16
See our website with full brochures, specifications and demonstration videos DUGARD Machine Tools That Create Solutions Since 1939 www.dugard.com [email protected] 01273 732286 DUGARD Machine Tools

DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

  • Upload
    vukhanh

  • View
    268

  • Download
    0

Embed Size (px)

Citation preview

Page 1: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

See our website with full brochures, specifications and demonstration videos

DUGARDMachine Tools That Create Solutions Since 1939

www.dugard.com [email protected] 01273 732286DUGARDMachineTools

Page 2: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

1

SMEC 1600LM Fanuc 0iTD control

52mm bar capacity with 210mm chuck

250mm maximum turned diameter

262mm maximum turned length

24/30m/min rapid traverse X/Z axis

12 station bi-directional turret

Programmable tailstock quill

SMEC 2500SY Fanuc 32iTB control

76mm bar capacity with 254mm chuck

360mm maximum turned diameter

505mm maximum turned length

18/12/24m/min rapid traverse X/Y/Z axis

12 station bi-directional turret

Mill/Drill Y-axis turret with BMT65 tooling

SMEC PL60LM Fanuc 0iTD/21i control

139mm bar capacity

900mm maximum turned diameter

1050/3,200mm maximum turned length

12/18m/min rapid traverse X/Z axis, 1m bed

12/10m/min rapid traverse X/Z axis, 3.2m bed

12 station bi-directional turret

Programmable tailstock quill & body

Mill/Drill with BMT85 tooling

DUGARD.com

An Extensive Range of CNC Turning CentresSMEC Machine ToolsExclusive to Dugard - Machines available with Sub spindle,

Y axis and Mill/Drill

SMEC PL80LM available with 320mm bore

Page 3: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

2

Dugard 42iTTU Single or Sub Spindle Mitsubushi M700 control

42mm bar capacity

10 axes

Twin spindle with C axis

2 Y axes

7 turning tool positions plus 1 part off tool

12 driven tool positions

Robot loading available

B axis option

Dugard 52/ 65 Twin Turret SY Mitsubushi control

52mm bar capacity (65mm opt)

