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THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE Document Number: ECP 11- 0512c Version: 4.0 Date: 04/12/2015 SCHNEIDER RN2, RN6, RN2C AND RN6C WITH VIP 300 RELAY TEST FORM Substation Name Substation Number Voltage Switchgear Installed Mode Free-standing ( ) Transformer- mounted ( ) Switchboard Number Manufacturer Schneider Serial Number Type (RN2c/RN6c) Protection CTs CT Ratio (400/1 or 800/1) Relay Serial Number Setting Range (x2 or x4) Shunt Trip Coil (if fitted) 20-48V DC ( ) 110-240V AC/DC ( ) Protection Settings (specified by planner/designer) Overcurrent Settings Earth Fault Settings Setting Current Setting Current Curve Curve Time Multiplier Time Multiplier Highset Setting Current Highset (or SEF) Setting Current Highset Time Highset (or SEF) Time Preliminary Checks () Disconnect the umbilical cable from the RTU (if fitted) Visual inspection satisfactory (no visible signs of damage etc) Earthing satisfactory SF6 gas pressure satisfactory

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Page 1: ECP 11-0512c Schneider RN2, RN6, RN2c and RN6c · Web viewTHIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE THIS IS AN UNCONTROLLED DOCUMENT, THE READER

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FIR

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Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

SCHNEIDER RN2, RN6, RN2C AND RN6C WITH VIP 300 RELAY TEST FORM

Substation Name

Substation Number

Voltage

Switchgear

Installed Mode Free-standing () Transformer-mounted ()

Switchboard Number Manufacturer Schneider

Serial Number Type (RN2c/RN6c)

Protection CTs

CT Ratio (400/1 or 800/1)

Relay

Serial Number Setting Range (x2 or x4)

Shunt Trip Coil (if fitted)

20-48V DC () 110-240V AC/DC ()

Protection Settings (specified by planner/designer)

Overcurrent Settings Earth Fault Settings

Setting Current Setting Current

Curve Curve

Time Multiplier Time Multiplier

Highset Setting Current Highset (or SEF) Setting Current

Highset Time Highset (or SEF) Time

Preliminary Checks ()

Disconnect the umbilical cable from the RTU (if fitted)

Visual inspection satisfactory (no visible signs of damage etc)

Earthing satisfactory

SF6 gas pressure satisfactory

Functional/Interlock Checks ()

Open and close switches

Earth switches cannot be operated when service selected

Switch/circuit-breaker cannot be operated when earth selected

Open and close earth switches

Test access cannot be opened when switch/circuit-breaker in On and Off position

Test access can be opened when earth switch closed

Switch/circuit-breaker cannot be operated when test access open

Actuator operation satisfactory using an RTU simulator (LPN Remsdaq RTU only)

Page 2: ECP 11-0512c Schneider RN2, RN6, RN2c and RN6c · Web viewTHIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE THIS IS AN UNCONTROLLED DOCUMENT, THE READER

THIS

IS A

N U

NC

ON

TRO

LLED

DO

CU

MEN

T, T

HE

REA

DER

MU

ST C

ON

FIR

M IT

S VA

LID

ITY

BEF

OR

E U

SE

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

Transformer Winding Insulation Resistance using Test Voltage from ECS 11-0006 (transformer-mounted units only)

HV windings to earth (LV windings connected together and to earth) M

LV windings to earth (HV windings connected together and to earth) M

Switchgear Continuity Test

RSW1 RSW2 CB Terminals Under Test Continuity

TM* FS* TM* FS*

RSW1 to RSW2 RSW1 to RSW2 to CB

Closed Closed Open Closed L1 - L1 L1 - L1 - L1

Closed Closed Open Closed L2 - L2 L2 - L2 - L2

Closed Closed Open Closed L3 - L3 L3 - L3 - L3

Closed Open Closed L1 - L2 (RSW1)

Closed Open Closed L2 - L3 (RSW1)

RSW1 RSW2 CB Terminals Under Test Continuity

Earthed Open Open RSW1 L1 - E

L2 - E

L3 - E

Open Earthed Open RSW2 L1 - E

L2 - E

L3 - E

HV Insulation Tests using Test Voltage from ECS 11-0006

RSW1 RSW2 CB Terminal Voltage (kV)

Duration (min)

IR (M)

Under Test

Earthed

TM* FS* RSW1 RSW2 CB(FS* only)

Closed Closed Open Closed L1 L2, L3

Closed Closed Open Closed L2 L1, L3

Closed Closed Open Closed L3 L1, L2

Open Closed Open Closed L1, L2, L3

L1, L2, L3

L1, L2, L3

Closed Open Open Open L1, L2, L3

L1, L2, L3

* TM - transformer-mounted and FS - free-standing.

