Dr-ZX

Dr.ZX Operation Manual

Hitachi Construction Machinery Co. Ltd.

© 2004 Hitachi Construction Machinery Co., Ltd. All rights reserved

EPVC_LargeDiagnostic / Monitoring / Adjusting tools for following excavators.

Hitachi EX-1 (550), EX-3 (400 to 600), EX-5 (400 to 800), ZAXIS (450 to 850) Fiat Hitachi FH450-3, EX455, EX456

EPVC_MidDiagnostic / Monitoring / Adjusting tools for following excavators.

Hitachi EX-1 (USE series), EX-2 (60 to 300), EX-3 (60 to 310) EX-5 (60 to 370), ZAXIS (70 to 380) Fiat Hitachi FH-2 series, FH-3 series, EX series (less than 40 tons)

EPVC_MiniDiagnostic / Monitoring / Adjusting tools for following excavators.

Hitachi EX33Mu & EX58Mu

HMS_LargeMidMonitoring data download / Data logger setting following excavators.

Hitachi ZAXIS (70 to 850) John Deere C series (80C to 800C)

MIC_MiningMonitoring data download / Data logger setting / Monitoring / Diagnostic following excavators.

Hitachi EX1200-5/5C, EX1900-5, EX2500-1/5, EX3500-1/2/3, EX3600-5, EX5500-5

EPVC_LARGE Operation Manual


NOTE This manual is based on Hitachi ZX series. Screen / Function /Procedure are vary by model.

1. Necessary Tools & Cable Connection2. MODEOPERATION MODE

3. Operation Mode – How to Start Dr.ZX with Operation Mode4. Operation Mode – Self-Diagnostic5. Operation Mode – Monitoring6. Operation Mode – Special Function (WU Deactivation)7. Operation Mode – Special Function (ECO Deactivation)8. Operation Mode – Special Function (Pump Adjustment)

SERVICE MODE 9. Service Mode – How to Start Dr.ZX with Service Mode10. Service Mode – Learning Data Display11. Service Mode – Monitor Panel LCD Control12. Service Mode – Parameter Change13. Service Mode – Act/Deact of Parameters

STAND ALONE MODE 14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode15. Stand Alone Mode – Change Password16. Stand Alone Mode – View Manuals17. Stand Alone Mode – Play Recorded Data

1. Necessary Tools & Cable Connection

Cable connection

(a) Palm OS PDA (b) Serial cable (c) Dr.ZX communication cable

Dr.ZX must be installed. Hitachi recommends following models. SONY Clie PEG-TJ25 PalmOne Inc.

m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C

For SONY Clie PEG-TJ25 Purchase from CPD. P/no. is4629330 (Hitachi uniqueparts).

For PalmOne PDAs Purchase from local market.

HotSync serial

This is Hitachi unique part. Make anorder to your parts ordering channel.Hitachi part no. is 4476512.

Dr.Z Palm OS PDA Palm

Serial cable

Dr.ZX cable

Equipment

Connect toDr.ZX connector.

Necessary tools

Product name is

X cable Serial cable

2. Mode

Start Dr.ZX with Operation Mode

Self-Diagnostic Monitoring / Recording Sensor out-put signal WU (Warming-up function) Deactivation ECO (Economy function) Deactivation Pump (Angle sensor) Adjustment

Start Dr.ZX with Service Mode.

Check Engine Learning Data Monitor Engine Speed & Hydraulic Oil TemperatureChange Parameter(s), such as follows

Engine RPM Auto-Lub. Interval Pump Max. Displacement Pump Max. Torque Pump Cut-off Pressure

Activate or Deactivate Changed Parameters

Change Password Replay Recorded Monitoring Data Refer Instant Operation Manual

EPVC_Large

NOTE For non-current models (suchas EX-2/-3/-5), operation &stand-alone mode will apply

Stand-alone Mode (No need to hock up with equipment)

3. Operation Mode – How to Start Dr.ZX with Operation Mode (1/4)

Turn key switch “OFF”.

Check enginelearning switch isOFF.

Connect Dr.ZX to equipment.

Turn key switch “ON”.

Start Dr.ZX. Select “EPVC_Large”.

Start operation mode.

Special Function

Monitoring View / Recording

Self - Diagnostic Operation mode menu.

