power supplies for the heater and the controller. A setup time is required for the contact output when the power is turned on. If the
contact output is used as a signal for an external interlock circuit, use a delay relay at the same time.
Use the auxiliary relay since the unit's operational life is shortened if full capacity load is connected to the output relay. Use the SSR/SSC drive output type if the output operations occur frequently.
If an inductive load such as magnetic switches connected as a relay output load, use a protection module (Free wheel Diode or RC circuit or Varistor).
Use a non-grounded sensor for resistance bulb or thermocouple of the SSR/SSC-driven output, output of 4 to 20 mA DC.
DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Remove all power from the controller. Always use a properly rated voltage sensing device to confirm power is off. Use only the specified voltage when operating the controller.
Failure to follow these instructions will result in death or serious injury.
24 EIO0000000232 04/2009
Hardware REG24
Controller Terminal Block
The following figure displays the terminal block situated on the rear face of the controller:
WARNINGUNINTENDED EQUIPMENT OPERATION
Follow the wiring rules explained above in the Wiring Installation Instructions section.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Terminal number
Designation Controller references
1 - -
2 Measured value input / + REG24P••••••
3 Measured value input / - REG24P••••••
4 Control output 1 - REG24P••••••
5 Control output 1 + REG24P••••••
6 Alarm output 1 Only: REG24PTP1ARHU / REG24PTP1ALHU
7 Alarm output 1 Only: REG24PTP1ARHU / REG24PTP1ALHU
8 Power supply + REG24P••••••
9 Power supply - REG24P••••••
10 Control output 2 + -
11 Control output 2 - -
12 Digital input -
13 Digital input -
14 Communication RS485 - Except: REG24PTP1ARHU / REG24PTP1ALHU
10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9
EIO0000000232 04/2009 25
Hardware REG24
Designation of Wiring Material
NOTE:
Do not use wire other than the one stated below. Be sure to insert wire toward the recess of the terminal block. The recommended torque is 0.4 N•m (3.54 lb-in).
Wire:
(1): Gauge: AWG28 (0.1 mm²) to AWG16 (1.25 mm²). (2): Strip-off length: 5 to 6 mm (0.20 to 0.24 in.).
Rod terminal:
(3) (4): Dimension of exposed conductor section: 2 x 1.5 mm (0.08 x 0.06 in.) or smaller.
(5): Length of exposed conductor section: 5 to 6 mm (0.2 to 0.24 in.).
15 Communication RS485 + Except: REG24PTP1ARHU / REG24PTP1ALHU
16 - -
17 - -
18 - -
Terminal number
Designation Controller references
1
2
3
4 5
26 EIO0000000232 04/2009
EIO0000000232 04/2009
3
Configuration of REG24
EIO0000000232 04/2009
Configuration of REG24
What's in this Chapter?
This chapter contains the following sections:
Section Topic Page
3.1 How to Configure 28
3.2 Functions 43
3.3 Optional Functions 53
27
Configuration of REG24
3.1 How to Configure
What's in this Section?
This section contains the following topics:
Topic Page
How to Configure by Front 29
Operational Mode 31
Parameters 33
28 EIO0000000232 04/2009
Configuration of REG24
How to Configure by Front
Overview
To configure the module you can use the Keys on the Panel (see page 14) or the software tools (see page 145).The following chapter explains what you need to know for using the panel.
NOTE: The parameters can be invisible on the panel depending of the mask parameters or not modifiable depending on the status of the KeyLoc parameter.
Basic operations
The following table presents how to switch parameters on the three sub-menu of the display:
Step Action
1 Display state just after power ON: PV (Process Value) indication, example 149.9° C (301.82° F):
NOTE: The SV lamp is off.
2 Press the key to display the SV (Setpoint value) indication:
NOTE: The SV lamp is lit.
3 Press key for about 1 second: The first block is displayed.
The value appears.
Press the or to display the other values, example: .
4 Press key for about 3 seconds: The second block is displayed.
The value appears.
Press on or to display the other values, example: .
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Configuration of REG24
NOTE:
Press the key to increase or the key to decrease the value by one.
Press and hold the key to increase or the key to decrease the value.
Parameters Setting
The following table displays the Parameters setting:
5 Press key for about 5 seconds: The third block is displayed.
The value appears.
Press on or to display the other values, example: .
6 Press the key for 2 seconds after setting parameters to return to SV
indication state.NOTE: If it has not been operated for 30 seconds, the display returns to the PV indication state.
Step Action
Step Action
1 Press the or key to change the Setpoint value.
NOTE: The value is flashing when the value is changed.
2 Press the key to register the SV indication.
NOTE: The value is not flashing when the SV is registered.
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Configuration of REG24
Operational Mode
Operation Mode
Operation mode is the regular mode of operation. PV or SV values are displayed. Control output and alarm output are suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode when the power is turned on.
Manual Mode
Manual mode allows you to set MV output manually. The PV value is displayed, as
in operation mode. Use the key and the key to change the MV value, displayed as a percentage from -3% to 103%. Manual display mode only appears when the controller is set to manual mode.
Changing Set Value (SV):
Changing control output Value (MV):
Step Action
1 Press the key to change the display to PV/SV display (shown when
you turn on the power and the SV lamp is lit).
2 Change the SV value with the and keys.
3 Press the key to save the values. (The value will be automatically saved
after 3 seconds even if a key is not pressed).
Step Action
1 Switch to manual mode.
2 Change the display to PV/MV display (MAN/AT/SELF lamp is lit). (Pressing the
key in manual mode toggles between PV/SV display and PV/MV display).
3 Change the MV value with and keys. (Changes are reflected to the
MV value as it is changed).
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Configuration of REG24
Monitor Mode
The following table presents how to confirm the status of the controller by checking each value:
Setup Mode
The following table presents how to set the parameters for the device:
Step Action
1 Press and hold the key to enter monitor mode from operational mode or
manual display mode.NOTE: The device will enter monitor mode with [MV1] selected.
2 Use and keys to scroll through the information.
Step Action
1 When the Monitor Mode with [MV1] is selected, press and hold the key to
enter setup mode.
2 Press and hold the key the channel menu in setup mode.
3 Use the and the key to select the channel that includes the
parameters you wish to change.
4 Press and hold the key.
5 Use the and the key to check the parameters and their values.
6 When the value of the parameter you wish to change is being displayed Press
the key to change this value.
Results: the parameter value will blink.
7 Change the value with the and the key.
8 Press the key to set the parameter to your desired value.
Results: the value will then cease to blink.
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Configuration of REG24
Parameters
Overview
The parameters for the REG24 are classified under three sub-menus according to the frequency of use. The parameters of the second and third blocks are used at initialization or when they are of absolute necessity (see page 29).
Some parameters may not be displayed at the time of delivery depending on the type of the Controllers.
First Block Parameters
The following table presents the parameters used in the first block:
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter Mask dSP
Stbd Standby setting
Switches between RUN and Standby for control.
oN: Control standby (Output: OFF, Alarm: OFF)
oFF: Control RUN
dSP1-1
ProG Ramp-Soak Control
Switches between Start, Stop, and Hold for Ramp-Soak Control.
oFF: Stop rUn: Star HLd: Hold
dSP1-2
LACH Alarm latch cancel
Cancels the alarm latch. 0: Keeps the alarm latch. 1: Opens up the alarm
latch.
dSP1-4
AT Auto-Tuning
Used for setting the constants for ,
and by auto-tuning.
0: OFF (Resets the auto-tuning or does not use it)
1: ON (Performs the auto-tuning in the SV standard type.)
2: ON [Performs the auto-tuning in low PV type (SV value-10%FS).]
dSP1-8
TM-1 Timer 1 display
Displays the remaining time of timer 1.
- (Unit: seconds) dSP1-16
TM-2 Timer 2 display
Displays the remaining time of timer 2.
dSP1-32
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Configuration of REG24
AL1 Alarm 1 Setpoint value
Sets the value at which alarm 1 is detected.
is displayed when alarm type 1 is 0 to 15, or 32 to
34, and or
is displayed when alarm type 1 is 16 to 31.
When the alarm type is absolute value: 0 to 100%FS.
When the alarm type is deviation: -100 to 100%FS.
dSP1-128
A1-L Alarm 1 low limit Setpoint value
Sets the lower limit value at which alarm 1 is detected.
dSP2-1
A1-H Alarm 1 high limit Setpoint value
Sets the upper limit value at which alarm 1 is detected.
dSP2-2
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter Mask dSP
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Configuration of REG24
AL2 Alarm 2 Setpoint value
Sets the value during which alarm 2 is detected.
is displayed when alarm type 2 is 0 to 15 or 32 to 34,
and or
is displayed when alarm type 2 is 16 to 31.
When the alarm type is absolute value: 0 to 100%FS.
When the alarm type is deviation: -100 to 100%FS.
dSP2-4
A2-L Alarm 2 low limit Setpoint value
Sets the lower limit value at which alarm 2 is detected.
dSP2-8
A2-H Alarm 2 high limit Setpoint value
Sets the upper limit value at which alarm 2 is detected.
dSP2-16
LoC Key lock Specifies whether or not to allow the change of parameters.
0: All settings are changeable both from the face panel and via communication.
1: All settings are unchangeable from the face panel, but changeable via communication.
2: Only the SV is changeable from the face panel, and all settings are changeable via communication.
3: All settings are changeable from the face panel, but unchangeable via communication.
4: All settings are unchangeable from the face panel or via communication.
5: Only the SV is changeable from the face panel, but all settings are unchangeable via communication.
dSP3-1
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter Mask dSP
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Configuration of REG24
Second Block Parameters
The following table presents the parameters used in the second block:
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter mask dSP
P Proportional band
Set to 0.0 to select the ON/OFF control (Two-position control).
0.0 to 999.9% dSP3-2
I Integral time
- 0 to 3200 seconds dSP3-4
D Derivative time
- 0.0 to 999.9 seconds dSP3-8
HYS Hysteresis range for ON/OFF control
Sets the hysteresis for ON/OFF control.
0 to 50%FS dSP3-16
CooL Cooling-side proportional band coefficient
- 0.0 to 100.0 dSP3-32
db Cooling-side proportional band shift
- -50.0 to +50.0 dSP3-64
bAL Output convergence value
- -100 to 100% dSP3-128
Ar Anti-reset windup
- 0 to 100%FS dSP4-1
CTrL Control algorithm
Selects the control algorithm. PID: Runs normal PID control.
FUZY: Runs PID control with fuzzy logic.
SELF: Runs PID control with self-running.
dSP4-2
SLFb PV (Measured value) stable range
Sets the PV stable range for the self-tuning operation.
0 to 100%FS dSP4-4
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Configuration of REG24
onoF Setting HYS (Hysteresis) mode
Selects the hysteresis operation at ON/OFF control.
oFF: Starts the two-position control at the values of SV+HYS/2 and SV-HYS/2.
oN: Starts the two-position control at the values of SV and SV+HYS, or SV and SV HYS.
dSP4-8
TC Cycle time of control output 1
Not shown at 4-20mA DC output RLY, SSR: 1 to 150 seconds dSP4-16
TC2 Cycle time of control output 2 (cooling-side)
- dSP4-32
P-n2 Input signal code
Set this parameter when changing the types of temperature sensors.
1 to 16 dSP4-64
P-SL Lower limit of measuring range
- -1999 to 9999 dSP4-128
P-SU Upper limit of measuring range
- dSP5-1
P-dP Setting the decimal point position
- 0 to 2 dSP5-2
P-F ° C / ° F selection
- ° C / ° F dSP5-4
PVOF PV (Measured value) offset
Shift the display of the PV. -10 to 10%FS dSP5-8
SVOF SV (Setpoint value) offset
Shift the SV. But the SV display is not changed.
-50 to 50%FS dSP5-16
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter mask dSP
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Configuration of REG24
P-dF Time constant of input filter
- 0.0 to 900.0 seconds dSP5-32
ALM1 Alarm type 1
Sets the types of alarm operations. 0 to 34 dSP5-64
ALM2 Alarm type 2
Sets the types of alarm operations. 0 to 34 dSP5-128
STAT Status display of ramp-soak
- - dSP6-2
PTn Selecting ramp-soak execute type
Selects ramp-soak patterns. 1: Performs 1st to 4th segments.
2: Performs 5th to 8th segments.
3: Performs 1st to 8th segments.
dSP6-4
Sv-1 1st target value/Switching-SV value
Sets the 1st target SV of ramp soak operation. / Selected at switching-SV function for DI1.
Within the SV limit. dSP6-8
TM1r First ramp segment time
Sets the first ramp segment time. 0 to 99h59m dSP6-16
TM1S 1st soak segment time
Sets the 1st soak segment time. dSP6-32
Sv-2 2nd target SV
Sets the 2nd target SV of ramp soak operation.
Within the SV limit. dSP6-64
TM2r 2nd ramp segment time
Sets the 2nd ramp segment time. 0 to 99h59m dSP6-128
TM2S 2nd soak segment time
Sets the 2nd soak segment time. dSP7-1
Sv-3 3rd target SV
Sets the 3rd target SV of ramp soak operation.
Within the SV limit. dSP7-2
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter mask dSP
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Configuration of REG24
TM3r 3rd ramp segment time
Sets the 3rd ramp segment time. 0 to 99h59m dSP7-4
TM3S 3rd soak segment time
Sets the 3rd soak segment time. dSP7-8
Sv-4 4th target SV
Sets the 4th target SV of ramp soak operation.
Within the SV limit. dSP7-16
TM4r 4th ramp segment time
Sets the 4th ramp segment time. 0 to 99h59m dSP7-32
TM4S 4th soak segment time
Sets the 4th soak segment time. dSP7-64
SV-5 5th target SV
Sets the 5th target SV of ramp soak operation.
Within the SV limit. dSP7-128
TM5r 5th ramp segment time
Sets the 5th ramp segment time. 0 to 99h59m dSP8-1
TM5S 5th soak segment time
Sets the 5th soak segment time. dSP8-2
Sv-6 6th target SV
Sets the 6th target SV of ramp-soak operation.
Within the SV limit. dSP8-4
TM6r 6th ramp segment time
Sets the 6th ramp segment time. 0 to 99h59m dSP8-8
TM6S 6th soak segment time
Sets the 6th soak segment time. dSP8-16
Sv-7 7th target SV
Sets the 7th target SV of ramp-soak operation.
Within the SV limit. dSP8-32
TM7r 7th ramp segment time
Sets the 7th ramp segment time. 0 to 99h59m dSP8-64
TM7S 7th soak segment time
Sets the 7th soak segment time. dSP8-128
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter mask dSP
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Configuration of REG24
Third Block Parameters
The following table presents the parameters used in the third block:
Sv-8 8th target SV
Sets the 8th target SV of ramp-soak operation.
Within the SV limit. dSP9-1
TM8R 8th ramp segment time
Sets the 8th ramp segment time. 0 to 99h59m dSP9-2
TM8S 8th soak segment time
Sets the 8th soak segment time. dSP9-4
Mod Ramp-soak mode
Selects the power-on start, repeat, and standby functions for ramp-soak operations.
0 to 15 dSP9-8
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter mask dSP
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter mask dSP
P-n1 Control action
Specifies control action and output at the input burn-out.
0 to 19 dSP9-16
Sv-L SV (Setpoint value) lower limiter
Sets the lower limit of the SV. 0 to 100%FS dSP9-32
Sv-H SV (Setpoint value) upper limiter
Sets the upper limit of the SV. dSP9-16
dLY1 Delay time 1
Delay time or timer value for alarm 1 relay.
0 to 9999 seconds dSP9-128
dLY2 Delay time 2
Delay time or timer value for alarm 2 relay.
dSP10-1
A1hy Alarm 1 hysteresis
Sets the hysteresis range of ON and OFF of alarm 1.
0 to 50%FS dSP10-16
A2hy Alarm 2 hysteresis
Sets the hysteresis range of ON and OFF of alarm 2.
dSP10-32
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Configuration of REG24
A1oP Alarm 1 options
Sets the optional functions of alarms 1 and 2:
(1): Alarm latch (1: use, 0: not use)(2): Alarm of error status (1: use; 0: not use)(3): De-energized output (1: use, 0: not use)
000 to 111 dSP10-128
A2oP Alarm 2 options
dSP11-1
PLC1 Lower limit for output 1
Sets the lower limit for output 1. -3.0 to 103.0% dSP11-4
PHC1 Upper limit for output 1
Sets the upper limit for output 1. dSP11-8
PLC2 Lower limit for output 2
Sets the lower limit for output 2. dSP11-16
PHC2 Upper limit for output 2
Sets the upper limit for output 2. dSP11-32
PCUT Output limit types
Sets the limit types of outputs 1 and 2 (breaking the limit, or maintained within the limit).
0 to 15 dSP11-64
oUT1 Output value (MV) display
Displays the value of output 1. - dSP11-128
oUT2 Output value (MV) display
Displays the value of output 2. dSP12-1
rCJ RCJ (Cold junction compensation) setting
Sets the cold junction compensation function to ON/OFF.
ON: Performs the RCJ (Cold junction compensation).
OFF: Does not perform the RCJ (Cold junction compensation).
dSP12-2
GAin PV gradient - 0.001 to 2.000 dSP12-4
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter mask dSP
123
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Configuration of REG24
Adj0 User-definable zero adjustment
Shifts the zero point of input value. -50 to 50%FS dSP12-8
AdjS User-definable span adjustment
Shifts the span of input value. dSP12-16
di-1 DI1 (Digital input 1) operation
Sets the DI1 operations. 0 to 12 dSP12-32
di-2 DI2 (Digital input 2) operation.
Sets the DI2 operations. dSP12-64
STno Station No. Sets the station No. for communication.
0 to 255 (Setting to does not start the communications function.)
dSP12-128
CoM Parity setting.
Sets the parity for communication. (The baud rate is fixed at 9600bps.
0: Odd parity 1: Even parity 2: No parity
dSP13-1
Ao-T Retransmission output type
Selecting retransmission output type.
0: PV 1: Set point 2: Output 3: Error detected
dSP13-4
Ao-L Retransmission base scale.
Setting retransmission base scale. (Setting range: -100.0 to 100.0%).
dSP13-8
Ao-H Retransmission span scale.
Setting retransmission span scale. dSP13-16
to
to
dSP1todSP9dSP10todSP13
Parameter mask
Sets whether or not to display each parameter.
Within the SV limit.0 to 99h59mWithin the SV limit.0 to 99h59m
-
Display Symbol
Parameter Description Setting Range and Factory Default Setting
Parameter mask dSP
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Configuration of REG24
3.2 Functions
What's in this Section?
This section contains the following topics:
Topic Page
ON-OFF Control 44
Auto-Tuning 47
Self-Tuning 50
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Configuration of REG24
ON-OFF Control
Overview
Standby setting (Settings: oFF/on) (see page 190):
It is located in the first block.
At ON/OFF control mode, output signal is as shown below: Set parameter “P” = 0 for selecting the ON/OFF control mode. Set the hysteresis to avoid chattering.
Description
This parameter switches the control between RUN and Standby. During standby, the control output and the alarm output stay OFF, like the
standby for ramp-soak operation. Retransmission output is kept operated. (However, if the type of retransmission output is set to the MV, it becomes 4mA or lower.)
While the alarm with a hold is selected, the hold function takes effect after changing the Standby setting from ON to OFF.
is displayed during the standby for ramp-soak operations or the controller changes to the standby state in case of the occurrence of any detected errors.
The other operations are the same as those of the ramp-soak standby. The setting of ON/OFF for standby is saved after power OFF. When the standby is set to ON during the auto-tuning, self-tuning, and ramp-soak
operations, those operations will stop. (The PID constant will not be renewed.) Even through it is set to OFF later, the auto-tuning, self-tuning, and ramp-soak operations will not be re-started.
During standby, the ON-delay timer is reset. When returning to RUN from the standby state, the timer will start from the beginning.
The SV lamp flickers only when standby state.
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Configuration of REG24
Parameters
The following table lists the main parameters used:
How to Start the Control
The following table presents an example of starting the Control:
Parameters name Description Setting range and factory default setting
(see page 190)
Standby setting Switches between RUN and Standby for control
oN: Control standby (Output: OFF, Alarm: OFF)
oFF: control RUN
(see page 190)
Proportional band Set P to 0.0 to select the ON/OFF control (Two-position control).
0.0 to 999.9%
(see page 190)
Hysteresis range for ON/OFF control
Sets the hysteresis for ON/OFF control.
0 to 50%FS (equivalent of 1.0° C)
Step Action
1 From PV indication , press and hold the key for one second:
is displayed.
2 Press the key once: is displayed.
3Press the or to flash and to display: .
4 Press the key once. The state for control is selected (control output
and all the alarm outputs: OFF).NOTE: Repeat the steps 2 to 4 to check the Setpoint value.
5 To display the operation status, press and hold the key for two seconds.
The value on the SV display will flash, indicating the standby status:
.
NOTE: If unoperated state continues, the PV will be displayed: .
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Configuration of REG24
Parameter Setting and Operation Example:
The following table present an example of Reverse operation:
The following table present an example of Direct operation:
Parameter Setpoint value
Hysteresis
P 0.0
P-n1 0 (or 1)
HYS Any value
Relationship of PV and SV
Output
PV > SV OFF
PV < SV ON (1): PV, when PV increases(2): PV, when PV decreases
Parameter Setpoint value
Hysteresis
P 0.0
P-n1 2 (or 3)
HYS Any value
Relationship of PV and SV
Output
PV > SV OFF
PV < SV ON (3): PV, when PV increases(4): PV, when PV decreases
HYS
SV
1
2
ON
ON
HYS
SV
3
4
ON
ON
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Configuration of REG24
Auto-Tuning
Overview
Auto-tuning (AT) (see page 190).
It is located in the first block.
Auto-tuning, located in the first block, is the automatic calculation and entering of the control parameters (P,I and D) into memory. Prior to the auto-tuning, complete the setting of input range (P-SL,P-SU, P-dP), a Setpoint value (SV), alarm setting (AL1, AL2), and cycle time (TC).
Description
NOTE: If the controller is powered off during auto-tuning, this makes the auto-tuning
ineffective with each parameter of , , and unchanged. To start the auto-tuning
set to “1” or “2” again.
To suspend the auto-tuning, set to “0”. This makes the auto-tuning cancel
with each parameter of , , and unchanged.
Once the parameters of , , and are set automatically by the auto-tuning, those parameters are stored in the controller even after it is powered off. Therefore, it is not necessary to execute the auto-tuning again.
By setting to “1” or “2”, the auto-tuning operation starts, and at the end of the
tuning, will be displayed automatically to . After the auto-tuning operation, the controller starts to operate at the
automatically set values of , , and . A decimal point at the right end of the SV display flashes during auto-tuning. There are two codes for AT: Setting code [1]: SV standard type. Performs the auto-tuning based on the SV. Setting code [2]: Low PV type. Performs the auto-tuning based on the SV-
10%FS.
