T U N G A LOY NEWT U N G A LOYECOturn

Economical insert series!

Eco size

Tungaloy Report No. 426-US

Turning tools

T U N G A LOYECOturn

2

T U N G A LOYECOturn

T U N G A LOYECOturn

0.118"

CNMG332E

Regular sizeCNMG432 type

Insert thicknessDepth of cut range: ≤ 0.118"

Lower max. depth of cut

Thinner insert.Less impact resistance.

Conventional downsized insert CNMG322 type

Regular sizeCNMG432 type

Small size insert with lessresource consumption provides ecological benefits.

Chipbreaker on the EcoTurn insert provides the same performance as a regular size insert.

Comparison of insert thickness and chipbreaker

CNMG332E type

Highly Economical for maximum profit

Exceptional cutting performance

Highly Ecological for the environment

The performance level of the EcoTurn insert is equal to the regular size CNMG432 type insert.

Same performance

3

100

75

50

25

0

T U N G A LOYECOturn

T U N G A LOYECOturn

T U N G A LOYECOturn

ap < 0.0590.059" 0.059"

0.059"

0.059"0.059"

0.059"

ap > 0.118

TM T9125 Roughing

TM T9115

Finishing

TSF T9115

Roughing

TM T9125

Finishing TSF T9125

For 75%* of applications in general turning, the depth of cut is less or equal to 0.118".

Depth of cut in general turning

*Based on Tungaloy's market research

Per

cent

age

of u

sers

(%)

ap ≤ 0.118

Interrupted Cuts Continuous Cuts

Ideal tooling parameters can be achieved

WNMG332E type

TM T9115

Regular sizeWNMG432 type

Depth of cut: ap (in)

T U N G A LOYECOturn

4

0.004 0.006 0.008 0.012 0.016 0.004 0.006 0.008 0.012 0.016

0.02

0

0.

039

0

.059

0.0

79

0.

118

0.02

0

0.

039

0

.059

0.0

79

0.

118

T U N G A LOYECOturn

T U N G A LOYECOturn

CNMG332E-TMT9125

CNMG432-TMT9125

CNMG332E-TM CNMG432-TM

0 5,000 10,000 15,000 20,000

Cutting performance

Regular size insert

Comparison of fracture resistance

Comparison of chip control

- The fracture resistance of the EcoTurn insert is equal to regular size inserts because it features the same chipbreaker and cutting edge dimensions

- The EcoTurn insert demonstrates the same level of fracture resistance under heavy interrupted machining with 0.118" depth of cut.

EcoTurn inserts demonstrate excellent chip control when working at the same parameters as regular size inserts.

Number of impacts

Work materialCutting speedFeedDepth of cutWork processCoolant

: 1045: Vc = 500 sfm: f = 0.010 ipr: ap = 0.118": Face turning (Interrupted): Wet

Dep

th o

f cut

: ap

(in

)

Dep

th o

f cut

: ap

(in

)

Feed: f (ipr) Feed: f (ipr)Condition Condition

Work materialCutting speedCoolant

: 1045: Vc = 660 sfm: Wet

Regular size insert

5

T U N G A LOYNS9530 & GT9530

T U N G A LOYT6100 & AH600 SERIES

T U N G A LOYT6100 SERIES

ap (in)

TSF

NS9530 500 - 820 260 - 730 260 - 600

0.008 - 0.060 0.003 - 0.016GT9530 500 - 1000 260 - 820 260 - 660T9115 500 - 1000 500 - 1000 390 - 820T9125 390 - 820 260 - 660 260 - 500

TM T9115 500 - 1000 500 - 1000 390 - 820 0.040 - 0.120 0.008 - 0.020T9125 390 - 820 260 - 660 260 - 500

ap (in)

SS AH630 300 - 600 360 - 700 200 - 300 0.010 - 0.080 0.003 - 0.008AH645 230 - 500 300 - 550 -

SMT6120 450 - 800 500 - 900 250 - 500

0.040 - 0.120 0.008 - 0.020T6130 350 - 650 400 - 800 230 - 350AH630 300 - 600 360 - 700 200 - 300

T U N G A LOY

T U N G A LOY

T U N G A LOY

T U N G A LOY

Grades

Steel

Finishing

Finishing

Medium cutting

Medium cutting

Standard cutting conditions

Standard cutting conditions

Application

Application

Low carbon steelsAlloy steels

Austenitic

Medium carbon steelsAlloy steels

Ferrite / Martensite

High carbon steelsAlloy steels

Precipitation hardened

Grades

Grades

Depth of cut

Depth of cut

Feed

Feed

Cutting speed　　Vc (sfm)

Cutting speed　　Vc (sfm)

Chipbreaker

Chipbreaker

Special surface technology- Smoothed insert surface- Improves chipping resistance

Special surface technology- Smooth insert surface- Improves chipping resistance

Special surface technology- Improves fracture resistance with tough and

smooth top layer

Special surface technology- Improves adhesion resistance

PVD coated grades for stainless steel turning AH630: First recommendation for stainless steel

cutting.AH645: Demonstrates excellent performance in heavy

interrupted machining.

