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Asger Bech Abrahamsen & Henk Polinder Drivetrain structures for 10 MW - 20 MW wind turbines Senior Research Scientist, Department of Wind Energy, Technical University of Denmark (DTU) Associate Professor Delft University of Technology

Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

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Page 1: Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

Asger Bech Abrahamsen & Henk Polinder

Drivetrain structures for 10 MW - 20 MW wind turbinesSenior Research Scientist, Department of Wind Energy, Technical University of Denmark (DTU)Associate Professor Delft University of Technology

Page 2: Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

• King-pin Nacelle Layout• Non-contact drive trains

– Superconducting direct drive generators– Pseudo Direct Drive generator

• Key performance indicators– Mass scaling 10 – 20 MW– Efficiency– Levelized Cost of Energy (LCoE)

• Conclusion

Outline

Blade Drivetrain

Foundation

Page 3: Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

Integration of generators in King-pin nacelle

INNWIND.EU D3.41

Page 4: Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

Superconducting direct drive generators @ 10 MW

mgen ~ 286 ton

Front and back mounted have approximately the same nacelle weight D3.41 & D3.11

Page 5: Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

Front-mounted Pseudo Direct Drive (PDD) @ 10 MW

mgen ~ 150 ton D3.41 & D3.21

Page 6: Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

Rotor Nacelle Assembly mass scaling 10-20 MW

MgB2 super-conducting

Pseudo Direct Drive (PDD)

Generators

BladesActive generator mass

Mas

s (to

n)

D3.44 & D3.11

Page 7: Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

Efficiency @ 10 MW

D3.44

Type AEP [GWh/y]PDD 49.2MgB2,a 48.6 - 0.6 %MgB2,b 48.3 - 1.6 %RBCO 48.5 - 1.2 %

ab

Page 8: Drivetrain structures for 10 MW - 20 MW wind turbines– Heavier than PMDD and Pseudo Direct Drive (PDD) – More expensive than PMDD and PDD • Magnetic Pseudo Direct Drive – Smaller

• Integration of drive trains into king-pin nacelle• Scalable 10 MW – 20 MW

– Component not available at 20 MW• Superconducting direct drive (SCDD) can be more compact and

efficient than Permanent Magnet Direct Drive (PMDD)• Minimum LCoE of SCDD → Iron cored topology

– Heavier than PMDD and Pseudo Direct Drive (PDD)– More expensive than PMDD and PDD

• Magnetic Pseudo Direct Drive– Smaller and more efficient than PMDD

ΔLCoE ~ - 1.9 % Pseudo Direct DriveΔLCoE ~ + 0.5 % ( - 0.2 %) MgB2 superconducting direct driveΔLCoE ~ 0.0 % 2 stage gear + medium speed generator

Conclusions

D3.44