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DUTCO MCCONNELL DOWELL FABRICATION LLC
www.mcconnelldowell.com | www.macdowfabrication.comMechanical | Electrical | Fabrication | Pipelines | Tunnelling | Civil | Marine
TABLE OF CONTENTS
1. WHO WE ARE2 WHAT OUR CLIENTS CAN EXPECT FROM US2. WHAT OUR CLIENTS CAN EXPECT FROM US3. HOW DO WE ACHIEVE OUR CLIENTS’ EXPECTATIONS4. ORGANISATION STRUCTURE5 STRATEGIC FOCUS5. STRATEGIC FOCUS6. HEALTH, SAFETY & ENVIRONMENT7. QUALITY7. QUALITY8. AWARDS / APPRECIATION9. RECENT WORK 10 CURRENT WORK10. CURRENT WORK11. CASE STUDIES12. FABRICATION FACILITIES
WE ARE A WE ARE A MAJOR ENGINEERING, MAJOR ENGINEERING, FABRICATION & CONSTRUCTION GROUPCONSTRUCTION GROUP
OwnershipOwnership1. WHO WE ARE – DUTCO MCCONNELL DOWELL
OwnershipOwnership
DUTCO GROUP
DUTCO McCONNELL DOWELL (ME) LLC (DMDME)
DUTCO McCONNELL DOWELL FABRICATION LLC (DMDF)
1. WHO WE ARE – DUTCO MCCONNELL DOWELL
Been active in the Middle East for 35 years with experience in pipeline,
mechanical and electrical civil fabrication tunnel and undergroundmechanical and electrical, civil, fabrication, tunnel and underground
Local specialist with international expertise in delivering technologically
challenging projectschallenging projects
Long standing record in delivering good quality projects on time over a
id f t i i Oil d G P t h i l I d t i lwide range of competencies in Oil and Gas, Petrochemical, Industrial,
Power, Water and Infrastructure sectors
Safety is the core value of our Company – we are proud of our industry
leading Safety Statistics.
1. WHO WE ARE – MCCONNELL DOWELL CORPORATION
Major contractor delivering a broad infrastructure service across multiple market sectorssectors
Specialist and industry-leading marine, pipeline and tunnelling construction capability
Revenues of $2 5 billion and Work in Hand of $3 5 billionRevenues of $2.5 billion and Work in Hand of $3.5 billion
Currently ranked 6 in the Top 40 Australian contractors
Delivering stand alone or multi-disciplinary self perform capability for individual contracts in excess of $1billion
Strong safety culture resulting in industry-leading results
Internationally certified for safety, quality and environmental practices
Track record for time and cost-efficient design
E i d i ll t t d li d l i l di i j t Experienced in all contract delivery models, including concession projects
WHERE McCONNELL DOWELL OPERATES
1. WHO WE ARE – DUTCO GROUP
Established in 1947Established in 1947
Diverse, multi-faceted organisation with operations in widely
diff i fi ld f h i il i i t t t f th tdiffering fields, from heavy civil engineering, to state of-the-art
communication systems, to 5-star world class hospitality
Wholly owned by UAE nationals
Employs over 20,000 people.Employs over 20,000 people.
Certified to ISO (Quality, Health, Safety and Environment)
Committed to environmental protection and ensure that projects
adhere to the very best environmental practices.