Switch on Palm.


(b) Check Engine learning switch is OFF

OFF

Stamp

(a) Turn key switch “OFF”

Fuse box

(c) Connect Dr.ZX to equipment.


(d) Turn key switch “ON”

Main switch is vary by Palm model.Above shows Palm m500 / 505 / 515.

(f) Start Dr.ZX (e) Switch “ON” Palm

Tap “Dr.ZX” icon on Palm.

Check model. If model is correct, tap“correct”, if not tap “ESC” and contactto your dealer.

Tap “START”. Tap “ ” of EPVC_Large.

(h) Start operation mode (i) Model / Version information (g) Select “EPVC_Large”.


(j) Operation mode main menu

4. Operation Mode – Self-Diagnostic (1/3)

Select “Self-diagnostic”.

No error detected.

Message will display.

Start Dr.ZX with Operation mode.

Error(s) are detected.

Tap “Details” for check detail of each error code.

Error code(s) will display.

Tap “ESC”. Carry out “Retry”.

Still error(s) are detected

No errordetected.




If Dr.ZX could not detect any error(s),above message will display. Tap“ESC”.

Tap “Retry B” for retrying. Error code(s) that detected willdisplay to Palm. Tap “ESC” for retry.


Tap “ ” of Self-Diagnostic.

(a) Start self-diagnostic

(d) Retry (c) Error(s) detected (e) No error detected

(b) No error detected


Tap “ESC” fir quit self-diagnostic. Message will show meanings of eachcode, and corrective action. Tap“Next” for view additional informationor other code.

If Dr.ZX still detect any error(s) , errorcode(s) will display. Tap “Details” forcheck error(s).

(f) Still error(s) detected (g) Explanation of each code

NOTE

(h) Explanation of each code

Refer service manuals fortroubleshooting.

5. Operation Mode – Monitoring (1/5)

Select Monitor display.

Enter model code & serial no.

Select item. (Max. four items)

Start monitoring.

Write recorded data to data bank.

Start recording. If data bank isn’tempty, Dr.ZX will ask overwrite.

Enter comment if you want.

Select data bankthat store recorded data.

Operation mode menu.

NOTE If you did not enter model code & equipmentserial no., you can’t record monitoring data toPalm.


(a) Start Monitoring

Tap “ ” of Monitor Display

(b) Enter model code & s/no.

Tap columns and enter model code &serial no. If you did not enter modelcode & serial no., you can’t recordmonitoring data.

TIP You can use keyboard to entermodel code & serial no. by tap“abc” or “123” on GRAFFITI area.

Selected item

Number of selected item(s).

Clear selected item(s).

Item changeover button

(c) Tap “OK”

After enter model & serial no., tap“OK”. If you don’t need to recordmonitoring data, no need to entermodel code & serial no. Just tap “OK”.

Tap “ ” of item you want monitor. Youcan monitor four items in once.

(d) Select monitoring item(s)


(h) Recording

(e) Start display data

After selecting item(s), tap “Start” fordisplay monitoring data.

Item(s) will display. Screen will varyby selected items. Tap “Hold” forpause data. If you want quit, tap“ESC”.

(g) Start Recording

Tap “Record” for record monitoringdata. Dr.ZX will record data for three(3) seconds.

During recording, above screen willdisplay.

NOTE If you did not entermodel code & serial no.,“Record” button shallnot appear.

(f) Start display monitoring data


(k) Data bank is empty

If selected data bank is empty, abovescreen will display. Tap “Write” forstore recorded monitoring data.

(l) Confirmation

After data stored, confirmation screenwill display. Tap “ESC” to quit, or ifyou want enter comment, tap“Comment”.

(l) Enter comment

Tap comment column, and comment. After entering, tap “OK

(i) Select data bank

Tap data bank (figure) that you wantto store recorded data.

If selected data bank alreadydata, above screen will appear“OverWrite” for store recorded tap “ESC” for back to previous m

(j) Data bank is not empty

has. Tapdata,enu.

enter”.

TIP You can use keyboard to entercomment. Tap “abc” on GRAFFITIare.

NOTE Click here for how to repalyrecorded data.


Items can be monitored (vary by model)

6. Operation Mode – Special Function (WU Deactivation –1/2)

Select Special Function.

