T E C H N O P R O J E C T S P V T . L T D .

www.spectecindia.com

C ESPE T C’S

DRY FRACTIONATION PLANT / DEWAXING PLANT&

WINTERZATION PLANT

CONTINUOUS DRY FRACTIONATION SECTION

COLD WATER TANKP-24

IN

P-24A

WATERCOLD

IN

RCPO

COT/BLR

F.M.

STEAM OUT

STEAM INPHE

C.W.O.

HOT WELL

STEAM

CONDENSERSECONDARY

WATER

WATER CHILLING SYSTEM

P-25

COND.

INSTEAM

MACHURATOR

CHILLED WATER

SERVICE TANK

WATERCOLD

T-804 T-806

COLD WATER

STEAM IN

IN

HOT WATER TANK

STEAM IN

SLOPE OIL TANK

T-26

P

DOT

STEAM IN

HOT OLEIN TANK

T- 803

T- 400

T7

P-26 P-27 P-28 P-29P-7

T1

T2 T3

T4 T5

T05

CRT-1

CRT-2 CRT-3

CRT-4 E- 800

T-307

TO STERINE

STORAGE TANK

TO OLEINSTORAGE TANK

COND.

P

WAX WAX

F-4F-3

INSTEAM

T-803 T-804

STERINEHOPPER

VACUUM DRUM FILTER MEMBRANE FILTER

••• ••

Feed oil heating Crystal formation under controlled coolingCrystal growth Crystal maturation Filtration

Most of the natural oils & fats have only a limited applications in there original forms as a consequence of there specific chemical composition. In order to widen there uses the oils goes through variety of modifications, Fractionation is one

Fractionation is the fully reversible modification process. It is basically a tharmochemical separation process in which a multicomponant mixture is physically separated in to two or more fractions with distinct physical & chemical properties.

SPECTEC”s Dry Fractionation plant is a custom design to allow you to achieve selective crystallization of different triglycerides in edible oil. This is plant you can count on producing stable & filterable crystals giving you a product to fit

SPECTEC's system is designed to process crude, pre-treated or RBD palm oil. The process is divided in few steps

SPECTEC offers a wide range of batch & continuous Dry Fractionation Plants.

of them.

That can be based on a difference in solidification, solubility, or volatility of different compounds.

your standards and quality requirements.

as below.

The latest development in fractionation of palm oil have made it possible to produce super olien with IV of 70 & more these prime or top olien products are obtained by re-fractionation of super olien.

General uses of Olien – cooking, salad, bleaching

General uses of Sterine – frying fats, margarine & shortlenings.

PALM OIL

#

RBD PALM OIL IV 51-53 (MP -37-40)

FRACTIONATION#

STERINEIV 32-35MP 45-50

OLIEN (83-88%)IV 56-58 (50.55)MP -8-12 (15-18)

#

## #

PMFIV 46-48

HARD STERINEIV 46-48

## #

PMFIV 48-50

MP-40-45

SUPEROLEINFR<63(55-60)

MP6-7

2nd

FRACTIONATION

## #

CBEIV 34-40

TOP OLEINIV- 55-58

3rd FRACTIONATION #

SUPEROLEINIV- 63-65

REFRACTIONATION# # PRIME OLEIN

IV-69-71 OLEIN

IV-59-61

*PMF : PALM MID FRACTION.*CBE : COCA BUTTRER EQALENT

COMPARISON OF VACUUM DRUM FILTER / MEMBRANE FILTER

MEMBRENEDRUM

IV PALM OIL

IV OIEIN

IV STERINE

SFC SLURRU

SFC CAKE

YIELD OLEIN

52

57

40

12%

41%

71%

52

57

34

12%

55%

78%

* SFC : SOLID FAT CONTAINT

EFFECT OF SQUEEZ VS PRESSURE

FRACTIONATION DATA MEMBERANE FILLARATION

6 BAR

55.8

IV SUPEROLEIN

IV PMF

SFC SLURRY

SFC CAKE

OLEIN ENTERTENMENT

IV PALM OIL

YEILD OIEIN

63.4

44.5

32%

56%

44%

20 BAR

56%

55.8

63.9

44.5

32%

71%

55%

45%

IV OLEIN – IV STERINE

IV is a measurable degree of instauration. during crystallization more saturated & hence higher melting

trigecerides concentrate in to solid phase, where as the olein fractions becomes enriched in more unsaturated

triglycerides. The change in IV also measurable for separation efficiency as it can be used to quantity the separation.

Yield sterine(%) = X 100IV OLEIN – IV INITIAL

T E C H N O P R O J E C T S P V T . L T D .

SERVICES

• Pipng• Structure• Storage Tanks• All Equipments & Vessels related to above Projects• All Kind of fabrication jobs• Silos

FABRICATION

• Pressure Leaf Filters• Plate & Frame Filters• Polishing Filters• Heat Exchangers• Knife Mixer• Disk Mixer• All Types Of Control Valves• Material Conveying Systems ( screw conveyor, bucket elevator, belt conveyor etc.)• All Types Of Bellows & Covers• Non IBR Baby Boilers

SPECIALITY EQUIPMENTS

• New and Existing systems.• Incorporation of best of batch and continuos process.• Feasibility study.• Project Planning• Erection & Commissioning.• Piping, Electrical & Instrumentation.• Basic Civil Construction.• Utility Control.

MODERNIZATION & CONSULTANCY

• Oil Seed Processing Machineries• Oil Mill / Crushing plant ( Expellers )• Solvent Extraction Plants• Vegetable / Cooking Oil Refinery Plants• Cooking Oil Physical Refinery Plants• Dry Fractionation Plants• Winterization Plants• Hydrogenation Plants Steric Acid Plants• Vanaspati Plants• Bakery Shortening & Margarine Plants• Fat Distillation Plants• Lube Oil Refinery• Bio Diesel Plants• Acid Oil Plants• Effluent Treatment Plants• Wax Extraction Plants• Pilot Projects• Laundry/Toilet Soap Plants• Cattle / Poultry Feed

TURNKEY PROJECTS.

with latest technologies and Related Forward & backward Integrations

•

www.spectecindia.com

Email : info@ spectecindia.com/officespectec@gmail.com/spectec7@gmail.com

Head Office : CB-254,off No.1, 1st Floor, Ring Road, Naraina, New Delhi - 110028. Tel : 011-3265 8725 Fax : 011-2577 7397

Branch Office : Off No.19,Ground Floor, Udyog Kshetra, Link Road, Mulund (W), Mumbai-80. Tel : 022-32232125 Fax : 25662129