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PCMO3 Fuel Economy & Engine Durability Predictor Test Alternatives to ASTM D7589 & ILSAC SEQ 6E DRAFT to be Presented to ASTM Committee D02.B0.1.1 Passenger Car Engine Oil Classification Panel January 15, 2015 by Mark Alan Adams Tribology Testing Labs Saginaw, MI USA [email protected] +1 989-777-0839

DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

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Page 1: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

PCMO3

Fuel Economy &

Engine Durability

Predictor Test

Alternatives to

ASTM D7589 &

ILSAC SEQ 6E

DRAFT to be

Presented to

ASTM Committee D02.B0.1.1

Passenger Car Engine Oil

Classification Panel

January 15, 2015

by

Mark Alan Adams

Tribology Testing Labs

Saginaw, MI USA

[email protected]

+1 989-777-0839

Page 2: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

ISO 17025

Accredited

Laboratory

Chemical

&

Mechanical

Testing of

Lubricants

and

Materials

Page 3: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

PRECISION

For determining friction and wear characteristics: • Gasoline & Diesel Motor Oils • Relevant to All Engine Manufacturers and Models

• New Additives, Engine Materials, Coatings & Surface Finishes

• Idling, City & Highway Driving Sequences

• From Idling to 3000 RPM’s • Sorts by Viscosity Grade & Friction Modifier %

• Best Precision, Repeatability & Reliability in the Business

PCMO3

Fuel Efficiency & Engine Durability

Predictor Test

Page 4: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

BL3

20W-30

541

10W-30

542

0W-20

ASTM / TMC Standard Reference Oils

PCMO3 Test Ratings

ASTM TMC Oil Sample # COF Ave FEI Wear Index

& Viscosity Grade

#VIDBL3 20W-30 0.183 3309 7.6

#541 10W-30 0.172 3110 7.7

#542 0W-20 0.120 2169 6.3

2

Page 5: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

REPEATABILITY

Page 6: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Test #1

Test #2

Test #3

SAE 30 SN Motor Oil

4

Page 7: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Oil Sample # COF Ave FEI# Wear Index

SAE 30 SN 0.195 3535 7.0

SAE 30 SN #2 0.195 3542 7.7

SAE 30 SN #3 0.198 3593 7.1

Grouping Statistical

Data Data Points Mean (μ)

Standard

Deviation

(σ)

Coefficient

Of Friction

(Average)

Test #1 0.195

0.196 ±0.002 Test #2 0.195

Test #3 0.198

Fuel

Economy

Index

Test #1 3535

3557 ±32

Test #2 3542

Test #3 3593

Wear Index

Test #1 7.0

7.3 ±0.4

Test #2 7.7

Test #3 7.1

STATISTICAL DATA

Page 8: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Test #1

Test #2

Test #3

ASTM TMC Oil #541 10W-30

Page 9: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Oil Sample # COF ave FEI Wear Index

ASTM TMC 541 #1 0.204 3691 7.4

ASTM TMC 541 #2 0.207 3753 7.4

ASTM TMC 541 #3 0.203 3672 7.2

STATISTICAL DATA

Grouping Statistical

Data Data Points Mean (μ)

Standard

Deviation (σ)

Coefficient

Of Friction

(Average)

Test #1 0.204

0.205 ±0.002 Test #2 0.207

Test #3 0.203

Fuel

Economy

Index

Test #1 3691

3705 ±42

Test #2 3753

Test #3 3672

Wear

Index

Test #1 7.4

7.3 ±0.12

Test #2 7.4

Test #3 7.2

Page 10: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

SORTING BY FRICTION

MODIFIER %

Page 11: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Mobil 1

5W-30

SN 2015

+0.25%

FM

+0.5%

FM

+0.75%

FM

+1.5%

FM

Mobil 1 5W-30 SN Oil with %’s of Friction Modifiers

Page 12: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Oil Sample # COF Ave Fuel Economy

Index Wear Index

Baseline 0.150 2723 8.3

FM % 0.25 0.137 2478 8.1

FM % 0.50 0.125 2274 7.6

FM % 0.75 0.108 1943 7.2

FM % 1.5 0.101 1834 6.5

0

500

1000

1500

2000

2500

3000

Baseline FM 0.25% FM 0.5% FM 0.75% FM 1.5%

FEI

#

Friction Modifier Percentages

Fuel Economy Index vs % Friction Modifiers

Page 13: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

SORTING BY VISCOSITY

Page 14: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

0W-20

5W-20

10W-30

PCMO3-Sorting ASTM TMC Oils by Viscosity

Page 15: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

RATING OILS BY API

CATEGORY

Page 16: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Backward Compatibility – Validating Over 27 Years of

“Energy Conserving” Motor Oil Labels & API Licensing Claims Based on ILSAC Seq 6_ and ASTM D7589 Tests

API SF (1988 and older) vs API SN (current 2015)

Page 17: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

COF

Ave

0.228

API SF

1988 &

Prior

COF

Ave

0.204

API SN

2015

Valvoline SAE 10W-30

API Service Classification SF vs. SN

Page 18: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Oil Sample # COF ave FEI Wear Index

Valvoline SF 10W-30 0.228 4124 7.6

Valvoline SN 10W-30 0.204 3693 7.0

Valvoline 10W-30

API SF (1988) vs. API SN (2015)

Page 19: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

General Motors Corp Aftermarket Oils

SAE 5W-30 Motor Oils

API Service Categories SJ, SL, SN, & SN Dexos

Page 20: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

SJ

1996-2001

SL

2001-2004

SN

Current

SN Dexos

Current

Friction Comparisons of GM Aftermarket

SAE 5W-30 Motor Oils

SJ (1996), SL (2001), SN and Dexos (2015)

Page 21: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Grouping

API

Service

Category

PCMO3

Values

Coefficient

Of Friction

(Average)

.