7 axes

Twin spindle with C axis

Y axis

Up to 32 turning tool positions

Up to 32 driven tool positions

Dugard 52TT/ TTS Twin Spindle Syntec PC based control

52mm bar capacity

Up to 9 axes

Twin spindle with C axis

2 Y axes

8 turning tool positions plus 1 part off tool

Up to 18 driven tool positions

B axis option

Dugard 32 Sub Spindle Syntec PC based control

32mm bar capacity

7 axes

Twin spindle with C axis

Y axis

Up to 14 turning tool positions

Up to 11 driven tool positions

High Volume Turning CentresMulti-Axis CNC Turning Centres

Page 4: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

Production LathesHigh precision slant bed CNC lathes

Standard FeaturesFanuc 0iTD control

12 station bi-directional turret

Programmable tailstock quill MT-4 taper

Standard FeaturesFanuc 0iTD control

10 station bi-directional turret

3

Dugard 100 CNC Lathe 52mm bar capacity with 152mm chuck

260mm maximum turned diameter

290mm maximum turned length

30m/min rapid traverse on X and Z axis

Dugard 200HT CNC Lathe 65mm bar capacity with 210mm chuck

300mm maximum turned diameter

479mm maximum turned length

30m/min rapid traverse on X and Z axis

Available with Y axis and sub spindle

Dugard 300P/ 300MC CNC Lathe 77mm bar capacity with 252mm chuck

450mm maximum turned diameter

700mm maximum turned length

20m/min rapid traverse on X axis

24m/min rapid traverse on Z axis

Available with Y axis and sub spindleModel Shown - Dugard 300P

Model Shown - Dugard 350G

Dugard 400 Slant Bed CNC Lathe Fanuc 0iTD control

91mm bar capacity with 315mm chuck

550mm maximum turned diameter

820mm maximum turned length

12m/min rapid traverse on X axis

15m/min rapid traverse on Z axis

10 station bi-directional turret

Programmable tailstock quill MT-5 taper

Dugard 350G Slant Bed CNC Lathe Fanuc 0iTD control

76mm bar capacity with 304mm chuck

560mm maximum turned diameter

640mm maximum turned length

20m/min rapid traverse on X and Z axis

10 station bi-directional turret

Programmable tailstock quill MT-5 taper

DUGARD.com

StandardFanuc 0iTD c

10 station bi-

Model Show

Page 5: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

Large Capacity Production LathesBoxway range of CNC lathes

4

Dugard 700L Slant Bed CNC Lathe Fanuc 0iTD control

165 /380mm bar capacity with 475mm chuck

940mm maximum turned diameter

Available in 4 bed lengths, 1~4m

10m/min rapid traverse on X axis

12m/min rapid traverse on Z axis

12 station bi-directional turret

Programmable tailstock quill MT-6 taper

Dugard 400/500L/MC/LMC Fanuc 0iTD control

Up to 140mm bar capacity

650mm maximum turned diameter

1974mm maximum turned length

18m/min rapid traverse on X and Z axis

12 station bi-directional turret

Programmable tailstock quill MT-5 taper

Model Shown - Dugard 400L

Large bore, long working length, heavy load slant bed lathe

Page 6: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

5

DUGARD.com

Dugard DY860C / DY1000C / DY1100CHeavy duty CNC lathes at competitive prices

Available with Fanuc & Siemens controls

860 / 1000 / 1100mm swing

Large spindle bore up to 640mm

1000~16,000mm distance between centres

Air chuck and manual chuck can be installed on both spindle ends

22kW spindle motor with 30kW option

Heavy duty tailstocks

Large spindle bore up to 640mm

1000~16,000mm distance between centres

Air chuck and manual chuck can be installed on both spindle ends

22kW spindle motor with 30kW option

Heavy duty tailstocks

Large Capacity Flat Bed CNC LathesDugard DY530C / DY630C / DY730CLarge capacity CNC lathes at competitive prices

Available with Fanuc & Siemens controls

530 / 630 / 730mm swing

Large spindle bores up to 320mm

Up to 3700mm bed length

18.5kW spindle drive

130mm spindle bore130mm spindle bore

Model Shown - Dugard DY730C

Model Shown - Dugard DY1000C

Page 7: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

6

Perfect Starter VMCsDugard Lunan 500A, 600A & 800ASmall footprint at an unbelievably low price

Available with GSK, Fanuc & Siemens controls

Up to 10,000rpm spindle speed

BT40 spindle nose taper

5.5kW servo driver for spindle air cooling

Linear guideways on 500A and 600A

500A 600A 800A

X axis 500mm 600mm 800mm

Y axis 320mm 450mm 500mm

Z axis 400mm 500mm 580mm

ATC 10 tools 16 tools 20 tools

Perfect Starter Multi-Function CNC LatheDugard Lunan 400MF, 500MFExtremely rigid construction and an unbelievably low cost

Available with GSK, Fanuc & Siemens controls

Up to 500mm swing over bed

Up to 280mm swing over cross slide

500mm maximum turned diameter

1400mm maximum turned length

Up to 77mm spindle bore

20~1620rpm speeds, 3 range gearbox

25 x 25mm 4 way electrical driven toolpost

7.5kW motor

Perfect Starter CNC LatheDugard Lunan 210AAll the functionality you need at an ultra low price

Available with GSK, Fanuc & Siemens controls

52mm bar capacity with 210mm chuck

540mm maximum swing diameter

400mm maximum turned diameter

550mm maximum turned length

18m/min rapid traverse on X and Z axis

12 station bi-directional turret

Programmable tailstock quill MT-4 taper

DUGARD LUNAN

DUGARD LUNAN

DUGARD LUNAN

n ultra low price

ols

Page 8: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

DUGARD.com

Premium Range of CNC VMCsDugard 850, 1000Y Plus &1500Designed for high metal removal rates

Cost Effective CNC VMCsDugard 760XP, 1000XP, 1350XP, 1600XP & 2000XP

More power, faster spindle speeds, more tools

and faster rapids than the original E Range

Available with Fanuc, Siemens & Heidenhain controls

Up to 12,000rpm spindle speed

Compact construction for reduced footprint

BT40 spindle taper as standard, CAT option

36 station twin arm ATC options (28 on 76XP)

Through spindle coolant

Linear ways on all axes

Wide Span Column Base to

Guarantee Maximum Rigidity

Available with Fanuc, Heidenhain and Siemens controls

High precision, roller linear guides on X, Y, Z axes

10,000rpm spindle speed as standard

Compact construction for reduced footprint

12,000/15,000rpm spindle speed option

Superior positioning and repeatability

24 station twin arm type ATC

Model Shown - Dugard 1000Y Plus

Model Shown - Dugard 760E

Model Shown - Dugard 1000XP

tandard

uced footprint

eed option

atability

M d l Sh D d 1000Y Pl

1600XP & 2000XPmore tools

Range

trols

Model Shown - Dugard 1000X

Available with Fanuc, Siemens &

Mitsubushi controls

10,000~11,000rpm spindle speed (std)

Compact construction for reduced footprint

BT40 spindle taper as standard, (CAT opt)