2. WHAT OUR CLIENTS CAN EXPECT FROM US
DEPENDABLEClients must be able to depend on us to get their projects built safely, on time and to the p g p j y,required quality
MINDFUL OF OUR CLIENTS’ NEEDSWe must ensure we know what our Clients’ need and want
DIVERSEWe are diverse in geographies throughout the region and core competencies
MOTIVATED TO ACHIEVEWe are motivated to achieve our targets
EXCEPTIONALWe are exceptional in everything we do
3. HOW DO WE ACHIEVE OUR CLIENTS’ EXPECTATIONS `````````````````````````````````````````````````````````````````````````````````````````````````````````````````````CLIENTS’ EXPECTATIONSPRODUCTIVITY
AACCOUNTABILITY
SAFETYSAFETY
SOLUTIONS
INTEGRITY
ON TIME DELIVERY
NEW OPPORTUNITIES
4. MIDDLE EAST REGIONAL ORGANIZATION STRUCTURE
4. DUTCO MCCONNELL DOWELL FABRICATION ORGANISATION CHART
General Manager FabricationRussell Briggs
Workshop ManagerHSE AdvisorFabrication Business AdministratorWimal KoraleMohd Zoheb
Operations
Barnabas Judy
Support ServicesEstimating Manager – Fabrication Workshop
Ch d h dhChandrahas Jadhav
Supervisor & Emergency Response CoordinatorMurali Gopalan
Quality EngineerShreenath Vijaykumar
Engineer & PlannerGlenn Lorenzo
Estimator(TBA)
Logistics & Procurement Coordinator
Vazeer Khan
Document ControllerVipeesh Vipinan
Fabrication ForemenJohn Antony Joy Kutty
Masood Hassan Vo Hien Manh
QC InspectorVarughese Mani
DraughtsmanSumesh Govindan
DraughtsmanFlint Dominic
QC InspectorShaiju Varkey
Head Office Support
Vipeesh Vipinan
Time KeeperManasa Kumar
Welding ForemanGopalan Prakasan
Blasting & Painting
Flint DominicShaiju Varkey ‐Management‐Commercial‐Financial‐QHSE‐HR & IT
Material ControllerNevil Kumara
QA/QC Assistant
DraughtsmanSubin Jose
Blasting & Painting Sadhan Biswas
Machine ShopDavid Masih
Prakash Sharma
QA/QC AssistantSoma
Gunawardana
Store ManNoor Mohd
5. STRATEGIC FOCUS
Delivery SystemsDelivery SystemsGeographic LocationsGeographic Locations
Design & ConstructHard Dollar
AllianceStrategic Investments
Cost Reimbursable
Design & ConstructHard Dollar
AllianceStrategic Investments
Cost Reimbursable
DubaiAbu Dhabi
QatarKingdom of Saudi Arabia
DubaiAbu Dhabi
QatarKingdom of Saudi Arabia
Cost ReimbursableCost Reimbursable
Markets
Oil & GasIndustrial Process
Markets
Oil & GasIndustrial Process
Competencies
Mechanical & ElectricalPipeline
Competencies
Mechanical & ElectricalPipeline
EnergyTransport
WaterInfrastructure
Mining & Metals
EnergyTransport
WaterInfrastructure
Mining & Metals
pCivil & Marine
FabricationTunnel & Underground
pCivil & Marine
FabricationTunnel & Underground
Mining & MetalsMining & Metals
6. HEALTH, SAFETY & ENVIRONMENT
SAFETY VISION
INITIATIVESINITIATIVES
SAFETY PERFORMANCE (ME REGION)
6. HEALTH, SAFETY & ENVIRONMENT
Our Safety record is a testament to the commitment of our people, and our commitment to continual improvement, never resting on our laurels.
SAFETY PERFORMANCE (ME REGION)
SAFETY STATISTICSSAFETY STATISTICS
2009 2010 2011 20122013
( up to June)( up to June)
Man Hours 7,089,187 5,865,354 1,427,215 2,315,853 1,431,835
Lost Time Incidents 2 0 0 0 0
Lost Time Incident Frequency Rate (LTIFR) 0.28 0.00 0.00 0.00 0.00
NMIFR/NMI/Manhours x 1 000 000 21.63 36.05 35.7 59.59 42.601,000,000
Recordable Injury Frequency Rate (Fatal + LTI + RWC + MTI) 2.96 0.85 3.50 2.16 0.70
Medical Treatment Injury 2 40 0 34 3 50 0 86 0 00j yFrequency Rate (MTI) 2.40 0.34 3.50 0.86 0.00
All Injury Frequency Rate (Fatal + LTI + RWC + MTI + FAI) 8.32 5.11 9.81 9.07 9.78
Note: Recently achieved 10M Note: Recently achieved 10M manhoursmanhours without LTIwithout LTI
Recently achieved 3 years without LTI.Recently achieved 3 years without LTI.