CVD T9100 series for steel turningT9115: Demonstrates a good balance of wear

and impact resistance for a wide range of applications.

T9125: 1st recommended grade with excellent wear and chipping resistance in light to medium cutting.

NS9530: Versatile cermet grade with incredible fracture resistance with tough and smooth top layer.

GT9530: Coated cermet grade with premium coating suited for high speed machining.

Innovative cermet grade with incredible toughness

CVD coated grades for stainless steel turningT6120: Outstanding wear resistance. Excellent

performance in continuous cutting.T6130: Complementary grade to AH630. First

recommended grade when higher impact resistance is required or against competitors CVD coated grade.

f (ipr)

f (ipr)

Stainless

T U N G A LOYECOturn

6

f - ap

ød s ød1 rεT9115

T9125

T6120

T6130

AH

630

AH

645

NS

9530

GT

9530

　

TSF CNMG 331E-TSF 0.375 0.187 0.150

0.016

*CNMG 332E-TSF 0.031

SS CNMG 331E-SS 0.375 0.187 0.150

0.016

*CNMG 332E-SS 0.031

TM CNMG 331E-TM 0.375 0.187 0.150

0.016

*CNMG 332E-TM 0.031

CNMG 333E-TM 0.047

SM CNMG 331E-SM 0.375 0.187 0.150

0.016

*CNMG 332E-SM 0.031

CNMG 333E-SM 0.047

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

13°

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

6°0.010

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

0.010

10°

f - ap

ød s ød1 rεT9115

T9125

T6120

T6130

AH

630

AH

645

NS

9530

GT

9530

　

TSF DNMG 331E-TSF 0.375 0.187 0.150

0.016

*DNMG 332E-TSF 0.031

DNMG 333E-TSF 0.047

SS DNMG 331E-SS 0.375 0.187 0.150

0.016

*DNMG 332E-SS 0.031

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

13°

26°

26°

**Requires EcoTurn Toolholder. See pages 9-10.

Rhombic, 80°

*Note: Chipbreaker cross sections are of the inserts marked *

Inserts Negative type

Finishing

Finishing

Mediumcutting

Rhombic, 55°

ApplicationCat. No

Chipbreaker

Appearance(Cross section)

Stocked gradesCermet CoatedcermetCoated

Dimensions (in)

I.C.dia Thick-nessHole dia

Corner radius

: Stocked items

ApplicationCat. No

Chipbreaker

Appearance(Cross section)

Stocked gradesCermet CoatedcermetCoated

Dimensions (in)

I.C.dia Thick-nessHole dia

Corner radius

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

7

f - ap

ød s ød1 rεT9115

T9125

T6120

T6130

AH

630

AH

645

NS

9530

GT

9530

TM DNMG 331E-TM 0.375 0.187 0.150

0.016

*DNMG 332E-TM 0.031

DNMG 333E-TM 0.047

SM DNMG 331E-SM 0.375 0.187 0.150

0.016

*DNMG 332E-SM 0.031

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

6°0.008

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

20.010

10°

f - ap

ød s ød1 rεT91

15

T9

12

5T

61

20

T6

13

0A

H6

30

AH

64

5N

S9

53

0

GT

95

30

　

TSF TNMG 231E-TSF 0.250 0.187 0.089

0.016

*TNMG 232E-TSF 0.031

SS TNMG 231E-SS 0.250 0.187 0.089

0.016

*TNMG 232E-SS 0.031

TM TNMG 231E-TM 0.250 0.187 0.089

0.016

*TNMG 232E-TM 0.031

TNMG 233E-TM 0.047

SM TNMG 231E-SM 0.250 0.187 0.089

0.016

*TNMG 232E-SM 0.031

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

13°

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

6°0.008

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

0.010

10°

**Requires EcoTurn Toolholder. See pages 9-10.

26°

Rhombic, 55°

Mediumcutting

Triangular, 60°

*Note: Chipbreaker cross sections are of the inserts marked *

Finishing

Mediumcutting

: Stocked items

ApplicationCat. No

Chipbreaker

Appearance(Cross section)

Stocked gradesCermet CoatedcermetCoated

Dimensions (in)

