This Manual contains standard ProductionProduct Identification Numbers.

Special Engineered Options not Included

E60 MD DualE Series Mast

Manual Number:246842 R3

P ARTS MANUAL

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406

FOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330

This manual shows the parts breakdown for the mast product ID numbers. Locatethe product ID number (PID number) stamped on the left hand side of the outerupright channel. This number must be used when ordering replacement parts forthis product.

Ordering Parts

CustomersParts and service literature is available through authorized lift truck dealers.To place an order, contact the lift truck dealer of your choice.

Lift Truck DealersTo order parts and service literature contact:

PRODUCT I.D. NUMBER

EXAMPLE

MA0876.eps

About This Manual

LIFT-TEK / ELECAR

CUSTOMER SERVICE

7040 S HWY 11WESTMINSTER, SC 29693

TELEPHONE: (888) 946-3330FAX: (864) 647-5406

Introduction

E60 MD XYZ

246842 R3 04/13/04 Page 3

ContentsIntroduction .................................................................................................................................................................. 2Safety Decals ................................................................................................................................................................ 3Free Lift Cylinder .......................................................................................................................................................... 4Left Hand Main Lift Cylinder ........................................................................................................................................ 6Right Hand Main Lift Cylinder ..................................................................................................................................... 8Weldments .................................................................................................................................................................. 10Common Parts ............................................................................................................................................................ 11Hoist Chains ............................................................................................................................................................... 12Installation Components ............................................................................................................................................ 13Lowering Control Valve .............................................................................................................................................. 14Load Backrest ............................................................................................................................................................. 154 Roller Carriages ....................................................................................................................................................... 166 Roller Carriages ....................................................................................................................................................... 17Single Internal Hose Reeving .................................................................................................................................... 18Double Internal Hose Reeving ................................................................................................................................... 20Recommended Spare Parts List ................................................................................................................................ 22

Safety Decals

Page 4 04/13/04 246842 R3

Free Lift Cylinder

MA2437.eps5 4314

13

12

8

10

9

11

2

7

15

6

1

18

17

19

20

16

246842 R3 04/13/04 Page 5

Free Lift Cylinder

FL-1OCL FL OCL FL OCL FL

CYLINDER CYLINDER CYLINDER (in) REF "D" (in) REF "D" (in) REF "D"

56 1000528 72 1000544 88 100056057 1000529 73 1000545 89 100056158 1000530 74 1000546 90 100056259 1000531 75 1000547 91 100056360 1000532 76 1000548 92 100056461 1000533 77 1000549 93 100056562 1000534 78 1000550 94 100056663 1000535 79 1000551 95 100056764 1000536 80 1000552 96 100056865 1000537 81 1000553 97 100056966 1000538 82 1000554 98 100057067 1000539 83 1000555 99 100057168 1000540 84 1000556 100 100057269 1000541 85 1000557 101 100057370 1000542 86 100055871 1000543 87 1000559

OCL - Outer channel length

FL-2-1Item # QTY Description Part #

1 1 Rod/Plunger N/A2 1 Pull Wire 1

3 1 Fuse Spring Guide 5641074 1 Fuse Piston 5604705 1 Fuse Spring 5650856 1 Shell N/A7 1 Piston N/A8 1 Wear Ring 1

9 2 Nylon Ring 1

10 1 Piston Seal 1

11 1 Check Valve 2

12 1 O-Ring 1

13 1 Washer 2

14 1 Retaining Ring 2

15 1 Stand Tube N/A16 1 Retainer 42281717 1 Back Up Ring 1

18 1 O-Ring 1

19 1 Rod Seal 1

20 1 Wiper 1

422818563904

Seal KitCheck Valve Kit

1 - Items included in Seal Kit.2 - Items included in Check Valve Kit.