FPI CTs Insulation Resistance using 1kV Test Voltage(test from CT wiring terminal block)

Disconnect FPI (if fitted) ()

Page 3: ECP 11-0512c Schneider RN2, RN6, RN2c and RN6c · Web viewTHIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE THIS IS AN UNCONTROLLED DOCUMENT, THE READER

Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

RSW1 RSW2 (if fitted)

Remove CT wiring earth link D190 - D170 () D190 - D270 ()

L1, L2, L3 D111, D131, D151 - Earth

M D111/2, D131/2, D151/2 - earth

M

Replace CT wiring earth link D190 - D170 () D190 - D270 ()

FPI CTs Loop Continuity(test from CT wiring terminal block)

RSW1 RSW2 (if fitted)

L1 D111 - D170 D111/2 - D170/2

L2 D131 - D170 D131/2 - D170/2

L3 D151 - D170 D151/2 - D170/2

Reconnect FPI (if fitted) ()

Protection CTs Insulation Resistance using 1kV Test Voltage

Disconnect CT wiring from relay C11, C31, C51, C71 ()

Remove CT wiring earth link C70 - C90 ()

Measure the insulation resistance C70 - Earth M

Replace CT wiring earth link C70 - C90 ()

Protection CTs Loop Continuity(from CT wiring terminal block)

Measure L1 CT continuity C11 - C70

Measure L3 CT continuity C31 - C70

Measure L3 CT continuity C51 - C70

© UK Power Networks 2016 All rights reserved 3 of 8

Page 4: ECP 11-0512c Schneider RN2, RN6, RN2c and RN6c · Web viewTHIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE THIS IS AN UNCONTROLLED DOCUMENT, THE READER

Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

Dual Ratio Protection CTs

For switchgear with dual ratio protection CTs select the appropriate ratio (see appendix A.4) to give the required protection settings and record CT ratio on the front of the form

()

CT Ratio Terminal Block Connections

400/1C112 - 2C132 - 6C152 - 10

()

800/1C112 - 3C132 - 7C152 - 11

()

Relay CT Connections

Reconnect the CT wiring to the relay - use the x2 range unless the required setting current is greater than that available within the range (Appendix A.5) and record the range on the front of the form

Range Relay Connections 200/1 CTs 400/1 CTs 800/1 CTs

x2

C11 - 8C31 - 6C51 - 4C71 - 2&9

20-100A 40-200A 80-400A ()

x4

C11 - 7C31 - 5C51 - 3C71 - 1&9

40-200A 80-400A 160A-800A ()

Ensure the reversible scale label matches the CT ratio and selected range ()

Measure the earth resistance between the relay case and the switchgear earth

© UK Power Networks 2016 All rights reserved 4 of 8

Page 5: ECP 11-0512c Schneider RN2, RN6, RN2c and RN6c · Web viewTHIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE THIS IS AN UNCONTROLLED DOCUMENT, THE READER

Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

Test Protection Settings

Apply the following temporary settings to the relay (refer to Appendix A for guidance) ()

Overcurrent Settings Earth Fault Settings

Is 72A or 80A* Ios 60A or 64A*

I> curve SI Io> curve SI

DT only 3 DT only 3

t> 0.6 x10 to> 0.6 x10

I>> off Io>> off

t>> 0.03 to>> 0.03

* Available setting will depend on the CT ratio and the range being used. Note: It is not possible to carry out the pickup test below for 800/1 CTs on the x4 range.

Relay Operation - Primary Injection Test

Increase current until the LED starts to flash and record the current value. Reset the relay and, if necessary, close the circuit breaker before each test

Overcurrent Pickup Test

RSW1 RSW2 CB Conductors Under Test

Short Conductors

Is Setting

Calculated Pickup Current (Is + 20%)

Actual Pickup Current

RSW1 CB

Closed Open Closed L1 - L2 L1, L2, L3 72/80A 87/96A A

Closed Open Closed L2 - L3 L1, L2, L3 72/80A 87/96A A

Earth Fault Pickup Test

RSW1 RSW2 CB Conductors Under Test Ios Setting

Calculated Pickup Current (Ios + 20%)

Actual Pickup Current

RSW1 CB

Closed Open Closed L1 L1 60/64A 72/77A A

Closed Open Closed L2 L2 60/64A 72/77A A

Closed Open Closed L3 L3 60/64A 72/77A A

© UK Power Networks 2016 All rights reserved 5 of 8

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Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

In-service Protection Settings

Apply the in-service protection settings as specified by the planner/designer to the relay and record them below (refer to Appendix A for guidance) ()