NOTE: Since ON/OFF control is performed during auto-tuning, overshoot against the SV may occur. To reduce the overshoot, execute the auto-tuning operation with the setting code [2] (Low PV) selected.
The auto-tuning can be executed both just after power-on and in a control or stable status.
Related Parameters:
: (see page 190)
: (see page 190)
: (see page 190)
: (see page 190)
: (see page 190)
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Configuration of REG24
Parameters
The following table lists the main parameters used:
Parameters name Description Setting range and factory default setting
Auto-tuning 0: OFF (Resets the auto-tuning or does not use it.)
1: ON (Performs the auto-tuning in the SV standard type.)
2: ON (Performs the auto-tuning in low PV type (SV value-10%FS).)
-
Proportional band Set P to 0.0 to select the ON/OFF control (Two-position control).
0.0 to 999.9%
Derivation time - 0.0 to 999.9 seconds
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Configuration of REG24
How to set the auto-tuning
The following table presents an example of Setting the auto-tuning operation to 1:
Step Action
1 From PV indication , press and hold the key for one second:
is displayed.
2 Press the key once: is displayed.
3 Press the key once: is displayed.
4 Press the or to flicker the display and to display
5 Press the key once. is displayed and the auto-tuning will start. During
auto-tuning, a decimal point at the first digit from the right end of the display
flickers. Press and hold the key for one second. Press the or keys to flicker
the display and to display.(Repeat the procedure from 3 to 5 to check the Setpoint value.)
6 When the auto-tuning finishes properly, a decimal point stops flashing, and the
set values of , , and parameters change. When the auto-tuning finishes
abnormally, a decimal point stops flashing, but the set values of , , and parameters remain unchanged.
7 To display the operation status, press and hold the key for two seconds.
The value on the SV displays: .
NOTE: If unoperated state continues, the PV will be displayed: .
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Configuration of REG24
Self-Tuning
Overview
With the self-tuning function, PID parameters are automatically re-optimized depending on the actual condition of device to be controlled and the setting temperature (SV).
Description
At power ON: changing a Setpoint value or the external disturbance, tuning is made automatically so that the PID parameters are re-optimized. It is useful where modification of PID parameters is required repeatable due to frequent change in process condition. If high controllability is important, select the PID or fuzzy control algorithm and use auto-tuning.
Self-tuning indication: . The point indicator at the lower right corner starts blinking until the PID parameters are re-optimized.
Self-tuning is executed by any of the following conditions: During temperature rise at power ON. During temperature rise at SV changing if necessary. When control is out of stable condition and is judged as being out of stable
condition continuously.
Self-tuning is not executed under the following conditions: During standby mode. During ON/OFF control. During auto-tuning. During ramp/soak operation. During input error.
When , , or is manually set.
Self-tuning is canceled under the following conditions: When SV is changed. When Self-tuning can not be completed in about 9 hours after the start.
Information Turn on the power of the whole system. The controller should be turned on at
the same time with the other equipment or even later. Otherwise, the self-tuning might not be performed successfully.
Do not change the SV while the self-tuning is executing. Once PID parameters are optimized, the self-tuning is not executed at the next
power on unless SV is changed. After the execution of self-tuning, if the controlability is not your expected level,
select PID or FUZZY at parameter, and then, start the auto-tuning.
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Configuration of REG24
Parameters
The following table lists the main parameters used:
How to Start the Control
The following table presents an example of starting the Control:
Parameters name Description Setting range and factory default setting
(see page 190)
Control algorithm Selects the control algorithm. PID: Runs normal PID control.
FUZY: Runs PID control with fuzzy logic.
SELF: Runs PID control with self-running.
(see page 190)
Proportional band Set P to 0.0 to select the ON/OFF control (Two-position control).
0.0 to 999.9%
(see page 190)
Integral time - 0 to 3200 seconds
(see page 190)
Derivation time - 0.0 to 999.9 seconds
Step Action
1 Turn on the power and set the SV.
2 Select SELF at (control algorithm) parameter.
3 Turn OFF the power once.NOTE: If the device that is to be controlled has powered ON at this step: wait until the temperature of the device that is to be controlled falls and stabilizes.
4 Turn on the power of the whole system. The controller should be turned on at the same time with the other equipment or even later. Otherwise, the self tuning might not be performed successfully.
5 Self-tuning starts. Then the point indicator at the lower right corner starts blinking until the PID parameters are re-optimized.
NOTE: Whenever it is necessary to re-try the self-tuning, please set = PID once, and then start the above setting procedure from the beginning.
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Configuration of REG24
How to set the parameter of
Follow the procedure shown below:
→ →PID →FUZY→ → SELF→
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Configuration of REG24
3.3 Optional Functions
What's in this Section?
This section contains the following topics:
Topic Page
Alarm Function 54
Ramp/Soak Function 64
Communication Function 69
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Configuration of REG24
Alarm Function
Overview
The Alarm Function is only available with the Modbus configuration (except for REG24 PTP1ALHU and REG24 PTP1ARHU).
, Alarm types (Setting range: 0 to 34) (see page 190).
Kinds of Alarm
The following kind of alarm are available: Absolute value alarm. Deviation alarm. Combination alarm. Zone alarm.
Description
These parameters are used for selecting the operation types of Alarms 1 and 2. Alarm1 is activated in the same way as Alarm2 except for codes 12 to 15. (Codes
12 to 15 cannot be selected for Alarm1.) When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm
1 is cancelled. "Alarm hysteresis", "Delay time", and "Alarm latch" can be selected in Alarm 2 settings.
The display of the parameter in which the alarm value is set varies depending on the alarm operation types.
Related Parameters: , : (see page 190) , : (see page 190)
, : (see page 190)
,
NOTE:
Since the alarm Setpoint value may change after changing the alarm operation types, be sure to set the alarm Setpoint value again.
After changing the alarm operation types, power the Controller OFF, and then ON.
Setting code 0 indicates "No alarm".
54 EIO0000000232 04/2009
Configuration of REG24
The following table presents the alarm Setpoint value and alarm operations:
ON Delay Function
The following table presents the ON delay function:
Alarm Setpoint value (AL)
Plus setting Minus setting
Absolute value
Upper limit Disabled
Lower limit Disabled
Deviation value
Upper limit
Lower limit
AL
0
AL
0
AL
SV
AL
SV
SVAL
SVAL
Item Delay
Alarm (1)
Without ON delay function (2)
With ON delay function (3)
(4): ON delay setting time
ON
OFF
1
ON
OFFON
OFF
2
3
4
EIO0000000232 04/2009 55
Configuration of REG24
Energizing / De-energizing function
The following table presents the Energizing/De-energizing function:
NOTE: When the power is turned OFF or in Standby mode, even if de energizing function is turned ON, it cannot be output (it is kept OFF).
Alarm function
The following table presents the Alarm function:
Item Delay
Relay output (5)
Without De-energizing function (6)
With De-energizing function (7)
(4): ON delay setting time
ON
OFF
5
ON
OFFON
OFF
6
7
No. Function Description Parameter to Set
1 Hysteresis Set the hysteresis to avoid chattering. Alarm 1:
Alarm 2:
2 ON delay The alarm is turned on with delay of a certain seconds as previously set after PV goes in the alarm band.
Alarm 1:
Alarm 2:
3 Alarm latch Keeps the alarm ON status once an alarm is turned ON. To cancel the alarm latch, take one of the following procedure:
-
(1) Turn ON the controller again. -
(2) Turn the alarm latch settings to OFF once.
Alarm 1:
Alarm 2:
(3) Use alarm latch cancel parameter.
Cancel by Digital input. ,
Cancel by communication function. -
56 EIO0000000232 04/2009
Configuration of REG24
The following table presents the Combination of Alarm function (O: Possible combination, X: Impossible combination):
NOTE: If HOLD has not been canceled, the HOLD state is canceled as soon as the measured value goes out of alarm band. If HOLD has been canceled, ON delay is activated as soon as the measured value goes into the alarm band.
The following table presents the informations on Alarm:
4 Error status alarm Alarm is turned on when error indications are displayed.
Alarm 1:
Alarm 2:
5 De-energizing Alarm output can be de-energized. Alarm 1:
Alarm 2:
Status Without HOLD/Timer
With HOLD With Timer-
Alarm latch O O X
De-energizing O O O
ON delay O Note X
Alarm in error status O O X
No. Informations Items/Classifica-tion
1 Note that the ON delay function is effective for alarm in error status.
Alarm in error status
2 Even during display, alarms in error status work. Alarm at error indication
3 Even when or is displayed, an alarm function works normally.
4 Alarm action type codes in No.12 to 15 are also included in No.24 to 27. It is, therefore, recommended to use No.24 to 27. In addition, please note when selecting No.12 to 15, setting in AL2, dLY2, and A2hy are active.
Alarm action type code
5 With the HB alarm, ON delay function, de-energizing function and latch function cannot be used.
HB alarm
6 The minimum alarm Setpoint value is –199.9. Alarm set value
7 As the alarm action type changed, the alarm Setpoint value may also be changed accordingly.
No. Function Description Parameter to Set
EIO0000000232 04/2009 57
Configuration of REG24
Alarm type list
The following table presents the meaning of symbols used in the following operation figures:
NOTE:
Alarm 1 is activated in the same way as Alarm 2 except codes 12 to 15. (Codes 12 to 15 cannot be selected for Alarm 1.If any of these codes is set, it is recognized as code 0, which indicates No alarm)
When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is not raised. Alarm hysteresis, Delay time, and Alarm latch can be selected in Alarm 2 settings.
The display of the parameter in which the alarm value is set varies depending on the alarm operation types.
Since the alarm set value may change after changing the alarm operation types, confirm the alarm set value.
8 Note that all of alarm outputs are not provided at the standby condition.
Alarm at standby mode
9 Error status alarm is not provided at the standby mode.
10 The HOLD function is effective even if the PV value is in the hysteresis area when the power is turned ON.
-
No. Informations Items/Classifica-tion
Alarm type Alarm 1Display symbol
Alarm 1Screen name
Alarm 2Display symbol
Alarm 2Screen name
0...15 AL1 Set value of Alarm 1 AL2 Set value of Alarm 2
16...31 A1-L Lower-limit of set value of Alarm 1
A2-L Lower-limit of set value of Alarm 2
A1-H Upper-limit of set value of Alarm 1
A2-H Upper-limit of set value of Alarm 2
58 EIO0000000232 04/2009
Configuration of REG24
The following table presents the alarm codes for standard types:
ALM1 ALM2 Alarm type Operation figure
0 0 No alarm
Absolute value alarm
1 1 Upper-limit absolute value
2 2 Lower-limit absolute value
3 3 Upper-limit absolute value (with hold)
4 4 Lower-limit absolute value (with hold)
Deviation value alarm
5 5 Upper-limit deviation
6 6 Lower-limit deviation
7 7 Upper and lower limits deviation
8 8 Upper-limit deviation (with hold)
9 9 Lower-limit deviation (with hold)
10 10 Upper and lower limits deviation (with hold)
PV
PVALn
PVALn
PVALn
PVALn
PV
ALn
SV
PV
ALn
SV
PV
ALnALn
SV
PV
ALn
SV
PV
ALn
SV
PV
ALnALn
SV
EIO0000000232 04/2009 59
Configuration of REG24
Range alarm
11 11 Range upper and lower limits deviation (ALM1/2 independent operation)
– 12 Range upper and lower limits absolute value
– 13 Range upper and lower limits deviation
– 14 Range upper limit absolute value and lower limit deviation
– 15 Range upper limit deviation and lower limit absolute value
ALM1 ALM2 Alarm type Operation figure
PV
ALn
SV
ALn
PVAL2 AL1
PV
AL1
SV
AL2
PVAL1SV
AL2
PV
AL1
SVAL2
60 EIO0000000232 04/2009
Configuration of REG24
The following table presents the alarm codes with dual set values:
ALM1 ALM2 Alarm type Operation figure
Upper and lower limits alarm
16 16 Upper and lower limits absolute value
17 17 Upper and lower limits deviation
18 18 Upper limit absolute value and lower limit deviation
19 19 Upper limit deviation and lower limit absolute value
20 20 Upper and lower limits absolute value (with hold)
21 21 Upper and lower limits deviation (with hold)
22 22 Upper limit absolute value and lower limit deviation (with hold)
23 23 Upper limit deviation and lower limit absolute value (with hold)
PVA1-LA2-L
A1-HA2-H
PVSV
A1-LA2-L
A1-HA2-H
PVSV
A1-LA2-L
A1-HA2-H
PVSV
A1-HA2-H
A1-LA2-L
PVA1-LA2-L
A1-HA2-H
PVSV
A1-LA2-L
A1-HA2-H
PVSV
A1-LA2-L
A1-HA2-H
PVSV
A1-HA2-H
A1-LA2-L
EIO0000000232 04/2009 61
Configuration of REG24
Range alarm
24 24 Range upper and lower limits absolute value
25 25 Range upper and lower limits deviation
26 26 Range upper limit absolute value and lower limit deviation
27 27 Range upper limit deviation and lower limit absolute value
28 28 Range upper and lower limits absolute value (with hold)
29 29 Range upper and lower limits deviation (with hold)
30 30 Range upper limit absolute value and lower limit deviation (with hold)
31 31 Range upper limit deviation and lower limit absolute value (with hold)
ALM1 ALM2 Alarm type Operation figure
PVA1-LA2-L
A1-HA2-H
PVSV
A1-LA2-L
A1-HA2-H
PVSV
A1-LA2-L
A1-HA2-H
PVSVA1-L
A2-L
A1-HA2-H
PVA1-LA2-L
A1-HA2-H
PVSV
A1-LA2-L
A1-HA2-H
PVSV
A1-LA2-L
A1-HA2-H
PVSVA1-L
A2-L
A1-HA2-H
62 EIO0000000232 04/2009
Configuration of REG24
The following table presents the timer codes:
dLYn Delay time of Alarm 1 and Alarm 2 or Timer 1 and Timer 2ALn Set value of Alarm 1 and Alarm 2PV Process ValueSV Setpoint Value
How to Cancel Alarm Latch
, Canceling the Alarm Latch (Setting range: 0/1).
The following table presents an example of canceling the alarm latch:
ALM1 ALM2 Alarm type Operation figure
Timer 32 32 ON-delay timer
33 33 OFF-delay timer
34 34 ON/OFF-delay timer
dLYn
DiALM
dLYn
Di
ALM
dLYn
DiALM
dLYn
Step Action
1 From PV indication press and hold the key for one second: is displayed.
2 Press the key once: is displayed.
3 Press the or to flicker and to display: .
4 Press the key once. The state for control is selected (control output and all
the alarm outputs: OFF). NOTE: Repeat the steps 2 to 4 to check the Setpoint value.
5 To display the operation status, press and hold the key for two seconds.
The value on the SV display will flash, indicating the standby status: .
NOTE: If unoperated state continues, the PV will be displayed: .
EIO0000000232 04/2009 63
Configuration of REG24
Ramp/Soak Function
Overview
The Ramp/soak function changes the Setpoint value (SV) as the time elapses, in accordance with a predetermined program pattern.
Description
Up to eight pairs of ramp operation can be programmed. The first ramps starts from the Process Value (PV) just before the program is
executed. It is also possible to run the program automatically.
The graphics below show the performance of the Ramp/Soak function:
Related parameters:
: (see page 198)
: (see page 190)
: (see page 190)
: (see page 190)
64 EIO0000000232 04/2009
Configuration of REG24
Setting
The table below shows how to set the Ramp-soak function:
Select the program pattern (PTn) and set the rUn at ”ProG” parameter. While Ramp/Soak program is running, Ramp/Soak pattern can not be changed.
NOTE: If the controller becomes to stand by mode, the Ramp/Soak program is canceled. As a consequence, if the controller becomes to operation mode, the program doesn’t run again.
Starting the Ramp/Soak Operation
The following table presents an example of starting the Ramp/Soak operation.
1 When the program was not set, it is turned to .
PTn Pattern Ramp/Soak
1 1 4
2 2 4
3 1+2 8
Step Action
1 From PV indication , press and hold the key for one second;
is displayed.
2 Press the key to display .
3 Press the key once. The current setting is displayed.
4Press the or keys, the display flickers and is displayed.
5 Press the key once. Then the program will start according to the
Ramp/Soak pattern that is set in advance.1
6 To display the operation status, press and hold the key for two seconds.NOTE: If unoperated state continues, the PV will be displayed.
EIO0000000232 04/2009 65
Configuration of REG24
Ramp/Soak Parameters
The table below, shows the different parameters of the Ramp/Soak function:
Icon Parameter name Description Setting range and factory default setting
Ramp-soak control Switches between Start, Stop and Hold for ramp-soak control.
: Stop
: Start
: Hold
Status display of ramp-soak
- -
Selecting ramp-soak execute type
Selects ramp-soak patterns
: Performs 1st to 4th segments.
: Performs 5th to 8th segments.
: Performs 1st to 8th segments.
1st target value/ Switching-SV value
Sets the 1st target SV of ramp-soak operation. / Selected at switching-SV function for DI1.
Within the SV limit.
First ramp segment time
Sets the first ramp segment time
0 to 99h59m.
1st soak segment time
Sets the 1st soak segment time.
0 to 99h59m.
2nd target SV Sets the 2nd target SV of ramp-soak operation
Within the SV limit.
2nd ramp segment time
Sets the 2nd ramp segment time
0 to 99h59m
2nd soak segment time
Sets the 2nd soak segment
0 to 99h59m
3rd target SV Sets the 3rd target SV of ramp soak operation
Within the SV limit
66 EIO0000000232 04/2009
Configuration of REG24
3rd ramp segment time
Sets the 3rd ramp segment time
0 to 99h59m
3rd soak segment time
Sets the 3rd soak segment time
0 to 99h59m
4th target SV Sets the 4th target SV of ramp-soak operation
Within the SV limit
4th ramp segment time
Sets the 4th ramp segment time
0 to 99h59m
4th soak segment time
Sets the 4th soak segment time
0 to 99h59m
5th target SV Sets the 5th target SV of ramp soak operation
Within the SV limit
5th ramp segment time
Sets the 5th target SV of ramp-soak operation
0 to 99h59m
5th soak segment time
Sets the 5th soak segment time
0 to 99h59m
6th target SV Sets the 6th target SV of ramp-soak operation.
Within the SV limit.
6th ramp segment time
Sets the 6th ramp segment time.
0 to 99h59m
6th soak segment time
Sets the 6th soak segment time.
0 to 99h59m
7th target SV Sets the 7th target SV of ramp-soak operation.
Within the SV limit.
7th ramp segment time
Sets the 7th ramp segment time.
0 to 99h59m
Icon Parameter name Description Setting range and factory default setting
EIO0000000232 04/2009 67
Configuration of REG24
7th soak segment time
Sets the 7th soak segment time
0 to 99h59m
8th ramp segment time
Sets the 8th target SV of ramp-soak operation.
Within the SV limit.
8th ramp segment time
Sets the 8th ramp segment time.
0 to 99h59m
8th soak segment time
Sets the 8th soak segment time.
0 to 99h59m
Ramp-soak mode Selects the power-on start, repeat, and standby functions for ramp-soak operation.
0 to 15.
Icon Parameter name Description Setting range and factory default setting
68 EIO0000000232 04/2009
Configuration of REG24
Communication Function
Overview
The Communication function is only available with the Modbus configuration.
Data can be written/read through the RS-485 communication.
How to Set the Related Parameters
The following table presents how to set the related parameters communication in the 3rd block parameter:
NOTE: Communication cannot be carried out with different communication protocol such as Modbus RTU.
Step Action
1 Set the station No. (sample: 18) at .NOTE: Can be set in the range of 1 to 247. (No communication is allowed with 0).
2 Set the parity (sample: 0, odd parity) at .NOTE:
The following numbers indicate the speed and the parity: 0: 9600: Odd 1: 9600: Even 2: 9600: None 3: 19200: Odd 4: 19200: Even (Default) 5: 19200: None
After changing the setting of parity, power off and re-start the controller.
EIO0000000232 04/2009 69
Configuration of REG24
70 EIO0000000232 04/2009
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II
REG48/REG96Temperature Controller
EIO0000000232 04/2009
REG48/REG96 Temperature Controller
What's in this Part?
This part contains the following chapters:
Chapter Chapter Name Page
4 Introduction 73
5 Hardware REG48/REG96 79
6 Programming REG48/REG96 99
71
REG48/REG96Temperature Controller
72 EIO0000000232 04/2009
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4
Introduction
EIO0000000232 04/2009
Introduction
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Presentation of REG48 74
Presentation of REG96 76
Main Characteristics 78
73
Introduction
Presentation of REG48
Overview
The REG48 is the medium Temperature Controller (48x48 mm [1.89x1.89 in.]). It can be used in Stand alone installation for simple machine, or more complex in association with PLC’s, HMI, and communication Modbus (RS485).
The face panel has the Measuring Value (PV) and Setpoint value (SV) displays, the status indicating lamp, and the setting keys.
1 2
67
3
4
5
8
9
74 EIO0000000232 04/2009
Introduction
Item Name Function
1 Control output (C1, C2) lamp
Lights on at 100% output and goes off at 0% output. For values between 0% and 100%, the output is indicated by the length of time the lamp flickers. When acting as a valve control, the C1 lamp will flicker with OPEN output, and the C2 lamp will flicker with CLOSE output.
2 Digital Output (D0 1/2) lamp
Lights on when there is digital output (D0) from D0 1 or D0 2. The lamp blinks when delay action is on.
3 PV Display Displays setting values (PV). Displays the name of the parameter when setting parameters.
4 SV Display Displays the output value during manual mode. Displays current value when changing parameter
settings.
Displays during remote mode.
Displays during soft start.
5 MAN/AT/SELF lamp Stays lit during manual mode. Blinks during auto-tuning and self-tuning.
6 Down key / Up key Pressing once will decrease/increase the SV by one. Holding down the button will continue to
decrease/increase the value. Changes SV on the PV/SV display. Move between items in channel screen display and
parameter screen display.
7 Select (SEL) key Switches the PV display to/from the SV display After switching to parameter mode, this key functions
as the select key when changing parameters. Holding down in channel display or parameter display
returns you to the PV/SV display. Pressing this key in PV/SV display shows the manual
output value at the bottom of the screen.
8 USER (A/M) key Pressing in monitor mode display or setup mode display returns you to the PV/SV display.
Pressing on the PV/SV display allows you to set the
function for under the system menu
.
9 Setpoint value (SV) lamp
Illuminates when displaying the SV value. Does not illuminate in manual mode.