Page 6 04/13/04 246842 R3

Left Hand Main Lift Cylinder

MA2478.eps

2

4

15

8

18

16

17

7

6

9

1

3

13

11

12

10

14

5

246842 R3 04/13/04 Page 7

Left Hand Main Lift Cylinder

LHML-1OCL LH OCL LH OCL LH

MAINLIFT MAINLIFT MAINLIFT (in) CYLINDER (in) CYLINDER (in) CYLINDER

REF "C" REF "C" REF "C"

56 1001243 72 1001259 88 100127557 1001244 73 1001260 89 100127658 1001245 74 1001261 90 100127759 1001246 75 1001262 91 100127860 1001247 76 1001263 92 100127961 1001248 77 1001264 93 100128062 1001249 78 1001265 94 100128163 1001250 79 1001266 95 100128264 1001251 80 1001267 96 100128365 1001252 81 1001268 97 100128466 1001253 82 1001269 98 100128567 1001254 83 1001270 99 100128668 1001255 84 1001271 100 100128769 1001256 85 1001272 101 100128870 1001257 86 100127371 1001258 87 1001274

OCL - Outer channel length

Item # QTY Description Part #1 1 Spacer N/A2 1 Seal Washer N/A3 1 Pull Wire *4 1 Bleed Screw N/A5 1 Pin N/A6 1 Shell Assembly N/A7 1 Rod N/A8 1 Wiper *9 1 Piston N/A

10 1 Wear Ring *11 1 Nylon Ring *12 1 Piston Seal *13 1 Sleeve N/A14 1 Circlip N/A15 1 Retainer 42338516 1 Back Up Ring *17 1 O-Ring *18 1 Rod Seal *

423412Seal Kit* - Items included in Seal Kit.

LHML-2-1

Page 8 04/13/04 246842 R3

Right Hand Main Lift Cylinder

14

3

7

15

16

2

6

8

1

4

12

10

11

9

13

5

MA2479.eps

246842 R3 04/13/04 Page 9

Right Hand Main Lift Cylinder

RHML-1OCL RH OCL RH OCL RH

MAINLIFT MAINLIFT MAINLIFT (in) CYLINDER (in) CYLINDER (in) CYLINDER

REF "C" REF "C" REF "C"

56 1001197 72 1001213 88 100122957 1001198 73 1001214 89 100123058 1001199 74 1001215 90 100123159 1001200 75 1001216 91 100123260 1001201 76 1001217 92 100123361 1001202 77 1001218 93 100123462 1001203 78 1001219 94 100123563 1001204 79 1001220 95 100123664 1001205 80 1001221 96 100123765 1001206 81 1001222 97 100123866 1001207 82 1001223 98 100123967 1001208 83 1001224 99 100124068 1001209 84 1001225 100 100124169 1001210 85 1001226 101 100124270 1001211 86 100122771 1001212 87 1001228

OCL - Outer channel length

Item # QTY Description Part #1 1 Spacer N/A2 1 Rod N/A3 1 Wiper *4 1 Pull Wire *5 1 Pin N/A6 1 Shell Assembly N/A7 1 Rod Seal *8 1 Piston N/A9 1 Wear Ring *

10 1 Nylon Ring *11 1 Piston Seal *12 1 Sleeve N/A13 1 Retaining Ring N/A14 1 Retainer 42338515 1 Back Up Ring *16 1 O-Ring *

423412Seal Kit* - Items included in Seal Kit.

RHML-2-2

Page 10 04/13/04 246842 R3

Weldments

NOTES:

1. ACCEPTABLE WEAR PLUG SUBSTITUES ARE: 215720 OR 215721.

2. QUANTITIES OF SHIMS ARE VARIABLE.

3. DECAL KIT NOT SHOWN.

2219

1

21

2

18

12

2513

14

8

10

10

23

15

4

16

3

5

24

11

20

MA2165.eps

176

7

A

B

C

D

E

26

246842 R3 04/13/04 Page 11

Common Parts

WLD-1

Item # QTY Part # Description Item # QTY Part # DescriptionA 1 1 Outer Weldment See WLD-2 12 2 6230 FlatwasherB 1 1 Inner Weldment See WLD-2 13 3 2 234012 GuardC 2 1 Main Lift Cyl. - See Cyl. Pages 14 3 2 683822 M12 LockwasherD 1 1 Free Lift Cyl. - See Cyl. Pages 15 2 238137 ML Cyl Shim KitE 1 1 Free Lift Tube - See WLD-1 16 2 200006 Nut1 2 643522 Bolt 17 2 684305 Chain Anchor Pin2 2 234006 Bolt 18 2 2 215719 Wear Plug3 2 234868 Capscrew 19 4 231359 Load Roller4 3 2 683821 Capscrew M12 X 20 LG 20 2 231427 Sheave5 2 248893 Chain Anchor 21 2 2 203388 Wear Plug Shim6 4 6508 Cotter Pin 22 *16 631881 Load Roller Shim7 2 6518 Cotter Pin 23 *4 231060 FL Cyl Shim8 1 231058 Crosshead 24 1 3133 Snap Ring9 1 210851 Decal Kit - Not Shown 25 2 3140 Snap Ring

10 2 642649 900 Fitting 26 2 7882 Roll Pin11 3 2 200456 M12 Flat Washer

* - Quantity will vary1 - See applicable chart2 - Included in Wear Plug Kit part number 212587.3 - Included in Crosshead Guard Kit P/N 246822. For units with no or single IHR only.

WLD-2OCL OUTER INNER TUBE OCL OUTER INNER TUBE

UPRIGHT UPRIGHT UPRIGHT UPRIGHT

(in) REF "A" REF "B" REF "E" (in) REF "A" REF "B" REF "E"

56 242108 241924 238433 79 242131 241947 23845657 242109 241925 238434 80 242132 241948 23845758 242110 241926 238435 81 242133 241949 23845859 242111 241927 238436 82 242134 241950 23845960 242112 241928 238437 83 242135 241951 23846061 242113 241929 238438 84 242136 241952 23846162 242114 241930 238439 85 242137 241953 23846263 242115 241931 238440 86 242138 241954 23846364 242116 241932 238441 87 242139 241955 23846465 242117 241933 238442 88 242140 241956 23846566 242118 241934 238443 89 242141 241957 23846667 242119 241935 238444 90 242142 241958 23846768 242120 241936 238445 91 242143 241959 23846869 242121 241937 238446 92 242144 241960 23846970 242122 241938 238447 93 242145 241961 23847071 242123 241939 238448 94 242146 241962 23847172 242124 241940 238449 95 242147 241963 23847273 242125 241941 238450 96 242148 241964 23847374 242126 241942 238451 97 242149 241965 23847475 242127 241943 238452 98 242150 241966 23847576 242128 241944 238453 99 242151 241967 23847677 242129 241945 238454 100 242152 241968 23847778 242130 241946 238455 101 242153 241969 238478

OCL - Outer channel length

Page 12 04/13/04 246842 R3

Hoist Chains

1

MA2159.eps

OCL FL CHAIN OCL FL CHAINQTY(2) QTY(2)

(in) REF 1 (in) REF 156 684138 79 68398057 683953 80 68398058 683954 81 68398159 683954 82 68398260 683955 83 68398261 683956 84 68143062 683956 85 67877063 683957 86 67877064 680458 87 68398465 680458 88 68398566 683959 89 68398567 683960 90 68045968 683960 91 67877169 683961 92 67877170 681428 93 68398771 681428 94 68398872 683976 95 68398873 683977 96 68142974 683977 97 68398075 683978 98 68398076 683979 99 68398177 683979 100 68398178 681429 101 683982

OCL - Outer Channel Length.

CHN-1-1

246842 R3 04/13/04 Page 13

Installation Components

Hydraulic Components

2

VIEW FROM BACK OF MAST

1

3

4

8

6

5

7

MA2155.eps

HYD-1Item # QTY Part # Description

1 1 238570 External Fuse 12 GPM2 2 1 Fitting3 2 1 ML Hose4 1 611289 Straight Fitting5 1 1 LCV Bracket6 4 681238 M10 Lockwasher7 2 1 Capscrew8 2 1 M10 Capscrew

1 - Contact Lift-Tek Parts Department for part numbers.

