Upload
cdefgh
View
237
Download
1
Embed Size (px)
Citation preview
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 1/59
Pulse-milling:Wet and dry fractionation
applications of peas, lentils andchickpeas in gluten-free foods
Mehmet C. Tulbek, Ph.D.
Technical Director
Northern Crops InstituteFargo, ND
Institute of Food Technologists 2010 Annual MeetingGluten-free foods: Opportunities and challenges
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 2/59
DRY PEAS, LENTILS and CHICKPEAS
Base ingredient in gluten free foodsHigh protein & dietary fiber
Non GMO
Poor allergen
Low glycemic index
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 3/59
COMPOSITION OF PEAS, LENTILS & CHICKPEAS
Dietary fiber ≅ 25‐35
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 4/59
WORLD DRY PEA PRODUCTION (MT)
Source: FAOSTAT 2008
Connecting in the Global Marketplace
Major Exporters
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 5/59
WORLD LENTIL PRODUCTION (MT)
Source: FAOSTAT 2008
Connecting in the Global Marketplace
Major Exporters
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 6/59
WORLD CHICKPEA PRODUCTION (MT)
Source: FAOSTAT 2007
Connecting in the Global Marketplace
Major Exporters
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 7/59
Connecting in the Global Marketplace
FEASIBLE TO FRACTIONATE ?
Pin Milling, Air Classification and
Fractionation
Lentils and chickpeasStrong and growing market due to changingworldwide agricultural practices
Dry peas (yellow)Price & functional advantages
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 8/59
Connecting in the Global Marketplace
GROWER PRICES – JULY 16th 2010
Lentils – $ 25-32 / CWT
Chickpeas - $25-30 / CWT
Green peas – 8-9.5 / CWT
Yellow peas – 6.25-8.00 / CWT
CWT = 100 lbs = 44.5 kg
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 9/59
Connecting in the Global Marketplace
LITERATURE OVERVIEW
Pin Milling & Air Classification
Significant research conducted in 1980s
Tyler (1982), Tyler (1984) and Tyler andPanchuk (1982).
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 10/59
Connecting in the Global Marketplace
LITERATURE OVERVIEW
Air classification and protein-starchfractionation is similar in all pulses exceptchickpea (Han and Khan 1990).
High fat content
Based on variety 5-8% fat content
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 11/59
Connecting in the Global Marketplace
DRY FRACTIONATION PROCESS
Fractionate protein, starch and fiber components indry milling process
Fractionation is conducted based on particle size.
Dehuller
Pin mill / jet mill
Air classification REQUIRED EQUIPMENT
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 12/59
Connecting in the Global Marketplace
DRY FRACTIONATION PROCESS
DehullingKey process for the removal of 97-98% of thefiber portion
Dry fractionation
Protein & starch separation
Pin mill OR jet milling
Air classification
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 13/59
Connecting in the Global Marketplace
FLOWCHART
Dehulling
– whole
peas
Pin milling – split (dehulled)
peas
Air classification – split
(dehulled) pea flour Packaging
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 14/59
Connecting in the Global Marketplace
DEHULLING
Removal of outer kernel
Easier to conduct in peas and lentils
Much difficult process in edible beans andchickpeas due to crop characteristics
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 15/59
Connecting in the Global Marketplace
DEHULLING
Impact dehulling
Stone dehulling
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 16/59
Connecting in the Global Marketplace
DEHULLING
•1000 kg Dry Pea (%9 Hulls)•90 kg pea hulls removed
•910 kg dehulled or split peas
•Pea hulls are rich in terms of insoluble fiber.