Blinks while performing ramp/soak or lamp SV operations.
EIO0000000232 04/2009 75
Introduction
Presentation of REG96
Overview
The REG96 is the largest Temperature Controller (96x48 mm [3.78x1.89 in.]). It can be used in Stand alone installation for simple machine, or more complex in association with PLC’s, HMI, and communication Modbus (RS485).
The face panel has the Measuring Value (PV) and Setpoint value (SV) displays, the status indicating lamp, and the setting keys.
1 2
3
4
5
68
7
9
76 EIO0000000232 04/2009
Introduction
Item Name Function
1 Control output (C1, C2) lamp
Lights on at 100% output and goes off at 0% output. For values between 0% and 100%, the output is indicated by the length of time the lamp flickers. When acting as a valve control, the C1 lamp will flicker with OPEN output, and the C2 lamp will flicker with CLOSE output.
2 Digital Output (DO 1/2/3) lamp
Lights on when there is digital output (Do) from D0 1, DO 2 or Do 3. The lamp blinks when delay action is on.
3 PV Display Displays Process Values (PV). Displays the name of the parameter when setting parameters.
4 SV Display Displays the output value during manual mode. Displays current value when changing parameter
settings.
Displays during remote mode.
Displays during soft start.
5 MAN/AT/SELF lamp Stays lit during manual mode. Blinks during auto-tuning and self-tuning.
6 Down key / Up key Pressing once will decrease/increase the Setpoint value by one.
Holding down the button will continue to decrease/increase the value.
Changes SV on the PV/SV display. Move between items in channel screen display and
parameter screen display.
7 USER (A/M) key Pressing in monitor mode display or setup mode display returns you to the PV/SV display.
Pressing on the PV/SV display allows you to set the
function for under the system menu
.
8 Select (SEL) key Switches the PV display to/from the SV display After switching to parameter mode, this key functions
as the select key when changing parameters. Holding down in channel display or parameter display
returns you to the PV/SV display. Pressing this key in PV/SV display shows the manual
output value at the bottom of the screen.
9 Setpoint value (SV) lamp
Illuminates when displaying the SV value. Does not illuminate in manual mode.
Blinks while performing ramp/soak or lamp SV operations.
EIO0000000232 04/2009 77
Introduction
Main Characteristics
Overview
The following table presents the main characteristics of the REG48 and the REG96:
Characteristics Values
Digits display 4 (10 mm [0.39 in.), 2 lines (Process Value and Setpoint Value)
Buttons 4 (Up, down, Sel and Auto-Manual)
Front face IP66 NEMA-4X
Functions Loop break alarm Soft start function 2 alarms for REG48 3 alarms for REG96
Ramp 16
Power supply 100 to 240 Vac 24 Vac 24 Vdc
Input Thermocouple PT100 Voltage 1-5Vdc, 0-5Vdc, 0-10Vdc, 2-10Vdc, 0-100mVdc Current 0-20mA, 4-20mA
Sampling time 200 ms
Communication RS485 Modbus (9600 up to19200 bauds)
Output 1 or 2 outputs Electromechanical relay Solid state relay Analog output
Certifications and Declarations
CE mark UL Recognized CSA Gost
Hazardous Substances RoHs
EEPROM writing 100 000 maximum operations
78 EIO0000000232 04/2009
EIO0000000232 04/2009
5
Hardware REG48/REG96
EIO0000000232 04/2009
Hardware REG48/REG96
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Electrical and Environmental Characteristics 80
Dimensions and Installation of REG48 82
Dimensions and Installation of REG96 87
Wiring 93
79
Hardware REG48/REG96
Electrical and Environmental Characteristics
Electrical Characteristics of REG48/REG96
The following table presents the Electrical Characteristics:
Specifications Values
Power Supply 100 Vac (-15%) to 240 Vac (+10%). 24 Vac/Vdc (+10%). 50/60 Hz
Power Consumption 12 VA or less
Control Output Relay contact output: contact 220 Vac / 30Vdc, 3A (resistance load)
SSR/SSC drive output (voltage pulse output) ON: 20 Vdc (18 to 24 Vdc) OFF: 0.5 Vdc or less Max Current 20mA DC or less (both OUT1 and OUT2) Load resistance ≥ 850Ω
Current Output 0 to 20mA DC / 4 to 20mA DC Acceptable load resistance 600Ω or less Accuracy +/- 5%FS
Voltage output 0 to 5 Vdc / 1 to 5 Vdc / 0 to 10 Vdc / 2 to 10 Vdc Load resistance ≥ 10kΩ Accuracy +/- 5%FS
Process value input Input accuracy Thermocouple input: greatest one among ±0.3%FS, ±1digit, and
±1° C or 2° C Resistance bulb input: greatest one among ±0.3%FS, ±1digit,
and ±0.5° C mV input, voltage input, current input: ±0.3%FS±1digit Indication
resolution: ±0.3%FS or less
Communication function (RS485 interface, 9600 and 19200)
Transmission method: Half-duplex bit serial asynchronous cycle. Transmission rate: 9600 bps, 19200 bps. Transmission protocol: In conformity to Modbus RTU. Transmission distance: Max 500 m (Total length). Connectable units: 31units.
Remote SV input 1 to 5 Vdc / 0 to 5 Vdc. 0 to 20 mA DC / 4 to 20 mA DC. Use an external 250 Ω resistor.
Heater break detector (CT) input
Single-phase type CT 1 input. 1 to 30 A / 20 to 50 A.
80 EIO0000000232 04/2009
Hardware REG48/REG96
Environmental Characteristics of REG48/REG96
The following table presents the Environmental Characteristics:
Characteristics Values
Operating ambient temperature -10° C to 50° C (14° F to 122° F) -10° C to 45° C (14° F to 112° F): for
mounting close together.
Operating ambient humidity ≤ 90% RH - no condensation
Storage temperature -20° C to +60° C (-4° F to 140° F).
Installation category II (conforming to IEC1010-1).
Pollution degree 2 (conforming to IEC1010-1).
EIO0000000232 04/2009 81
Hardware REG48/REG96
Dimensions and Installation of REG48
Dimensions of Controller
The following figure shows the external dimensions of:
The following figure shows the external dimensions of:
The front face The up side
The terminal block: The panel mounting adapter:
481.89
mmin.
481.89
100.39
77,83.06
92,83.64
mmin.
1
44.81.7644.81.76 1.89
48
44,81.76
mmin.
44,81.76
572.24
481.89
mmin.
82 EIO0000000232 04/2009
Hardware REG48/REG96
Installation Precautions
NOTE: The front side of this controller conforms to NEMA 4X.
WARNINGUNINTENDED EQUIPMENT OPERATION
Do not install the controller where: Ambient temperature is outside the range of -10° C to 50° C (14° F to 122° F)
while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal
particles. Subject to electromagnetic interference from static electricity, magnetism, and
external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNINGUNINTENDED EQUIPMENT OPERATION
Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced.
Do not allow the ventilation openings on top of the terminal block to be blocked.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTIONTEMPERATURE CONTROLLER DAMAGE
Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.
Failure to follow these instructions can result in equipment damage.
EIO0000000232 04/2009 83
Hardware REG48/REG96
Panel Cut-out
Panel cut-out dimensions for separate mounting:
Panel cut-out dimensions for mounting close together:
Value of a:
NOTE:
The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45° C (113° F) if mounted close together.
Number of units: n
2 3 4 5 6
a (mm) 93 141 189 237 285
a (in.) 3.66 5.55 7.44 9.33 11.22
mmin.
45,0+ 0.5 0
1.77+ 0.02 0
45,0+ 0.5 0
1.77+ 0.02 0
63 min.2.48 min.
73 min.2.87 min.
a=(48 x n-3)+ 0,5 0
a=(1.89 x n-0.12)+ 0.02 0
45,0+ 0.5 0
1.77+ 0.02 0
84 EIO0000000232 04/2009
Hardware REG48/REG96
Installation
Follow the steps given below when installing the Controller:
Step Action
1 Insert the front face (1) on the controller (3)
NOTE: (2): Label
2 Insert the controller (1) into the panel Cut-out (2) with the label in up position:
3 Insert the panel mounting adapter (1) from rear of the controller and tight the screws (2) so that no gaps are given between the front of controller and front face and between panels.
RE
G48
PU
N1R
HU
1
23
RE
G48
PU
N1R
HU
1
2
REG
48PU
N1R
HU
1
2
EIO0000000232 04/2009 85
Hardware REG48/REG96
4 If the front face is deformed like the left diagram, the panel cut out is insufficient:
5 If you are installing the controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:
Step Action
86 EIO0000000232 04/2009
Hardware REG48/REG96
Dimensions and Installation of REG96
Dimensions of Controller
The following figure shows the external dimensions of:
The front face The up side
481.89
mmin.
963.78
20.08
100.39
783.07
115,5 MAX4.58 MAX
81,53.20
91.53.60
93,73.69
933.66
mmin.
EIO0000000232 04/2009 87
Hardware REG48/REG96
The following figure shows the external dimensions of the terminal block:
mmin.
6,20.24
88 EIO0000000232 04/2009
Hardware REG48/REG96
Installation Precautions
NOTE: The front side of this controller conforms to NEMA 4X.
WARNINGUNINTENDED EQUIPMENT OPERATION
Do not install the controller where: Ambient temperature is outside the range of -10° C to 50° C (14° F to 122° F)
while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal
particles. Subject to electromagnetic interference from static electricity, magnetism, and
external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNINGUNINTENDED EQUIPMENT OPERATION
Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced.
Do not allow the ventilation openings on top of the terminal block to be blocked.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTIONTEMPERATURE CONTROLLER DAMAGE
Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.
Failure to follow these instructions can result in equipment damage.
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Panel Cut-out
Panel cut-out dimensions for separate mounting:
Panel cut-out dimensions for mounting close together:
Value of a:
Number of units: n
2 3 4 5 6
a (mm) 93 141 189 237 285
a (in.) 3.66 5.55 7.44 9.33 11.22
mmin.
45,0+ 0.6 0
1.77+ 0.02 0
92,0+ 0.8 0
3.62+ 0.03 0
50 min.1.97 min.
116 min.4.57 min.
a=(48 x n-3)+ 0,8 0
a=(1.89 x n-0.12)+ 0.03 0
92,0+ 0.8 0
3.62+ 0.03 0
mmin.
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NOTE:
The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45° C (113° F) if mounted close together.
Installation
Follow the steps given below when installing the controller:
Step Action
1 Insert the front face (1) on the controller (2):
2 Insert the controller (1) into the panel cut-out (3) with the label (2) in right position:
1
2
1
32
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3 Insert the two installation fasteners (1) from top and bottom of the controller and tight the screws (2) so that no gaps are given between the front of controller, front face and panels:
4 If the front face is deformed like the left diagram, the panel cut out is insufficient:
5 If you are installing the Controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:
Step Action
2
1
2
1
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Wiring
Overview
Wiring Installation Instructions
For the thermocouple sensor type, use thermocouple compensation wires for wiring.
For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three wires.
Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced.
For the input and output signal lines, be sure to use shielded wires and keep them properly segregated from each other.
If an electromagnetic interference level is excessive in the power supply, the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended.
Use stranded power supply cable for the instrument. For the unit with an alarm against a burn-out in the heater, use the same power
line for connection of the power supplies for the heater and the controller. A setup time is required for the contact output when the power is turned on. If the
contact output is used as a signal for an external interlock circuit, use a delay relay at the same time.
Use the auxiliary relay since the unit's operational life is shortened if full capacity load is connected to the output relay. Use the SSR/SSC drive output type if the output operations occur frequently.
If an inductive load such as magnetic switches connected as a relay output load, use a protection module (Free wheel Diode or RC circuit or Varistor).
Use a non-grounded sensor for resistance bulb or thermocouple of the SSR/SSC-driven output, output of 4 to 20 mA DC.
DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Remove all power from the Controller. Always use a properly rated voltage sensing device to confirm power is off. Use only the specified voltage when operating the Controller.
Failure to follow these instructions will result in death or serious injury.
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Controller Terminal Block of the REG48
The following figure displays the terminal block situated on the rear face of the controller:
WARNINGUNINTENDED EQUIPMENT OPERATION
Follow the wiring rules explained above in the Wiring Installation Instructions section.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Terminal number
Designation Controller references
1 Digital output COM REG48PUN•••••Except: REG48PUNL1RHU REG48PUNL1LHU
2 Digital output DO 1 REG48PUN•••••
3 Digital output DO 2 REG48PUN•••••
4 - -
5 Power supply + REG48PUN•••••
6 Power supply - REG48PUN•••••
7 Communication RS485 + REG48PUN•••••Except: REG48PUNL1RHU REG48PUNL1LHU
8 Communication RS485 - REG48PUN•••••Except: REG48PUNL1RHU REG48PUNL1LHU
9 - -
10 - -
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11 Regulation output 2 + REG48PUN2••••
12 Regulation output 2 - REG48PUN2••••
13 Regulation output 1 + REG48PUN•••••
14 Regulation output 1 - REG48PUN•••••
15 Input Current/Voltage + REG48PUN•••••
16 Measured PT input A REG48PUN•••••
17 Measured PT input B Measured Thermocouple input + Input Voltage +
REG48PUN•••••
18 Measured PT input B Measured Thermocouple input - Input Voltage - Input Current/Voltage -
REG48PUN•••••
Terminal number
Designation Controller references
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Controller Terminal Block of the REG96
The following figure displays the terminal block situated on the rear face of the Controller:
Terminal number
Designation Controller references
1 Communication RS485 + REG96PUN•••••Except: REG96PUNL1RHU REG96PUNL1LHU
2 Communication RS485 - REG96PUN•••••Except: REG96PUNL1RHU REG96PUNL1LHU
3 - -
4 - -
5 Regulation output 2 + REG96PUN2••••
6 Regulation output 2 - REG96PUN2••••
7 Digital output COM REG96PUN•••••
8 Digital output DO 1 REG96PUN•••••
9 Digital output DO 2 REG96PUN•••••
10 Digital output DO 3 REG96PUN•••••
11 Power supply + REG96PUN•••••
12 Power supply - REG96PUN•••••
25 - -
26 - -
27 - -
28 - -
29 - -
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30 - -
31 Regulation output 1 + REG96PUN•••••
32 Regulation output 1 - REG96PUN•••••
33 Input Current/Voltage + REG96PUN•••••
34 Measured PT input A REG96PUN•••••
35 Measured PT input B Measured Thermocouple input + Input Voltage +
REG96PUN•••••
36 Measured PT input B Measured Thermocouple input - Input Voltage - Input Current/Voltage -
REG96PUN•••••
Terminal number
Designation Controller references
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Designation of Wiring Material
NOTE:
Do not use wire other than the one stated below. Be sure to insert wire toward the recess of the terminal block. The recommended torque is 0.4 N•m (3.54 lb-in).
Wire:
(1): Gauge: AWG28 (0.1 mm²) to AWG16 (1.25 mm²). (2): Strip-off length: 5 to 6 mm (0.20 to 0.24 in.).
Rod terminal:
(3) (4): Dimension of exposed conductor section: 2 x 1.5 mm (0.08 x 0.06 in.) or smaller.
(5): Length of exposed conductor section: 5 to 6 mm (0.2 to 0.24 in.).
1
2
3
4 5
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What's in this Chapter?
This chapter contains the following sections:
Section Topic Page
6.1 How to Configure 100
6.2 Functions 117
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Programming REG48/REG96
6.1 How to Configure
What's in this Section?
This section contains the following topics:
Topic Page
How to Configure Using Front Panel 101
Operational Mode 102
Key Lock and Password 104
Parameters 106
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How to Configure Using Front Panel
Overview
To configure the module you can use the keys on the panel or the software tools (see page 145). The following chapter describes what you need to know for using the panel.
NOTE: The parameters can be invisible on the panel depending on the mask parameters or not modifiable depending of the status of the KeyLoc parameter.
Basic Operations
Pressing the key or the key switches between modes. Pressing
or key in monitor mode or setup mode allows you to choose menu items.
Changing Instructions
To change the instructions you have to use the and keys.
For example, changing the values in SV mode.
Step Action
1
Press to change the display to PV/SV display (shown when you turn
on the power and the SV lamp is lit).
2Change the SV value with the and key.
3Press the key to save the values. The value will be automatically saved
after 3 seconds even if a key is not pressed.
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Operational Mode
Operational Mode
Operational mode is the regular mode of operation. PV and SV values are displayed. Control output and alarm output are suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode when the power is turned on.
Manual Mode
Manual mode allows you to set MV output manually. The PV value is displayed, as
in operational mode. Use the key and the key to change the MV value,
displayed as a percentage from -3% to 103%. Manual display mode only appears when the controller is set to manual mode.
Changing Setpoint value (SV):
Changing control output Value (MV):
Step Action
1 Press the key to change the display to PV/SV display (shown when
you turn on the power and the SV lamp is lit).
2 Change the SV value with the and keys.
3 Press the key to save the values. (The value will be automatically saved
after 3 seconds even if a key is not pressed).
Step Action
1 Switch to manual mode (see Operation Parameters (see page 106)).
2 Change the display to PV/MV display (MAN/AT/SELF lamp is lit). (Pressing the
key in manual mode toggles between PV/SV display and PV/MV display).
3 Change the MV value with the and keys. (Changes are reflected to
the MV value as it is changed).
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Monitor Mode
The following table presents how to confirm the status of the controller by checking each value:
Setup Mode
The following table presents how to set the parameters for the device:
Step Action
1 Press and hold the key to enter monitor mode from operational mode or
manual display mode.NOTE: The device will enter monitor mode with [MV1] selected.
2 Use the and the key to scroll through the information.
Step Action
1 When the Monitor Mode with [MV1] is selected, press and hold the key to
enter setup mode.
2 Press and hold the key to enter the channel menu in setup mode.
3 Use the and the key to select the channel that includes the
parameters you wish to change.
4 Press and hold the key.
5 Use the and the key to check the parameters and their values.
6 When the value of the parameter you wish to change is being displayed. Press
the key to change this value.
Results: the parameter value will blink.
7 Change the value with the and the key.
8 Press the key to set the parameter to your desired value.
Results: the value will then cease to blink.
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Key Lock and Password
Setting Key Lock
When key lock is activated, parameters cannot be changed but can displayed. .
Use the following steps to set key lock:
Saving and entering a password
Use the following steps to save a password:
NOTE: The authority of the passwords grows from to to . The higher the authority, the greater number of channels for display and settings.
Use the following steps to entered a password:
Step Action
1 Display the operation menu
2 Display key lock and press the key
3 Set the value: 0 : No lock (all parameters can be changed. Initial value) 1 : All lock (no parameters can be changed) 2 : All but SV locked (only the SV value can be changed)
4 Press the key to set the value
Step Action
1 Display the password menu
2 Display password 1 and press the key
3 Set the password:You can enter the hexadecimal value 0000 through FFFF
4 Press the key to set the value.
and can be saved in the same way.
Step Action
1 In monitoring mode, display and press the key
2 Enter and save password and press the key.
You will be able to operate the equipment depending on the authority of your password.
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NOTE: When is entered as , all of the channels to can be displayed and set. This “super password” function is useful when you forget the set passwords.
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Parameters
Operation Parameters (Ch1)
Operation parameters handle all operation controls. The operation menu includes the following items:
Display Parameter Name Function Setting Range
Switches to manual mode Switches between auto/manual modes
oFF (auto) / on (manual)
Switches between RUN and standby
Switches the operation mode between run and standby
oFF (run) / on (standby)
Switches to remote SV operation Switches between local and remote SV operation
LoCL (Local) / rEM (Remote)
Ramp/Soak Operation command Switches between ramp/soak operation states
oFF (stop/finish) rUn (run) hLd (hold)
Auto-tuning run command Runs auto-tuning oFF (stop/finish) on (normal type) Lo (low PV type)
Cancel command of the DO output latch
Cancels the DO output latch state oFF / rST (latch reset)
Selecting SV number during SV selection
Chooses the SV No. used for control
Sv0 (Local SV) Sv1 (SV=SV1) Sv2 (SV=SV2) Sv3 (SV=SV3) Sv4 (SV=SV4) Sv5 (SV=SV5) Sv6 (SV=SV6) Sv7 (SV=SV7) di (select SV based on di)
Currently selected PID No. Chooses the PID group No. used for control
Pid0 (PID Ch) Pid1 (PID group No. 1) Pid2 (PID group No. 2) Pid3 (PID group No. 3) Pid4 (PID group No. 4) Pid5 (PID group No. 5) Pid6 (PID group No. 6) Pid7 (PID group No. 7) di (select Pid group No. based
on di)
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Control Parameters (Ch2)
This section explains parameters related to PID and other controls. The PID menu contains the following items:
...
AL1 Setting AL1L Setting AL1h Setting ... AL5 Setting AL5L Setting AL5h Setting
Sets the alarm set value 0 to 100% FS (Absolute Alarm) -100 to 100% FS (Deviation
Alarm)
Key lock Prevents the display of operation errors
0 (no lock) 1 (all lock) 2 (all but SV locked)
Display Parameter Name Function Setting Range
Display Parameter Name Function Setting Range
Proportional band Sets the proportional band for the PID parameter. Setting to 0.0 will revert to ON/OFF control
0.0% to 999.9%
Integration time Sets the integration time for the PID parameter. Setting "0" will turn off integration
0 sec to 3200 sec
Derivation time Sets the derivation time for the PID parameter. Setting "0.0" will turn off derivative
0.0 sec to 999.9 sec
ON/OFF control hysteresis Sets the hysteresis width for the on/off control.Sets the control output to normal or reverse
0% to 50% FS
Cooling proportional band coefficient
Sets the cooling proportional band coefficient Setting "0.0" will turn the cooling into an on/off control
0.0 to 100.0
Dead band Shifts the set value for the cooling proportional band
-50% to 50%
Output convergence value Offset value for calculating the MV output value
-100% to 100%
Anti-reset windup Sets the range of integration 0% to 100% FS
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PID Palette Parameters (Ch3)
The palette menu consits of the following functions:
Sets normal/reverse operations
Sets the control output to normal or reverse
rv-- (heat (reverse) / cool (none))
no-- (heat (normal) / cool (none))
rvno (heat (reverse) / cool (normal))
norv (heat (normal) / cool (reverse))
rvrv (heat (reverse) / cool (reverse))
nono (heat (normal) / cool (normal))
SVlimit (lower) Sets the lower limit for SV 0% to 100% FS
SVlimit (upper) Sets the upper limit for SV 0% to 100% FS
OUT1 proportion cycle Sets the proportion cycle of the control output (OUT1) (Contact, SSR drive)
1 sec to 150 sec
OUT2 proportion cycle Sets the proportion cycle of the control output (OUT2) (Contact, SSR drive)
1 sec to 150 sec
OUT1 lower limit Sets the lower limit of the control output (OUT1)
-3.0% to 103.0%
OUT1 upper limit Sets the upper limit of the control output (OUT1)
-3.0% to 103.0%
OUT2 lower limit Sets the lower limit of the control output (OUT2)
-3.0% to 103.0%
OUT2 upper limit Sets the upper limit of the control output (OUT2)
-3.0% to 103.0%
Selects the output limiter type Sets the type of output limiter 0 to 15
Display Parameter Name Function Setting Range
Display Parameter Name Function Setting Range
SV set value 1 Sets the SV value SV lower limit (SVL) to SV upper limit (SVH) %FS
Proportional band 1 Sets the proportional band 0.0% to 999.9%
Integration time 1 Sets the integration time 0 sec to 3200 sec
Derivative time 1 Sets the derivative time 0.0 sec to 999.9 sec
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ON/OFF Control hysteresis 1 Sets the hysteresis when using ON/OFF control
0% to 50% FS
Cooling proportional band 1 Sets the cooling proportional band 0.0 to 100.0
Dead band 1 Sets the dead band -50.0% to 50.0% FS
Output convergence value 1 Offset value added to the control output -100.0% to 100.0% FS
Anti-reset windup 1 Sets the anti-reset windup 0% to 100% FS
Normal/reverse setting 1 Sets the control output to normal or reverse
rv-- (heat (reverse) / cool (none))
no-- (heat (normal) / cool (none))
rvno (heat (reverse) / cool (normal))
norv (heat (normal) / cool (reverse))
rvrv (heat (reverse) / cool (reverse))
nono (heat (normal) / cool (normal))
NOTE: For these previous functions, 7 palette exists. (For example: Sv1, Sv2, ..., Sv7).