6. HEALTH, SAFETY & ENVIRONMENT
SAFETY CULTURE:
See Something Say Something
No matter how minorProactive Behavior
I R ti blIncrease Reporting- Near miss Reporting- Safety Observations
Responsible ReportingContinuous Learning
Education
Reduction in Accidents Reduction in Frequency &
LTI’s / Medical Treatment Case & First Aid Treatment
q ySeriousness /
Accidents / Injuries
7. QUALITY
8. AWARDS / APPRECIATION
QATALUM (Qatar Aluminium) EMAL (Emirates Aluminium) DUBAL (Dubai Aluminium)
9. CURRENT WORK
Project DescriptionWeight (in Tons)
Total Weight (in Tons)
Client Start Date Completion
Outotech IlmeniteProject
Fabrication works for National Titanium DioxideCompany (NTDC) Saudi Arabia
Outotech GmbH 1/2013 9/2013ProjectDubai
Company (NTDC), Saudi Arabia
820
- Supply of Bins & Hoppers 547
- Supply of Tanks & Classified Bins 148
- Support Legs & Platform for Conveyors- Lot 1 & 2 94Support Legs & Platform for Conveyors Lot 1 & 2 94
- Air Ventilation Support Beam 5
- Screen Chutes with wear plates 26
Bariq Mining Structrual steel fabrication for filter house 76
136
Bariq Mining Limited
10/2012 8/2013
Fabrication of trash screen 50
Fabrication of Chutes 10
EMAL Bath Crucible Duct Work
EMAL Bath Crucible Duct Work for Crushing Area 5 5 KEMPE 5/2013 7/2013
10. RECENT WORK
Project DescriptionWeight (in Tons)
Total Weight (in Tons)
Client Start Date Completion
Pipeline Marker Post Fabrication of Pipeline Marker Post - 200 nos 10 10 EMARAT 3/2013 5/2013
EMAL Bath Crucible Duct Work
EMAL Bath Crucible Duct Work for Infeed Area 5 5 KEMPE 4/2013 6/2013
Bariq Mining Shop Fabricated Tanks 104
427
Bariq Mining Company Limited
1/2012 1/2013
Platework supply contract 224
Grizzly supports 61 427Grizzly supports 61
Truck Feeder and Electric Equipment 32
Hydraulic Truck Loading System 6
11 CASE STUDIES11. CASE STUDIES
FABRICATIONProject Case Studies
FABRICATION
Client: Outotech GmbH
OUTOTECH ILMENITE PROJECT, DUBAI
ScopeOur Challenge was to offer a competitive price for a fabricated steel work package totalling 800 tons , to the worlds 2nd largest Ilmenite smelter plant which will be producing upwards of 500,000 Tons of Titanium Dioxide per annum.Dioxide per annum.
We backed our offer with high levels of quality and a guaranteed delivery ,in a short time frame of just 20 weeks. Whilst maintaining extremely high levels of safety awareness.
To maintain these core factors our approach had to be innovative using advance fabrication methods ,welding technology and expertise in all fields such as fabrication assemble welding and painting.As the package included six day bins 7.4m x 7.4m x 2m in size and 50 Metric tons each in weight. which in them selves were large complex fabrications as wasthem selves were large complex fabrications as was the main frame which measured 40m x 7.5m x 0.8m and, weighed in at 63 Metric tons which has been fabricated in two halves ,with complete built up sections in 25mm and 30mm steel plate. Support structures ( legs ) Stair tower, penthouse steel fabrication, conveyor supports and various supply tanks / silos Service water tanks Using a total of 60tanks / silos. Service water tanks. Using a total of 60 types of materials in 10 deferent material grades, added to this most of the none standard sections were fabricated by our selves as they were unavailable from the steel suppliers.
Above all the delivery of such steel work on or before
Bin Assembly Drawing
ythe designated delivery date to the required specification safety is where our strength lies , in this case our delivery was to be overseas so keeping delivery dates so enabling shipping manifests to be completed prior to sailing has been all important.
OUTOTECH ILMENITE PROJECT , DUBAI
OUTOTECH ILMENITE PROJECT , DUBAI
OUTOTECH ILMENITE PROJECT , DUBAI
EMARAT PIPELINE MARKER POST, DUBAI
Client: EMARAT
ScopeFabrication of 200 no. of pipeline marker post.
EMAL BATH CRUCIBLE DUCT WORK FOR INFEED AREA
Client: KEMPE
ScopeBath Crucible Duct Work for Infeed Area
JURONG ISLAND , SINGAPORESummary of work: • Structural Steel Tons = 6,865
Pi T 7 400• Pipe Tons = 7,400 • Fab Dia Inch = 209,325 • Site Dia Inch = 117,117 • No. of PARs = 126No. of PARs 126 • No. of Towers = 17 • No. of STR = 16 • No. of SBR Racks = 48 • No. of Misc SBRS = 20
The 5 km of pipe racks provide the critical infrastructure thatthe critical infrastructure that connects the existing facilities to the new expansion
SHOP FABRICATED TANKS - JABAL SAYID GOLD & COPPER MINE, KSA
Client: Bariq Mining Limited
ScopeScopeClient’s EPCM contractor Client’s EPCM contractor was SNC Lavalin.was SNC Lavalin.The scope included The scope included designing tanks to APIdesigning tanks to APIdesigning tanks to API designing tanks to API 650, workshop detailing, 650, workshop detailing, material supply, material supply, fabrication, surface fabrication, surface treatment, rubber lining, treatment, rubber lining, h bl & t tih bl & t tishop assembly & testing shop assembly & testing
of the shop fabricated of the shop fabricated tanks.tanks.A total of 21 tanks & 4 A total of 21 tanks & 4 separators wereseparators wereseparators were separators were completed. All were completed. All were hydro tested as per the hydro tested as per the standards. Some were standards. Some were barged and rest were barged and rest were ggtransported via road to transported via road to Saudi.Saudi.