Overcurrent Settings Earth Fault Settings

Is Ios

I> curve Io> curve

DT only DT only

t> Select from table on relay

to> Select from table on relayx10 / x1 x10 / x1

I>> (Highset Current ÷Is) Io>> (Highset Current ÷Is)

t>> to>>

Table A - Calculate Injection Currents Overcurrent Setting Earth Fault Setting

CT Ratio

Primary Setting Current (Is) (Ios)

Secondary Setting Current (Primary Setting Current ÷ CT Ratio)

2 x Secondary Setting Current

5 x Secondary Setting Current

I>> or Io>> x Secondary Setting Current (highset)*

DT x Secondary Setting Current (SEF)*

Table B - Calculate Operating Times Overcurrent Setting Earth Fault Setting

Curve (I>) (Io>)

Time Setting on relay

(if x10 is selected multiply t> or to> setting by 10)

(t>) (to>)

(t>>) (to>>)

Tripping time at 2 x secondary current

Curve SI (t> or to> x 3.38) +0.09s s s

Curve VI (t> or to> x 9) + 0.09s s s

Curve EI (t> or to> x 33) + 0.09s s s

Tripping time at 5 x secondary current

Curve SI (t> or to> x 1.44) + 0.09s s s

Curve VI (t> or to> x 2.25) + 0.09s s s

Curve EI (t> or to> x 4.1) + 0.09s s s

Tripping time at I>> or Io>> or DT x Secondary Setting Current

Highset/Instantaneous t>> or to>> + 0.09s s s

SEF* to> + 0.09s s

* Only calculate highset, instantaneous or SEF settings if used.

© UK Power Networks 2016 All rights reserved 6 of 8

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Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

Relay Operation - Secondary Injection Test

Connect timer circuit to auxiliary contacts 64 and 65 (contact closed when CB open) ()

Overcurrent Test

SettingCalculated Injection Current(from table A)

Calculated Operating Time (from table B)

Actual Operating Times

C11 - C31 C31 - C51 C51 - C11

2x A s s s s

5x A s s s s

Instantaneous A s s s s

Earth Fault Test

SettingCalculated Injection Current(from table A)

Calculated Operating Time (from table B)

Actual Operating Times

C11 - C70 C31 - C70 C51 - C70

2x A s s s s

5x A s s s s

Instantaneous A s s s s

SEF* A s s s s

* The trip current may have to be increased to operate the circuit breaker if the current is below the minimum operating current.

Shunt Trip and Emergency Trip (if fitted)

Check correct shunt trip coil voltage is selected ()

Test Coil Terminals Test Voltage CB Trips

Apply 70% (dc) or 85% (ac) of coil rated voltage

20-48V DC 47 - 48 V ()

110-240V AC/DC 47 - 49 V ()

Apply 110% Voltage of coil rated voltage

20-48V DC 47 - 48 V ()

110-240V AC/DC 47 - 49 V ()

Check emergency trip button operates circuit-breaker ()

Final Checks ()

Check correct CT and interposing CT ratios selected

Check correct ratio labels have been fitted

Check correct protection settings applied

Check relay reset

Ensure FPI CT shorting-link(s) are replaced if CTs are not used or not connected to FPI or RTU

Reconnect umbilical cable to RTU (if fitted)

Asset data form completed

© UK Power Networks 2016 All rights reserved 7 of 8

Page 8: ECP 11-0512c Schneider RN2, RN6, RN2c and RN6c · Web viewTHIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE THIS IS AN UNCONTROLLED DOCUMENT, THE READER

Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

Test Equipment

Make/Type Serial Number Calibration Date

Certification ()

All tests have been completed satisfactorily

Comments

Commissioning Engineer Signature Date

The completed test form shall be left on-site in a plastic wallet and in secure location. A copy of the completed test shall be sent to the relevant ART mailbox.

© UK Power Networks 2016 All rights reserved 8 of 8

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Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

Appendix A – Vip 300

A.1 Introduction

The Vip 300 is a self-powered three phase overcurrent and earth fault protection relay. Protection settings are displayed on the relay front panel (see section A.2) along with manual reset and trip flags.

The CTs are connected to one of two sets of inputs to the relay, to give two different setting current ranges. It is important to ensure that the correct scale label (see section A.3) is in place (either x4 or x2) depending on the inputs and the CT ratio used.

Settings are applied by adjusting the dial selectors to the correct location using a screwdriver. Care should be taken when applying the time settings as the Vip 300 does not use the time multiplier as the time input for IDMT curves (t> or to>). Instead the table on the top right of the front panel should be used to convert the required time multiplier to the Vip 300 setting depending on the IDMT characteristic being applied. For definite time settings (DT, I>>, Io>>) the dials give the relay operating time.