Sets the maximum SV selection number
Sets the maximum selectable number when selecting SV with the user key
Sv0 (Local SV) Sv1 (SV=SV1) Sv2 (SV=SV2) Sv3 (SV=SV3) Sv4 (SV=SV4) Sv5 (SV=SV5) Sv6 (SV=SV6) Sv7 (SV=SV7) di (SV = Di selected)
Sets the max PID selection number
Sets the maximum selectable number when selecting PID with the user key
Pid0 (PID Ch) Pid1 (PID group No. 1) Pid2 (PID group No. 2) Pid3 (PID group No. 3) Pid4 (PID group No. 4) Pid5 (PID group No. 5) Pid6 (PID group No. 6) Pid7 (PID group No. 7) di: PID group Di selected
Display Parameter Name Function Setting Range
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Monitor Parameters (Ch5)
The monitor allows you to verify the current input and output conditions of the controller.The monitor can display the following items. These parameters are displayed only. The settings cannot be changed in these parameters.
Display Parameter Name Function Setting Range
Ramp/soak progress Displays the progress of the ramp/soak
oFF (ramp/soak is stopped) 1-rP (Step 1 Ramp) ... 16rP (Step 16 Ramp) 16Sk (Step 16 Soak) End (ramp/soak is finished)
Control Output Display (MV1) Displays the output value of the control output (OUT1)
-3.0% to 103.0%
Control Output Display (MV2) Displays the output value of the control output (OUT2) (during dual control)
-3.0% to 103.0%
PFB Input Value Display Displays the input value of the position feedback
-3.0% to 103.0%
RSV Input Value Display Displays the input value for RSV -5% to 105% FS
Heater current Displays the heater current 0A, 0.4A to 50.0A
Leak current Displays the leak current 0A, 0.4A to 50.0A
Remaining time on timer 1 Displays the remaining time on timer 1
0 sec to 9999 sec / 0 min to 9999 min
NOTE: This previous function is the same for TM1 to TM5.
Error source display Displays the source of a detected error
0bit :PFB input underflow 1bit :PFB input overflow 8bit : PV input underflow 9bit : PV input overflow 10bit: underrange 11bit: overrange 12bit: RSV underrange 13bit: RSV overrange 14bit: range setting error 15bit: EEPROM error
Current palette No. Displays the PID palette No. currently selected
0 to 7
Current pattern No. Displays the pattern No. of the ramp soak currently selected
0 to 6
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Setup Parameters (Ch6)
The monitor allows you to verify the current input and output conditions of the controller.The monitor can display the following items. These parameters are displayed only. The settings cannot be changed in these parameters.
Display Parameter Name Function Setting Range
PV input type Sets the type of input sensor 0 (JPT 100Ω) 1 (PT 100Ω) 2 (J) 3 (K) 4 (R) 5 (B) 6(S) 7(T) 8(E) 9 (no function) 10 (no function) 11 (no function) 12 (N) 13 (PL-2) 14 (no function) 15 (0V to 5V/0mA to 20mA) 16 (1V to 5V/4mA to 20mA) 17 (0mV to 10V) 18 (2V to 10V) 19 (0mV to 100mV)
PV input lower limit Sets a lower limit for PV input -1999% to 9999%
PV input upper limit Sets the upper limit for PV input -1999% to 9999%
Decimal position Sets the position of the decimal point for PV/SV display
0 (no decimal point) 1 (one decimal place) 2 (two decimal places)
Unit display This is the procedure for specifying the units of the PV/SV display
° C/° F
PV input shift Sets the amount of shift for PV input
0% to 100% FS
SV offset Sets the amount of shift in SV -50% to 50% FS
PV input filter Sets the time constant for the PV input filter
0.0 sec to 120.0 sec
PV display Zero adjustment Adjusts the zero side in the PV display
-50% to 50% FS
PV display Span adjustment Adjusts the span side in the PV display
-50% to 50% FS
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Cold Junction Compensation Sets whether cold junction compensation is performed
oFF (Off) / on (On)
RSV Zero adjustment Adjusts zero side in RSV input -50% to 50% FS
RSV Span adjustment Adjusts the span side of RSV input -50% to 50% FS
RSV Input Range Specifies the RSV input range 0-5 (0mA to 5V) 1-5 (1V to 5V)
RSV Input Filter Sets the time constant for the RSV input filter
0.0 sec to 120.0 sec
OUT1 range Sets the range of the control output (OUT2)
0-5 (0mA to 5V) 1-5 (1V to 5V) 0-10 (0mA to 10V) 2-10 (2V to 10V) 0-20 (0mA to 20mA) 4-20 (4mA to 20mA)
OUT2 range Sets the range of the control output (OUT2)(Sets also for re-transmission output)
0-5 (0mA to 5V) 1-5 (1V to 5V) 0-10 (0mA to 10V) 2-10 (2V to 10V) 0-20 (0mA to 20mA) 4-20 (4mA to 20mA)
Output 1 set value during FALT Sets the output value for the control output (OUT1) during FALT
-3.0% to 103.0%
Output 2 set value during FALT Sets the output value for the control output (OUT2) during FALT
-3.0% to 103.0%
Soft start OUT1 set value Sets the output value for the control output (OUT1) during soft start
-3.0% to 103.0%
Soft Start detection time Sets the time from power-on to soft start completion
00:00 to 99:59 (hour:min)
OUT1 set value during standby Sets the output value for the control output (OUT1) during standby
-3.0% to 103.0%
OUT2 set value during standby Sets the output value for the control output (OUT2) during standby
-3.0% to 103.0%
Standby mode setting Sets the alarm output, PV/SV display in standby mode
faire tableau ON/OFF
Types of AO output Specify the re-transmission input type
PV, SV, MV or DV
Display Parameter Name Function Setting Range
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System Parameters (Ch7)
This section explains system parameters, which specify the basic operations and controls of this device. The following settings are available:
AO lower limit scaling - -100% to 100% FS
AO upper limit scaling - -100% to 100% FS
Display Parameter Name Function Setting Range
Display Parameter Name Function Setting Range
USER key allocation settings Sets the function of the [USER] key 0 (no function) 1 (Switches between STBY
ON/OFF) 2 (Switches between
Auto/Manual) 3 (Switches between
Local/Remote) 4 (Do not set) 5 (Starts AT (standard)) 6 (Starts AT (low PV)) 7 (Do not set) 8 (Ramp SV HOLD) 9 (Ramp/soak RUN/OFF) 10 (Ramp/soak RUN/HOLD) 11 (Do not set) 12 (Latch cancel (all)) 13 (Latch cancel (DO1)) 14 (Latch cancel (DO2)) 15 (Latch cancel (DO3)) 16 (no function) 17 (no function) 18 (Start timer (DO1)) 19 (Start timer (DO2)) 20 (Start timer (DO3)) 21 (no function) 22 (no function) 23 (SV No.+1 (send)) 24 (PID No. +1 (send)) 25 (Do not set) 26 (Pattern No.+1 (send)) 27 (SV No. + 1, PID No. + 1
(send))
DO1 output event type Sets the trigger that causes DO1 output
0-102
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DO1 option function setting Assigns the four types of option functions in bit units
0000-1111 bit0 : event output latch
function bit1 : error alarm function bit2 : non-excitation output
alarm function bit3 : hold reset function
NOTE: Idem for DO2 and DO3.
ramp SV ON/OFF Set the ramp SV ON/OFF OFF / ON
Ramp SV -ñ Decline Sets the rate of ramp SV upslope 0% to 100% FS/° C (Industrial value)
Ramp SV - Incline Specifies the rate of ramp SV upslope
0% to 100% FS/° C (Industrial value)
Ramp SV slope time units Sets the time unit for the ramp SV slope
hoUr (slope degree/hr) Min (slope degree/min)
Ramp SV / SV display mode selection
Displays either the target SV or current SV during ramp operations
rMP (Display current ramp SV) TrG (Display target SV)
Control methods Allows you to select the control method
Pid (Pid control) FUZY (Fuzzy Pid control) SELF (Self-tuning control) Pid2 (Pid2 control)
Control target Allows you to select the control target
Srv1 (servo control 1) Srv2 (servo control 2) PFB (position feedback
control)
HYS mode setting Selects the hysteresis operation during two state action
OFF: Performs two state action at SV±HYS/2
ON: Performs two state action at SV, SV+HYS and SV, SV-HYS
Startup mode Sets the operation mode when starting up
AUTo (Auto mode startup) MAn (Manual mode startup) rEM (Remote mode startup) STby (Standby mode startup)
Display Parameter Name Function Setting Range
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Alarm Parameters (Ch8)
The Alarm menu consits of the following function blocks:
Environmental Parameters (Ch13)
This table covers the operating environment parameters for device:
Display Parameter Name Function Setting Range
ALM1 hysteresis Sets the hysteresis for alarm output 1 ON/OFF
0% to 50% FS
ALM1 delay Sets the delay before detecting alarm output 1
0 to 9999 [sec/min]
ALM1 delay time units Sets the delay time units for alarm output 1
SEC / Min
NOTE: These 3 previous functions are the same for ALM1 to ALM5.
Load short-circuit alarm setting value
Sets the heater load short-circuit alarm setting value
0.0 to 50.0A
Load short-circuit alarm hysteresis
Sets the heater load short-circuit alarm ON/OFF hysteresis
0.0 to 50.0A
Loop break detection time Sets the time before detecting for a broken loop
0 sec to 9999 sec
Loop break detection range (° C) Sets the temperature range before detecting for a broken loop
0% to 100% FS
Display Parameter Name Function Setting Range
Display Timeout Setting Specifies the time after which the setting display returns to the PV/SV display
15S: 15 sec 30S: 30 sec 60S: 60 sec 5M: 5 min 10M: 10 min non
Remote SV Display Blink Setting Specifies whether the SV display blinks when in remote mode
ON / OFF
Soft Start SV Display Blink Settings
Specifies whether the SV display blinks during soft start
ON / OFF
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ALM PV/SV Display Blink Specifies whether the PV/SV display blinks when DO turns ON
1: no blinking (DO1: CN) 0: no blinking (DO1: CN) 1: no blinking (DO2: CN) 0: no blinking (DO2: CN) 1: no blinking (DO3: CN) 0: no blinking (DO3: CN) 1: no blinking (DO4: CN) 0: no blinking (DO4: CN) 1: no blinking (DO5: CN) 0: no blinking (DO5: CN)
Burnout control selection Sets whether to maintain or stop the control when the PV input burnout is detected
on: Continuous control oFF: Stop control
Ramp soak pattern order Changes the ramp soak pattern order
0: (normal order) 1: (special order)
C2 LED lamp function allocation Sets the illumination condition of the C2 lamp
0: MV2 output/CLOSE output (lights/blinks, but the AO output does not function)
1: during manual mode 2: during standby 3: during remote SV mode 4: no function (do not set) 5: during soft start 6: during ramp SV 7: during ramp/soak 8: during SV selection (when
other than front SV is selected) 9: during PID selection (when
PID other than Pid channel is selected)
10:during auto-tuning
Main Unit Reset Main Unit Reset oFF: Do nothing rST: Reset main unit
Display Parameter Name Function Setting Range
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6.2 Functions
What's in this Section?
This section contains the following topics:
Topic Page
ON-OFF Control 118
Auto-Tuning 121
Self-Tuning 123
Ramp/Soak Function 125
Fuzzy PID Control 129
PID Controls 130
PID2 Control 131
Alarm Function 132
Soft Start 141
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ON-OFF Control
Overview
Acts as an ON/OFF control when the PID parameter is set to = 0.0 ( ). ON/OFF control switches the control output to ON (100%) or OFF (0%) according to the size relationship of PV and SV.The output hysteresis can be set under the
parameter ( ).
During ON/OFF control, the I and D settings do not affect control. The manual operation during ON/OFF control will become MV=100% when the up key is pressed, and MV=0% when the down key is pressed. If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch ON and OFF. Note that it may affect the operation life of the relay output.
Reverse Operation (heat control)
Method used to control the electrical heating furnace."Set the " to an appropriate value according to the control target.
Parameter Setpoint value
(see page 204)
0.0
(see page 204)
ro--
(see page 204)
Arbitrary (factory setting: 1° C)
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Normal Operation (cooling control)
Method used to implement cooling function.
NOTE:
During ON/OFF control, the I and D settings do not affect control.
The manual operation during ON/OFF control will become MV=100% when
is pressed, and MV=0% when is pressed. If the hysteresis width is narrow, and PV and SV are nearly equal, the output may
frequently switch ON and OFF. Note that it may affect the operation life of the contact output.
Parameter Setpoint value
0.0
rv--
Arbitrary (factory setting: 1° C)
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Standby Switch
The following will switch you between operation mode and standby mode.
The following items can be set beforehand in standby mode. Control output (-3.0% to 103.0%) Alarm output (ON/OFF) Re-transmission output (ON/OFF)
NOTE:
When "hold alarms" is on, the hold function activates when standby settings switch from on to off.
If the controller is switched to standby mode during auto-tuning, auto-tuning will be cancelled. To complete auto-tuning, turn standby mode off and restart autotuning.
When the controller switches to standby mode, the delay on timer will be reset. It will begin again when standby mode is turned off.
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Auto-Tuning
Overview
Run Auto-Tuning (AT) to set the PID parameter automatically.
Normal Type:
Low PV Type:
Setpoint value
Behavior Function
(see page204)
Stop/Finish Stops or finishes Auto-Tuning
(see page204)
Normal type The standard auto-tuning for SV reference. Choose this auto-tuning in most situations.
(see page204)
Low PV type Auto-tuning for SV-10% reference. Choose this when you want to suppress the overshoot when tuning.
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NOTE:
Set the following parameters before running Auto-Tuning. PV input type / PV input upper limit / PV input lower limit / Decimal position / PV
input filter in the setup channel menu OUT1 proportion cycle (OUT2 proportion cycle) in the PID channel menu
.
Running Auto-Tuning
NOTE:
PID parameter which is set after auto tuning has finished normally will be maintained even when the power is turned off. However, the PID value will not be changed if the power is turned off during Auto-Tuning. In this case, rerun Auto-Tuning.
The equipment will use ON/OFF (2 position) control during Auto-Tuning, so there may be a large change in PV according to the process. Do not use auto-tuning for processes that do not permit a large change in PV. Do not use auto-tuning for processes such as pressure control and flow control that have a fast response.
Auto-tuning is not behaving normally if it has not finished after four or more hours. In these cases, recheck parameters such as input/output wiring, control output behavior (normal/reverse), and input sensor type.
Rerun auto-tuning if there is a large change in SV, a change in the PV input type, or a change in the control target conditions that reduces the effectiveness of the controls.
You can run auto-tuning when the control type is set to "fuzzy" or "PID2". You cannot run auto-tuning in manual mode. When using the PID selection function, the auto-tuning will result when the
selected PID group is stored. Auto tuning is forcibly terminated when SV changes because of the ramp soak
function, remote SV function, or ramp SV.
Step Action
1 Display the operation menu .
2 Display auto-tuning and choose the tuning type.
Choose the standard type or low PV type according to the control target.
3 Press the key to start auto-tuning.
A decimal point will blink at the bottom of the display during auto-tuning. When auto-tuning has successfully competed, blinking decimal point will turn off and overwrites the PID.
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Self-Tuning
Overview
Self-tuning Control is a control which automatically calculates the value of PID, under the condition that the control target or Setpoint value (SV) changes. Self-tuning is especially effective for situations when a high level of control is not needed, but auto-tuning cannot be run due to frequent changes in the control target conditions.
When a high level of control is required, choose PID control, fuzzy PID control, or PID2 control.
Conditions Where Self-Tuning Can Be Used
Self-tuning is used in the following situations: When temperature rises when the power is turned on When temperature rises when SV changes (or when the controller decides it is
necessary) When the controller decides it is necessary because the controls have become
unstable
Conditions Where Self-Tuning Cannot Be Used
Self-tuning cannot be used in the following situations: During control standby During ON/OFF (2-position) control During auto-tuning During ramp soak progress When there is a detected error in the input When set for dual output When any of the P, I, D, Ar parameters are set to manual During manual mode During soft start progress
Conditions Top Halt Self-Tuning
Halt self-tuning in the following situations: When there is a change in SV (This includes the case where SV changes
because of the ramp soak function, remote SV function, or ramp SV) When self-tuning has not finished after running for nine or more hours
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Setting Self-Tuning
Self-Tuning will begin:
NOTE:
The equipment will not tune correctly if power of the controller is turned on first. To reset self-tuning, set the control method to PID once before changing back to
self-tuning.
Step Action
1 Turn on power of the controller and set the SV value.
2 Display the system menu .
3 Display the controller parameter and choose self-tuning .
4Press the key to set the value.
5 Turn off power of the controller.
6 Turn on power of the control target equipment and the controller. Turn on power of the control equipment first. See the following graphic.
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Ramp/Soak Function
Overview
Automatically runs after setting the times for the SV changes.
You can choose up to sixteen steps for the SV setting and seven types of ramp soak operation patterns.
Creating A Ramp Soak Operation Pattern
Set the following items to create a pattern:
Ramp/Soak Command
Switches between ramp/soak states.
The following three conditions are possible.
(see page 204): The ramp/soak is stopped.
(see page 204): The ramp/soak starts.
(hold) (see page 204): The ramp/soak holds. To release the hold, select
again.
Pattern Sets which steps to use from the following seven types.Steps 1 to 4 / Steps 5 to 8 / Steps 9 to 12 / Steps 13 to 16 / Steps 1 to 8 / Steps 9 to 16 / Steps 1 to 16
Target SV Value
Sets the controlled temperature.
Ramp time Sets the time to reach the target SV from the current SV.
Soak time Sets the time to maintain the specified SV.
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The parameter information also changes automatically depending on the ramp/soak state.
(during guarantee soak): PV exceeds the range for guarantee soak when guarantee soak is on.
: Ramp/soak ends.
Activating the Ramp/Soak Command
The following table explains how to activate the Ramp/Soak Command:
Parameters
The following table lists the main parameters used:
Step Action
1Press and hold the key to display the channel menu of the setting mode,
then use the or keys to display .
2Press and hold the key then use the or keys to display .
3Press and hold the key then use the or keys to display
when the bottom section of the screen begins to blink.
4Press the key to confirm the setting.
The Ramp/Soak function will begin.
5Press the key to return to PV/SV display of the operation mode.
Display Parameter name Function Setting range
Ramp/Soak Activation Pattern Sets which steps to execute in the Ramp/Soak operation pattern
0 (uses steps 1 to 4) 1 (uses steps 5 to 8) 2 (uses steps 1 to 8) 3 (uses steps 9 to 12) 4 (uses steps 13 to 16) 5 (uses steps 9 to 16) 6 (uses steps 1 to 16) di (according to DI)
Ramp/soak time units Sets the units used when setting the ramp/soak time
hh.MM (hour:min)MM.SS (min:sec)
Ramp/soak 1seg/SV Setpoint value
Sets the SV 0% to 100% FB
Ramp/soak 1seg ramp time Sets the ramp time 00:00 to 99:59 (hour:min/min:sec)
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Ramp/soak 1 seg soak time Sets the soak time 00:00 to 99:59 (hour:min/min:sec)
Ramp/soak 16seg/SV Setpoint value
Sets the SV 0% to 100% FB
Ramp/soak 16seg ramp time Sets the ramp time 00:00 to 99:59 (hour:min/min:sec)
Ramp/soak 16seg soak time Sets the soak time 00:00 to 99:59 (hour:min/min:sec)
Ramp/soak mode Sets the program operation method
0 (P-ON: Off, End: Maintain, OFF: Maintain, Repeat: Off)
1 (P-ON: Off, End: Maintain, OFF: Maintain, Repeat: On)
2 (P-ON: Off, End: Maintain, OFF: Standby, Repeat: Off)
3 (P-ON: Off, End: Maintain, OFF: Standby, Repeat: On)
5 (P-ON: Off, END: Standby, OFF: Maintain, Repeat: On)
6 (P-ON: Off, END: Standby, OFF: Standby, Repeat: Off)
7 (P-ON: Off, END: Standby, OFF: Standby, Repeat: On)
8 (P-ON: On, End: Maintain, OFF: Maintain, Repeat: Off)
9 (P-ON: On, End: Maintain, OFF: Maintain, Repeat: On)
10 (P-ON: On, End: Maintain, OFF: Standby, Repeat: Off)
11 (P-ON: On, End: Maintain, OFF: Standby, Repeat: On)
12 (P-ON: On, END: Standby, OFF: Maintain, Repeat: Off)
13 (P-ON: On, END: Standby, OFF: Maintain, Repeat: On)
14 (P-ON: On, END: Standby, OFF: Standby, Repeat: Off)
15 (P-ON: On, END: Standby, OFF: Standby, Repeat: On)
guarantee soak ON/OFF Sets the guarantee soak on or off
oFF (guarantee soak off)on (guarantee soak on)
guarantee soak band (lower) Sets the lower limit for the guarantee soak band
0% to 50% FS
guarantee soak band (upper) Sets the upper limit for the guarantee soak band
0% to 50% FS
PV start Sets whether or not to start ramp soak with PV.
oFF (PV start off) on (PV start on)
Display Parameter name Function Setting range
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Continue mode Sets how to restart when the controller is restored after a power loss during ramp soak
rES (Reset) Con (Continue) ini (Restart)
Sets the max pattern selection Choosing pattern with the user key sets it to the maximum possible number
0 to 6, di
Pattern selection Min setting Choosing pattern with the user key sets it to the minimum possible number
0 to 6, di
Display Parameter name Function Setting range
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Fuzzy PID Control
Overview
Related to normal PID controls, fuzzy PID control acts with small overshoot. You will need to run auto-tuning to set the PID parameter when using fuzzy control.
