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www.dugard.com [email protected] 01273 732286 DUGARD Machine Tools DUGARD Expertise with Imagination Dugard 220LY / 220LSY CNC Turning and Milling Centres CNC Lathes DUGARD Multi-axis lathes with linear ways and sub-spindle option

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Page 1: DUGARD - cnc-inaxes.cz

www.dugard.com [email protected] 01273 732286DUGARDMachineTools

DUGARDE x p e r t i s e w i t h I m a g i n a t i o n

Dugard 220LY / 220LSYCNC Turning and Milling CentresCNC Lathes

DUGARD

Multi-axis lathes with linear ways and sub-spindle option

Page 2: DUGARD - cnc-inaxes.cz

Dugard 220LSY Range

Programming features

The newly designed, multi-functional Dugard 220LSY range of multi-axis lathes incorporates many innovative features and a very competitive price. These machines are designed with a 30° slant bed, rigid linear way structure and programmable tailstock. Features include a 60,° compound Y axis, slant bed design with roller linear ways. Linear roller guide ways ensure the highest accuracy during high speed machining. These guideways provide 30% stronger rigidity than regular ball ways. Other features include turning and milling with first and sec-ond operations in one machine. The Y axis travel (±55mm from the centreline) for off-centre milling is the largest range in its class. The range includes high-torque live tooling, with f ull C axis for the main and sub spindle. The ability to turn and mill complex parts and perform multiple operations with one machine increases throughput and reduces handling. The multi-functional design of the Dugard 220LSY range offers ease of operation and increased productivity with complex and intricate work-pieces.

Swing over bed (Z cover) 620mmSpindle motor up to 20HPMax spindle speed 4500rpmBar capacity up to 65mmMax cutting length up to 510mmMax cutting diameter 270mmChuck size 8”

• High rigidity bed design - swing over bed is 620mm

• High performance - maximum workpiece is Ø270mm

• Slant be structure with low centre of gravity, easy access and workpiece changeovers

• Improved chip removal helps prevent ther-mal deformation

• Simultaneously controlable axes 4• Minimum programmable increment 0.001mm• Programme storage length 1280mm• 10.4” TFT LCD screen• Mirror image• Backlash compensation• Stored pitch error compensation• Chuck and tailstock barrier

• DNC operation with CF card / USB / RJ45• Programme and sequence number search• Manual reference position return• Linear and circular interpolation• Helical interpolation• Rigid tapping• Rotary axis roll over function• Coordinate system settings• Direct input of coordinate system shift• Direct drawing dimension programming • Canned cycles for drilling• Manual Guide i• Constant surface speed control• Part programme editing• Background editing• Operator message history display• Actual cutting feed rate display• Display OD spindle speed and T code at all screens• Dynamic graphic display• Data protection key• Dry run• Single block• JOG feed• Skio function

• 0.4” screen for easy operation

• Optional Shop Turn function with integrated operating system

• No need to use G code to finish programming

• 2 window view dynamic simulation

• 3D finished part simulation (opt)

• 3D section view (opt)

Multi-Functional CNC Turning and Milling Controls

Slant Bed Design

Fanuc Siemens

Manual Guide i Graphic Simulation

DUGARD 220LY / 220 LSY CNC Lathes

1 2

Thread Repair Function

Polar Coordinate Cylindrical Interpolation

Page 3: DUGARD - cnc-inaxes.cz

Dugard 220LSY Range

Programming features

The newly designed, multi-functional Dugard 220LSY range of multi-axis lathes incorporates many innovative features and a very competitive price. These machines are designed with a 30° slant bed, rigid linear way structure and programmable tailstock. Features include a 60,° compound Y axis, slant bed design with roller linear ways. Linear roller guide ways ensure the highest accuracy during high speed machining. These guideways provide 30% stronger rigidity than regular ball ways. Other features include turning and milling with first and sec-ond operations in one machine. The Y axis travel (±55mm from the centreline) for off-centre milling is the largest range in its class. The range includes high-torque live tooling, with f ull C axis for the main and sub spindle. The ability to turn and mill complex parts and perform multiple operations with one machine increases throughput and reduces handling. The multi-functional design of the Dugard 220LSY range offers ease of operation and increased productivity with complex and intricate work-pieces.