•%85 Insoluble fiber
•%15 Soluble fiber
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 17/59
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 18/59
Connecting in the Global Marketplace
DRY FRACTIONATION
•910 kg dehulled or split peas•Pin milled
•High speed pulverizer•%100 under 350 mesh (60 micron)
•Very fine material
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 19/59
Connecting in the Global Marketplace
Pin mill
Courtesy
of
Particle
Control LLC
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 20/59
Connecting in the Global Marketplace
AIR CLASSIFICATION
•Fluidized tower system
•Particles in vacuum
•Separation based on particle size•2-20 micron - Protein concentrate
•20-40 micron – Starch concentrate
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 21/59
Connecting in the Global Marketplace
Air
Classification
System
Courtesy
of
Particle
Control LLC
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 22/59
Connecting in the Global Marketplace
Air
Classification
System
Tower and
Dust Bag
Courtesy
of
Particle
Control LLC
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 23/59
Connecting in the Global Marketplace
Heavy
Fraction
Starch‐rich
Flour
Courtesy
of
Particle
Control LLC
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 24/59
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 25/59
Connecting in the Global Marketplace
Light
Fraction
Protein‐rich
Flour
Courtesy of Particle
Control LLC
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 26/59
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 27/59
Connecting in the Global Marketplace
PROCESS OUTCOME
•1 MT = 1000 kg
•90 kg pea hulls•546 kg starch concentrate
•364 kg protein concentrate
•Without any moisture loss (theoretical)
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 28/59
Connecting in the Global Marketplace
PROCESS OUTCOME
•1 MT = 1000 kg•6% moisture loss
•940 kg pea flour
•84.6 kg pea hulls
•513.24 kg starch concentrate
•342.16 kg protein concentrate
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 29/59
Connecting in the Global Marketplace
Moisture Ash Protein Starch Fiber Lipid APC Mold Yeast
(%) (%) (% dm) (% dm) (%) (%) (CFU/g) (CFU/g) (CFU/g)
Pea hulls 8.2 2.1 2.0 <1.0 >85 0.1 1200 50 20
Split Peas 12.1 2.5 26.5 50.5 1.0 2.2 1000 200 50
Pea Flour 7.2 2.5 26.3 50.1 0.9 2.2 6200 70 30
StarchConcentrate 9.2 1.7 12.4 73.1 0.8 0.7 820 30 10
ProteinConcentrate 8.7 4.6 53.5 8.0 1.0 2.2 500 200 40
DRY FRACTIONATIONINGREDIENT SPECIFICATIONS
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 30/59
Connecting in the Global Marketplace
WET FRACTIONATION PROCESSES
Fractionate protein, starch and fiber components indry & wet milling process
Dehuller
Hammer mill
Soaking tanks REQUIRED EQUIPMENT
Decanter
Spray / drum drier
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 31/59
Connecting in the Global Marketplace
WET FRACTIONATION PROCESSES
Dehulling
Key process for the removal of 97-98% of thefiber portion / same as dry fractionation
Wet fractionation
Protein & starch separation – high purity
Hammer milling
Soaking and acid-base treatment
Decanter – filtration - spray or drum drying
Packaging
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 32/59
Dehulling – whole peas
Hammer milling – split
(dehulled) peas
Soaking – split (dehulled)
pea flour
(pH
= 10)
Removal of starch
& protein
Precipitate
solubilized protein
(pH=4.5)
Drying
Starch
&
Protein
Drying
Protein
Packaging
#I#2
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 33/59
Connecting in the Global Marketplace
WET FRACTIONATION
•1000 kg peas•Dehulling – remove 90 kg hulls
•910 kg dehulled or split peas•Milling
•High speed pulverizer, or hammer mill
•%100 under 100 mesh
•Fine material
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 34/59
Connecting in the Global Marketplace
DEHULLING
Impact dehulling
Stone dehulling
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 35/59
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 36/59
Connecting in the Global Marketplace
WET FRACTIONATION
Solubilization of pea proteins, sugars and lipids bybase solution (NaOH solution, pH=10.5-11.0 for 1h.extraction)
Removal of starch & protein by decanter orultrafiltration
Protein can also be held at pH=4.5 for
precipitation
Protein and starch are dried by fluidized bed drieror spray drier.