Select WU Deactivation

WU has deactivated.

Execute Special functionmenu

WU Function. WU stands for Warming-Up. This function is, when start engine while hydraulic oil

temperature is less than elsius, computer will increase low idle rpm for warmhydraulic oil quickly.

zero (0) C


(a) Select special function

Tap “ ” of Special Function.

(b) Select WU deactivation

Tap “ ” of WU Deactivation.. Tap “Execute for Deactivation. If youwant back to previous menu, tap“ESC”.

(d) Confirmation

After deactivation, above messagewill display. Tap ”ESC” for quit.

NOTE WU (Warming-up function) wilre-activate when key switch isturned “OFF”.

(c) Select WU deactivation

l

7. Operation Mode – Special Function (ECO Deactivation –1/2)


Select ECO Deactivation

ECO has deactivated.


ECO Function ECO stands for ECOnomy. This function is, when all levers are in neutral position,

computer will reduce eng 1600min-1 gradually. If any lever(s) are operated, enginerpm will back.

ine rpm to


(a) Select special function


(b) Select ECO deactivation

Tap “ ” of ECO Deactivation.. Tap “Execute for Deactivation. If youwant back to previous menu, tap“ESC”.

(d) Confirmation


NOTE ECO (Economy function) wilre-activate when key switch isturned “OFF”.


l

8. Operation Mode – Special Function (Pump Adjustment –1/9)

Turn key switch“OFF”.

Check engine learning switch is OFF.


Start engine. Switch on Palm. Start Dr.ZX. Confirm engine is running with low idle.

Start operationmode.


Switch OFF Palm.

Remove both angle sensorsfrom pump.

Start “EPVC_Large”.

Confirm sensors are connecting to harness.

Continue to next page.


Select “Max. Disp. Holding”.

Tighten bolts & washers.

Adjust sensor shaft.

Wait more than five (5) seconds.

Adjust angle sensors.

Install angle sensors to pump.

Select “Special Function”.

Apply a film ofgrease.

From previous


(a) Switch off Palm (b) Turn key switch off


Pump-2 sensor

Pump-1 sensor

Pump-2 sensor

Loose Bolts

(c) Remove A (angle) sensors from pump

Remove two (2) angle sensors frompump. When removing, take care notto lose internal spacer & fastenerspring.

Engine

Pump-1 sensor

ZX450 & ZX500 ZX600 & ZX800


Confirm sensors are connecting toharness.

(d) Confirm connection

OFF

Fuse box(e) Check Engine learning switch is OFF

Connect toharness

Stamp

(f) Confirm Dr.ZX is connecting to equipment.


(g) Start engine (h) Run engine at low idle

Confirm engine control dial positionlowest engine speed.


(i) Switch on Palm

Tap “ ” of EPVC_Large. Tap “Dr.ZX” icon on Palm.

(j) Start Dr.ZX (k) Select “EPVC_Large”. (l) Start operation mode

Tap “START”.


Check model. If model is correct, tap“correct”, if not tap “ESC” and contactto Hitachi.

(m) Model / Version information


(n) Select special function

Tap “ ” of pump adjustment.

(o) Select pump adjustment

Tap “ ” of pump adjustment.

(p) Select Max. Disp. Holding

n signals (voltage) from anglers will display.

(q) Sensor signal displayed

NOTE After tap “Max. Holding”, wait morefive (5) seconds. Comwill operate main pumaximum displacposition.

Retursenso

Disp. thanputer

mp toement


With the punch mark on the angel sensor shaft, towards theopposites side of the harness, and adjust (turn) shaft thatsignal voltage is as following specification.

ZX450 & ZX500 Pump-1 angle sensor; 1.60V Pump-2 angle sensor; 3.40V

ZX600 & ZX800 Pump-1 angle sensor: 1.60V Pump-2 angle sensor; 1.60V

A Sensor

Punch Mark

Main pump

Feedback Shaft

(s) Apply grease

Apply a film of grease to the surface of fastenerspring, and install Iｔ into the cavity on the feedbackshaft.

FastenerSpring

(r) Adjust sensor shaft


Install sensors to main pump. Set signal voltage as following specifications,by adjusting the holes of A (angle) sensor.