Swing over bed (Z cover) 620mmSpindle motor up to 20HPMax spindle speed 4500rpmBar capacity up to 65mmMax cutting length up to 510mmMax cutting diameter 270mmChuck size 8”

• High rigidity bed design - swing over bed is 620mm

• High performance - maximum workpiece is Ø270mm

• Slant be structure with low centre of gravity, easy access and workpiece changeovers

• Improved chip removal helps prevent ther-mal deformation

• Simultaneously controlable axes 4• Minimum programmable increment 0.001mm• Programme storage length 1280mm• 10.4” TFT LCD screen• Mirror image• Backlash compensation• Stored pitch error compensation• Chuck and tailstock barrier

• DNC operation with CF card / USB / RJ45• Programme and sequence number search• Manual reference position return• Linear and circular interpolation• Helical interpolation• Rigid tapping• Rotary axis roll over function• Coordinate system settings• Direct input of coordinate system shift• Direct drawing dimension programming • Canned cycles for drilling• Manual Guide i• Constant surface speed control• Part programme editing• Background editing• Operator message history display• Actual cutting feed rate display• Display OD spindle speed and T code at all screens• Dynamic graphic display• Data protection key• Dry run• Single block• JOG feed• Skio function

• 0.4” screen for easy operation

• Optional Shop Turn function with integrated operating system

• No need to use G code to finish programming

• 2 window view dynamic simulation

• 3D finished part simulation (opt)

• 3D section view (opt)

Multi-Functional CNC Turning and Milling Controls

Slant Bed Design

Fanuc Siemens

Manual Guide i Graphic Simulation

DUGARD 220LY / 220 LSY CNC Lathes

1 2

Thread Repair Function

Polar Coordinate Cylindrical Interpolation

Page 4: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

3 4

100

62 52

Linear Way Structures Spindle and Sub SpindleA dual 30° slant bed design with roller linear ways structure that delivers low-friction, high rigidity, high load carrying capacity. Reduces vibration and stick-slip issues

Main Spindle (Belt)• High precision spindle• 20HP, Fanuc AC digital spindle motor with dual winding

motor

Sub Spindle• Both the main spindle and sub spindles provide position-

ing resolution up to 0.015° to accomplish three dimen-sional contouring

• Exact synchronisation between the main spindle and sub spindle at any rotation speed can be programmed to perform part transfer for secondary machining to en-hance production efficiency and reduce idle time

Spindle hole capacity• High speed, high precision spindle combines

front angular ball bearing and rear single row roller bearing to ensure optimum, running and cutting precision even during extended periods of time

• 8” spindle design with spindle bore of 62mm, accepts bar stock up to 52mm diameter. Spindle bore 77mm, bar capacity 65mm diameter option

• Optimum rigidity on main structures with FEA (FEM) analysis

• Dual 30° slant bes and base provide superior rigidity eliminating deformation and ensur-ing long term stability

The Dugard 220SL/LSY machines feature a heavy duty guideway design on X, Y & Z axes. The travel distance on X, Y, Z and C1-C2 axes are 200mm x 560mm x 110mm (±55mm) x 360° with a rapid traverse rate of 30m/min. One piece Meehanite cast iron machine base design features heavy duty large boxways which have been hardened and ground, then coated with Trucite. The wide span in between linear ways ensures maximum stability when machining heavy loads

FEA (FEM) Analysis

Extremely Rigid Structure

X axis travel

200mmY axis travel

±55mmZ axis travel

560mm(220LY/220LSY)

350mm(220Y)

Ø A Max Cutting Diameter

Ø B Max Cutting Length

C1, C2 Travel

Dugard 220LSY 270mm 510mm 360°

Dugard 220LY 270mm 510mm 360°

Dugard 220Y 270mm 300mm 360°

Page 5: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

3 4

100

62 52

Linear Way Structures Spindle and Sub SpindleA dual 30° slant bed design with roller linear ways structure that delivers low-friction, high rigidity, high load carrying capacity. Reduces vibration and stick-slip issues

Main Spindle (Belt)• High precision spindle• 20HP, Fanuc AC digital spindle motor with dual winding

motor

Sub Spindle• Both the main spindle and sub spindles provide position-

ing resolution up to 0.015° to accomplish three dimen-sional contouring

• Exact synchronisation between the main spindle and sub spindle at any rotation speed can be programmed to perform part transfer for secondary machining to en-hance production efficiency and reduce idle time