Typical Components

Page 14 04/13/04 246842 R3

Lowering Control Valve

2

3

1

LCV-1REF QTY PART# DESCRIPTION

1 214794 Lowering Control Valve Assembly17 GPM2 1 214793 Valve Body3 1 684210 Valve Cartridge, 17 GPM

* - Item 1 includes items 2 and 3.

246842 R3 04/13/04 Page 15

Load Backrest1

32

Backrest-2.eps

LBR-2 All

REF QTY PART # DESCRIPTION684784 *Backrest, 37" x 36"684785 *Backrest, 37" x 48"226831 *Backrest, 37" x 54"684786 *Backrest, 37" x 60"684787 *Backrest, 41" x 36"684788 *Backrest, 41" x 48"684789 *Backrest, 41" x 60"362796 *Backrest, 41" x 72"246396 *Backrest, 43.3" x 48"684790 *Backrest, 49" x 36"684791 *Backrest, 49" x 48"684792 *Backrest, 49" x 60"226825 *Backrest, 51" x 48"231212 *Backrest, 53" x 30"231260 *Backrest, 53" x 36"357671 *Backrest, 53" x 48"249220 *Backrest, 55.3" x 48"235370 *Backrest, 60" x 48"684793 *Backrest, 61" x 36"226834 *Backrest, 61" x 40"684794 *Backrest, 61" x 48"684795 *Backrest, 61" x 60"226828 *Backrest, 62" x 48"225576 *Backrest, 72" x 48"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

Class III Load Backrests

1 1

* - Item 1 includes items 2 and 3.

Page 16 04/13/04 246842 R3

4 Roller Carriages

MA2153.eps

1

87

2

34

5

6

Contact Lift Tek Customer Service if your carriage does not match any of those listed.(Mast PID number needed, see Introduction on page 2).

C-1Item # QTY Part # Description

238413 37" Cushion Carriage Weldment238414 41" Cushion Carriage Weldment238415 37" Pneumatic Carriage Weldment238416 41" Pneumatic Carriage Weldment

2 2 684305 Chain Anchor Pin3 2 234001 Chain Anchor4 4 6508 Cotter Pin5 2 234044 Nut6 2 6518 Cotter Pin7 * 631881 Load Roller Shim8 4 231359 Load Roller

1 1

* Quantity will vary

E60 MD 4 Roller Carriages

246842 R3 04/13/04 Page 17

6 Roller Carriages

MA2154.eps

8

1

7

2

34

5

6

9

810

11

Contact Lift Tek Customer Service if your carriage does not match any of those listed.(Mast PID number needed, see Introduction on page 2).

C-2Item# QTY Part # Description

238417 37" Cushion Carriage Weldment238418 41" Cushion Carriage Weldment238419 37" Pneumatic Carriage Weldment238420 41" Pneumatic Carriage Weldment

2 2 684305 Chain Anchor Pin3 2 234001 Chain Anchor4 4 6508 Cotter Pin5 2 234044 Nut6 2 6518 Cotter Pin7 * 631881 Load Roller Shim8 4 231359 Load Roller9 2 231426 Load Roller10 2 658378 Retainer11 4 680218 M6 X 12LG Capscrew

* Quantity will vary.