ZX450 & ZX500 Pump-1 angle sensor; 1.60V +0.02/-0.02 Pump-2 angle sensor; 3.40V +0.02/-0.02

ZX600 & 800

Pump-1 angle sensor; 1.60V +0.02/-0.02 Pump-2 angle sensor; 1.60V +0.02/-0.02

(s) Adjust sensors

Pump-2 sensor

Pump-1 sensor

Harness Side

ZX450 & ZX500 Angle Sensors Location

Harness Side

Pump-2 sensor

Pump-1 sensor

Harness Side

Engine

ZX450 & ZX500 Angle Sensors Location

Harness Side


Tap “ESC” for quit pump adjustment.

(u) Quit pump adjustment

Tighten bolts &washers.

(t) Tighten bolts

Tighten bolts & washers to 9.8Nm (1.0kgf-m, 7.2 lbf-ft).

9. Service Mode – How to Start Dr.ZX with Service Mode (1/4)


Switch on the engine-learning switch.


Turn key switch“ON”.

Switch on Palm. Start Dr.ZX. Select “EPVC_Large”.

Start service mode.

Wait more thanten(10) seconds.

Confirm currentDr.ZX mode.

Confirm model.

Check Engine Learning Data

Monitor Panel LCD (Liquid Crystal Display) Control

Change Parameter.

Service mode menu.

Select Specialfunction.



(b) Switch on Engine-learning switch

ON

Fuse box

NOTE Wait more than ten (10)seconds, after keyswitch is turned off.

Stamp







Tap “Dr.ZX” icon on Palm. NOTE Shall not start engine.

(g) Select “EPVC_Large”

Tap “ ” of EPVC_Large. Check model. If model is correct, tap“correct”, if not tap “ESC” and contactto Hitachi.

Tap “START”.

(i) Model / Version information (h) Start service mode


Tap “Rechecked”.

(j) Service mode confirmation (k) Select “Special Function” (l) Service mode menu

Tap “ ” of “Special Function”.

10. Service Mode – Learning Data Display (1/2)

Data shows EC motor position when engine stop or engine running on maximum speed.

Service mode menu.

Select “Learning Data Display”.

Select “Engine Stop Position”.

Position will display.


Position will display/.


(a) Select “Learning Data Display”.

Tap “ ” of “Learning Data Display” inservice mode menu.

(b) Select item

Tap “ ” of item you want to view.

(c) Engine max. speed position

EC Motor position will display. Tap“ESC” for quit.


(c) Engine stop position

11. Service Mode – Monitor Panel LCD Control (1/2)

This function is able or disable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid Crystal Display).

Display SelectSwitch

This switch will changeover

LCD (Liquid Crystal Display)

Monitor Panel

Service menu.

Select “Monitor Display”.

Select “Engine Actual Speed”.

Select “display”or “not to

Select “Execute”.

mode

display”.

Select “Hydraulic Oil Temp.”.

Select “display”or “not to display”.



(a) Select “Monitor Display”.

Tap “ ” of “Monitor Display” inservice mode menu.

(b) Select item

Tap “ ” of item you want to view onmonitor panel.

Tap “Disp” for allow to displayinformation, and tap “NoDisp” for notallow to display information.

(c) Select control

(c) Execute

If execution is completed, abovemessage will display. Tap “ESC” forquit.

(c) Quit

Tap “Execute” for activate control.

12. Service Mode – Parameter Change (1/4)

Please click here for view items can be changed parameters.

Service mode menu.

Select “Parameter Change”.

Select item. Enter parameter.

Confirmation screen.

Tap “Execute”. End message. Tap “ESC”.


NOTE You have to carry out “Act/Deact of Parameters”function after changing parameters. Otherwisechanged parameter(s) shall not transfer toequipment main computer.


(a) Select “Parameter Change”

Tap “ ” of “Parameter Change” inservice mode menu.


(c) Enter figures

Tap entering column, and enterfigures to be adjusted.

TIP You can use keyboard to enterfigures. Tap “123” on GRAFFITIare.

Tap “ ” or “ ” tochangeover items.

(c) Tap “Execution”

(b) Select item


(c) Confirmation screen

Confirmation screen will display. Iffigures are correct, tap “Execute”.