SJ (1996) 0.189

SL (2001) 0.178

SN (2015) 0.168

SN Dexos 0.187

Fuel

Economy

Index

SJ 3434

SL 3989

SN 3047

SN Dexos 3393

Wear

Index

SJ 8.8

SL 7.9

SN 7.0

SN Dexos 8.9

GM Motor Oils, SAE 5W-30, API SJ, SL, SN, vs. Dexos

Page 22: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Oil Sample # Year COF Ave. FEI Wear Index

GM 5W-30 SJ 2001+Older 0.189 3434 8.8

GM 5W-30 SL 2001-2003 0.176 3989 7.9

GM 5W-30 SN 2010-Current 0.168 3048 7.0

GM 5W-30 SN D 2010-Current 0.187 3394 8.9

0

500

1000

1500

2000

2500

3000

3500

4000

4500

SJ SL SN SN D

FEI

#

GM Oil Samples from Categories

General Motors Fuel Economy Index (FEI) Distribution

by API Service Category

Page 23: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Quaker State SAE 10W-30 Motor Oils

API SJ (1996) vs. API SN (2015)

Page 24: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

COF Ave

0.219

SJ Oil

1996

COF Ave

0.218

SN Oil

2015

Quaker State SAE 10W-30 Motor Oils

API SJ (1996) vs. API SN (2015)

Page 25: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Quaker State SAE 10W-30 Motor Oils

API SJ (1996) vs. API SN (2015)

PCMO3

Values API Service

PCMO3

Results

Coefficient

Of Friction

(Average)

SJ 0.219

SN 0.218

Fuel

Economy

Index

SJ 3973

SN 3939

Wear

Index

SJ 8.8

SN 7.2

Page 26: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Mobil SAE 5W-30 Motor Oils

API SL (2004) vs SM (2010) vs SN (2015)

Page 27: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

COF Ave

0.171

SL Oil

2001

COF Ave

0.176

SM Oil

2004

COF Ave

0.210

SN Oil

2015

Mobil SAE 5W-30 Mineral Oil PCMO

API SL (2004), SM (2010), & SN (2015)

Page 28: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

PCMO3

Values

API

Service

Category

PCMO3

Results

Coefficient

Of Friction

(Average)

SL 0.171

SM 0.176

SN 0.210

Fuel

Economy

Index

SL 3092

SM 3185

SN 3805

Wear

Index

SL 7.4

SM 7.5

SN 7.1

Mobil SAE 5W-30 Mineral Oils

API SL (2004), SM (2010), and SN (2015)

Page 29: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

AGED ENGINE OILS

Page 30: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

New 5W-

30 SN

Motor Oil

Aged 5W-

30 SN

Motor Oil

5W-30 SN Dexos Motor Oil

Aged 7500 mi

Chevrolet Avalanche

Page 31: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Oil Sample COF ave Fuel

Economy

Index

Wear

Index

New Oil 0.150 2723 8.3

Aged 7500 mi 0.171 3102 6.9

5W-30 SN Dexos Motor Oil

Aged 7500 mi

Chevrolet Avalanche

Page 32: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

New 5W-

20 SN

Aged 5W-

20 SN

9539 miles

5W-20 SN Motor Oil

at 9539 miles

Ford Fiesta

Page 33: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Oil Sample COF ave Fuel

Economy

Index

Wear

Index

New Oil 0.196 3540 7.0

Oil Aged 9539

mi

0.218 3952 6.1

SAE 5W-20 SN Motor Oil

at 9539 miles

Ford Fiesta

Page 34: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

WHERE COULD WE BE WITH FUEL ECONOMY?

Page 35: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Valvoline

10W30 SF

1988

Valvoline

10W30 SN

2015

TODAYS

Next Gen

Low

Friction

Oils

2015

Where COULD motor oil fuel economy be in 2015 IF our

ASTM Fuel Economy Test Standards hadn’t been

hijacked 27 years by ILSAC, ASTM API, & Automakers?

Page 36: DRAFT to be ASTM Committee D02.B0.1.1 PCMO3 Passenger Car ... · 1/15/2015  · ASTM / TMC Standard Reference Oils PCMO3 Test Ratings ASTM TMC Oil Sample # COF Ave FEI Wear Index

Thanks!

Mary Walker

Andy Schomaker

Justin Thompson

[email protected]

lab: 989-777-0839

mobile: 989-980-4418

7030 East Rd.

Saginaw, MI 48601

USA