20, 24 & 28 station carousel ATC options

Linear ways on all axes

E Range still available at the same great pricesDugard 760E, 1000E & 1350E

7

Page 9: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

5 Axis CNC Machining CentresDugard X5High Speed 5 Axis Machining

Available with Heidenhain,

Fanuc and Siemens controls

320mm diameter table

30 station automatic tool

changer (40 opt)

10,000rpm spindle speed

(12,000rpm opt)

Direct drive spindles

Full 5 axis capability

or 4 + 1

5 Axis CNC Machining CentresDugard HSM600High Speed 5 Axis Machining

Available with Heidenhain and Siemens controls

12,000/16,000/24,000rpm direct drive spindle

C axis torque motor, 360° table

32/40 station ATC twin arm

Full 5 axis capability

22kW spindle power

B-axis, ±120°

Model Shown - Dugard HSM600

chining Centres

Machining

nhain,

ontrols

e

tool

peed

y

chining Centres0 Machining

8

Page 10: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

DUGARD.com

9

Model Shown - Dugard HD1886B

CNC Heavy Duty 5 Axis Bed MillDugard DBM 21504 boxways base, table is fully supported

Available with Heidenhain, Fanuc & Siemens controls

1200 x 1200mm indexing table

2150/1400/1100mm X/Y/Z axis travel

2000kg table load

32 tool ATC (horizontal changing)

Unique slideway design

Heavy Duty CNC VMCsDugard HD1363, HD1680, HD1886 & HD2210The unique configuration offers a fully supported table across the full X-axis movement,

eliminating table overhang and X-axis distortion whilst having a 40% smaller footprint

Available with Fanuc, Heidenhain and Siemens controls

Refrigerated ballscrews on X, Y and Z axes

24/32 station bi-directional twin arm type tool changer

Available in heavy duty boxway or

linear roller ways

BT50 geared head 6,000/8,000rpm

Optional BT40 10,000/12,000rpm

direct drive spindle

X axis travels from 1,300~2,200mm

Page 11: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

10

CNC Horizontal BorersDugard RangeStable and rigid structure with cutting edge technology

Available with Fanuc, Heidenhain & Siemens controls

110 /130mm spindle diameters

Geared spindle drives, 22~45kW

Full B axis tables 0.001 indexing /contouring

20 ton table loading available

Range of X axis travels, 2~5.5m

40/60/80/120 ATC systems available

Twin pallet changer available

tructure with cutting edge technology

eidenhain & Siemens controls

ameters

22~45kW

indexing /contouring

ailable

2~5.5m

ems available

ilable

Model Shown - Dugard HBM110T

CNC Bridge Type VMCsDugard RangeLarge capacity and ease of operation with powerful cutting capability

Available with Fanuc, Heidenhain & Siemens controls

Refrigerated ballscrews on X, Y and Z axes

2200~4200mmm X axis travels

1200, 1600 & 2700mm optional Y axis travels

850~1100mm Z axis travel

BT50 6000rpm with 2 step gearbox or BT50 10,000rpm

direct drive spindle

up to 15,000kg table capacity

Model Shown - Dugard LB3216

Page 12: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

Horizontal BorersTOS VARNSDORFStable and rigid structure with cutting edge technology

Available with Fanuc, Heidenhain & Siemens controls

110/130/150mm spindle diameters

25 ton table loading available

Automatic pallet changer (opt)

Automatic toolchanger (opt)

Facing head options

Full guarding (opt)

Range of floor borers also

available up to 20m in X axis

Model Shown - Tos Varnsdorf WHN13.8

Vertical Lathes and BorersYOU JILarge capacity and ease of operation with powerful cutting capacity

Available with Fanuc & Siemens controls

Table sizes from 200mm to a maximum of 8m

C axis driven tools

Twin ram available

Pallet changer available

Manual & power chucks

Hydrostatic tables on VTH models

Magnetic chucks available

Grinding options available

Model Shown - YOU Ji VTL2500ATC

DUGARD.com

11

Page 13: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

CNC Machining CentresMatec3, 4 and 5 axis travelling column machining centres

Available with Heidenhain & Siemens controls

Each machine configured to suit each individual customer’s application

Up to 8000/1200/1300mm X/Y/Z axis travel

Mill/turn machining centres

Up to 42,000rpm spindle speeds

Up to 68kW spindle power

Standard & CNC GrindersDugard - ChevalierHigh precision 3-axis automatic surface grinders with micro processor based control systems