Setting PID2 Control
Step Action
1 Display the system menu .
2 Display the control parameter and choose fuzzy .
3 Press the key to set the value.
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PID Controls
Overview
PID controls run as long as the parameter is set to ≠ 0.0 ( ) and
= PID ( ). The PID controls calculate PID based on the set values for
parameters , and output the calculated result (-3% to 103%). Each parameter can be set either by manually tuning the values or by running auto-tuning (AT) to automatically set the values.
Setting PID Control
Step Action
1 Display the system menu .
2 Display the control parameter and choose PID controls .
3 Press the key to set the value.
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PID2 Control
Overview
In case the power supply of the control target goes ON > OFF > ON, this PID2 control can suppress the amount of overshoot. This control introduces an algorithm to prevent the calculated PID result from becoming a miscalculation, even when the control loop is open.
You will need to run auto-tuning to set the PID parameter when using Pid2 control.
Setting Fuzzy PID Control
Step Action
1 Display the system menu .
2 Display the control parameter and choose PID2 ( ).
3Press the key to set the value.
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Alarm Function
Parameters
Sets the detect conditions for each type of alarm:
Display Parameter name Function Setting range
(see page204)
ALM1 hysteresis Sets the hysteresis for alarm output 1 ON/OFF 0 to 50% FS
(see page204)
ALM1 delay Sets the delay before detecting alarm output 1 0 to 9999 [sec/min]
(see page204)
ALM1 delay time units Sets the delay time units for alarm output 1 sec (second)Min (minute)
(see page204)
ALM3 hysteresis Sets the hysteresis for alarm output 3 ON/OFF 0 to 50% FS
(see page204)
ALM3 delay Sets the delay detecting for alarm output 3 0 to 9999 [sec/min]
(see page204)
ALM3 delay time units Sets the delay time units for alarm output 3 sec (second)Min (minute)
(see page204)
Loop break detection time Sets the time before detecting a broken loop 0 to 9999 sec
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DO Event Type
The following table presents the alarm codes for standard types:
(see page204)
Loop break detection range (° C) Sets the temperature range before detecting a broken loop
0 to 100% FS
– DO STATUS Status word Bit values in DO word (0: OFF / 1: ON) Bit 0: DO1
Output Bit 1: DO2
Output Bit 2: DO3
Output Bit 3: DO4
Output Bit 4: DO5
Output Bit 8: DO1 Lamp Bit 9: DO2 Lamp Bit 10: DO3
Lamp
Display Parameter name Function Setting range
Class DO1 to DO5
Alarm type Behavior diagram
0 No alarm –
Absolute Alarm
1 Upper-limit absolute value
2 Lower-limit absolute value
3 Upper-limit absolute value (with hold)
4 Lower-limit absolute value (with hold)
PV
t
ALn
PV
tALn
PV
t
ALn
PV
tALn
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Deviation Alarm
5 Upper-limit deviation
6 Lower-limit deviation
7 Upper/lower limits deviation
8 Upper-limit deviation (with hold)
9 Lower-limit deviation (with hold)
10 Upper/lower limits deviation (with hold)
Class DO1 to DO5
Alarm type Behavior diagram
SV
PV
t
ALn
SV
PV
t
ALn
SV
PV
ALn
t
SV
PV
t
ALn
SV
PV
t
ALn
SV
PV
ALn
t
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Range Alarm
11 Range upper/lower limits deviation (ALN1/2 independent operation
12 Range upper/lower limits absolute value
13 Range upper/lower limits deviation
14 Range upper limit absolute value and lower limit deviation
15 Range upper limit deviation and lower limit absolute value
Class DO1 to DO5
Alarm type Behavior diagram
SV
PV
t
ALn
PV
t
AL1
AL2
SV
PV
t
ALn
SV
PV
tAL2
AL1
t
SV
PV
AL2
AL1
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The following table presents the alarm codes with dual set values:
Class DO1 to DO5
Alarm type Behavior diagram
Upper/ Lower limit Alarm
16 Upper/lower limits absolute value
17 Upper/lower limits deviation
18 Upper limit absolute value and lower limit deviation
19 Upper limit deviation and lower limit absolute value
20 Upper/lower limits absolute value (with hold)
21 Upper/lower limits deviation (with hold)
22 Upper limit absolute value and lower limit deviation (with hold)
23 Upper limit deviation and lower limit absolute value (with hold)
PV
t
AL-H
AL-L
SV
PV
t
AL-H
AL-L
SV
PV
t
AL-H
AL-L
SV
PV
t
AL-H
AL-L
PV
t
AL-H
AL-L
SV
PV
t
AL-HAL-L
SV
PV
t
AL-H
AL-L
SV
PV
t
AL-H
AL-L
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Range Alarm
24 Range upper/lower limits absolute value
25 Range upper/lower limits deviation
26 Range upper limit absolute value and lower limit deviation
27 Range upper limit deviation and lower limit absolute value
28 Range upper/lower limits absolute value (with hold)
29 Range upper/lower limits deviation (with hold)
30 Range upper limit absolute value and lower limit deviation (with hold)
31 Range upper limit deviation and lower limit absolute value (with hold)
Class DO1 to DO5
Alarm type Behavior diagram
PV
t
AL-H
AL-L
SV
PV
t
AL-HAL-L
SV
PV
tAL-L
AL-H
SV
PV
tAL-L
AL-H
PV
t
AL-H
AL-L
SV
PV
t
AL-HAL-L
SV
PV
t
AL-HAL-L
SV
PV
tAL-L
AL-H
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The following table presents the timer codes:
dLYn Delay time of Alarm 1 and Alarm 2 or Timer 1 and Timer 2ALn Set value of Alarm 1 and Alarm 2PV Process ValueSV Setpoint Value
The following table presents the Break/Short-Circuit Alarm:
Class DO1 to DO5
Alarm type Behavior diagram
Timer 32 ON-delay timer
33 OFF-delay timer
34 ON/OFF delay timer
Class DO1 to DO5
Function
Break/ Short-Circuit Warning
41 Loop break alarm 1
44 Heater break alarm 1
dLYn
DiALM
dLYn
Di
ALM
dLYn
DiALM
dLYn
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The following table presents the Condition Output:
Class DO1 to DO5
Function
Condition Output
51 During auto-tuning
52 Normal operation
53 Standby
54 Manual mode
55 Remote mode
56 During ramp SV
Ramp/ Soak Event Output
60 OFF state
61 RUN state
62 HOLD state
63 GS (guaranteed soale) state
65 END state
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Time Signal
71 Time signal (1st segment)
72 Time signal (2nd segment)
73 Time signal (3rd segment)
74 Time signal (4th segment)
75 Time signal (5th segment)
76 Time signal (6th segment)
77 Time signal (7th segment)
78 Time signal (8th segment)
79 Time signal (9th segment)
80 Time signal (10th segment)
81 Time signal (11th segment)
82 Time signal (12th segment)
83 Time signal (13th segment)
84 Time signal (14th segment)
85 Time signal (15th segment)
86 Time signal (16th segment)
87 Time signal (17th segment)
88 Time signal (18th segment)
89 Time signal (19th segment)
90 Time signal (20th segment)
91 Time signal (21st segment)
92 Time signal (22nd segment)
93 Time signal (23rd segment)
94 Time signal (24th segment)
95 Time signal (25th segment)
96 Time signal (26th segment)
97 Time signal (27th segment)
98 Time signal (28th segment)
99 Time signal (29th segment)
100 Time signal (30th segment)
101 Time signal (31st segment)
102 Time signal (32nd segment)
Class DO1 to DO5
Function
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Soft Start
Overview
When turning on the equipment (including the temperature controller), the Soft Start function suppresses the MV to become maximum output. It places an upper limit on MV output for a specified amount of time after power is turned on.
This function is useful for effects such as suppressing the heater output during equipment startup, or lightening the load.
NOTE:
The Soft Start function cannot be used simultaneously with the valve control functions and the dual control.
During manual mode, the manual output value has priority, but Soft Start will continue to keep track of the set time period.
Normal Control
After the specified time has passed after switching on the equipment (or if = 0), the Soft Start function ends and normal controls begin:
How to set the Soft Start
NOTE: Do not use auto-tuning at the same time.
The following table explains how to set Soft Start output set value and set time:
Display Parameter Function
(see page 204)
MV1 Soft Start output Setpoint value
Places a limit on MV1 output after power is turned on for
a time period set in .
(see page 204)
Soft Start set time Sets the time for soft start to function after turning power on. Setting "0" will turn off soft start.
Step Action
1 Display the setup menu. .
2 Display soft start output 1 and set the output value.
3 Display soft start set time and set the time.
4 Press the key to set the value.
5 Turn off the power once, and then re-start the controller to begin soft start. (When the soft start function is turned on, the lower display will alternate showing SoFT and SV.)
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III
Software Configuration
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Software Configuration
What's in this Part?
This part contains the following chapters:
Chapter Chapter Name Page
7 Software Tools 145
8 Troubleshooting 157
143
Software Configuration
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7
Software Tools
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Software Tools
What's in this Chapter?
This chapter contains the following topics:
Topic Page
How to Install ZelioControl Soft and equipment 146
How to Load 147
How to Use 150
How to Save Parameters in a File 154
How to Download or Upload the parameters 155
145
Software Tools
How to Install ZelioControl Soft and equipment
Overview
Use ZelioControl Soft in order to allow the adjustment of the temperature controller by a PC (Windows® XP or Vista).
NOTE: The communication between a computer and a controller is performed with the TWDXCAFJ010 (RJ45 cable) and the TSXCUSB485 (USB to RJ45 converter).
A driver for the TSXCUSB485 converter is needed.
Installing ZelioControl Soft
Before installing the software, please follow the instruction on Connection to a computer (see page 166)
Launch the installation by double clicking on the “ZelioControlSoft.msi” icon and by following the instructions on the screen.
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How to Load
Overview
Before running the following procedure, please read How to install ZelioControl Soft and equipment (see page 146).
Prepare and load ZelioControl Soft
This following table explains how to load:
Step Action
1 Plug the TSXCUSB485 converter to your computer.
2 Set the rotative selector on “OTHER MULTI” position
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Software Tools
3 Load ZelioControl Soft.The following window appears:
This example is the 1.6 version of ZelioControl Soft.
4 Select type of controller:REG48/ REG96 or REG24
This example is the 1.6 version of ZelioControl Soft.
Step Action
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5 Connect the TWDXCAFJ010 cable to the TSXCUSB485 converter.
6 Use the switch on the left side of the TSXCUSB485 converter to activate or no the polarization resistor.
Step Action
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How to Use
Overview
After choosing the type of controller, you want to use it with the software, the following window appears:
For the REG24
First window of the REG24:
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For the REG48/REG96
First window of the REG48/REG96:
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Communication Parameters Configuration
Follow this procedure to begin the communication between the computer and the controller:
NOTE: These parameters are visible on the controller display.
Step Action Window
1 Click on the “Comm” tab (1) Comm scroll list:
2 Select “Port” (2) and choose the right port
3 Select “Baud rate” (3) and select “9600”(Default value: 19200)
4 Select “Parity” (4) and select “odd”(Default value: Even)
5 Click on “Upload” (1) or “Download” (2) icon
Icon:
6 The communication will be ready when the controller reference (1) and it serial number (2) are written
Reference:
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Description of the Window
The following drawing describes the REG48/REG96 window. It is the same description for the REG24:
1 Hatched box: unchangeable data2 Light color: parameter visible in the REG controller menu3 Dark color: parameter not visible in the REG controller menu4 Value box: the data could be changed5 Option list: the data could be changed6 Parameter mask7 Value of the parameter mask
NOTE: if the value limit (max or min) is too far, the following window appears:
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How to Save Parameters in a File
Overview
You can save the controller’s parameters into a file on your computer.
The extension of the folder will be: for REG24: *.RE2 for REG48 and REG96: *.RE1
NOTE: A REG24 parameter’s backup can’t be download by the REG48 or the REG96. The reverse is also true.
Saving Parameters
The following table explains how to save REG’s parameters:
Step Action
1 Click on the save icon (1).
2 Name the file.NOTE: By default the file will be saved in “My Documents” folder, of your computer. It’s possible to choose another folder.
3 Click “Save” to confirm your choice.
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How to Download or Upload the parameters
Overview
Use the following icons to transfer the data:
1 Upload icon2 Download icon
Downloading parameters
Click the Download icon to transfer the parameters from the computer to the REG controller.
Uploading parameters
Click the Upload icon to transfer the parameters from the REG controller to the computer.
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8
Troubleshooting
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Troubleshooting
What's in this Chapter?
This chapter contains the following topics:
Topic Page
REG24 Troubleshooting 158
REG48/REG96 Troubleshooting 162
157
Troubleshooting
REG24 Troubleshooting
Overview
When symptoms thought to be damage occur, first check that there are no problems with the model purchased, wiring, or parameter settings. The following lists examples of frequent problems and their solutions.
Main Troubleshooting
The following table explains the main troubleshooting:
Trouble Cause Solution
The display has
shown or The setting of is not correct for the input signals of sensors or others
Set the parameter of correctly
The polarity of the input signal does not match that of the REG24
Correct the polarity of the input signal on the REG24
Input terminals are short-circuited in
thermocouple B or R. ( = 4, 5)Set the parameter of to 3, and check if the temperature around an ambient temperature is displayed. (Thermocouples B and R have a large error detected around ambient temperatures. However, this is not an abnormal condition)
The input signals and type of sensors or others do not match those of the controller you use
Ask to make adaptations on your model. Or replace your model with a new one
The connecting cables for the sensor are loose
Tighten the connecting cables
A break or short-circuit occurred in the sensor Replace the sensor with a new one. Or remove the short-circuit
The sensor or other input devices that are connected to the PXR3 have problems
Replace the sensor or other input devices with new ones
The set value of the parameter of is
larger than the value of
Set the parameters again so that the value of
is smaller than the value of
The measured value is too large or too small Set the parameters again so that the difference
of the set values of and is made larger
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Troubleshooting
has been displayed
The value of is set to 3277° C or more for thermocouple and resistance bulb input
Set the parameters of and again according to the input range table
The measured range ( to ) is set to 10000 or more for voltage and current input
Set the parameters of and again so that the measured range is 9999 or less
A decimal point has not been displayed
"0" is set in the parameter of Set the parameter of to "1" or "2"
The SV or the set values of some parameters have been changed without any operation
The parameter of , or was changed
Set all the parameters again. (When the set
values of the parameters of , and
are changed, the set value of each parameter for which "*" is marked at the page number of the reference page in the Parameter list, are changed)
When the set value of is larger than
1000, "1" is registered for
Set to "0", and return to an original value
ON/OFF control (Two-position control) has not started
0.0 is not set in the parameter Set the parameter to 0.0
ON/OFF control is not functioning properly
The set value of parameter is not correct
Adjust the set value of parameter to be suitable for the device to be controlled
The setting of parameter is not correct Set the parameter correctly
The Micro controller is not controlling properly
The set values of the parameters , and
are not correct
Perform the auto-tuning
The cycle times are too long Decrease the set value of the parameters
and gradually
Output is limitedSet the parameters , , and
again to be suitable for the process
Output is not limited correctlySet the parameter again to be suitable for the process
Response is too slow. (The measured value changes slowly)
Input filter constant is too largeDecrease the set value of the parameter
Trouble Cause Solution
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Troubleshooting
Output changes between ON and OFF, but the indicated value does not change
Some input terminals are short-circuited Remove the short-circuited terminals
The connecting cable for the device to be controlled are not connected properly
Connect it properly
The device to be controlled has powered off Power it on
The output signals of the Micro-controller do not match the input signals of the device to be controlled
The output signals of the Micro-controller do not match the input signals of the device to be controlled
The keys do not operate. The set value of the parameters cannot be changed
"1", "2", "4", or "5" is set in the parameter Set the parameter to "0" or "3"
The SV cannot be changed
"1", or "4" is set in the parameter Set the parameter to "0", "2", "3" or "5"
You have tried to set the value that is outside of the measuring temperature range
(Parameters of to )
Widen the range to . (However, it should be within the set range in the input range table)
You have tried to change the SV during ramp-
soak operation ( , or is selected)
Set the parameter of to
The parameters you want to confirm or change are not displayed
The concerned parameters are set to skip in
the parameters of to
Change the set value of the concerned dSP
Trouble Cause Solution
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Troubleshooting
Auto-tuning does not work properly
After starting the auto-tuning operation, the
display has showed or Make the difference of the set values of
and larger, and perform the auto-tuning again
You have changed the SV after starting the auto-tuning operation
Set the desirable SV, and perform the auto tuning again
The response of the controlled device was too fast
Use a controller whose control cycle is fast, such as PYH
You have tried to perform the auto-tuning during ramp-soak operation
Set the parameter to , and perform the auto-tuning again
Peripheral devices have problems. Or they are not connected properly
Connect them properly
Direct/reverse actions are not suitable for the operations of the system to be controlled
Set the parameter of “P-n1” properly
The response of the controlled system was too slow, and the auto-tuning did not finish in 9 hours
Perform the tuning manually. (Set the parameter to "0" to try the ON/OFF control)
An excessive overshoot has occurred during auto-tuning operation
-Perform the auto-tuning with the parameter being "2" (Low PV type AT)
- Perform the tuning manually
The self-tuning does not work properly
See the section of the parameter
Trouble Cause Solution
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Troubleshooting
REG48/REG96 Troubleshooting
Overview
When symptoms thought to be damage occur, first check that there are no problems with the model purchased, wiring, or parameter settings. The following lists examples of frequent problems and their solutions.
Main Troubleshooting
The following table explain the main troubleshooting:
Trouble Cause Solution
Cannot communicate with the host
Parity does not agree Make the parity on the host and the unit the same
Communication speed does not agree Make the communication speed on the host and the unit the same
Parameters you want to view do not appear
Display mask is set Check the DSP settings
A password is set Release the password with Super PASS
Control output is not output even with the power turned on
Soft start is set Check the soft start settings
The ramp/soak settings have the output turned OFF
Check the ramp/soak settings
Standby mode is on Check the output settings during standby mode
Manual mode cannot be changed
Manual mode is not assigned to the USER key Check the USER key assignments
The DI function is not set to manual mode Check the DI function settings
Keys do not work Key lock is set to ON Check the key lock settings
SV limit value is set Check the SV limit value settings
The USER key settings have changed Check the USER key settings
Channel parameters cannot be displayed
Password is incorrect Release the password with Super PASS
Forgot the password
Power will not turn on
Equipment with 24V specification was connected to AC 100V or more
Please request repair
SV blinks when power is turned on
Standby is turned ON Release standby
Ramp/soak status is END Change the ramp/soak settings
ALMF is set Check the ALMF settings
Control does not start even if power is turned on
STMD mode is set to manual output Check the STMD settings
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IV
Communication Modbus
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Communication Modbus
What's in this Part?
This part contains the following chapters:
Chapter Chapter Name Page
9 Communication Modbus 165
10 Configuration of Parameters 171
11 Functions 175
163
Communication Modbus
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9
Communication Modbus
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Communication Modbus
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Connection to a Computer 166
Integration in a Network 168
165
Communication Modbus
Connection to a Computer
Overview
The Controller is equipped with Modbus slave protocol from the RS-485 interface and PC loader interface, which enables the transmission and reception of data between devices such as the personal computer, the programmable controller, and the graphic panel.
The communication system is composed of a master and slave relationship (Modbus Protocol). However, the master can only communicate with one slave at a time. Therefore, each slave is specified by the "Station No." setting. With PC loader communication, only one slave can be connected to one master.
When using an equipment such as a personal computer as master with an USB interface, make sure to use a TSXCUSB485 converter.
How to install
The following table explains the procedure for connecting the Temperature Controller to a computer:
Step Action
1 Install the TWDCUSB485 driver on your computer. Driver is available on www.schneider-electric.com
2 Set the rotative selector on "OTHER MULTI" position
3 Plug the TWDCUSB485 converter to your computer
4 Free wire side, connect the White/Blue wire on the RS485- terminal and the Blue wire on the RS485+ terminal of the temperature controller (see Temperature controller terminal connection diagram)
5 Connect the TWDXCAFJ010 cable to the TWDCUSB485 converter to communicate between your computer and the temperature controller
6 Use the switch on the left side of the TSXCUSB485 converter to activate or desactivate the polarization resistor
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Communication Modbus
The following figure explains the connection:
1 Personal Computer2 Converter3 Programmable Controller4 Zelio Temperature Controller
Utilization
When using the TSXCUSB485 converter, make sure that the cable is properly connected between the converter and master. Communication will not work properly if the connection is incorrect. Also be sure to correctly set the communication settings (such as communication speed and parity) on the TSXCUSB485 converter. Communication will not work properly if the settings are incorrect.
RS-485
3
4
1
2
USB
RJ45
TSX CUSB485
TWD XCASJ010
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Communication Modbus
Integration in a Network
Overview
The controller is equipped with Modbus slave protocol from the RS-485 interface and PC loader interface, which enable the transmission and reception of data between devices such as the personal computer, the programmable controller, and the graphic panel.
The communication system is composed of a master and slave relationship. Up to thirty-one slaves (micro controllers) may be connected to one master (such as a programmable logical controller) based on a "single master/multiple slave" method.
However, the master can only communicate with one slave at a time and is in charge of managing the link with each device. Therefore, each slave is specified by the "Station No." setting.
In order to have proper communication between master and slave, the transmission data must be in the same format for all the devices.
Systems constructed with the micro controller as slaves do not respond to messages issued by the master with broadcast queries where the station number is "0".
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Communication Modbus
How to install
The following table explains the procedure of the temperature controller connection to a Modbus network:
The following figure explains the integration in a network:
1 Programmable Controller2 Zelio Temperature Controller
Step Action
1 Connect the TSXCUSB485 converter on the port L1 of the Modbus TAP (TWDXCAT3RJ) junction. The port L2 is used to connect the temperature controller. The port L3 is used to connect the port L1 of the second Modbus TAP junction. Use the switches of the TAP to configure the end line impedance and polarization.
