20
DREDGING PUMPS 2016

DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

  • Upload
    others

  • View
    6

  • Download
    0

Embed Size (px)

Citation preview

Page 1: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

DR

EDG

ING

PU

MPS

2016

DR

EDG

ING

PU

MPS

2016

Page 2: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over
Page 3: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

IND

EXBELL® PUMPS 4

• Overview• Characteristics• Production• Applications & Areas Of Operation

STRONG POINTS 7• Basic Design• Spares & Services

BELL® HEADS 10

• Sand production head• Flat barge head• Cutter head• Auger head

AVAILABLE OPTIONS 13

• Production Instrumentation• Process Instrumentation• Power packs• Pipes & Hoses

BELL® POWER PACKS 14

• Main specifications

BELL® JET PUMPS 15• Main specifications

BELL® BOOSTER STATIONS 16

• Main specifications

BELL® A-FRAME DREDGER 250 17• Main specifications• Dredging pump specifications• Deck equipment• Electrical system• Main Drives

BELL® CUTTER DREDGERS 18-19• BCD 250 & 300• BCD 400 & 500

Page 4: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

CHARACTERISTICS

OVERVIEW

BEL

PUM

PS

4

Bell 100 Bell 150 Bell 200 Bell 250 Bell 300 Bell 400

Mixture capacity max 300 m3/h 500 m3/h 800 m3/h 1250 m3/h 1800 m3/h 3150 m3/h

Pump speed approx. 1350 rpm 1200 rpm 1200 rpm 900 rpm 750 rpm 600 rpm

Max power at shaft 30 kW 65 kW 110 kW 190 kW 300 kW 500 kW

Suction bore 100 mm 150 mm 200 mm 250 mm 300 mm 400 mm

Discharge piping 100 mm 150 mm 200 mm 250 mm 300 mm 400 mm

Spherical passage 50 mm 75 mm 125 mm 130 mm 155 mm 210 mm

Weight (hydraulic) 850 kg 1075 kg 1500 kg 2600 kg 4100 kg 5000 kg

Weight (electric) 1300 kg 1600 kg 2200 kg 3500 kg 5300 kg 6400 kg

Hydraulic Pressure 250 bar 250 bar 250 bar 250 bar 250 bar 250 bar

Hydraulic Flow 90 L/min 180 L/min 270 L/min 425 L/min 680 L/min 1200 L/min

Hydraulic Cutterfl ow 35-50 L/min. 35-50 L/min 35-50 L/min 35-50 L/min 35-50 L/min 35-50 L/min

Page 5: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

PRODUCTION

0

100

200

300

400

500

600

700

800

900

1000

0 200 400 600 800 1000 1200 1400 1600 1800 2000

Prod

uctio

n in

solid

s [m

3 /h]

Discharge distance [m]

PRODUCTION DIAGRAM BELL PUMPS (Medium Sand 230 μm)

Bell 100

Bell 150

Bell 200

Bell 250

Bell 300

Bell 400

APPLICATIONS & AREAS OF OPERATION

Typical applications

• Dredging

• Dredging maintenance

• Sand / gravel mining

• Mobile booster station

• Mounted on ladder or crane

• Suspension from A-frame

Typical areas of operation:

• Harbours

• Rivers

• Canals

• Restricted areas

• Hopper barges

Page 6: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over
Page 7: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

BASIC DESIGN• Delivery from stock

• Heavy duty design

• Low maintenance

• Proven design

• Compact

• Multifunctional

• Low cost

• Large spherical passing

• Various suction heads available

• Changeable wearing partsST

RO

NG

PO

INTS

7

Page 8: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

After sales department:

- Components with short delivery time

- Complete package of spare parts

- Advice and support

- Dedicated team involved from order to post delivery support

Bell Field Service:

- Post delivery support

- Warrantee and after sales services

- Training courses (in house and on site)

- Technical check-ups

- Service in remote areas

SPARES AND SERVICES

• ADJUSTABLE WEAR PLATES NIHARD

• HARDENED IMPELLER NIHARD

Page 9: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over
Page 10: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