Spindle hole capacity• High speed, high precision spindle combines

front angular ball bearing and rear single row roller bearing to ensure optimum, running and cutting precision even during extended periods of time

• 8” spindle design with spindle bore of 62mm, accepts bar stock up to 52mm diameter. Spindle bore 77mm, bar capacity 65mm diameter option

• Optimum rigidity on main structures with FEA (FEM) analysis

• Dual 30° slant bes and base provide superior rigidity eliminating deformation and ensur-ing long term stability

The Dugard 220SL/LSY machines feature a heavy duty guideway design on X, Y & Z axes. The travel distance on X, Y, Z and C1-C2 axes are 200mm x 560mm x 110mm (±55mm) x 360° with a rapid traverse rate of 30m/min. One piece Meehanite cast iron machine base design features heavy duty large boxways which have been hardened and ground, then coated with Trucite. The wide span in between linear ways ensures maximum stability when machining heavy loads

FEA (FEM) Analysis

Extremely Rigid Structure

X axis travel

200mmY axis travel

±55mmZ axis travel

560mm(220LY/220LSY)

350mm(220Y)

Ø A Max Cutting Diameter

Ø B Max Cutting Length

C1, C2 Travel

Dugard 220LSY 270mm 510mm 360°

Dugard 220LY 270mm 510mm 360°

Dugard 220Y 270mm 300mm 360°

Page 6: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

5 6

Programmable Tailstock Interface• Highly rigid machine body results in shock

dampening properties• Programmable Z axis saddle control for

automatic tailstock movement

Axis Drive and Ballscrew• All axes are powered by an AC servo motor• High torque drive motors are connected to all ballscrews for quiet and responsive slide

movement for no backlash• Double pretensioned ballscrews on X axis are supported on each end by Class P4 angular

contact thrush bearings• Both axes are driven by large diameter, high precision ballscrews. All ballscrews are fully

supported on both ends

Tailstock Specification

Tailstock travel 560mm

Tailstock quill diameter 85mm

Taper hole of tailstock quill MT5

Tailstock quill travel 100mm

1500 3000 4500 6000(RPM)

Spindle speed

0

Spi

ndle

Tor

que

40

(Nm)

80

160

5

10

15

(KW)

20

6.5(KW)7.5(KW)

1125

11(KW)

15(KW)120

2625

70

93

127

15min,S3 25%Operating zone

15min,S3 25%Operating zone

60min,S3 40%Operating zone

Continuousoperating zone

60min,S3 40%Operating zone

Continuousoperating zone

937.5 1500 3000 4500 6000

2

4

6

(KW)

(RPM)Spindle speed

Spi

ndle

Tor

que

87.5(KW)

5.5(KW)

(Nm)

56.08

3.7(KW)

76.480

0

2813

5.5(KW)

15min,S3 25%Operating zone

1250

Continuousoperating zone

60min,S3 40%Operating zone

15min,S3 25%Operating zone

60min,S3 40%Operating zone

Continuousoperating zone

42.08

20

40

60

1500 3000 4500 6000

Spindle speed

0

Spi

ndle

Tor

que

10

(Nm)

20

40

2

4

6

(KW)

8

2.2(KW)

3(KW)

3.7(KW)

30

17.7

23.6

3515min,S3 25%Operating zone

15min,S3 25%Operating zone

Continuousoperating zone

Continuousoperating zone

(RPM)

5.5(KW)

60min,S3 40%Operating zone

60min,S3 40%Operating zone

2000

TurretPowerful 12/16 Station, BMT 45P Servo Driven Turret• Fitted with powerful servo indexing turret for heavy-duty

machining. Structured with rigid mechanical parts to meet stricter requirements for machining efficiency

• All stations are live, max 6000rpm live tool speed. The fast servo index turret can reach 0.15 seconds tool to tool

• Driven by a big power 3.7/5.5kW, providing ultra high power to meet any difficult milling task, drilling and tapping application

• Machine includes a heavy-duty Hirth coupling that features a positive from-locking, self-centreing, accurate repetition connection

Spindle and Sub SpindleSpindle Power - Torque Diagram Sub Spindle Power - Torque Diagram