Auto downfeed with roughing and finishing cycles

CNC machine is fitted with “Smart” control with fully enclosed guarding

Servo control system with auto alarm codes

Electro magnetic chuck

Chuck control with variable holding power

Turcite ‘B’ laminated, double “V” type ground guideways

with continuous lubrication

Model Shown - Chevalier FSG1632ADIII

with Smart control with fully enclosed guarding

th auto alarm codes

able holding power

ouble “V” type ground guideways

tion

Model Shown - Chevalier FSG1632ADIII

12

Model Shown - Matec 40L

Page 14: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

Providing Machine Tools that Create Solutions since 1939

MachineToolsDUGARD

DUGARD.com

13

A Well Respected Family Business Since 1939Established in 1939 by the late Charles Dugard, C Dugard Ltd has always been a family business. Started just one month and

one day before the outbreak of World War 2, Dugard were involved in munitions manufacturing for the war effort. Then,

after the war ended we started supplying standard used machine tools to sub-contractors. Dugard grew gradually over the

years, eventually incorporating ranges of new standard machines and finally introducing CNC machinery in 1978. Then in

1982 the company relocated to our current purpose built 30,000 sq ft showroom in Hove.

Today Dugard have gone from strength to strength, supplying high quality machine tools worldwide, though now, Charles’s

sons Eric and Bob are Managing Director and Chairman respectively. We’ve got an annual turnover of £22 million, offices

and showrooms in Hove, Rybnik in Poland, Moscow and Dubai and we represent an impressive selection of manufacturers

including SMEC Machine Tools, Tos Varnsdorf, You Ji, Matec and Chevalier as well as our own Dugard brand of machine

tools.

Dugard Sales TeamThe Dugard head office is in Hove, East Sussex and that’s a brilliant place for a machine demonstration with one of our sales

team. However, our sales team are based all over the UK so if you need any help or information they’re never far away and

they can always pop in to see you.

Dugard Technical SupportMuch of the company’s success stems from Dugard’s reputation of providing first class after sales support and service. We

have an extensive team which covers machine service, spare parts and programming assistance. We are confident that we

can action all queries and requests quickly and economically.

Applications Department Our team of applications engineers is available before and after a machine is installed at a customer’s site, offering

programme training and advice on our full range of machines, anything from programming and tooling advice to control

communications and parameters.

Service Department With factory trained service engineers to install and commission all the new machines sold in addition to making

breakdown visits, we have a busy team working all areas of the country. In the event of a breakdown our in-house

technical support staff initially offers advice over the phone, we aim to have engineers out on an emergency breakdown

the next working day. Every reported fault is of the utmost importance to us so we will endeavour to have it fixed as soon

as possible.

Spares and Accessories Department Our Head Office in Hove has 2,000 square feet of dedicated spare parts storage. We also have a small team in Taiwan

allowing us to liaise with our suppliers (both old and new), ensuring that an extensive range of spare parts is always

available. We supply the Dugard CNC range of machines to dealers throughout Europe and the rest of the world. This

makes our main facility in the UK the central hub for machines and spares.

Page 15: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

Over 30 Years’ Experience Supplying Machines WorldwideDugard machines are sold through a distribution network in Europe, Russia, the Middle East and the Far East. Quick

deliveries can be achieved due to our stocking power. We have been one of the largest importers of machine tools in the

UK for over 30 years. This is due to our experience in sourcing high quality machines, established distribution network and

dedicated Service, Applications and Spares teams.

Dugard Head OfficeUnited Kingdom, Hove

Dugard RUSRussia, Moscow

MTI LimitedPoland, Rybnik

Dugard Middle EastUAE, Dubai & Saudi Arabia

Austria / MJ Tradserv GmbH

Belarus / Unimatic

Belgium / Mondiale

Croatia / Dugard International

Czech Republic / CNC Inaxes

Denmark / Pedersen

Estonia / Cybertopia

Finland / Makrum Oy

France / BLI Machine Tools

Germany / Motec

Greece / Microsol

Holland / Dijkink Machinery

Hungary / GO98

Italy / Dugard International

Kazakhstan / Dugard Rus

Latvia / Dugard International

Poland / MTI Ltd

Portugal / Starmill

Romania / Dugard International

Russia / Dugard Rus

Serbia / Dugard International

Slovakia / Profika

Slovenia / Dugard International

Sweden / Abene

Switzerland / Braendle GmbH

Ukraine / Unimatic

UAE / GCC Aliyat

International Distribution Network

14

Dugard Worldwide

Page 16: DUGARD - RTJ Engineering Systems Ltd - We Supply … General Brochure 2016 V3.pdf · SMEC Machine Tools Exclusive to Dugard - Machines available with Sub spindle, Y axis and Mill/Drill

Exclusive dealers for

DUGARD75 Old Shoreham RoadHoveEast SussexBN3 [email protected] 732286

MachineTools

20

16

- V

3