2 Repeat the same operation for each device.
3 For the end line of the last device, the switches of the TAP can be used as the integrated end line of the device if it is present.
4 Plug the TWDCUSB485 converter to your computer.
RS-485
TWDXCAT3RJTWDXCAT3RJTWDXCAT3RJTWDXCAT3RJ
1
2
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Communication Modbus
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10
Configuration of Parameters
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Configuration of Parameters
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Communication Terminal Configuration 172
Wiring The Modbus To The Temperature Controller 173
171
Configuration of Parameters
Communication Terminal Configuration
Specifications
Specifications of the terminal:
Item Specifications
Electrical specifications EIA RS-485 compliant
Communication method Two wire system, half double-bit serial
Synchronous method Asynchronous
Max No. of connections 31 units
Communication distance Max 500 m (total length)
Communication speed 9600 and 19200 bps
Data format Data length: 8 bits Stop bit: 1 bit Parity: None / Even / Odd (selectable)
Transmission code HEX value (MODBUS RTU mode)
Error detection CRC-16
Insulation Functional Insulation for the transmission area and other areas (withstanding 500 Vac)
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Configuration of Parameters
Wiring The Modbus To The Temperature Controller
Overview
To wire the modbus to the temperature controller, please check the following chapter: Wiring of REG24, see Terminal Controller of REG24 (see page 25) Wiring of REG48, see Terminal Controller of REG48 (see page 94) Wiring of REG96, see Terminal Controller of REG96 (see page 96)
Modbus Grounding
Use a metallic strap near connection to have a correct grounding:
The following table explains which hole number must be connected depending on the Controller:
Controller Hole number
RS 485 + RS 485 -
REG24 15 14
REG48 7 8
REG96 1 2
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Configuration of Parameters
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11
Functions
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Functions
What's in this Chapter?
This chapter contains the following topics:
Topic Page
RS-485 Specifications 176
List of Setting Parameters 179
Parameters Setting Procedure 180
Address Map and Data Format 182
175
Functions
RS-485 Specifications
Recommendation
Please use a shielded twist pair cable. The maximum cable length should be 500m. One master and up to thirty-one
micro controllers (slaves) can be connected per circuit. Terminate both ends of the circuit with a terminating resistance of 100 Ohms
(1/2W or more). Ground the shielded cable once towards the master side.
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Functions
Wiring Principle
This following figure explains the principle of wiring:
1 Master2 TSXCUSB485 Polarization Switch (terminating resistance - 100W (1/2W))3 Shielded twist per cable4 Slave5 Zelio Temperature Controller6 Terminating Resistance - 100W (1/2W)7 RS-485 Interface or RS-485 Side of TSXCUSB485
NOTE: SG does not have to be connected, but it can be used as an effective countermeasure against detected communication errors due to electromagnetic interference.
SG
+
–
+
–
+
–
+
–
1
2
3
4
5
5
5
6
7
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Functions
Electromagnetic Interference Filter Utilization
When using the micro controller in an area where the imposed electromagnetic interference level is expected to exceed 1000V, we recommend using an electromagnetic interference filter on the master side as seen in the figure below.
The following figure represents the wiring with the electromagnetic interference filter (recommended ZRAC2203-11, made by TDK Corporation):
1 Programmable Controller or Personal Computer2 Electromagnetic Interference Filter3 Zelio Temperature Controller
NOTE:
If there are problems with EMC during communication, the electromagnetic interference level can be reduced by using communication cable with a ferrite core.
Ferrite Core recommended: ZCAT series, made by TDK Corporation. MSCF series, made by Morimiya Electric Co., Ltd.
RS-485
3
2
1
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Functions
List of Setting Parameters
Overview
The setting parameters are shown in the chart below. Change the settings using the keys on the front of the micro controller.
RS-485 Parameters
For the :
Loader Interface Parameters
The parameters do not need to be set. Set the loader software (master) with the following settings: Communication speed: 19200 bps Parity: even
NOTE: These two parameters depend on the chosen configuration.
Display Parameter Name Setting Range Remarks
Station No. 1 to 247 Unit does not respond to communication when 0 is set.
Parity settings 96od 96ev 96no 19od 19ev (Default) 19no
This is the procedure to specify communications speed and parity check. Set the master and all of the slaves with the same settings.
Communication permissions
r (read only) rW (read and write)
-
- Data length Fixed (cannot be changed) Set the master and all of the slaves with the same settings.- Stop bit Fixed (cannot be changed)
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Functions
Parameters Setting Procedure
Procedure
The following steps explain how to change the settings to station number "3", parity setting "9600bps/none", and communication permissions "read and write" as an example:
Step Action Remarks
1 Press and hold the key to display . The MV1 of the monitoring screen is displayed.
2 Press and hold the key to display the setup
mode operation menu , then use the
keys to display .
The communication menu is displayed.
3 Press and hold the key, then use the
keys to display .
The station number is displayed.
4 Press the key, then use the keys to
set station number to "3" when the bottom part of the display begins to blink.
This sets the parameter to "3".
5 Press the key to confirm the setting. -
6 Use the keys to select the parity setting
.
-
7 Press the key, then use the keys to
set the parity setting to "96no" when the bottom part of the display begins to blink.
The parity setting is set to "9600 bps/none".
8 Press the key to confirm the setting. -
9 Use the keys to select the communication
permissions .
-
10 Press the key, then use the keys to
set the protocol to "rW" when the bottom part of the display begins to blink.
"read/write" is selected.
11 Press the key to confirm the setting. -
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Functions
12 Press the key to return to the operation
mode PV/SV display.
-
13 Turn the power to the micro controller off and on again.
The changes to the communication parameters become effective after the power turns off and on again.
Step Action Remarks
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Functions
Address Map and Data Format
Function Codes Supported
For MODBUS protocol, coil numbers or resistor numbers are assigned by the function code, and each function code only works for the assigned coil number or resistor number.
The correspondence between the function code and the coil number or resistor number is as follows:
The message length for each function is as follows:
NOTE: "Assignable Data Number" above is limited by the data number that is assigned by the micro controller to the coil number or address number (excluding function code 06H).
Sent Data Format
The MODBUS protocol used by this equipment employs RTU (Remote Terminal Unit) mode. The data is sent as "numerical value", not as ASCII code.
Code Contents Assignable Data Number
Command Message Response Message
Minimum Maximum Minimum Maximum
02H Read bit data (read-only) 8 bit 8 8 6 6
03H Read word data 60 words 8 8 7 125
04H Read word data (read-only) 37 words 8 8 7 79
06H Write word data 1 word 8 8 8 8
10H Continuously write word data 60 words 11 129 8 8
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Functions
Internal Calculation Value and Engineering Unit
In this unit, parameter data and data dependent on an input range can handle the two following types of data: Internal Calculation Value: Values listed as percentage of the input range (0.00
to 100.00, without decimal point). Engineering Unit: Values subjected to scaling to actual values depending on the
input range. "Engineering Unit" data is handled as the address (register number) of 1000 added to the address (resistor number) for "Internal Calculation Value".
Example: the value is calculated as follows when the full scale is 400° C and the PV value is "150".
The PV value is received as follows: 37.50 (%) x 400 (full scale ° C) = 150 ° C
Data not dependent on an input range are the same data in both addresses. Also, bit data cannot be handled in this manner. (Not effective for addresses with 1,000 added).
NOTE: Pay attention to the position of the decimal point when changing the input range by writing with communication. When changing the position of the decimal point by writing with communication, change the lower limit and upper limit of the input range at the same time.
Managing the Decimal Point
Some of the internally stored data may contain digits lower than the decimal point on the front display. Also, the decimal point is not added to sent data.
Carry out processes for the decimal point position (erasing the decimal point when sending data and adding the decimal point when receiving data).
Attention must be paid to the position of the decimal point for data where the parameters are dependent on a range in "Chapter 7 Address Map and Data Format". Refer to Address Map.
Data During Detected Input Error
For situations such as overrange, underrange, and input breaks where or
display on the front, read PV value becomes 105% or -5% of the input range.
Input errors can be detected via communication using "resistor number 30008 (or 31008): Input/Unit Error Status".
Class Register Number Data (HEX) Data
Internal Calculation Value 30001 0EA6 (H) 3750 (37,5%)
Engineering unit 31001 0096 (H) 150
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Functions
Written Data
When writing data to each parameter, set that written data within the range for the data. Controller can accept written data outside of the range, but do so with care as correct operations are not guaranteed.
Addresses Not Written
WARNINGUNINTENDED EQUIPMENT OPERATION
Use only the addresses contained in this manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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V
Appendices
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Appendices
185
Appendices
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12
Data Address Map
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Data Address Map
What's in this Chapter?
This chapter contains the following sections:
Section Topic Page
12.1 Mapping Modbus of REG24 188
12.2 Mapping Modbus of REG48/REG96 202
187
Data Address Map
12.1 Mapping Modbus of REG24
What's in this Section?
This section contains the following topics:
Topic Page
Function Code 02 (H) 189
Function Code 03 (H), 06 (H), 10 (H) 190
Function Code 04 (H) 198
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Data Address Map
Function Code 02 (H)
Bit Data: Function 02H
The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data:
Relative address
Coil No. Memory Contents Read-out Data
0000H 10001 Alarm 1 ON/OFF 0: Alarm 1 OFF 1: Alarm 1 ON
0001H 10002 (Reserve) -
0002H 10003 (Reserve) -
0003H 10004 (Reserve) -
0004H 10005 Alarm 2 ON/OFF 0: Alarm 2 OFF 1: Alarm 2 ON
0005H 10006 (Reserve) -
0006H 10007 (Reserve) -
0007H 10008 (Reserve) -
0008H 10009 Alarm 1 output (Calculation result of non-exciting alarm)
0: Relay output of Alarm 1 OFF 1: Relay output of Alarm 1 ON
0009H 10010 Alarm 2 output (Calculation result of non-exciting alarm)
0: Relay output of Alarm 2 OFF 1: Relay output of Alarm 2 ON
000AH 10011 Alarm 3 output (Calculation result of non-exciting alarm)
0: Relay output of Alarm 3 OFF 1: Relay output of Alarm 3 ON
000CH 10013 Alarm 1 ON/OFF 0: Alarm 1 OFF 1: Alarm 1 ON
000DH 10014 Alarm 2 ON/OFF 0: Alarm 2 OFF 1: Alarm 2 ON
000EH 10015 Alarm 3 ON/OFF 0: Alarm 3 OFF 1: Alarm 3 ON
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Data Address Map
Function Code 03 (H), 06 (H), 10 (H)
Word Data: Function 03 (H), 06 (H), 10 (H)
The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data (first line of “relative address” and it associated “coil No” for Internal Calculation Value Data and the second line for Engineering Unit Data):
Parameter Relative address
Coil No. Memory Contents Read-out Data Write-in Data
- 0000H03E8H
4000141001
Non-volatile memory write-in 0: Not writing-in 1: Writing in
memory
0: No request 1: Request to write in
CTrL 0001H03E9H
4000241002
PID/FUZZY/SELF selection 0: PID control 1: FUZZY control 2: SELF tuning control
- 0002H03EAH
4000341003
SV value set on face panel 0 to 10000 (within 0.00 to 100.00% FS within set value limits)
STby 0003H03EBH
4000441004
Control RUN/standby 0: RUN mode 1: Standby mode
AT 0004H03ECH
4000541005
Auto tuning command 0: Auto tuning disabled
1: While executing standard type AT executed
2: While executing low PV type AT executed
0: Disable auto tuning
1: Request execution of standard type
2: Request execution of low PV type AT
P 0005H03EDH
4000641006
P 0 to 9999 (0.0 to 999.9%)
i 0006H03EEH
4000741007
i 0 to 32000 (0 to 3200.0 sec.)
D 0007H03EFH
4000841008
D 0 to 9999 (0.0 to 999.9 sec.)
HyS 0008H03F0H
4000941009
Hysteresis range at two-position control
0 to 5000 (0.00 to 50.00%FS)
CooL 0009H03F1H
4001041010
COOL 0 to 1000 (0.0 to 100.0)
db 000AH03F2H
4001141011
Dead band -5000 to 5000 (-50.00 to +50.00)
Ar 000BH03F3H
4001241012
Anti-reset windup 0 to 10000 (0.00 to 100.00%)
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Data Address Map
bAL 000CH03F4H
4001341013
Output convergence value -10000 to 10000 (-100.00 to 100.00%)
PVOF 000DH03F5H
4001441014
PV shift -1000 to 1000 (-10.00 to 10.00%FS)
SVOF 000EH03F6H
4001541015
SV offset -5000 to 5000 (-50.00 to 50.00%FS)
P-n2 000FH03F7H
4001641016
Input type code 0 to 16
P-F 0010H03F8H
4001741017
Temperature unit 0: ° C 1: ° F
P-SL 0011H03F9H
4001841018
Input scale lower limit -1999 to 9999
P-SU 0012H03FAH
4001941019
Input scale upper limit -1999 to 9999
P-dP 0013H03FBH
4002041020
Decimal point place 0 to 2
- 0014H03FCH
4002141021
(Do not use)
P-dF 0015H03FDH
4002241022
Input filter time constant 0 to 900 (0.0 to 900.0 sec.)
rCJ 0016H03EEH
4002341023
RCJ yes/no Disable RCJ compensation (do not perform reference cold junction compensation)
Enable RCJ compensation (perform reference cold junction compensation)
PCUT 0017H03FFH
4002441024
MV limit kind 0 to 15
PLC1 0018H0400H
4002541025
Output 1 lower limit -300 to 10300 (-3.00 to 103.00%)
PHC1 0019H0401H
4002641026
Output 1 upper limit -300 to 10300 (-3.00 to 103.00%)
PLC2 001AH0402H
4002741027
Output 2 lower limit -300 to 10300 (-3.00 to 103.00%)
PHC2 001BH0403H
4002841028
Output 2 upper limit -300 to 10300 (-3.00 to 103.00%)
- 001CH0405H
4002941029
(Do not use) -
- 001DH0406H
4003041030
(Do not use) -
Parameter Relative address
Coil No. Memory Contents Read-out Data Write-in Data
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Data Address Map
SV-L 001EH0407H
4003141031
Set value (SV) lower limit 0 to 10000 (0.00 to 100.00%FS)
SV-H 001FH0408H
4003241032
Set value (SV) upper limit 0 to 10000 (0.00 to 100.00%FS)
- 0020H0409H
4003341033
(Do not use) -
- 0021H040AH
4003441034
(Do not use) -
- 0022H040AH
4003541035
(Do not use) -
- 0023H040BH
4003641036
(Do not use) -
- 0024H040CH
4003741037
(Do not use) -
- 0025H040DH
4003841038
(Do not use) -
LoC 0027H040FH
4004041040
Setting lock 0 to 5
ALM1 0028H0410H
4004141041
Alarm 1 type 0 to 34
ALM2 0029H0411H
4004241042
Alarm 2 type 0 to 34
ALM3 002AH0412H
4004341043
Alarm 3 type 0 to 34
AL1 A1-L
002BH0413H
4004441044
Alarm 1 set value or alarm 1 lower limit set value
For absolute value alarm: 0 to 10000 (0.00 to 100.00%FS)
For deviation alarm: -10000 to 10000 (-100.00 to 100.00%FS)
AL2 A2-L
002CH0414H
4004541045
Alarm 2 set value or alarm 2 lower limit set value
AL3 A3-L
002DH0415H
4004641046
Alarm 3 set value or alarm 3 lower limit set value
A1-H 002EH0416H
4004741047
Alarm 1 upper limit set value For absolute value alarm: 0 to 10000 (0.00 to 100.00%FS)
For deviation alarm: -10000 to 10000 (-100.00 to 100.00%FS)
A2-H 002FH0417H
4004841048
Alarm 2 upper limit set value
A3-H 0030H0418H
4004941049
Alarm 3 upper limit set value
Parameter Relative address
Coil No. Memory Contents Read-out Data Write-in Data
192 EIO0000000232 04/2009
Data Address Map
A1hy 0031H0419H
4005041050
Alarm 1 hysteresis 0 to 5000 (0.00 to 50.00%FS)
A2hy 0032H041AH
4005141051
Alarm 2 hysteresis
A3hy 0033H041BH
4005241052
Alarm 3 hysteresis
dLy1 0034H041CH
4005341053
Alarm 1 ON-delay set value 0 to 9999 (0 to 9999 sec.)
dLy2 0035H041DH
4005441054
Alarm 2 ON-delay set value
dLy3 0036H041EH
4005541055
Alarm 3 ON-delay set value
- 0037H041FH
4005641056
(Do not use) -
Sv-1 0038H0420H
4005741057
Ramp/soak No. 1 target value 0 to 10000 (0.00 to 100.00%FS within set value limit)
Sv-2 0039H0421H
4005841058
Ramp/soak No. 2 target value
Sv-3 003AH0422H
4005941059
Ramp/soak No. 3 target value
Sv-4 003BH0423H
4006041060
Ramp/soak No. 4 target value
Sv-5 003CH0424H
4006141061
Ramp/soak No. 5 target value
Sv-6 003DH0425H
4006241062
Ramp/soak No. 6 target value
Sv-7 003EH0426H
4006341063
Ramp/soak No. 7 target value
Sv-8 003FH0427H
4006441064
Ramp/soak No. 8 target value
Parameter Relative address
Coil No. Memory Contents Read-out Data Write-in Data
EIO0000000232 04/2009 193
Data Address Map
TM1r 0040H0428H
4006541065
Ramp/soak No. 1 ramp time 0 to 5999 (0 to 5999 min.)
TM1S 0041H0429H
4006641066
Ramp/soak No. 1 soak time
TM2r 0042H042AH
4006741067
Ramp/soak No. 2 ramp time
TM2S 0043H042BH
4006841068
Ramp/soak No. 2 soak time
TM3r 0044H042CH
4006941069
Ramp/soak No. 3 ramp time
TM3S 0045H042DH
4007041070
Ramp/soak No. 3 soak time
TM4r 0046H042EH
4007141071
Ramp/soak No. 4 ramp time
TM4S 0047H042FH
4007241072
Ramp/soak No. 4 soak time
TM5r 0048H0430H
4007341073
Ramp/soak No. 5 ramp time
TM5S 0049H0431H
4007441074
Ramp/soak No. 5 soak time
TM6r 004AH0432H
4007541075
Ramp/soak No. 6 ramp time
TM6S 004BH0433H
4007641076
Ramp/soak No. 6 soak time
TM7r 004CH0434H
4007741077
Ramp/soak No. 7 ramp time
TM7S 004DH0435H
4007841078
Ramp/soak No. 7 soak time
TM8r 004EH0436H
4007941079
Ramp/soak No. 8 ramp time
TM8S 004FH0437H
4008041080
Ramp/soak No. 8 soak time
MOD 0050H0438H
4008141081
Ramp/soak mode 0 to 15
Parameter Relative address
Coil No. Memory Contents Read-out Data Write-in Data
194 EIO0000000232 04/2009
Data Address Map
ProG 0051H0439H
4008241082
Ramp/soak command 0: oFF: Ramp/soak stopped
1: rUn: Ramp/soak operated
2: HLd: Ramp/soak halted
3: End: Ramp/soak ended
0: oFF: stop Ramp/soak
1: rUn: start Ramp/soak
2: HLd: halt Ramp/soak
PTn 0052H043AH
4008341083
Ramp/soak pattern selection 0: Execute No. 1 to 4 ramp/soak (PTn=1) 1: Execute No. 5 to 8 ramp/soak (PTn=2) 2: Execute No. 1 to 8 ramp/soak (PTn=3)
- 0053H043BH
4008441084
(Do not use) -
SLFb 0054H043CH
4008541085
PV stable range 0 to 10000 (0.00 to 100.00%FS)
- 0055H043DH
4008641086
(Do not use) -
- 0056H043EH
4008741087
Communication DI action request
-
Pn-1 0057H043FH
4008841088
Control action type code 0 to 19
TC 0058H0440H
4008941089
Output proportional cycle (output 1)
0: Current output type 1 to 150 (1 to 150 sec.): Relay, SSR drive
output type
TC2 0059H0441H
4009041090
Output proportional cycle (output 2)
1 to 150 (1 to 150 sec.)
- 005AH0442H
4009141091
(Do not use) -
A1op 005BH0443H
4009241092
Alarm 1 option function 0 to 7 (binary data 000B to 111B)
A2op 005CH0444H
4009341093
Alarm 2 option function
A3op 005DH0445H
4009441094
Alarm 3 option function
di-1 005EH0446H
4009541095
DI1 action setting 0 to 12
di-2 005FH0447H
4009641096
DI2 action setting 0 to 12
Parameter Relative address
Coil No. Memory Contents Read-out Data Write-in Data
EIO0000000232 04/2009 195
Data Address Map
ONOF 0060H0448H
4009741097
Hysteresis mode setting 0: off (main unit parameter setting) 1: on (main unit parameter setting)
- 0061H0449H
4009841098
(Do not use) -
ADJ0 0062H044AH
4009941099
User zero adjustment -5000 to 5000 (-50.00 to 50.00%FS)
ADJS 0063H044BH
4010041100
User span adjustment -5000 to 5000 (-50.00 to 50.00%FS)
dSP1 0064H044CH
4010141101
DSP1 (parameter mask designation)
0 to 255
dSP2 0065H044DH
4010241102
DSP2 (parameter mask designation)
0 to 255
dSP3 0066H044EH
4010341103
DSP3 (parameter mask designation)
0 to 255
dSP4 0067H044FH
4010441104
DSP4 (parameter mask designation)
0 to 255
dSP5 0068H0450H
4010541105
DSP5 (parameter mask designation)
0 to 255
dSP6 0069H0451H
4010641106
DSP6 (parameter mask designation)
0 to 255
dSP7 006AH0452H
4010741107
DSP7 (parameter mask designation)
0 to 255
dSP8 006BH0453H
4010841108
DSP8 (parameter mask designation)
0 to 255
dSP9 006CH0454H
4010941109
DSP9 (parameter mask designation)
0 to 255
dSP10 006DH0455H
4011041110
DSP10 (parameter mask designation)
0 to 255
dSP11 006EH0456H
4011141111
DSP11 (parameter mask designation)
0 to 255
dSP12 006FH0457H
4011241112
DSP12 (parameter mask designation)
0 to 255
dSP13 0070H0458H
4011341113
DSP13 (parameter mask designation)
0 to 255
Ao-T 0071H0459H
4011441114
Type of Re-transmission output
0: PV 1: SV 2: MV 3: DV
Parameter Relative address
Coil No. Memory Contents Read-out Data Write-in Data
196 EIO0000000232 04/2009
Data Address Map
Ao-L 0072H045AH
4011541115
Re-transmission output scaling lower limit
-10000 to 10000 (-100.00 to 100.00%)
Ao-H 0073H045BH
4011641116
Re-transmission output scaling upper limit
-10000 to 10000 (-100.00 to 100.00%)
CMod 0074H045CH
4011741117
Local/remote operation changeover
0: Local 1: Remote
rEM0 0075H045DH
4011841118
Remote SV input zero adjustment
-5000 to 5000 (-50 to 50% of input scale)
rEMS 0076H045EH
4011941119
Remote SV input span adjustment
-5000 to 5000 (-50 to 50% of input scale)
r-dF 0077H045FH
4012041120
Remote SV input filter time constant
0 to 9000 (0.0 to 900.0 sec.)