Power Turret Milling

Page 7: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

5 6

Programmable Tailstock Interface• Highly rigid machine body results in shock

dampening properties• Programmable Z axis saddle control for

automatic tailstock movement

Axis Drive and Ballscrew• All axes are powered by an AC servo motor• High torque drive motors are connected to all ballscrews for quiet and responsive slide

movement for no backlash• Double pretensioned ballscrews on X axis are supported on each end by Class P4 angular

contact thrush bearings• Both axes are driven by large diameter, high precision ballscrews. All ballscrews are fully

supported on both ends

Tailstock Specification

Tailstock travel 560mm

Tailstock quill diameter 85mm

Taper hole of tailstock quill MT5

Tailstock quill travel 100mm

1500 3000 4500 6000(RPM)

Spindle speed

0

Spi

ndle

Tor

que

40

(Nm)

80

160

5

10

15

(KW)

20

6.5(KW)7.5(KW)

1125

11(KW)

15(KW)120

2625

70

93

127

15min,S3 25%Operating zone

15min,S3 25%Operating zone

60min,S3 40%Operating zone

Continuousoperating zone

60min,S3 40%Operating zone

Continuousoperating zone

937.5 1500 3000 4500 6000

2

4

6

(KW)

(RPM)Spindle speed

Spi

ndle

Tor

que

87.5(KW)

5.5(KW)

(Nm)

56.08

3.7(KW)

76.480

0

2813

5.5(KW)

15min,S3 25%Operating zone

1250

Continuousoperating zone

60min,S3 40%Operating zone

15min,S3 25%Operating zone

60min,S3 40%Operating zone

Continuousoperating zone

42.08

20

40

60

1500 3000 4500 6000

Spindle speed

0

Spi

ndle

Tor

que

10

(Nm)

20

40

2

4

6

(KW)

8

2.2(KW)

3(KW)

3.7(KW)

30

17.7

23.6

3515min,S3 25%Operating zone

15min,S3 25%Operating zone

Continuousoperating zone

Continuousoperating zone

(RPM)

5.5(KW)

60min,S3 40%Operating zone

60min,S3 40%Operating zone

2000

TurretPowerful 12/16 Station, BMT 45P Servo Driven Turret• Fitted with powerful servo indexing turret for heavy-duty

machining. Structured with rigid mechanical parts to meet stricter requirements for machining efficiency

• All stations are live, max 6000rpm live tool speed. The fast servo index turret can reach 0.15 seconds tool to tool

• Driven by a big power 3.7/5.5kW, providing ultra high power to meet any difficult milling task, drilling and tapping application

• Machine includes a heavy-duty Hirth coupling that features a positive from-locking, self-centreing, accurate repetition connection

Spindle and Sub SpindleSpindle Power - Torque Diagram Sub Spindle Power - Torque Diagram

Power Turret Milling

Page 8: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

7 8

Tool System Machining Zone

FNL-220LSY/16T Turret discBMT 45

12 / 16T

MT #1MT #2MT #3

SD013290

SD013300

SD013320

SD013350

SD013360

SD013370

ER-20 / 25

SD013310

SD013330

SD013340

Ø12(1/2")

Ø16(5/8")

Ø20(3/4")

Ø25(1")

Ø10(3/8")

Ø8(5/16")

Ø32(Ø1-1/4")

Ø32(Ø1-1/4")

Ø25(1")Ø20(3/4")

Ø32(Ø1-1/4") Ø20(3/4")

Ø20(3/4")

Ø20(3/4")

Ø12(1/2")

Ø16(5/8")Ø10(3/8")

Ø8(5/16")

Ø20(3/4")

20(3/4")

20(3/4")

20(3/4")