I.C.dia Thick-nessHole dia

Corner radius

ApplicationCat. No

Chipbreaker

Appearance(Cross section)

Stocked gradesCermet CoatedcermetCoated

Dimensions (in)

I.C.dia Thick-nessHole dia

Corner radius

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

T U N G A LOYECOturn

8

f - ap

ød s ød1 rεT9115

T9125

T6120

T6130

AH

630

AH

645

NS

9530

GT

9530

　

TSF WNMG 331E-TSF 0.375 0.187 0.150

0.016

*WNMG 332E-TSF 0.031

WNMG 333E-TSF 0.047

SS WNMG 331E-SS 0.375 0.187 0.150

0.016

*WNMG 332E-SS 0.031

WNMG 333E-SS 0.047

TM WNMG 331E-TM 0.375 0.187 0.150

0.016

*WNMG 332E-TM 0.031

WNMG 333E-TM 0.047

SM WNMG 331E-SM 0.375 0.187 0.150

0.016

*WNMG 332E-SM 0.031

WNMG 333E-SM 0.047

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

6°0.008

0 0.2 0.4 0.6 0.8 1.0

10

8

6

4

2

0.010

10°

13°

**Requires EcoTurn Toolholder. See pages 9-10.

26°

Trigon, 80°

*Note: Chipbreaker cross sections are of the inserts marked *

Finishing

Mediumcutting

ApplicationCat. No

Chipbreaker

Appearance(Cross section)

Stocked gradesCermet CoatedcermetCoated

Dimensions (in)

I.C.dia Thick-nessHole dia

Corner radius

: Stocked items

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

0.400

0.320

0.240

0.160

0.080

a p (i

n)

0 0.008 0.016 0.024 0.032 0.040

f (ipr)

9

ACLN R/L

AWLN R/L

bhh 1

f 2

f

L1L2

95°

95°95°

5°

rε (N·m)R L h b L1 L2 h1 f f2ACLNR/L1233-A 0.750 0.750 4.500 0.900 0.750 1.000 0.625

0.031 CNhh33hh 3.0ACLNR/L1633-A 1.000 1.000 6.000 1.000 1.000 1.250 0.750

rε (N·m)R L h b L1 L2 h1 f f2AWLNR/L1233-A 0.750 0.750 4.500 1.125 0.750 1.000 0.625

0.031 WNhh33hh 3.0AWLNR/L1633-A 1.000 1.000 6.000 1.125 1.000 1.250 0.875

rε (N·m)R L h b L1 L2 h1 f f2ADJNR/L1233-A 0.750 0.750 4.500 1.250 0.750 1.000 0.625

0.031 DNhh33hh 3.0ADJNR/L1633-A 1.000 1.000 6.000 1.250 1.000 1.250 0.900

hh 1

bf

f 2

L1L295°

95°

5°

ADJN R/L

hh 1

b

f 2

f

L1L2

93°

3°

(N·m)

ACLNR/L CNhh33hh ACP3S-E ACS-5W BP-7 SP-2.5 ASC322 CSTB-3.5 T-15F 3.0

ADJNR/L DNhh33hh ACP3S-E ACS-5W BP-7 SP-2.5 ASD322 CSTB-3.5 T-15F 3.0

AWLNR/L WNhh33hh ACP3S-E ACS-5W BP-7 SP-2.5 ASW322 CSTB-3.5 T-15F 3.0

Toolholders - Unique pocket design for EcoTurn insertsExternal turning and facing

External turning and facing

A-type (Negative rake, clamp-on system)

A-type (Negative rake, clamp-on system)

Right hand (R) shownCutting edge style: L

Cutting edge style: L

Cutting edge style: J

Right hand (R) shown

Right hand (R) shown

External turning and profiling A-type (Negative rake, clamp-on system)

Cat. No

Cat. No

Cat. No

Dimensions (in)

Dimensions (in)

Dimensions (in)

Stock

Stock

Stock

Std. cornerradius

Std. cornerradius

Std. cornerradius

Insert Torque

A-type toolholder parts

Toolholder Cat. No Applicable inserts

Clamp Clampscrew SpringSpring pin Shim

screwShim Wrench

: Stocked items

Insert Torque

Insert Torque

Torque

T U N G A LOYECOturn

10

rε (N·m)R L h b L1 L2 h1 f f2PCLNR/L1233 0.750 0.750 4.500 0.813 0.750 1.000 0.625

0.031 CNhh33hh 2.0PCLNR/L1633 1.000 1.000 6.000 0.813 1.000 1.250 0.750

rε (N·m)R L h b L1 L2 h1 f f2PWLNR/L1233 0.750 0.750 4.500 0.625 0.750 1.000 0.688