Tap “ESC” to quit.

(c) Quit


Items can be changed parameters (vary by model)

13. Service Mode – Act/Deact of Parameters (1/2)

Service mode menu.

Tap “Act”. Changed parameter(s) will reflect to computer.

Will deact changed parameter(s) in computer

Tap “Deact”.

Select “Act/Deact of Parameters“.

13. Service Mode – Act/Deact of Parameters (2/2)



(b) Select “Act” or “Deact”.

Select activation ordeactivation.

Tap “Execute”, and tap “ESC” to quit.

(c-1) Activation

Tap “Execute”, and tap “ESC” to quit.

(c-1) Deactivation

14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode (1/2)

Play recordedmonitoring data.

View manuals.

Main screen. Change passwordStart “EPVC_Large”.

Start Dr.ZX. Switch on Palm.



(b) Start Dr.ZX


(a) Switch “ON” Palm

NOTE No need to hook upwith equipment.

(c) Select “EPVC_Large”

Tap “ ” of EPVC_Large.

(d) Main screen

15. Stand Alone Mode – Change Password (1/3)

Main screen. Tap “Password”. Enter current password.

New password will apply.

Re-enter new password.

NOTE New password will apply toall Dr.ZX function.

Enter new password.


Tap “Password”.

(a) Main screen

Enter current password. Defaultpassword is zx2000.

(b) Enter current password

TIP You can use keyboard to enterpassword. Tap “abc” on GRAFFITIare.

(c) Tap “Execute” (d) Enter new password (e) Tap “Execute”


(f) Re-enter new password (g) Tap “Execute” (h) Tap “ESC”

Password has been changed.

16. Stand Alone Mode – View Manuals (1/2)

View service mode manual.

View operationmode manual.

View engine learning mode manual.

Select Manual. Tap “Op Manual”.Main screen.


Tap “ ” of mode that you want toview manual.

(a) Main screen

Tap ”Op. Manual”.

(b) Select Manual

(c) Operation mode manual


(d) Service mode manual (e) Engine learning mode manual

17. Stand Alone Mode – Play Recorded Data (1/2)

Tap “Record Disp”.

Play recorded data.

Select data bank.Main screen.

NOTE To play recoded data, you have to record monitoringdata before.


Tap number of data bank that youwant to play, and tap “Play Back”.

(a) Main screen

Tap ”Record Disp”.

(b) Select data bank

Recorded monitoring data will display.Tap “ESC” to quit.

(c) Recoded data

EPVC_MID Operation Manual


NOTE This manual is based on Hitachi ZX series. Screen / Function /Procedure are vary by model.

1. Necessary Tools & Cable Connection2. MODEOPERATION MODE

3. Operation Mode – How to Start Dr.ZX with Operation Mode4. Operation Mode – Self-Diagnostic5. Operation Mode – Monitoring6. Operation Mode – Special Function (WU Deactivation)7. Operation Mode – Special Function (ECO Deactivation)

SERVICE MODE 8. Service Mode – How to Start Dr.ZX with Service Mode9. Service Mode – Learning Data Display10. Service Mode – Monitor Panel LCD Control11. Service Mode – Parameter Change

STAND ALONE MODE 12. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode13. Stand Alone Mode – Change Password14. Stand Alone Mode – View Manuals15. Stand Alone Mode – Play Recorded Data


Cable connection



m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C



HotSync serial



Serial cable

Dr.ZX cable

Equipment


Necessary tools

Product name is


2. MODE

Start Dr.ZX with Operation Mode

Self-Diagnostic Monitoring / Recording Sensor out-put signal WU (Warming-up function) Deactivation ECO (Economy function) Deactivation

Start Dr.ZX with Service Mode.

Check Engine Learning Data Monitor Engine Speed & Hydraulic Oil TemperatureChange Parameter(s), such as follows

Engine RPM Auto-Lub. Interval Pump Max. Displacement Pump Max. Torque Pump Cut-off Pressure

Change Password Replay Recorded Monitoring Data Refer Instant Operation Manual

Dr.ZX

NOTE For non-current models (suchas EX-2/-3/-5), operation &stand-alone mode will apply

Stand-alone Mode (No need to hock up with equipment)



Check enginelearning switch isOFF.