I.D. Tool HolderBoring Bar Sleevs

Boring Bar

Drill SocketDrill

Option

U-Drill Cap

U-Drill Sleevs

U-Drill

Face Tool HolderO.D Tool Clamp Block

Double I.D Tool Holder

Boring Bar Sleevs

Boring Bar

Straight Milling Head

Angular Milling Head

Double Angular Milling Head

Collets

Option

O.D Tool Holder

Double O.D Tool Holder

Extending O.D Tool Holder

O.D. Tool

420

77.5

65

65 88

65 95

60 90

45

95

420

420

Z-Axis Travel:560

180

125

40

380

X-A

xis

Trav

el:2

00

3

35

B-Axis Travel:560

Z-Axis Travel:560

135380

X-A

xis

Trav

el:2

00

32.545

B-Axis Travel:560

45

10

30

35

135

420

Z-Axis Travel:560

138380

X-A

xis

Trav

el:2

00 45

75

B-Axis Travel:560

42

4011

5

Z-Axis Travel:560

145380

X-A

xis

Trav

el:2

00 40

B-Axis Travel:560

35

35

3013

0

50

90 10690

50

90 106

420

420

420

420

5Z-Axis Travel:560

B-Axis Travel:560

145380

X-A

xis

Trav

el:2

00 40

35

35

3013

0

Z-Axis Travel:560

138380

25

75

B-Axis Travel:560

X-A

xis

Trav

el:2

00

42

2515

0

B-Axis Travel:560

Z-Axis Travel:560

20

140380

X-A

xis

Trav

el:2

00

6050

110

40

55

3015

0

Z-Axis Travel:560

138380

X-A

xis

Trav

el:2

00 25

75

B-Axis Travel:560

42

2515

0

Page 9: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

7 8

Tool System Machining Zone

FNL-220LSY/16T Turret discBMT 45

12 / 16T

MT #1MT #2MT #3

SD013290

SD013300

SD013320

SD013350

SD013360

SD013370

ER-20 / 25

SD013310

SD013330

SD013340

Ø12(1/2")

Ø16(5/8")

Ø20(3/4")

Ø25(1")

Ø10(3/8")

Ø8(5/16")

Ø32(Ø1-1/4")

Ø32(Ø1-1/4")

Ø25(1")Ø20(3/4")

Ø32(Ø1-1/4") Ø20(3/4")

Ø20(3/4")

Ø20(3/4")

Ø12(1/2")

Ø16(5/8")Ø10(3/8")

Ø8(5/16")

Ø20(3/4")

20(3/4")

20(3/4")

20(3/4")

I.D. Tool HolderBoring Bar Sleevs

Boring Bar

Drill SocketDrill

Option

U-Drill Cap

U-Drill Sleevs

U-Drill

Face Tool HolderO.D Tool Clamp Block

Double I.D Tool Holder

Boring Bar Sleevs

Boring Bar

Straight Milling Head

Angular Milling Head

Double Angular Milling Head

Collets

Option

O.D Tool Holder

Double O.D Tool Holder

Extending O.D Tool Holder

O.D. Tool

420

77.5

65

65 88

65 95

60 90

45

95

420

420

Z-Axis Travel:560

180

125

40

380

X-A

xis

Trav

el:2

00

3

35

B-Axis Travel:560

Z-Axis Travel:560

135380

X-A

xis

Trav

el:2

00

32.545

B-Axis Travel:560

45

10

30

35

135

420

Z-Axis Travel:560

138380

X-A

xis

Trav

el:2

00 45

75

B-Axis Travel:560

42

4011

5

Z-Axis Travel:560

145380

X-A

xis

Trav

el:2

00 40

B-Axis Travel:560

35

35

3013

0

50

90 10690

50

90 106

420

420

420

420

5Z-Axis Travel:560

B-Axis Travel:560

145380

X-A

xis

Trav

el:2

00 40

35

35

3013

0

Z-Axis Travel:560

138380

25

75

B-Axis Travel:560

X-A

xis

Trav

el:2

00

42

2515

0B-Axis Travel:560

Z-Axis Travel:560

20

140380

X-A

xis

Trav

el:2

00

6050

110

40

55

3015

0

Z-Axis Travel:560

138380

X-A

xis

Trav

el:2

00 25

75

B-Axis Travel:560

42

2515

0

Page 10: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

9 10

420

390 90

30

X:200

65

Max.Turning Dia. Ø270

Ø143

Ø177

Max.:105 65

65

Ø570

50 90

Max.Tool Swing Ø604

Ø520

Ø189

Ø19

3Ø174

Ø189Ø161

Unit:m

390

420

Y:5

5Y

:55

X:20065

40

Ø40

110390

420

Y:5

5Y

:55

X:200

50

85

Ø85

Unit:mm

m

Tool Interference Optional Power Tool Holders

Y Axis Milling Area

Radial Power Tool HolderER256000rpm max turning speed

Radial Face Milling Tool HolderTool clamping6000rpm max turning speed

High Speed Radial Power Tool HolderTool clamping12,000rpm max turning speed

Axial Two Head Power Tool Holder6000rpm max speed

Live tool turret motor offers 3.7 / 5.5kW 35Nm for high torque output, with speed up to 6000rpm