Parameter Relative address
Coil No. Memory Contents Read-out Data Write-in Data
EIO0000000232 04/2009 197
Data Address Map
Function Code 04 (H)
Word Data: Function 04 (H)
The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data (first line of “relative address” and it’s associated “coil No” for Internal Calculation Value Data and the second line for Engineering Unit Data):
Parameter Relative address
Coil No. Memory Contents Read-out Data
- 0000H03E8H
3000131001
Process value (PV) 0 to 10000 (0.00 to 100.00%FS)
- 0001H03E9H
3000231002
Currently used set value (SV) 0 to 10000 (0.00 to 100.00%FS)
- 0002H03EAH
3000331003
Currently used deviation (DV) -10000 to 10000 (-100.00 to 100.00%FS)
OUT1 0003H03EBH
3000431004
MV (output 1) -300 to 10300 (-3.00 to 103.00%)
OUT2 0004H03ECH
3000531005
MV (output 2) -300 to 10300 (-3.00 to 103.00%)
STno 0005H03EDH
3000631006
Station No. 0 to 255
- 0006H03EEH
3000731007
Alarm (see Bit Data)
- 0007H03EFH
3000831008
Input/main unit abnormal status (see Bit Data)
STAT 0008H03F0H
3000931009
Ramp/soak current running position 0 to 17 (see Bit Data)
CT 0009H03F1H
3001031010
Heater current 0 to 500 (0.0 to 50.0A)
TM-1 000AH03F2H
3001131011
Timer 1 current count 0 to 9999 (0 to 9999 sec)
TM-2 000BH03F3H
3001231012
Timer 2 current count
TM-3 000CH03F4H
3001331013
Timer 3 current count
- 000DH03F5H
3001431014
(Reserve) -
198 EIO0000000232 04/2009
Data Address Map
Bit Data: Function 04 (H)
The following table explains the register numbers 30007 and 31007 (Alarm status contents):
The following table explains the register numbers 30008 and 31008 (Input/main unit abnormal status):
- 000EH03F6H
3001531015
DI action status (see Bit Data)
rSV 0024H040CH
3003731037
Remote SV input value 0 to 10000 (0.00 to 100.00%FS)
Parameter Relative address
Coil No. Memory Contents Read-out Data
Bit Contents Read-out
0 Alarm 1 output (calculation result of de-energizing alarm)
0: Alarm 1 relay output OFF 1: Alarm 1 relay output ON
1 Alarm 2 output (calculation result of de-energizing alarm)
0: Alarm 2 relay output OFF 1: Alarm 2 relay output ON
2 Alarm 3 output (calculation result of de-energizing alarm)
0: Alarm 3 relay output OFF 1: Alarm 3 relay output ON
3 (Reserve) –
4 Alarm 1 ON/OFF 0: Alarm 1 OFF 1: Alarm 1 ON
5 Alarm 2 ON/OFF 0: Alarm 2 OFF 1: Alarm 2 ON
6 Alarm 3 ON/OFF 0: Alarm 3 OFF 1: Alarm 3 ON
7 (Reserve) –
Bit Contents Read-out
0 Input Lower open-circuit 0: Lower open-circuit absent 1: Lower open -circuit present
1 Input Upper open-circuit 0: Lower open-circuit absent 1: Lower open -circuit present
2 Input under-range 0: Under-range absent 1: Under-range present
3 Input over-range 0: Over-range absent 1: Over-range present
4 (Reserve) -
5 (Reserve) -
EIO0000000232 04/2009 199
Data Address Map
The following table explains the register numbers 30015 and 31015 (contents of DI action status):
The following table explains the register numbers 30009 and 31009 (Ramp/Soak current running position):
6 Setting range error detected 0: Setting range normal 1: Setting range abnormal
7 EEPROM error detected 0: EEPROM normal 1: EEPROM abnormal
Bit Contents Read-out
Bit Contents Read-out
0 Switching-SV selection Bit 1 0 -
1 Bit 0 0Bit 0 1
Face Panel set SV selectedSV-1 selected
2 Control RUN/standby 0: Control RUN requested 1: Control standby requested
3 Auto tuning (standard) 0: AT not requested 1: AT (standard) action requested
4 Auto tuning (low PV type) 0: AT not requested 1: AT (low PV type) action requested
5 Canceling the alarm 1 latching 0: Not requested to cancel the latching 1: Requested to cancel the latching
6 Canceling the alarm 2 latching 0: Not requested to cancel the latching 1: Requested to cancel the latching
7 Canceling the alarm 3 latching 0: Not requested to cancel the latching 1: Requested to cancel the latching
8 ALM1 relay timer action 0: Timer DI = OFF 1: Timer DI = ON
9 ALM2 relay timer action 0: Timer DI = OFF 1: Timer DI = ON
10 ALM3 relay timer action 0: Timer DI = OFF 1: Timer DI = ON
11 RUN/RESET selection of ramp/soak 0: Not requested RUN (RESET) 1: Requested RUN
12 (Reserve) -
13 (Reserve) -
14 (Reserve) -
15 (Reserve) -
200 EIO0000000232 04/2009
Data Address Map
Read-out Data Indication of parameter “STAT” Running Position (status)
0 OFF Stop status of ramp/soak
1 1-rP No. 1 ramp time
2 1-Sk No. 1 soak time
3 2-rP No. 2 ramp time
4 2-Sk No. 2 soak time
5 3-rP No. 3 ramp time
6 3-Sk No. 3 soak time
7 4-rP No. 4 ramp time
8 4-Sk No. 4 soak time
9 5-rP No. 5 ramp time
10 5-Sk No. 5 soak time
11 6-rP No. 6 ramp time
12 6-Sk No. 6 soak time
13 7-rP No. 7 ramp time
14 7-Sk No. 7 soak time
15 8-rP No. 8 ramp time
16 8-Sk No. 8 soak time
17 End End status of ramp/soak
EIO0000000232 04/2009 201
Data Address Map
12.2 Mapping Modbus of REG48/REG96
What's in this Section?
This section contains the following topics:
Topic Page
Function code 02 (H) 203
Function code 03 (H), 06 (H), 10 (H) 204
Function code 04 (H) 231
202 EIO0000000232 04/2009
Data Address Map
Function code 02 (H)
Overview
Handles data dependent on an input range as an internal value before scaling (0.00 to 100.00%).
Bit Data (Read only)
Bit Data (read only): function code 02 (H), (O: available, X: not available). The following table shows Bit Data Type only:
Relative address
Coil Number
Memory contents Read data REG48 REG96
0000H 10001 ALM1 ON/OFF 0: Alarm OFF 1: Alarm ON
O O
00001H 10002 ALM2 ON/OFF 0: Alarm OFF 1: Alarm ON
O O
00002H 10003 ALM3 ON/OFF 0: Alarm OFF 1: Alarm ON
X O
00003H 10004 ALM4 ON/OFF 0: Alarm OFF 1: Alarm ON
X X
00004H 10005 ALM5 ON/OFF 0: Alarm OFF 1: Alarm ON
X X
00008H 10009 D01 ON/OFF 0: Alarm OFF 1: Alarm ON
O O
00009H 10010 D02 ON/OFF 0: Alarm OFF 1: Alarm ON
O O
0000AH 10011 D03 ON/OFF 0: Alarm OFF 1: Alarm ON
O O
0000BH 10012 D04 ON/OFF 0: Alarm OFF 1: Alarm ON
X X
0000CH 10013 D05 ON/OFF 0: Alarm OFF 1: Alarm ON
X X
EIO0000000232 04/2009 203
Data Address Map
Function code 03 (H), 06 (H), 10 (H)
Overview
Handles data dependent on an input range as an internal value before scaling (0.00 to 100.00%).
Word Data (Read/Write)
Word Data (read only): function code 03 (H), 06 (H), 10 (H), (O: available, -: no data). The following table shows Word Data Type only:
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
CTrL 0001H 4000241002
Control methods
0: PiD (PID control)1: FUZY (Fuzzy Pid control)3: PiD2 (Pid2 control)
- -
SV 0002H 4000341003
Front SV set value
0 to 10000 (in the 0% to 100% FS set value limit)
0 O
STbY 0003H 4000441004
Switches between RUN and standby
0: oFF (during RUN) 1: on (during standby)
OFF -
P 0005H 4000641005
Proportional band
0 to 9999 (0.0% to 999.9%) 5.0% -
I 0006H 4000741007
Integration time
0 to 32000 (0 to 3200 sec.) 240 sec. -
D 0007H 4000841008
Derivation time
0 to 9999 (0.0 to 999.9sec) 60.0 sec. -
hYS 0008H 4000941009
ON/OFF control hysteresis
0% to 50% FS 1° C (33.8° F) O
CoL 0009H 4001041010
Cooling proportional band coefficient
0.0 to 100.0 1.0 -
db 000AH 4001141011
Dead band -50 to 50% 0% -
Ar 000BH 4001241012
Anti-reset windup
0% to 100% FS 400 ° C (752 ° F)
O
204 EIO0000000232 04/2009
Data Address Map
bAL 000CH 4001341013
Output convergence value
-100 to 100% 0.0 % -
PvoF 000DH 4001441014
PV input shift
-10% to 10% FS 0 -
SvoF 000EH 4001541015
Sv shift -5000 to 5000 (-50.00% to 50.00% FS)
- -
PvT 000FH 4001641016
PV input type
0 (JPT 100'3f)1 (PT 100'3f)2 (J)3 (K)4 (R)5 (B)6 (S)7 (T)8 (E)9 (no function)10 (no function)11 (no function)12 (N)13 (PL- 2)14 (no function)15 (0V to 5V / 0mA to 20mA16 (1V to 5V/4mA to 20mA)17 (0mV to 10V)18 (2V to 10V)19 (0mV to 100mV)
3 (K) -
Pvb 0021H 4001841018
PV input lower limit
-1999 to 9999 0° C (32° F) -
PvF 0022H 4001941019
PV input upper limit
-1999 to 9999 400° C (752° F)
-
Pvd 0023H 4002041020
Decimal position
0 (no decimal point)1 (one decimal place)2 (two decimal places)
0 -
TF 0025H 4002241022
PV input filter
0 to 1200 (0.0 to 120.0 sec.) 5 sec. -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 205
Data Address Map
RCJ 0026H 4002341023
Cold Junction Compensation
0: oFF (off)1: on (on)
1: on -
PCUT 0027H 4002441024
Selects the output limiter type
0 to 15 0 -
PLC1 0028H 4002541025
OUT1 lower limit
-3.00 % to 103.00 % -3.0 % -
PhC1 0029H 4002641026
OUT1 upper limit
-3.00 % to 103.00 % 103.0 % -
PLC2 002AH 4002741027
OUT2 lower limit
-3.00 % to 103.00 % -3.0 % -
PhC2 002BH 4002841028
OUT2 upper limit
-3.00 % to 103.00 % 103.0 % -
SvL 002EH 4003141031
SV limit (lower)
0 % to 100 % FS 0 % FS O
Svh 002FH 4003241032
SV limit (upper)
0 % to 100 % FS 100 % FS O
LoC 0037H 4004041040
Key lock 0: no lock1: all lock2: All but SV locked
- -
do1T 0038H 4004141041
DO1 output event type setting
0 to 102 0 -
do2T 0039H 4004241042
DO2 output event type setting
0 to 102 0 -
do3T 003AH 4004341043
DO3 output event type setting
0 to 102 0 -
AL1 003BH 4004441044
ALM1 set value or A1-L
0% to 100% FS 10 ° C (50° F)
O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
206 EIO0000000232 04/2009
Data Address Map
AL2 003CH 4004541045
ALM2 set value or A2-L
0% to 100% FS 10 ° C (50° F)
O
AL3 003DH 4004641046
ALM3 set value or A3-L
0% to 100% FS 10° C (50° F) O
A1hY 0041H 4005041050
ALM1 hysteresis
0% to 50% FS 1° C (33.8° F) O
A2hY 0042H 4005141051
ALM2 hysteresis
0% to 50% FS 1° C (33.8° F) O
A3hY 0043H 4005241052
ALM3 hysteresis
0% to 50% FS 1° C (33.8° F) O
dLY1 0044H 4005341053
ALM1 delay 0-9999 [sec./min.] 0 -
dLY2 0045H 4005441054
ALM2 delay 0 to 9999 [sec./min.] 0 -
dLY3 0046H 4005541055
ALM3 delay 0 to 9999 [sec./min.] 0 -
Mod 0060H 4008141081
Ramp/soak mode
0 to 15 0 -
PrG 0061H 4008241082
Ramp/soak controls Command
0: oFF (during stop)1: rUn (during run)2: hLd (during hold)
0: oFF (stop)1: rUn (run)2: hLd (hold)
oFF -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 207
Data Address Map
rEv 0067H 4008841088
Sets normal/reverse operations
0: rv-- (heat (reverse) / cool (none))1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse)/cool (normal))3: norv (heat (normal) / cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal)/cool (normal))
0: rv-- -
TC1 0068H 4008941089
OUT1 proportion cycle
1 sec. to 150 sec. 30 or 2 sec. -
TC2 0069H 4009041090
OUT2 proportion cycle
1 sec. to 150 sec. 30 or 3 sec. -
ADJ0 0072H 4009941099
PV display zero adjustment
-50% to 50% FS - O
ADJS 0073H 4010041100
PV display Splan adjustment
-50% to 50% FS O
AoL 0082H 4011541115
AO lower limit scaling
-100% to 100%FS 0% -
Aoh 0083H 4011641116
AO upper limit scaling
-100% to 100%FS - -
rEM 0084H 4011741117
Switches to remote mode
0: LoCL (during Local)1: rEM (during Remote)
0: LoCL (Local)1: rEM (Remote)
LoCL -
rEM0 0085H 4011841118
RSV zero adjustment
-50% to 50% FS 0%FS -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
208 EIO0000000232 04/2009
Data Address Map
rEMS 0086H 4011941119
RSV span adjustment
-50% to 50% FS 0% -
MAn 0088H 4012141121
Switches to manual mode
0: oFF (during auto)1: on (during manual)
0: oFF (auto)1: on (manual)
oFF -
MV 0089H 4012241122
Front MV set value
-300 to 10300 (-3.00 to 103.00%)
- -
SV 0092H 4013141131
Front SV set value
0 to 10000 (in the 0% to 100% FS set value limit)
- O
UKEY 009CH 4014141141
USER key assignment settings
0 (no function)1 (Switches between STBY ON/OFF)2 (Switches between Auto/Manual)3 (Switches between Local/Remote)4 (Switches EXMV) 5 (Starts AT (standard))6 (Starts AT (low PV))7 (no function)8 (Ramp SV HOLD)9 (Ramp/soak RUN/OFF)10 (Ramp/soak RUN/HOLD)11 (no function)12 (Latch cancel (all))13 (Latch cancel (DO1))14 (Latch cancel (DO2))15 (Latch cancel (DO3))
- -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 209
Data Address Map
UKEY 009CH 4014141141
USER key assignment settings
16 (Latch cancel (DO4))17 (Latch cancel (DO5))18 (Start timer (DO1))19 (Start timer (DO2))20 (Start timer (DO3))21 (Start timer (DO4))22 (Start timer (DO5))23 (SV No. + 1 (send))24 (PID No. + 1 (send))25 (no function)26 (Pattern No. + 1 (send))27 (SV No. + 1, PID No. + 1 (send))
- -
LACh 00B0H 4016141161
Cancels the DO output latch Command
0: oFF1: rST (latch reset)
oFF -
AL1L 00B2H 4016341163
AL1L set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
AL1h 00B3H 4016441164
AL1h set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
doP1 00B5H 4016641166
Sets DO1 option function
0000 to 1111 0 -
dL1U 00B7H 4016841168
ALM1 delay time units
0: sec.1: Min.
- -
AL2L 00B9H 4017041170
AL2L set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
0000-1111
bit0 : event output latch functionbit1 : error alarm functionbit2 : non-excitation output alarm functionbit3 : hold reset function
210 EIO0000000232 04/2009
Data Address Map
AL2h 00BAH 4017141171
AL2h set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
doP2 00BCH 4017341173
DO2 option function setting
0000 to 1111 0 -
dL2U 00BEH 4017541175
ALM1 delay time units
0: sec.1: Min.
- -
AL3L 00C0H 4017741177
AL3L set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
AL3h 00C1H 4017841178
AL3h set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
doP3 00C3H 4018041180
DO3 option function setting
0000 to 1111 0 -
dL3U 00C5H 4018241182
ALM3 delay time units
0: sec.1: Min.
- -
do4T 00C6H 4018341183
DO4 output event type setting
0 to 102 0 -
AL4 00C7H 4018441184
ALM4 set value or A4-L
0% to 100% FS 10° C (50° F) O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
0000-1111
bit0 : event output latch functionbit1 : error alarm functionbit2 : non-excitation output alarm functionbit3 : hold reset function
0000-1111
bit0 : event output latch functionbit1 : error alarm functionbit2 : non-excitation output alarm functionbit3 : hold reset function
EIO0000000232 04/2009 211
Data Address Map
AL4L 00C7H 4018441184
AL4L set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
AL4h 00C8H 4018541185
AL4h set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
A4hY 00C9H 4018641186
ALM4 hysteresis
0% to 50% FS 1° C O
doP4 00CAH 4018741187
DO4 option function setting
0000 to 1111 0 -
dLY4 00CBH 4018841188
ALM4 delay 0 to 9999 [sec./min.] 0 -
dL4U 00CCH 4018941189
ALM4 delay time units
0: sec.1: Min.
- -
do5T 00CDH 4019041190
DO5 output event type setting
0 to 102 0 -
AL5 00CEH 4019141191
ALM5 set value or A5-L
0% to 100% FS 10° C (50° F) O
AL5L 00CEH 4019141191
AL5L set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
AL5h 00CFH 4019241192
AL5h set value
0% to 100% FS (absolute alarm)-100% to 100% FS (deviation alarm)
- O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
0000-1111
bit0 : event output latch functionbit1 : error alarm functionbit2 : non-excitation output alarm functionbit3 : hold reset function
212 EIO0000000232 04/2009
Data Address Map
A5hY 00D0H 4019341193
ALM5 hysteresis
0% to 50% FS 1° C O
doP5 00D1H 4019441194
DO5 option function setting
0000 to 1111 0 -
dLY5 00D2H 4019541195
ALM5 delay 0 to 9999 [sec./min.] 0 -
dL5U 00D3H 4019641196
ALM1 delay time units
0: sec.1: Min.
- -
LbTM 00DCH 4020541205
Loop break detection time
0 sec. to 9999 sec. 0 sec. -
LbAb 00DDH 4020641206
Loop break detection range
0 to 9999 (0% to 100% FS) 10 ° C (50 ° F)
O
Svn 00F2H 4022141121
Selectable SV numbers
0: Sv0 (Local SV)1: Sv1 (SV = SV-1)2: Sv2 (SV = SV-2)3: Sv3(SV = SV-3)4: Sv4 (SV = SV-4)5: Sv5 (SV = SV-5)6: Sv6(SV = SV-6)7: Sv7 (SV = SV-7)
Sv0 -
PLn1 00F3H 4022241222
Currently selected PID No.
0: PID0 (PID group local)1: PID1 (PID group No. 1)2: PID2 (PID group No. 2)3: PID3 (PID group No. 3)4: PID4 (PID group No. 4)5: PID5 (PID group No. 5)6: PID6 (PID group No. 6)7: PID7 (PID group No. 7)
PID0 -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
0000-1111
bit0 : event output latch functionbit1 : error alarm functionbit2 : non-excitation output alarm functionbit3 : hold reset function
EIO0000000232 04/2009 213
Data Address Map
SvMX 00F5H 4022441224
Selectable SV numbers
0: Sv0 (Local SV)1: Sv1 (SV = SV-1)2: Sv2 (SV = SV-2)3: Sv3 (SV = SV-3)4: Sv4 (SV = SV-4)5: Sv5 (SV = SV-5)6: Sv6 (SV = SV-6)7: Sv7 (SV = SV-7)
Sv7 -
PL1M 00F6H 4022541225
Currently selected PID No.