E60 MD 6 Roller Carriages

11

Page 18 04/13/04 246842 R3

Single Internal Hose Reeving

8

21

205

11

520

14

234 16 20 24

72217

27136

27 1321

25

26

229

14

247

155

2

8 118

20

19

1012

3

MA2365.eps

246842 R3 04/13/04 Page 19

Single Internal Hose Reeving

SIHR-1OCL IHR OUTER INNER HOSE OCL IHR OUTER INNER HOSE

KIT GUIDE GUIDE QTY 2 KIT GUIDE GUIDE QTY 2(in) (in)56 242340 238523 245228 211101 79 242363 238526 245230 23499257 242341 238523 245228 210802 80 242364 238526 245231 23499358 242342 238523 245228 216916 81 242365 238526 245231 23499459 242343 238523 245228 234971 82 242366 238526 245231 23499560 242344 238524 245228 216921 83 242367 238526 245231 23499761 242345 238524 245228 216922 84 242368 238527 245231 23499862 242346 238524 245228 216923 85 242369 238527 245231 22346263 242347 238524 245228 213921 86 242370 238527 245231 21080664 242348 238524 245229 210803 87 242371 238527 245231 23500265 242349 238524 245229 216924 88 242372 238527 245232 21392366 242350 238524 245229 216925 89 242373 238527 245232 21693467 242351 238525 245229 216926 90 242374 238527 245232 23500568 242352 238525 245229 216927 91 242375 238527 245232 23500669 242353 238525 245229 216928 92 242376 238527 245232 23500770 242354 238525 245229 234982 93 242377 238528 245233 21693771 242355 238525 245229 234983 94 242378 238528 245233 23500972 242356 238525 245230 213922 95 242379 238528 245233 21693973 242357 238525 245230 234986 96 242380 238528 245233 23501174 242358 238525 245230 234987 97 242381 238528 245233 23501275 242359 238525 245230 234988 98 242382 238528 245233 22788376 242360 238526 245230 234989 99 242383 238528 245233 23397077 242361 238526 245230 234990 100 242384 238528 245233 23501578 242362 238526 245230 234991 101 242385 238528 245233 216942

OCL - Outer channel length

QTY 1 QTY 1

Item # QTY Part # Description Item # QTY Part # Description1 4 227855 Hose Clamp 15 3 238534 Hose Clamp2 2 227884 Hose Clamp Bar 16 1 210846 Carriage Bracket3 1 290465 Bolt 17 1 234021 Crosshead Bracket

4 2 2453 900 Bulkhead Union 18 1 232760 Bracket5 5 684649 Capscrew M10 X 25 LG 19 1 250066 #6 Insert6 1 768414 Capscrew M12 X 65 LG 20 6 681238 M10 Lockwasher7 4 206321 Capscrew M6 X 16 LG 21 1 683822 M12 Lockwasher8 4 762900 Capscrew M6 X 25 LG 22 4 206323 M6 Lockwasher9 1 234020 Chain Guard 23 2 2645 #6 Cap Plug

10 1 291445 #6 Hose Clamp 24 3 763023 M10 Nut11 1 688216 Hose Clamp 25 1 210166 M12 Nut12 1 290464 Cover Plate 26 2 215558 Sheave13 2 234022 IHR/Chain Guard 27 2 210173 Stubshaft14 2 n Hose Guides

* - Use Installation Instructions part number 246734.

SIHR-2-1

n - See Chart Below.

Page 20 04/13/04 246842 R3

Double Internal Hose Reeving

1

5

2010

15

8

15

8

17

216

2424

621

17

13

1222

414

2023

2

7

16

20

23

51

72

18

911

319

MA2366.eps

5

20

246842 R3 04/13/04 Page 21

Double Internal Hose Reeving

DIHR-1OCL IHR OUTER INNER HOSE OCL IHR OUTER INNER HOSE

KIT GUIDE GUIDE KIT GUIDE GUIDE(in) QTY 2 QTY 1 QTY 4 (in) QTY 2 QTY 1 QTY 456 242386 238523 245234 216915 79 242409 238526 245236 23498757 242387 238523 245234 234966 80 242410 238526 245237 23498858 242388 238523 245234 210801 81 242411 238526 245237 23498959 242389 238523 245234 234968 82 242412 238526 245237 23499060 242390 238524 245234 234970 83 242413 238526 245237 23499161 242391 238524 245234 211101 84 242414 238527 245237 23499262 242392 238524 245234 210802 85 242415 238527 245237 23499363 242393 238524 245234 216916 86 242416 238527 245237 23499464 242394 238524 245235 234971 87 242417 238527 245237 23499565 242395 238524 245235 216921 88 242418 238527 245238 23499766 242396 238524 245235 216922 89 242419 238527 245238 23499867 242397 238525 245235 216923 90 242420 238527 245238 22346268 242398 238525 245235 213921 91 242421 238527 245238 21080669 242399 238525 245235 210803 92 242422 238527 245238 23500270 242400 238525 245235 216924 93 242423 238528 245239 21392371 242401 238525 245235 216925 94 242424 238528 245239 21693472 242402 238525 245236 216926 95 242425 238528 245239 23500573 242403 238525 245236 216927 96 242426 238528 245239 23500674 242404 238525 245236 216928 97 242427 238528 245239 23500775 242405 238525 245236 234982 98 242428 238528 245239 21693776 242406 238526 245236 234983 99 242429 238528 245239 23500977 242407 238526 245236 213922 100 242430 238528 245239 21693978 242408 238526 245236 234986 101 242431 238528 245239 235011