Axial Power Tool HolderER256000rpm max turning speed

Axial Face Milling Tool HolderTool clamping

High Speed Axial Power Tool HolderER2512,000rpm max turning speed

Page 11: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

9 10

420

390 90

30

X:200

65

Max.Turning Dia. Ø270

Ø143

Ø177

Max.:105 65

65

Ø570

50 90

Max.Tool Swing Ø604

Ø520

Ø189

Ø19

3

Ø174

Ø189Ø161

Unit:m

390

420

Y:5

5Y

:55

X:20065

40

Ø40

110390

420

Y:5

5Y

:55

X:200

50

85

Ø85

Unit:mm

m

Tool Interference Optional Power Tool Holders

Y Axis Milling Area

Radial Power Tool HolderER256000rpm max turning speed

Radial Face Milling Tool HolderTool clamping6000rpm max turning speed

High Speed Radial Power Tool HolderTool clamping12,000rpm max turning speed

Axial Two Head Power Tool Holder6000rpm max speed

Live tool turret motor offers 3.7 / 5.5kW 35Nm for high torque output, with speed up to 6000rpm

Axial Power Tool HolderER256000rpm max turning speed

Axial Face Milling Tool HolderTool clamping

High Speed Axial Power Tool HolderER2512,000rpm max turning speed

Page 12: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

11 12

Automation maximises business productivity and increase production and efficiency in various operations. The process speeds up production and load time is reduced. The Dugard 220LY/LSY is the best machine in the market with the ability to turn and mill complex parts and perform multiple opera-tions on one machine, which increases throughput and reduces handling. This is just another example of how Dugard can adapt automation to existing machine tools to boost productivity.

Automation for Productivity

Machine Dimensions

R450

E

Chip conveyor

230 C D

B

A

1092

H

461

F

G

575

Dugard 220LY/LSY

A 3952mm

B 2946mm

C 2700mm

D 1029mm

E 310mm

F 1954mm

G 2122mm

H 1074mm

Automobile PartsAluminium Alloy

Machine PartsS45C Medium Carbon Steel

Power Tool PartsS45C Medium Carbon Steel

Face Milling Threading

Tapping

Engraving

Contour Milling

Curve Milling

Grooving

Fitness Equipment PartsAlluminium Alloy

Hydraulic PartsStainless Steel

Motorcycle PartsAluminium Alloy

Motor CastingAluminium Alloy

Workpieces

Page 13: DUGARD - cnc-inaxes.cz

DUGARD 220LY / 220 LSY CNC Lathes

11 12

Automation maximises business productivity and increase production and efficiency in various operations. The process speeds up production and load time is reduced. The Dugard 220LY/LSY is the best machine in the market with the ability to turn and mill complex parts and perform multiple opera-tions on one machine, which increases throughput and reduces handling. This is just another example of how Dugard can adapt automation to existing machine tools to boost productivity.

Automation for Productivity

Machine Dimensions

R450

E

Chip conveyor

230 C D

B

A

1092

H

461

F

G

575

Dugard 220LY/LSY

A 3952mm

B 2946mm

C 2700mm

D 1029mm

E 310mm

F 1954mm

G 2122mm

H 1074mm

Automobile PartsAluminium Alloy

Machine PartsS45C Medium Carbon Steel

Power Tool PartsS45C Medium Carbon Steel

Face Milling Threading

Tapping

Engraving

Contour Milling

Curve Milling

Grooving

Fitness Equipment PartsAlluminium Alloy

Hydraulic PartsStainless Steel

Motorcycle PartsAluminium Alloy

Motor CastingAluminium Alloy

Workpieces

Page 14: DUGARD - cnc-inaxes.cz

Dugard 220Y Dugard 220LY Dugard 220LSY

Cap

acit

y

Swing over bed 620mm

Swing over saddle 620mm

Max turning diameter 270mm

Max turning length 300mm 510mm

Chuck size 8”

Bar working diameter 52 / 62mm

Trav

els

X axis travel 200m/min

Y axis travel 110m/min (±55) / 4.3m/min (±2.2)