SHOP FABRICATED TANKS - JABAL SAYID GOLD & COPPER MINE, KSA
Stainless Steel Tank Feed Pump Box
Rubber Lined Tanks
PLATEWORK SUPPLY CONTRACT - JABAL SAYID GOLD & COPPER MINE, KSA
Client: Bariq Mining Limited
ScopeClient’s EPCM contractor Client’s EPCM contractor was SNC Lavalin.was SNC Lavalin.The scope involves The scope involves workshop detailing, workshop detailing, material supplymaterial supplymaterial supply, material supply, fabrication, surface fabrication, surface treatment, rubber lining, treatment, rubber lining, cut and install bisalloy cut and install bisalloy lining, shop assembly & lining, shop assembly & t ti f th 67 l t kt ti f th 67 l t ktesting of the 67 platework testing of the 67 platework items (such as chutes, items (such as chutes, launders, kibbles, bin etc.) launders, kibbles, bin etc.) for the mine.for the mine.The bisalloy liners were a The bisalloy liners were a yybolted arrangement for bolted arrangement for ease of replacement. ease of replacement. As additional scope we As additional scope we also fabricated the skirts also fabricated the skirts assembly for the conveyorassembly for the conveyorassembly for the conveyor assembly for the conveyor systems to curtail the dust systems to curtail the dust contamination to the contamination to the environment.environment.
PLATEWORK SUPPLY CONTRACT - JABAL SAYID GOLD & COPPER MINE, KSA
Feed ChuteChute
ROM Discharge Chute Various Items
GRIZZLY PANEL INSTALLATION, SAUDI ARABIA
Client: Bariq Underground Mine
ScopeGrizzly Panel. Supply of cast Grizzly and Grizzly supporting structure – 2 units. Each cast Grizzly weighs appox.7.4 Tons each. and support structure appox. 30 Tons.
TRUCK FEEDER SYSTEM, SAUDI ARABIA
Client: BariqUnderground Mine
SScopeFabrication of Fabrication of Underground Truck Underground Truck Feeder, which Feeder, which incorporates ore pass incorporates ore pass transfer truck loading transfer truck loading chute, Platform, Impact chute, Platform, Impact Chute with Liner Plates, Chute with Liner Plates, Guards, etc. Truck Guards, etc. Truck Feeder Hydraulic Feeder Hydraulic Operating System, which Operating System, which includes the hydraulics includes the hydraulics and electrical and and electrical and instrumentation for the instrumentation for the Truck Feeder.Truck Feeder.
TRUCK LOADING – UNLOADING STATION, UAE
Client: FL Smidth Moller GmbH
SScopeThe project was to The project was to fabricate, install and fabricate, install and commission Alumina commission Alumina storage tanks with truck storage tanks with truck loading loading –– unloading unloading station in Jebel Ali port.station in Jebel Ali port.The scope included The scope included supply of material, shop supply of material, shop detailing, fabrication, detailing, fabrication, surface treatment, surface treatment, transportation and transportation and erection at site. erection at site.
12. FABRICATION FACILITIES IN ASIA
UAE Fabrication Yard Thailand Fabrication Yard
UAE Fabrication Yard Batam Fabrication Yard
UAE Fabrication YardBatam Fabrication Yard
Dutco McConnell Dowell Fabrication LLCDutco McConnell Dowell Fabrication LLC
Russell BriggsGeneral Manager FabricationGeneral Manager, Fabrication
Jebel Ali Industrial Area 2 – Dutco CompoundP O B 50733P.O. Box 50733Dubai, United Arab EmiratesP : +971 4 880 1083F : +971 4 880 1156
www.mcconnelldowell.com, www.macdowfabrication.comMechanical | Electrical | Fabrication | Pipelines | Tunnelling | Civil | Marine