0.031 WNhh33hh 2.0PWLNR/L1633 1.000 1.000 6.000 0.719 1.000 1.250 0.750

PCLN R/L

PWLN R/L95°

5°

bhh 1

f 2f

L1L295°

95°95°

5°

bhh 1

L1L295°

f 2f

95°

rε (N·m)R L h b L1 L2 h1 f f2PDJNR/L1033 0.625 0.625 4.500 1.125 0.625 0.750 0.625

0.031 DNhh33hh 2.0PDJNR/L1233 0.750 0.750 4.500 1.125 0.750 1.000 0.625

PDJNR/L1633 1.000 1.000 6.000 1.125 1.000 1.250 0.750

PDJN R/L

bhh 1

f 2f

L1L293°

3°

External turning and facing

External turning and facing

P-type (Negative rake, lever lock system)

P-type (Negative rake, lever lock system)

Cutting edge style: L

Cutting edge style: L

External turning and profiling P-type (Negative rake, lever lock system)

Cutting edge style: J

: Stocked items

Right hand (R) shown

Right hand (R) shown

Right hand (R) shown

Cat. No

Cat. No

Cat. No

Dimensions (in)

Dimensions (in)

Dimensions (in)

Stock

Stock

Stock

Std. cornerradius

Std. cornerradius

Std. cornerradius

Insert Torque

Insert Torque

Insert Torque

11

ACLNL1633-A ACLNL1633-A

CNMG332E-TM CNMG332E-TM

T9115 T9115

600 7600.008 0.0100.12 0.08

rε (N·m)R L h b L1 L2 h1 f f2PTGNR/L1223 0.750 0.750 4.500 0.750 0.750 1.000 0.625

0.031 TNhh23hh 2.0PTGNR/L1623 1.000 1.000 6.000 0.750 1.000 1.250 0.875

PTGN R/L

(N·m)PCLNR/L CNhh33hh LSC317 LSP3 LCL33 LCS3 P-2.5 2.0 PDJNR/L DNhh33hh ELSD32 LSP3 LCL33L LCS3 P-2.5 2.0 PTGNR/L TNhh23hh - - LCL23 LCS23A P-2.5 2.0 PWLNR/L WNhh33hh LSW312 LSP3 LCL3 LCS3 P-2.5 2.0

bhh 1

f 2f

L1L291°

91°

200

150

100

50

0

400

300

200

100

0

T U N G A LOYECOturn

T U N G A LOYECOturn

ø2.6

ø1.1

8"

4"

2.8"

T9115CNMG332E-TM

T9125CNMG432-TM

T U N G A LOYECOturn

ø1.7

7"

ø1.1

"

2.76"1.58"

CNMG 332E-TM CNMG 332E-TM

Cutting edge style: G

External turning and profiling P-type (Negative rake, lever lock system)

P-type toolholder parts

Spring pin ShimscrewShim Lever Wrench

1055 Low alloy steel

Machine part Machine part (Automated manufacturing line)

Current: One insert type with P25 CVD grade

Current insert: CNMG 431 type. EcoTurn demonstrates excellent chip control with 0.12" depth of cut. T9115 grade achieves 1.5 times longer tool life.

Current P25 grade is suitable for interrupted parts, but not good for continuous cutting. By using EcoTurn and different type inserts, tool life of each insert drastically increases.

Practical examples

External turning (Continuous cutting)Wet

External turning (Continuous cutting)Wet

1.5 times longer

tool life!

Num

ber

of p

iece

s (p

cs)

Num

ber

of p

iece

s (p

cs)

Competitor Competitor

Toolholder Cat. No Applicable inserts

Cut

ting

cond

ition

s

Workpiece type

Toolholder

Insert

Grade

Work material

Cutting speed: Vc (sfm) Feed: f (ipr) Depth of cut: ap (in) Machining Coolant

Results

Right hand (R) shown

Cat. NoDimensions (in)Stock Std. corner

radius Insert Torque

Torque

Unique pocket design for EcoTurn inserts

1.5 times longer

tool life!

: Stocked items

Distributed by:

Sept. 2013 (TA)

3726 N Ventura Drive, Arlington Heights, IL 60004, U.S.A.Inside Sales: +1-888-554-8394Technical Support: +1-888-554-8391 Fax: +1-888-554-8392

Tungaloy Canada432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, CanadaPhone: +1-519-758-5779 Fax: +1-519-758-5791

Tungaloy de Mexico S.A.C Los Arellano 113, Parque Industrial Siglo XXIAguascalientes, AGS, Mexico 20290Phone:+52-449-929-5410 Fax:+52-449-929-5411

www.tungaloyamerica.com

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