0: PID0 (PID group local)1: PID1 (PID group No. 1)2: PID2 (PID group No. 2)3: PID3 (PID group No. 3)4: PID4 (PID group No. 4)5: PID5 (PID group No. 5)6: PID6 (PID group No. 6)7: PID7 (PID group No. 7)
PID7 -
Sv1 0106H 4024141241
SV set value 1
0% to 100% FS 0 % FS O
P1 0107H 4024241242
Proportional band 1
0.0 to 999.9% 5.0 % -
I1 0108H 4024341243
Integration time 1
0 sec. to 3200 sec. 240 sec. -
D1 0109H 4024441244
Derivation time 1
0.0 sec. to 999.9 sec. 60.0 sec. -
hYS1 010AH 4024541245
ON/OFF Control hysteresis 1
0% to 50% FS 1° C (33.8° F) O
CoL1 010BH 4024641246
Cooling proportional band 1
0.0 to 100.0 1.0 -
db1 010CH 4024741247
Dead band 1 -50.0 to 50.0% 0 % -
bAL1 010DH 4024841248
Output convergence value 1
-100.0 to 100.0% 0 % -
Ar1 010EH 4024941249
Anti-reset windup 1
0% to 100% FS 400 ° C (752 ° F)
O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
214 EIO0000000232 04/2009
Data Address Map
rEv1 010FH 4025041250
Normal/Reverse setting 1
0: rv-- (heat (reverse)/cool (none))1: no-- (heat (normal)/cool (none))2: rvno (heat (reverse)/cool (normal))3: norv (heat (normal)/cool (reverse))4: rvrv (heat (reverse)/cool (reverse))5: nono (heat (normal)/cool (normal))
0: rv-- -
Sv2 0110H 4025141251
SV set value 2
0% to 100% FS 0% FS O
P2 0111H 4025241252
Proportional band 2
0.0 to 999.9% 5.0% -
I2 0112H 4025341253
Integration time 2
0 sec. to 3200 sec. 240 sec. -
D2 0113H 4025441254
Derivation time
0.0 sec. to 999.9 sec. 60.0 sec. -
hYS2 0114H 4025541255
ON/OFF control hysteresis 2
0% to 50% FS 1° C (33.8° F) O
CoL2 0115H 4025641256
Cooling proportional band 2
0.0 to 100.0 1.0 -
db2 0116H 4025741257
Dead band 2 -50.0 to 50.0% 0% -
bAL2 0117H 4025841258
Output convergence value 2
-100.0 to 100.0% 0 % -
Ar2 0118H 4025941259
Anti-reset windup 2
0% to 100% FS 400 ° C (752 ° F)
O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 215
Data Address Map
rEv2 0119H 4026041260
Normal/Reverse setting 2
0: rv-- (heat (reverse)/cool (none))1: no-- (heat (normal)/cool (none))2: rvno (heat (reverse)/cool (normal))3: norv (heat (normal)/cool (reverse))4: rvrv (heat (reverse)/cool (reverse))5: nono (heat (normal)/cool (normal))
0: rv-- -
Sv3 011AH 4026141261
SV set value 3
0% to 100% FS 0% FS O
P3 011BH 4026241262
Proportional band 3
0.0 to 999.9% 5.0% -
I3 011CH 4026341263
Integration time 3
0 sec. to 3200 sec. 240 sec. -
D3 011DH 4026441264
Derivation time 3
0.0 sec. to 999.9 sec. 60.0 sec. -
hYS3 011EH 4026541265
ON/OFF control hysteresis 3
0% to 50% FS 1° C (33.8° F) O
CoL3 011FH 4026641266
Cooling proportional band 3
0.0 to 100.0 1.0 -
db3 0120H 4026741267
Dead band 3 -50.0 to 50.0% 0% -
bAL3 0121H 4026841268
Output convergence value 3
-100.0 to 100.0% 0 % -
Ar3 0122H 4026941269
Anti-reset windup 3
0% to 100% FS 400 ° C (752 ° F)
O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
216 EIO0000000232 04/2009
Data Address Map
rEv3 0123H 4027041270
Normal/Reverse setting 3
0: rv-- (heat (reverse)/ cool (none)1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse) / cool (normal)3: norv (heat (normal)/ cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal) / cool (normal)
0: rv-- -
Sv4 0124H 4027141271
SV set value 4
0% to 100% FS 0% FS O
P4 0125H 4027241272
Proportional band 4
0.0 to 999.9% 5.0% -
I4 0126H 4027341273
Integration time 4
0 sec. to 3200 sec. 240 sec. -
d4 0127H 4027441274
Derivation time 4
0.0 sec. to 999.9 sec. 60.0 sec. -
hYS4 0128H 4027541275
ON/OFF control hysteresis 4
0% to 50% FS 1° C O
CoL4 0129H 4027641276
Cooling proportional band 4
0.0 to 100.0 1.0 -
db4 012AH 4027741277
Dead band 4 -50.0 to 50.0% 0% -
bAL4 012BH 4027841278
Output convergence value 4
-100.0 to 100.0% 0% -
Ar4 012CH 4027941279
Anti-reset windup 4
0% to 100% FS 400 ° C (752 ° F)
O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 217
Data Address Map
rEv4 012DH 4028041280
Normal/Reverse setting 4
0: rv-- (heat (reverse) / cool (none))1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse) / cool (normal))3: norv (heat (normal) / cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal) / cool (normal))
0: rv-- -
Sv5 012EH 4028141281
SV set value 5
0% to 100% FS 0% FS O
P5 012FH 4028241282
Proportional band 5
0.0 to 999.9% 5.0% -
I5 0130H 4028341283
Integration time 5
0 sec. to 3200 sec. 240 sec. -
D5 0131H 4028441284
Derivation time 5
0.0 sec. to 999.9 sec. 60.0 sec. -
hYS5 0132H 4028541285
ON/OFF control hysteresis 5
0% to 50% FS 1° C (33.8° F) O
CoL5 0133H 4028641286
Cooling proportional band 5
0.0 to 100.0 1.0 -
db5 0134H 4028741287
Dead band 5 -50.0 to 50.0% 0% -
bAL5 0135H 4028841288
Output convergence value 5
-100.0 to 100.0% 0% -
Ar5 0136H 4028941289
Anti-reset windup 5
0% to 100% FS 400 ° C (752 ° F)
O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
218 EIO0000000232 04/2009
Data Address Map
rEv5 0137H 4029041290
Normal/Reverse setting 5
0: rv-- (heat (reverse) / cool (none))1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse) / cool (normal))3: norv (heat (normal) / cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal) / cool (normal))
0: rv-- -
Sv6 0138H 4029141291
SV set value 6
0% to 100% FS 0% FS O
P6 0139H 4029241292
Proportional band 6
0.0 to 999.9% 5.0% -
I6 013AH 4029341293
Integration time 6
0 sec. to 3200 sec. 240 sec. -
D6 013BH 4029441294
Derivation time 6
0.0 sec. to 999.9 sec. 60.0 sec -
hYS6 013CH 4029541295
ON/OFF control hysteresis 6
0% to 50% FS 1° C (33.8° F) O
CoL6 013DH 4029641296
Cooling proportional band 6
0.0 to 100.0 1.0 -
db6 013EH 4029741297
Dead band 6 -50.0 to 50.0% 0% -
bAL6 013FH 4029841298
Output convergence value 6
-100.0 to 100.0% 0% -
Ar6 0140H 4029941299
Anti-reset windup 6
0% to 100% FS 400° C (752° F)
O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 219
Data Address Map
rEv6 0141H 4030041300
Normal/Reverse setting 6
0: rv-- (heat (reverse) / cool (none))1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse) / cool (normal))3: norv (heat (normal) / cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal) / cool (normal))
0: rv-- -
Sv7 0142H 4030141301
SV set value 7
0% to 100% FS 0% FS O
P7 0143H 4030241302
Proportional band 7
0.0 to 999.9% 5.0% -
I7 0144H 4030341303
Integration time 7
0 sec. to 3200 sec. 240 sec. -
d7 0145H 4030441304
Derivation time 7
0.0 sec. to 999.9 sec. 60.0 sec -
hYS7 0146H 4030541305
ON/OFF control hysteresis 7
0% to 50% FS 1° C (33.8° F) O
CoL7 0147H 4030641306
Cooling proportional band 7
0.0 to 100.0 1.0 -
db7 0148H 4030741307
Dead band 7 -50.0 to 50.0% 0% -
bAL7 0149H 4030841308
Output convergence value 7
-100.0 to 100.0% 0% -
Ar7 014AH 4030941309
Anti-reset windup 7
0% to 100% FS 400° C (752° F)
O
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
220 EIO0000000232 04/2009
Data Address Map
rEv7 014BH 4031041310
Normal/Reverse setting 7
0: rv-- (heat (reverse) / cool (none))1: no-- (heat (normal) / cool (none))2: rvno (heat (reverse) / cool (normal))3: norv (heat (normal) / cool (reverse))4: rvrv (heat (reverse) / cool (reverse))5: nono (heat (normal) / cool (normal))
0: rv-- -
PvU 016EH 4034541345
Unit display 0: ° C1: ° F
0 -
rEMr 0181H 4035841358
RSV Input Range
0: 0-5v (0V to 5V)1: 1-5v (1V to 5V)
1-5 -
rTF 0182H 4035941359
RSV input filter
0.0 sec. to 120.0 sec. 0.0 sec. -
C1r 0198H 4038141381
OUT1 range 0: 0-5v (0V to 5V)1: 1-5v (1V to 5V)2: 0 to 10 (0V to 10V)3: 2 to 10 (2V to 10V)4: 0 to 20 (0mA to 20mA)5: 4 to 20 (4mA to 20mA)
4 to 20 (current)
-
C2r 0199H 4038241382
OUT2 range 0: 0-5v (0V to 5V)1: 1-5v (1V to 5V)2: 0 to 10 (0V to 10V)3: 2 to 10 (2V to 10V)4: 0 to 20 (0mA to 20mA)5: 4 to 20 (4mA to 20mA)
4 to 20 (current)
-
FLo1 01A1H 4039041390
Output 1 set value during FALT
-300 to 10300 (-3.00 to 103.00%)
-3 % -
FLo2 01A2H 4039141391
Output 2 set value during FALT
-300 to 10300 (-3.00 to 103.00%)
-3 % -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 221
Data Address Map
SFo1 01A3H 4039241392
Soft start OUT1 set value
-300 to 10300 (-3.00 to 103.00%)
103 % -
SFTM 01A5H 4039441394
Soft start set time
00:00 to 99:59 (hour:min.) 00:00 (hour:min.)
-
Sbo1 01A9H 4039841398
During standby, OUT1 set value
-300 to 10300 (-3.00 to 103.00%)
- -
Sbo2 01AAH 4039941399
During standby, OUT2 set value
-300 to 10300 (-3.00 to 103.00%)
- -
SbMd 01ABH 4040041400
Standby mode setting
0 to 3 0 -
AOT 01ACH 4040141401
Types of AO output
0: PV1: SV2: MV3: DV4: PFB
PV -
rMPL 01C9H 4043041430
Ramp SV - Decline
0% to 100% FS/° C 0° C O
rMPh 01CAH 4043141431
Ramp SV ñ Incline
0% to 100% FS/° C 0° C O
rMPU 01CBH 4043241432
Ramp SV slope time unit
0: hour (slope temperature/hour)1: Min. (slope temperature/min.)
hoUr -
SvT 01CCH 4043341433
Ramp SV - SV display mode selection
0: rMP (Ramp SV HOLD)1: TrG (target SV)
rMP -
STMd 01CDH 4043441434
Startup mode
0: Auto (starts up in auto mode)1: MAn (starts up in manual mode)
Auto -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
222 EIO0000000232 04/2009
Data Address Map
DP01 01DEH 4045141451
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP02 01EFH 4045241452
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP03 01E0H 4045341453
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP04 01E1H 4045441454
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP05 01E2H 4045541455
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP06 01E3H 4045641456
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP07 01E4H 4045741457
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP08 01E5H 4045841458
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP09 01E6H 4045941459
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP10 01E7H 4046041460
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP11 01E8H 4046141461
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP12 01E9H 4046241462
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 223
Data Address Map
DP13 01EAH 4046341463
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP14 01EBH 4046441464
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP15 01ECH 4046541465
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP16 01EDH 4046641466
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP17 01EEH 4046741467
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP18 01EFH 4046841468
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP19 01F0H 4046941469
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP20 01F1H 4047041470
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP21 01F2H 4047141471
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP22 01F3H 4047241472
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP23 01F4H 4047341473
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP24 01F5H 4047441474
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
224 EIO0000000232 04/2009
Data Address Map
DP25 01F6H 4047541475
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP26 01F7H 4047641476
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP27 01F8H 4047741477
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP28 01F9H 4047841478
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP29 01FAH 4047941479
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different depending on model
-
DP30 01FBH 4048041480
Parameter display mask
-32768 to 32767 (8000 to 7FFF)
Different dependiNg on model.
-
PAS1 0225H 4052241522
Password1 setup
-32768 to 32767 (8000 to 7FFF)
0 -
PAS2 0226H 4052341523
Password2 setup
-32768 to 32767 (8000 to 7FFF)
0 -
PAS3 0227H 4052441524
Password3 setup
-32768 to 32767 (8000 to 7FFF)
0 -
PTn 0231H 4056141561
Ramp/Soak Activation Pattern
0 (uses steps 1 to 4)1 (uses steps 5 to 8)2 (uses steps 1 to 8)3 (uses steps 9 to 12)4 (uses steps 13 to 16)5 (uses steps 9 to 16)6 (uses steps 1 to 16)
6 -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 225
Data Address Map
STAT 029CH 4056141461
Ramp/soak progress
0: oFF1: 1-rP2: 1-Sk4: 2-Sk31: 16rP32: 16Sk33: End...
- -
TIMU 029DH 4056241462
Ramp/soak time units
0: hh.MM (hour: min.) 1: MM.SS (min.: sec.)
hh.MM -
PTnM 029FH 4056441564
Sets the max pattern selection
0 to 6 6 -
GSoK 02A6H 4057141571
Guaranty soak ON/OFF
0:oFF (guaranty soak off) 1:on (guaranty soak on)
oFF O
GS-L 02A7H 4057241572
Guaranty soak (lower limit)
0% to 50% FS 5° C O
GS-h 02A8H 4057341573
Guaranty soak (upper limit)
0% to 50% FS 5° C -
SV-1 02B6H 4058141581
Ramp/Soak 1 seg/SV Set Value
0% to 100% FS 0% FS O
TM1R 02B7H 4058241582
Ramp/Soak 1 seg ramp time
00.00-99.59 (hour:min/min.: sec.)
00.00 (hour:min)
-
TM1S 02B8H 4058341583
Ramp/Soak 1 seg soak time
00.00-99.59 (hour:min/min.: sec.)
00.00 (hour:min)
-
SV-2 02B9H 4058441584
Ramp/Soak 2 seg/SV Set Value
0% to 100% FS 0% FS O
TM2R 02BAH 4058541585
Ramp/Soak 2 seg ramp time
00.00-99.59 (hour:min/min.: sec.)
00.00 (hour:min)
-
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
226 EIO0000000232 04/2009
Data Address Map
TM2S 02BBH 4058641586
Ramp/Soak 2 seg soak time
00.00-99.59 (hour:min/min.: sec.)
00.00 (hour:min)
-
SV-3 02BCH 4058741587
Ramp/Soak 3 seg/SV Set Value
0% to 100% FS 0% FS O
TM3R 02BDH 4058841588
Ramp/Soak 3 seg ramp time
00.00-99.59 (hour:min/min.: sec.)
00.00 (hour:min)
-
TM3S 02BEH 4058941589
Ramp/Soak 3 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV-4 02BFH 4059041590
Ramp/Soak 4 seg/SV Set Value
0% to 100% FS 0% FS O
TM4R 02C0H 4059141591
Ramp/Soak 4 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
TM4S 02C1H 4059241592
Ramp/Soak 4 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV-5 02C2H 4059341593
Ramp/Soak 5 seg/SV Set Value
0% to 100% FS 0% FS O
TM5R 02C3H 4059441594
Ramp/Soak 5 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
TM5S 02C4H 4059541595
Ramp/Soak 5 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV-6 02C5H 4059641596
Ramp/Soak 6 seg/SV Set Value
0% to 100% FS 0% FS O
TM6R 02C6H 4059741597
Ramp/Soak 6 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 227
Data Address Map
TM6S 02C7H 4059841598
Ramp/Soak 6 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV-7 02C8H 4059941599
Ramp/Soak 7 seg/SV Set Value
0% to 100% FS 0% FS O
TM7R 02C9H 4060041600
Ramp/Soak 7 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
TM7S 02CAH 4060141601
Ramp/Soak 7 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV-8 02CBH 4060241602
Ramp/Soak 8 seg/SV Set Value
0% to 100% FS 0% FS O
TM8R 02CCH 4060341603
Ramp/Soak 8 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
TM8S 02CDH 4060441604
Ramp/Soak 8 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV-9 02CEH 4060541605
Ramp/Soak 9 seg/SV Set Value
0% to 100% FS 0% FS O
TM9R 02CFH 4060641606
Ramp/Soak 9 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
TM9S 02D0H 4060741607
Ramp/Soak 9 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV10 02D1H 4060841608
Ramp/Soak 10 seg/SV Set Value
0% to 100% FS 0% FS O
T10R 02D2H 4060941609
Ramp/Soak 10 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
228 EIO0000000232 04/2009
Data Address Map
T10S 02D3H 4061041610
Ramp/Soak 10 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV11 02D4H 4061141611
Ramp/Soak 11 seg/SV Set Value
0% to 100% FS 0% FS O
T11R 02D5H 4061241612
Ramp/Soak 11 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
T11S 02D6H 4061341613
Ramp/Soak 11 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV12 02D7H 4061441614
Ramp/Soak 12 seg/SV Set Value
0% to 100% FS 0% FS O
T12R 02D8H 4061541615
Ramp/Soak 12 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
T12S 02D9H 4061641616
Ramp/Soak 12 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV13 02DAH 4061741617
Ramp/Soak 13 seg/SV Set Value
0% to 100% FS 0% FS O
T13R 02DBH 4061841618
Ramp/Soak 13 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
T13S 02DCH 4061941619
Ramp/Soak 13 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV14 02DDH 4062041620
Ramp/Soak 14 seg/SV Set Value
0% to 100% FS 0% FS O
T14R 02DEH 4062141621
Ramp/Soak 14 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
EIO0000000232 04/2009 229
Data Address Map
T14S 02DFH 4062241622
Ramp/Soak 14 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV15 02E0H 4062341623
Ramp/Soak 15 seg/SV Set Value
0% to 100% FS 0% FS O
T15R 02E1H 4062441624
Ramp/Soak 15 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
T15S 02E2H 4062541625
Ramp/Soak 15 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
SV16 02E3H 4062641626
Ramp/Soak 16 seg/SV Set Value
0% to 100% FS 0% FS O
T16R 02E4H 4062741267
Ramp/Soak 16 seg ramp time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
T16S 02E5H 4062841628
Ramp/Soak 16 seg soak time
00.00-99.59 (hour:min/min: sec)
00.00 (hour:min)
-
AT - - Auto-tuning run command
0: oFF1: rUn2: Low
- -
Parameter Name
Relative Address
Register Number In-ternal and Engineer-ing Unit
Contents Read Data Written Data Range
Factory Setting
Dependent on Range
230 EIO0000000232 04/2009
Data Address Map
Function code 04 (H)
Overview
Handles data dependent on an input range as an internal value before scaling (0.00 to 100.00%).
Word Data (Read/Write)
Word Data (read only): function code 04 (H), (O: available, -: no value). The following table shows Word Data Type only:
Parameter Name
Relative Address
Resistor Number Internal and Engineering Unit
Contents Read Data Written Data Range
Dependent on Range
Pv (measurement)
0000H 3000131001
- 0 to 10000 (0.00 to 100.00%FS) O
Sv (Currently used set value)
0001H 3000231002
- 0 to 10000 (0.00 to 100.00%FS) O
DV (Currently used deviation)
0002H 3000331003
- -10000 to 10000 (-100.00 to100.00%FS)
O
MV1 0003H 3000431004
Output 1 -300 to 10300 (-3.00 to 103.00%FS)
-
MV2 0004H 3000531005
Output 2 -300 to 10300 (-3.00 to 103.00%FS)
-
STNo 0005H 3000631006
STATION No. 0 to 248 -
ALM STATUS 0006H 3000731007
- - -
FALT 0007H 3000831008
FALT STATUS 0000 to 1100 -
RJC (Cold junction compensation)
000FH 3001631016
- oFF (off) on (on)
-
EIO0000000232 04/2009 231
Data Address Map
STAT 0028H 3004131041
Ramp/soak progress
oFF (ramp/soak is stopped) 1rP (Step 1 Ramp) 1Sk (soak is in step 1) ... 16rP (Step 16 Ramp) End (ramp/soak is finished)
-
MV1 0029H 3004231042
Control output 1
-300 to 10300 (-3.00 to 103.00%FS)
-
MV2 002AH 3004331043
Control output 2
-300 to 10300 (-3.00 to 103.00%FS)
-
PFb 002BH 3004431044
PFB Input Value Display
-300 to 10300 (-3.00 to 103.00%FS)
-
TM1 0031H 3005031050
Remaining time on timer 1
0 sec to 9999 sec / 0 min to 9999
-
TM2 0032H 3005131051
Remaining time on timer 2
0 sec to 9999 sec / 0 min to 9999
-
TM3 0033H 3005231052
Remaining time on timer 3
0 sec to 9999 sec / 0 min to 9999
-
TM4 0034H 3005331053
Remaining time on timer 4
0 sec to 9999 sec / 0 min to 9999
-
TM5 0035H 3005431054
Remaining time on timer 5
0 sec to 9999 sec / 0 min to 9999
-
FALT 0036H 3005531055
Error source display
0000 to 1100 -
ALM STATUS 003BH 3006031060
- - -
Parameter Name
Relative Address
Resistor Number Internal and Engineering Unit
Contents Read Data Written Data Range
Dependent on Range
232 EIO0000000232 04/2009
Index
EIO0000000232 04/2009
CBA
IndexAAddress Map and Data Format, 182Alarm Function of REG24, 54Alarm Function of REG48/REG96, 132Auto-Tuning (AT) of REG24, 47Auto-Tuning (AT) of REG48/REG96, 121
CCommunication Function of REG24, 69Communication Terminal Configuration, 172Configuration of REG24, 27Connection to a Computer, 166
DDimensions of REG24, 19Dimensions of REG48, 82Dimensions of REG96, 87
EElectrical Characteristics of REG24, 18Electrical Characteristics of REG48/REG96, 80Environmental Characteristics of REG24, 18Environmental Characteristics of REG48/REG96, 81
EIO0000000232 04/2009
FFunction Code 02 (H) of REG24, 189Function Code 02 (H) of REG48/REG96, 203Function Code 03 (H), 06 (H), 10 (H) of REG24, 190Function code 03 (H), 06 (H), 10 (H) of REG48/96, 204Function Code 04 (H) of REG24, 198Function code 04 (H) of REG48/REG96, 231Fuzzy PID Control of REG48/REG96, 129
HHow to Configure REG24by Front, 29How to Configure REG48/REG96 Using Front Panel, 101How to Download Software, 155How to Install Software, 146How to Load Software, 147How to Save Software, 154How to Use the Software, 150
IInstallation of REG24, 20Installation of REG48, 83Installation of REG96, 89Integration in a Network, 168
233
Index
KKey Lock and Password, 104
LList of Setting Parameters of Modbus, 179
MMain Characteristics of REG24, 16Main Characteristics of REG48/REG96, 78Mapping Modbus of REG24, 188Mapping Modbus of REG48/REG96, 202
OON-OFF Control of REG24, 44ON-OFF Control of REG48/REG96, 118Operational Mode of REG24, 31Operational Mode of REG48/REG96, 102
PParameters of REG24, 33Parameters Setting Procedure Modbus, 180PID Controls of REG48/REG96, 130PID2 Control of REG48/REG96, 131Presentation of REG24, 14Presentation of REG48, 74Presentation of REG96, 76
RRamp/Soak Function of REG24, 64Ramp/Soak Function of REG48/REG96, 125RS-485 Specifications, 176
SSelf-Tuning of REG24, 50Self-Tuning of REG48/REG96, 123Soft Start of REG48/REG96, 141
234
TTroubleshooting of REG24, 158Troubleshooting of REG48/REG96, 162
WWiring Modbus to the Temperature Control-ler, 173Wiring of REG24, 24Wiring of REG48/REG96, 93
EIO0000000232 04/2009