Z axis travel 350m/min 560m/min

B axis travel - 560m/min

C1, C2 axis travel 200m/min

Feed

rate Rapid traverse speed X/Y/Z 30/10/30 m/min

Rapid traverse speed B axis 20m/min

Rapid traverse speed C axis 200rpm

Mai

n S

pin

dle Max spindle speed 4500rpm

Spindle nose A2-6 ASA

Spindle bearing diameter (front) 100 / 110mm

Spindle through hole 62 / 77mm

Max spindle indexing angle (C axis) 0.001°

Turr

et

Number of tool stations 12 / 16

Turret type BMT45

OD tool size 20 x 20mm

Max boring bar size 32mm

Turret indexing time (1 station swivel) 0.28 sec, 30° (single step)

Max rotary tool speed 6000rpm Fanuc, 4500rpm Siemens

Tails

tock

Quill diameter 85mm -

Quill bore taper #5MT -

Quill travel 100mm -

Tailstock base travel 350mm 560mm -

Sub

Sp

ind

le

Sub spindle speed - 6000rpm

Sub spindle nose (FLAT) - - § 140

Sub spindle bearing diameter (front) - - 80mm

Sub spindle through hole - - 56mm

Sub spindle bar working diameter - - 45mm

Mo

tors

Min sub spindle indexing angle (C axis)

- - 0.001°

Min spindle motor power ( cont/30min)

(ᵝ12) 11/15kW

Sub spindle motor power - - (ᵝ12) 5.5/7.5kW

Rotary tool motor power (ᵝ12) 3.7/5.5kW

Coolant pump motor power 1.17kW

Coolant tank capacity 250 Litres

Electric power supply (rated capacity) 30KVA

Machine dimensions (H x W x D) 2122 x 2946 x 1954mm 2122 x 2946 x 1954mm 2122 x 2946 x 1954mm

*Specifications are subject to change without prior notice

• Standard Accessories, ◊ Optional Accessories

DUGARD 220LY / 220 LSY CNC Lathes

13 14

220Y 220LY 220LSY

8” hydraulic chuck • • •

6” hydraulic chuck (sub spindle) - - •

Hard jaws (set) 8” x 1 8” x 1 8” x 1

Soft jaws (set) 8” x 1 8” x 1 8” x 1

Boring bar holder 3 3 3

Bi-directional boring bar holder - - -

Face holder 1 1 1

OD tool holder 3 3 3

Extended OD tool holder 1 1 1

Radial power tooling holder ◊ ◊ ◊

Axial power tooling holder ◊ ◊ ◊

Tool sleeve Ø8~25 (set) 1 1 1

Coolant system • • •

Movable coolant tank • • •

1 set levelling bolts and pads • • •

Grease lubrication system • • •

Centralising lubrication system ◊ ◊ ◊

Work lamp • • •

3 colour light • • •

Foot pedal for hydraulic chuck • • •

Tool kit • • •

Hand wheel • • •

Swarf conveyor and bin • • •

High pressure pump - 10 bar • • •

MT5 live centre • • -

Programmable tailstock • • •

Parts catcher (main spindle) ◊ ◊ ◊

Parts catcher (sub spindle) - - ◊

Manual tool setting probe (main spindle) ◊ ◊ ◊

Manual tool setting probe (sub spindle) - - ◊

Auto tool setting probe (main spindle) ◊ ◊ ◊

Oil skimmer ◊ ◊ ◊

Oil mist collector ◊ ◊ ◊

Transformer ◊ ◊ ◊

CE safety accessories ◊ ◊ ◊

Manual Guide i (Fanuc) ◊ ◊ ◊

Shop Turn (Seimens) ◊ ◊ ◊

Auto door (pneumatically driven) ◊ ◊ ◊

Pedal switch for tailstock ◊ ◊ -

Barfeed and interface ◊ ◊ ◊

Collet chuck ◊ ◊ ◊

Standard coolant system with tank

Optional parts catcher

Optional 10” chuck upgrade

Auto lubrication system with pressure detection sensor

Page 15: DUGARD - cnc-inaxes.cz

Dugard 220Y Dugard 220LY Dugard 220LSY

Cap

acit

y

Swing over bed 620mm

Swing over saddle 620mm

Max turning diameter 270mm

Max turning length 300mm 510mm

Chuck size 8”

Bar working diameter 52 / 62mm

Trav

els

X axis travel 200m/min

Y axis travel 110m/min (±55) / 4.3m/min (±2.2)