OCL - Outer cannel length

Item # QTY Part # Description Item # QTY Part # Description1 8 227855 Hose Clamp 13 2 2375 Bulkhead Fitting2 4 227884 Hose Clamp Bar 14 2 2680 Fitting3 2 290465 Bolt 15 3 n Hose Guides

4 2 2453 900 Bulkhead Union 16 6 238534 Hose Clamp5 8 684649 Capscrew M10 X 25 17 2 677267 Sheave6 2 684650 Capscrew M12 X 75 18 2 232760 Bracket7 8 762900 Capscrew M6 X 25 19 2 250066 #6 Hose Insert8 2 246378 Chain/Hose Guard 20 9 681238 M10 Lockwasher9 2 291445 #6 Clamp 21 2 683822 M12 Lockwasher

10 2 688216 Hose Clamp 22 4 2645 #6 Cap Plug11 2 290464 Cover Plate 23 5 763023 M10 Nut12 1 238150 Carriage Bracket 24 4 210173 Stubshaft

n - See Chart Below.* - Use Installation Instructions Part Number 246735.

DIHR-2-1

Page 22 04/13/04 246842 R3

Recommended Spare Parts List

RPL-1

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assembly 0 0 1n Free Lift Cylinder Assemblyn Seal Kit 2 4 8

INTERNAL REEVINGn Hose 2 4 8

2453 Fitting 1 2 4215558 IHR Sheave, Single IHR 1 2 4677267 IHR Sheave, Double IHR 2 4 8

UPRIGHTS248893 Chain Anchor 2 4 8684305 Chain Anchor Pin 1 2 4200006 Nut 4 8 32

6508 Cotter Pin 6 12 366518 Cotter Pin 4 8 16

631881 Shim, .03 in. 16 32 64231359 Roller 8 24 48212587 Wear Plug Service Kit 2 4 8

CARRIAGE AND CHAINSn Free Lift Chains 2 4 8

231359 Carriage Roller 4 8 16231426 Load Roller - 6 ROLLER Carriage only 8 16 32234001 Chain Anchor 1 2 4

6518 Cotter Pin 4 8 166508 Cotter Pin 4 8 16

684305 Chain Pin 2 4 8234044 Nut 2 2 2

n - See specific pages and charts for part numbers.

E60 Dual Stage MastMASTS SERVICED

PART # DESCRIPTION

246842 R3 04/13/04 Page 23

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

RP

UR

CH

AS

E

OR

DE

RD

AT

E

Manual Change Summary

R0 - Release

R1 - Update IHR.

R2 - Update cylinder charts, add crosshead guard kit, update hydraulic components. 10/30/03

R3 - 04/13/04Revise check valve kit on page 5 chart FL-2-1 - was 1358999.

Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: +1(864) 647-1119Fax: +1(864) 647-5406

Lift Technologies Inc.Corporate Head Office251 Woodlawn Road W., Unit 217Guelph, ON N1H 8J1 CanadaTel: +1-519-823-4545

Lift -Tek Elecar Srl29015 Castel. San. Giovanni (PC)Via G. GalileiItaly

Do you have any questions that need to be answered right now?

Other Lift Technologies Locations

Customer Service(North America Toll Free)

1-888-946-3330

© Lift Technoloies Inc. 11-2003 www.lift-tekelecar.com