Start Dr.ZX. Select “EPVC_Mid”.

Start operation mode.

Special Function

Monitoring View / Recording

Self - Diagnostic Operation mode menu.

Switch on Palm.

3. Operation Mode – How to Start Dr.ZX with Operation (2/5)

(b) Check Engine learning switch is OFF (a) Turn key switch “OFF”

Stamp

Hitachi ZAXIS110 & up

Hitachi ZAXIS70, 80, 75US,75UR, 135US, 225US

3. Operation Mode – How to Start Dr.ZX with Operation (3/5)









(g) Select “EPVC_Mid”

Tap “ ” of EPVC_Mid. Check model. If model is correct, tap“correct”, if not tap “ESC” and contactto your dealer.

(i) Model / Version information (h) Start operation mode

Tap “START”.


(j) Operation mode main menu


Select “Self-diagnostic”.

No error detected.


Start Dr.ZX with Operation mode.

Error(s) are detected.

Tap “Details” for check detail of each error code.


Tap “ESC”. Carry out “Retry”.

Still error(s) are detected

No errordetected.




(b) No error detected


(a) Start self-diagnostic

Tap “ ” of Self-Diagnostic.


Tap “Retry B” for retrying.

(e) No error detected (c) Error(s) detected (d) Retry

Error code(s) that detected willdisplay to Palm. Tap “ESC” for retry.


(f) Still error(s) detected

If Dr.ZX still detect any error(s) , errorcode(s) will display. Tap “Details” forcheck error(s).

(g) Explanation of each code

Message will show meanings of eachcode, and corrective action. Tap“Next” for view additional informationor other code.

(h) Explanation of each code

Tap “ESC” fir quit self-diagnostic.

NOTE

Refer service manuals fortroubleshooting.


Select Monitordisplay.

Enter model code & serial no.

Select item. (Max. four items)

Start monitoring.

Write recorded data to data bank.

Start recording. If data bank isn’tempty, Dr.ZX will ask overwrite.

Enter comment if you want.

Select data bankthat storerecorded data.


NOTE If you did not enter model code & equipmentserial no., you can’t record monitoring data toPalm.


Tap columns and enter model code &serial no. If you did not enter modelcode & serial no., you can’t recordmonitoring data.

(b) Enter model code & s/no. (a) Start Monitoring

Tap “ ” of Monitor Display

TIP You can use keyboard to entermodel code & serial no. by tap“abc” or “123” on GRAFFITI area.

Selected item

Number of selected item(s).


Item changeover button

After enter model & serial no., tap“OK”. If you don’t need to recordmonitoring data, no need to entermodel code & serial no. Just tap “OK”.


(d) Select monitoring item(s) (c) Tap “OK”


After selecting item(s), tap “Start” fordisplay monitoring data.

(e) Start display data

Item(s) will display. Screen will varyby selected items. Tap “Hold” forpause data. If you want quit, tap“ESC”.

(f) Start display monitoring data

(h) Recording (g) Start Recording

Tap “Record” for record monitoringdata. Dr.ZX will record data for three(3) seconds.

During recording, above screen willdisplay.

NOTE If you did not entermodel code & serial no.,“Record” button shallnot appear.


(k) Data bank is empty

If selected data bank is empty, abovescreen will display. Tap “Write” forstore recorded monitoring data.

(l) Confirmation

After data stored, confirmation screenwill display. Tap “ESC” for quit, or ifyou want enter comment, tap“Comment”.

(l) Enter comment

(i) Select data bank

Tap data bank (figure) that you wantto store recorded data.

If selected data bank alreadydata, above screen will appear“OverWrite” for store recorded tap “ESC” for back to previous m

(j) Data bank is not empty

Tap comment column, and comment. After entering, tap “OK

has. Tapdata,enu.

TIP You can use keyboard to entercomment. Tap “abc” on GRAFFITIare.

enter”. NOTE

Click here for how to replayrecorded data.


Items can be monitored (vary by model)



Select WU Deactivation

WU has deactivated.


WU Function. WU stands for Warming-Up. This function is, when start engine while hydraulic oil

temperature is less than elsius, computer will increase low idle rpm for warmhydraulic oil quickly.

zero (0) C


(a) Select special function (b) Select WU deactivation

Tap “Execute for Deactivation. If youwant back to previous menu, tap“ESC”.