Z axis travel 350m/min 560m/min

B axis travel - 560m/min

C1, C2 axis travel 200m/min

Feed

rate Rapid traverse speed X/Y/Z 30/10/30 m/min

Rapid traverse speed B axis 20m/min

Rapid traverse speed C axis 200rpm

Mai

n S

pin

dle Max spindle speed 4500rpm

Spindle nose A2-6 ASA

Spindle bearing diameter (front) 100 / 110mm

Spindle through hole 62 / 77mm

Max spindle indexing angle (C axis) 0.001°

Turr

et

Number of tool stations 12 / 16

Turret type BMT45

OD tool size 20 x 20mm

Max boring bar size 32mm

Turret indexing time (1 station swivel) 0.28 sec, 30° (single step)

Max rotary tool speed 6000rpm Fanuc, 4500rpm Siemens

Tails

tock

Quill diameter 85mm -

Quill bore taper #5MT -

Quill travel 100mm -

Tailstock base travel 350mm 560mm -

Sub

Sp

ind

le

Sub spindle speed - 6000rpm

Sub spindle nose (FLAT) - - § 140

Sub spindle bearing diameter (front) - - 80mm

Sub spindle through hole - - 56mm

Sub spindle bar working diameter - - 45mm

Mo

tors

Min sub spindle indexing angle (C axis)

- - 0.001°

Min spindle motor power ( cont/30min)

(ᵝ12) 11/15kW

Sub spindle motor power - - (ᵝ12) 5.5/7.5kW

Rotary tool motor power (ᵝ12) 3.7/5.5kW

Coolant pump motor power 1.17kW

Coolant tank capacity 250 Litres

Electric power supply (rated capacity) 30KVA

Machine dimensions (H x W x D) 2122 x 2946 x 1954mm 2122 x 2946 x 1954mm 2122 x 2946 x 1954mm

*Specifications are subject to change without prior notice

• Standard Accessories, ◊ Optional Accessories

DUGARD 220LY / 220 LSY CNC Lathes

13 14

220Y 220LY 220LSY

8” hydraulic chuck • • •

6” hydraulic chuck (sub spindle) - - •

Hard jaws (set) 8” x 1 8” x 1 8” x 1

Soft jaws (set) 8” x 1 8” x 1 8” x 1

Boring bar holder 3 3 3

Bi-directional boring bar holder - - -

Face holder 1 1 1

OD tool holder 3 3 3

Extended OD tool holder 1 1 1

Radial power tooling holder ◊ ◊ ◊

Axial power tooling holder ◊ ◊ ◊

Tool sleeve Ø8~25 (set) 1 1 1

Coolant system • • •

Movable coolant tank • • •

1 set levelling bolts and pads • • •

Grease lubrication system • • •

Centralising lubrication system ◊ ◊ ◊

Work lamp • • •

3 colour light • • •

Foot pedal for hydraulic chuck • • •

Tool kit • • •

Hand wheel • • •

Swarf conveyor and bin • • •

High pressure pump - 10 bar • • •

MT5 live centre • • -

Programmable tailstock • • •

Parts catcher (main spindle) ◊ ◊ ◊

Parts catcher (sub spindle) - - ◊

Manual tool setting probe (main spindle) ◊ ◊ ◊

Manual tool setting probe (sub spindle) - - ◊

Auto tool setting probe (main spindle) ◊ ◊ ◊

Oil skimmer ◊ ◊ ◊

Oil mist collector ◊ ◊ ◊

Transformer ◊ ◊ ◊

CE safety accessories ◊ ◊ ◊

Manual Guide i (Fanuc) ◊ ◊ ◊

Shop Turn (Seimens) ◊ ◊ ◊

Auto door (pneumatically driven) ◊ ◊ ◊

Pedal switch for tailstock ◊ ◊ -

Barfeed and interface ◊ ◊ ◊

Collet chuck ◊ ◊ ◊

Standard coolant system with tank

Optional parts catcher

Optional 10” chuck upgrade

Auto lubrication system with pressure detection sensor

Page 16: DUGARD - cnc-inaxes.cz

DUGARD75 Old Shoreham RoadHoveEast SussexBN3 [email protected] 732286

Certificate Number 14739ISO 9001 : 2015 2

018 -

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