BEL

L® H

EAD

S

10

- Jet-water pipe and nozzles

- Suspension from crane or A-frame

- High production capacities

SAND PRODUCTION HEAD

AUGER HEADAUGER HEAD

CUTTER HEAD

FLAT BARGE HEAD

SAND PRODUCTION HEAD

Page 11: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

- Jet-water pipe and ring around head

- Suspension from crane or A-frame

- Discharge barges

FLAT BARGE HEAD

- Separate hydraulic powered cutter

- Fixed suspension on crane or ladder

- Designed for removal of packed sand

CUTTER HEAD

Page 12: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

- Dredging with less turbidity

- Used in polluted areas

- Less water is taken from the area

- Used for levelling soil under water

AUGER HEAD

Page 13: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

- Discharge pressure

- Pump speed

- Depth measurement

- Booster stations

- Jet pumps

- Diesel driven hydraulic power packs

- Generator sets

- Discharge hoses including fl oats

- Discharge over land (Steel / HDPE)

- Self fl oating hoses

- Hydraulic hoses

- Jet-water hoses

- Geotubes

PRODUCTION INSTRUMENTATION

PROCESS INSTRUMENTATION

POWERPACKS

PIPES AND HOSES

AVA

ILA

BLE

O

PTIO

NS

13

Page 14: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

BELL 150 STAND-ALONE POWER PACK• Power: 126 kW• Flow pump 1: 180 L/min.• Flow pump 2: 32 L/min.

BELL 200 STAND-ALONE POWER PACK• Power 194 kW• Flow pump 1: 270 L/min.• Flow pump 2: 45 L/min.

BELL 250 STAND-ALONE POWER PACK• Power: 253 kW• Flow pump 1: 450 L/min.• Flow pump 2: 80 L/min.

BELL 300 STAND-ALONE POWER PACK• Power: 338 kW• Flow pump 1: 700 L/min.• Flow pump 2: 110 L/min.

BEL

L® P

OW

ER

PAC

KS

14

BELL STAND-ALONE POWER PACKSAVAILABLE FOR ALL BELL DREDGING PUMPS

Page 15: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

BELL 150 AUXILIARYPOWER PACK• Power: 110 kW• Flow pump 1: 180 L/min.• Flow pump 2: 32 L/min.

BELL JET PUMPS• Diesel or hydraulic driven• Fast dry priming• On open skid or in closed sound-

attenuated canopy• Applicable for all Bell sand production

heads and fl at barge heads

BELL 250 AUXILIARYPOWER PACK• Power: 194 kW• Flow pump 1: 425 L/min.• Flow pump 2: 60 L/min.

BELL 200 AUXILIARYPOWER PACK• Power: 129 kW• Flow pump 1: 252 L/min.• Flow pump 2: 15 L/min.

Page 16: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

16

BELL® BOOSTER STATIONS 150, 200 & 250

BEL

BO

OST

ERST

ATI

ON

S

Bell booster pumps can be used when pumping beyond the maximum discharge distance of the dredging pump is required. With multiple booster pumps in the discharge pipeline the material can be dredged miles away!

The Bell booster pump is placed in a frame with a built-in diesel tank at the bottom. In the upper part of the frame multiple ventilation grids are installed as well as doors for easy maintenance on the diesel engine. The pump itself is located outside of the canopy for easy coupling of the hoses.