For example, to apply the following typical settings to a Vip 300 relay with 400/1 CTs:

OC 200A VI 0.1TM SEF 32A DT 3s

Looking at the range cards for 400/1 CTs it can be seen that the x2 range provides the option for a phase overcurrent setting (Is) of 200A and an earth fault setting current (Ios) of 32A, the x2 range inputs should be used.

Applying the overcurrent setting:

1. Is should be set to 200.2. I> curve selection should be set to VI.3. t> should be set to 0.3 with a multiplier of x1 (from the table provided this corresponds to

a time multiplier of 0.1).4. As no high set overcurrent is required, I>> should be set to OFF.5. As no high set overcurrent is required, t>> should be set to 0.03.

Applying the earth fault setting:

1. Ios should be set to 32.2. Ios> curve selection should be set to DT.3. DT should be set to 1.4. t> should be set to 0.3 with a multiplier of x10.5. As no high set earth fault is required, Io>> should be set to OFF.6. As no high set earth fault is required, to>> should be set to 0.03.

© UK Power Networks 2016 All rights reserved 1

Page 10: ECP 11-0512c Schneider RN2, RN6, RN2c and RN6c · Web viewTHIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE THIS IS AN UNCONTROLLED DOCUMENT, THE READER

Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

A.2 Front Panel

VIP 300

VAP6 test plug

EI,VI,SI

DT

RI

DT only

11.2

1.51.8 2.1

2.42.7

3

( x Is)

x 10

x 1

t >>

0.030.05

0.10.2 0.4

0.60.9

1.5(s)

DT

RI

SIVI EI

off

curve selection

I>phase

overcurrent

I>

trip

sensors:800/1 4509169A0VIP 300LH range: x2

34

69 12

1520

( x Is)

I>>

off

DT only

1

1.21.5

1.8 2.12.42.7

3

( x Ios)

x 10

x 1

200

816

3248

64 96 128160

240280

320(A)

Ios

Io>

trip

minimum operatingphase current: 80A

earth fault

0.90.03

0.050.1

0.2 0.40.6

1.5(s)

to >>

reset

34

69 12

1520

( x Ios)

Io>>

off

VIP300Settings

Equivalent TimeMultiplier

t>, to> SI VI EI0.05 x1 0.02 0.03 0.060.07 x1 0.02 0.05 0.090.1 x1 0.03 0.07 0.120.15 x1 0.05 0.1 0.190.2 x1 0.07 0.13 0.250.3 x1 0.1 0.2 0.370.4 x1 0.13 0.27 0.50.05 x10 0.17 0.33 0.620.6 x1 0.2 0.4 0.740.07 x10 0.24 0.47 0.870.1 x10 0.34 0.67 1.240.15 x10 0.5 1 1.860.2 x10 0.67 1.33 2.480.3 x10 1.01 2 3.710.4 x10 1.35 2.67 4.950.6 x10 2.02 4 7.43

Warning

not timemultiplier

see table

Warning

not timemultiplier

see table

288

8096

120144

168192 224256

320360

400(A)

Is

0.40.05

0.070.1

0.15 0.20.3

0.6(s)

to >

DT

RI

SIVI EI

off

curve selection

Io>

t >

0.050.07

0.10.15 0.2

0.3

0.40.6

(s)

A.3 Scale Labels

Reversible scale label for Ringmaster fitted with

200/1CTs

Reversible scale label for Ringmaster fitted with

400/1CTs

Reversible scale label for Ringmaster fitted with

800/1CTs

© UK Power Networks 2016 All rights reserved 2

Page 11: ECP 11-0512c Schneider RN2, RN6, RN2c and RN6c · Web viewTHIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE THIS IS AN UNCONTROLLED DOCUMENT, THE READER

Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form

Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

A.4 Dual Ratio CT Connections

Note: The orientation of the connections may vary depending on the vintage of the switchgear.

A.5 Relay CT Connections

© UK Power Networks 2016 All rights reserved 3

400/1 Ratio

800/1 Ratio

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Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

This page is intentionally left blank.

© UK Power Networks 2016 All rights reserved 4

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Version: 4.0

Date: 04/12/2015

Appendix B – Schematic Diagrams

© UK Power Networks 2016 All rights reserved 1

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Schneider RN2, RN6, RN2c and RN6c with Vip 300 Relay Test Form Document Number: ECP 11-0512c

Version: 4.0

Date: 04/12/2015

© UK Power Networks 2016 All rights reserved 2