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 37/59
Connecting in the Global Marketplace
Decanters
Starch &protein removal
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 38/59
Connecting in the Global Marketplace
Decanters
Starch &protein removal
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 39/59
Connecting in the Global Marketplace
Separation
decanters
16 level
99.9% starch and85%protein purity
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 40/59
Connecting in the Global Marketplace
Spray drier
Proteindehydration -
drying
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 41/59
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 42/59
Connecting in the Global Marketplace
Drum drier
Starchdehydration -
drying
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 43/59
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 44/59
Connecting in the Global Marketplace
Moisture Ash Protein Starch Fiber Lipid APC Mold Yeast
(%) (%) (% dm) (% dm) (%) (%) (CFU/g) (CFU/g) (CFU/g)
Peahulls 8.2 2.1 2.0 <1.0 >85 0.1 1200 50 20
Split
Peas 12.1 2.5 26.5 50.5 1.0 2.2 1000 200 50
Peafiber 10.0 2.2 2.1 <1.0 >85 0.2 6200 70 30
Pea
starchisolate 11.0 0.1 0.4 >98.0 0.1 0.1 820 30 10
Peaprotein
isolate 11.2 4.2 >85.0 <1.0 1.1 2.1 500 200 40
WET FRACTIONATIONINGREDIENT SPECIFICATIONS
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 45/59
Connecting in the Global Marketplace
CHINESE VERMICELLI NOODLE MAKING
Traditional & long process
Mung bean or dry pea
Soaking in tap water
Then acid addition
h Gl b l k l
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 46/59
Connecting in the Global Marketplace
CHINESE VERMICELLI NOODLE MAKING
C i i h Gl b l M k l
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 47/59
Connecting in the Global Marketplace
CHINESE VERMICELLI NOODLE MAKING
C ti i th Gl b l M k t l
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 48/59
Connecting in the Global Marketplace
CHINESE VERMICELLI NOODLE MAKING
Liquid starch sent directly to starchnoodle process
Extrusion
C ti i th Gl b l M k t l
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 49/59
Connecting in the Global Marketplace
CHINESE VERMICELLI NOODLE MAKING
Starch is gelatinized
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 50/59
Connecting in the Global Marketplace
CHINESE VERMICELLI NOODLE MAKING
Drying vermicellinoodles
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 51/59
Connecting in the Global Marketplace
PEA HULLS (PEA FIBER ISOLATE)
GLUTEN FREE END USE
High water binding capacity
Modifies texture
Veggie burges, hamburgers, sausages,nutritional bars, sauces, fillings, bakedproducts
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 52/59
Connecting in the Global Marketplace
PEA PROTEIN RICH FLOUR
(PEA PROTEIN CONCENTRATE)
High level of functionality,
bioavailability and lysine content.Bland taste
Good alternative to soy flour/proteinconcentrate (Non GMO and non allergen)
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 53/59
Connecting in the Global Marketplace
PEA PROTEIN CONCENTRATE
Beverages
Granola bars
Baby foods
Pasta
TVPs
Meat products - sausages
Veggie burgers
Baked goods
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 54/59
Connecting in the Global Marketplace
PEA STARCH RICH FLOUR(PEA STARCH CONCENTRATE)
Rich source of starch (>%72)
Good source of protein (%12)
Acid, retort and shear stable similar tomany modified starches
Improves texture in gluten free bakedproducts
Increases volume/expansion in extrudedproducts
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 55/59
Connecting in the Global Marketplace
PEA STARCH CONCENTRATE
PastaBaked products
Batters and coatingsExtruded snacks
Fillings and dressings
Soups, sauces
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 56/59
Connecting in the Global Marketplace
PEA PROTEIN ISOLATE
High level of functionality, bioavailabilityand lysine content.
>%85 Protein, %3 Fat, %4 Ash
Good alternative to soy protein isolate(Non GMO and non allergen)
TVPs, beverages, granola bars, babyfoods, pasta, baked products, dressings,
meat products, veggie burgers
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 57/59
g p
PEA STARCH ISOLATEExcellent gel strength and bland taste
>%98 purityGelling and film forming properties
Vermicelli noodle
Excellent acid, retort and shear stable similar tomany modified starches
Improves crispness in baked products
Increases volume/expansion in extruded products
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 58/59
g p
CONCLUSION
Pin milling, air classification and wet fractionation
processes can be used in dry pea, lentil and chickpeaprocessing.
Raw material availability, sustainability and price
Dry yellow peas can be utilized based on marketneeds
Vermicelli noodles, TVPs
Connecting in the Global Marketplace
8/12/2019 Gluten Free Pulse Milling Wet and Dry Fractionation Applications of Peas Lentils and Chickpeas in Gluten Free Foods
http://slidepdf.com/reader/full/gluten-free-pulse-milling-wet-and-dry-fractionation-applications-of-peas-lentils 59/59
g p
THANK YOU
Mehmet Caglar Tulbek, Ph.D.Technical Director
Northern Crops Institute
North Dakota State University1240 Bolley Dr. Fargo, ND 58102
Phone: 701-231-5493
Fax: 701-231-7235
Email: [email protected]
http://www.northern-crops.com