BELL BOOSTER STATION 150• Power: 96 kW• Equipped with BELL 150 Pump

BELL BOOSTER STATION 200• Power: 143 kW• Equipped with BELL 200 Pump

BELL BOOSTER STATION 250• Power: 237 kW• Equipped with BELL 250 Pump

Page 17: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

Main specifications

Dredging pump specifications

Length 12.192 mm

Width 7.376 mm

Height 6.090 mm

Design draught 607,2 mm

Total weight ± 35.000 kg

Total installed power 516 kW

Max river flow rate 3 m/s

Dredging pump BELL 250

Max mixture capacity 1250 m3/h

Pump speed 900 rpm

Max power at shaft 190 kW

Suction bore 250 mm

Discharge piping 250 mm

Spherical passage 130 mm

Weight (hydraulic) 2600 kg

Hydraulic pressure 295 bar

Hydraulic flow 425 L/min

Max dredging depth ± 45 m

Electrical system

Main Drives

Battery voltage 12 V DC

Battery current 130 Ah

Amount of battery’s 4

System voltage 24 V DC

Diesel enginesHydraulic power engine 373 kW @ 2100 rpm

Water jet engine 143 kW @ 1800 rpm

Deck equipmentWinches4x mooring winch 25 kN, holding force is 37.5 kN

1x hoisting winch 45 kN, holding force is 105 kN

17A-F

RA

ME

DR

EDG

ER

250

Page 18: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

BCD

250

& 3

00

18

BELL CUTTER DREDGERS 250 & 300

- Dredge pump: BELL 250

- Dredge capacity (water & solids): 1250 m³/hr

- Dredge capacity in dry volume (max.): 250 m³/hr

- Stone size diameter (max.): 130 mm

- Installed power on the dredge pump: 190 kW

- Power source dredger: Diesel engine

- Positioning entities: 2x mooring winches & 2x spud poles

BELL CUTTER DREDGER 250

110

10

390

2

296

11950 19504

4454

101

0

12

H

G

F

E

D

C

B

A

J

K

L

M

N

P

Q

R

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

1110987654321 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20Do not scale drawing.www.belldredgingpumps.com

Units :mm. / deg.

General tolerances:ISO 2768 - MISO 2768 - K 4 of 4

Sheet:

Format: Rev.Drawing Number:Scale:

Description: Drawn

Checked

Date

A01:25 A+

MK

8-9-2015BCD250 ASSEMBLY

BCD250-000 GeheelThe data, design and/or technical information appearing on this sheet is the property of Bell Dredging Pumps and is disclosed in confidence. It is not to be copied, reproduced, revealed to or appropriated by other, either in part, or in whole without the express written of Bell Dredging Pumps.

Weight:

24527.1kg

Page 19: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

BCD

400

& 5

00

19

BELL CUTTER DREDGERS 400 & 500

- Dredge pump: BELL 500

- Dredge capacity (water & solids): 3000 m³/hr

- Dredge capacity in dry volume (max.): 600 m³/hr

- Stone size diameter (max.): 220 mm

- Installed power on the dredge pump: 400 kW

- Power source dredger: Diesel engine

- Positioning entities: 2x mooring winches & 2x spud poles

BELL CUTTER DREDGER 500

15000

804

0

29703

200

0

557

5

940

0

149

05

12

H

G

F

E

D

C

B

A

J

K

L

M

N

P

Q

R

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

1110987654321 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20Do not scale drawing.www.belldredgingpumps.com

Units :mm. / deg.

General tolerances:ISO 2768 - MISO 2768 - K 1 of 1

Sheet:

Format: Rev.Drawing Number:Scale:

Description: Drawn

Checked

Date

A01:40 A+

MK

21-10-2015

BCD500The data, design and/or technical information appearing on this sheet is the property of Bell Dredging Pumps and is disclosed in confidence. It is not to be copied, reproduced, revealed to or appropriated by other, either in part, or in whole without the express written of Bell Dredging Pumps.

Weight:

kg

60°

Page 20: DREDGING PUMPS - GANDARAgandara.com.mx/img/uploads/BELL_1507744840.pdf · - Diesel driven hydraulic power packs - Generator sets - Discharge hoses including fl oats - Discharge over

BE

LLD

RE

DG

ING

PU

MP

S.C

OM

MO

RE

IN

FOR

MA

TIO

N:

Dealer:

Bell Dredging Pumps | Winkelerzand 1a | 1731 LR Winkel, the Netherlands | Telephone: +31(0)224-855 340www.BellDredgingPumps.com | [email protected] | VAT: NL8522.96.964 | COC: 56 77 52 45 03

2016