Tap “ ” of WU Deactivation.. Tap “ ” of Special Function.


(d) Confirmation

NOTE WU (Warming-up function) wilre-activate when key switch isturned “OFF”.

l



Select ECO Deactivation

ECO has deactivated.


ECO Function ECO stands for ECOnomy. This function is, when all levers are in neutral position,

computer will reduce eng 1600min-1 gradually. If any lever(s) are operated, enginerpm will back.

ine rpm to


(a) Select special function (b) Select ECO deactivation (c) Select WU deactivation

Tap “ ” of ECO Deactivation.. Tap “ ” of Special Function. Tap “Execute for Deactivation. If youwant back to previous menu, tap“ESC”.


(d) Confirmation

NOTE ECO (Economy function) wilre-activate when key switch isturned “OFF”.

l



Switch on the engine-learning switch.



Switch on Palm. Start Dr.ZX. Select “EPVC_Mid”.

Start service mode.

Wait more thanten(10) seconds.

Confirm currentDr.ZX mode.

Confirm model.

Check Engine Learning Data

Monitor Panel LCD (Liquid Crystal Display) Control

Change Parameter.

Service mode menu.

Select Specialfunction.


8. Service Mode – H


NOTE Wait more than ten (10)seconds, after keyswitch is turned off.

ow to Start Dr.ZX with Service Mode (2/5)

ZX110 & up, 120C & up

(b) Switch on the Engine-learning switch

Stamp

ZX70/80/75US/75UR & 80C










(g) Select “EPVC_Large”

Tap “ ” of EPVC_Mid. Check model. If model is correct, tap“correct”, if not tap “ESC” and contactto Hitachi.

(i) Model / Version information (h) Start service mode

Tap “START”.


Tap “Rechecked”.

(j) Service mode confirmation (k) Select “Special Function” (l) Service mode menu

Tap “ ” of “Special Function”.


Data shows EC motor position when engine stop or engine running on maximum speed.

Service mode menu.

Select “Learning Data Display”.


Position will display.


Position will display/.


(a) Select “Learning Data Display”.

Tap “ ” of “Learning Data Display” inservice mode menu.

(b) Select item


(c) Engine max. speed position


NOTE “Boom Angle Sensor CorrectionValue” & “Arm Angle SensorCorrection Value” are used forequipment which has lifting loadmonitor (option item).


(c) Engine stop position


This function is able or disable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid Crystal Display).

Display SelectSwitch

This switch will changeover

LCD (Liquid Crystal Display)

Monitor Panel

Service menu.

Select “Monitor Display”.

Select “Engine Actual Speed”.

Select “display”or “not to


mode

display”.

Select “Hydraulic Oil Temp.”.

Select “display”or “not to display”.



(a) Select “Monitor Display”.

Tap “service

Tap “ ” of item you want to view onmonitor panel.

(b) Select item NOTE “Over Load Alarm” only apply toequipment which has lifting loadmonitor (option). “Hyd. Oil Filter LED” only applies toequipment which has highspecification full-flow filter (option)

Tap “Dinformaallow to

” of “Monitor Display” in mode menu.

(c) Select control (c) Execute

isp” for allow to displaytion, and tap “NoDisp” for not display information.

If execution is completed, abovemessage will display. Tap “ESC” forquit.

(c) Quit

Tap “Execute” for activate control.


Please click here for view items can be changed parameters.

Service mode menu.

Select “Parameter Change”.

Select item. Enter parameter.

Confirmation screen.

Tap “Execute”. End message. Tap “ESC”.






Tap “ ” or “ ” tochangeover items.

(b) Select item

(c) Enter figures (d) Tap “Execution”

Tap entering column, and enterfigures to be adjusted.

TIP You can use keyboard to enterfigures. Tap “123” on GRAFFITIare.


(e) Confirmation screen

Confirmation screen will display. Iffigures are correct, tap “Execute”.

Tap “ESC” for quit.

(f) Quit

NOTE Changed parameter will reflect tocomputer immediately after quit.


Items can be changed parameters (vary by model)


Play recordedmonitoring data.

View manuals.

Main screen. Change passwordStart “EPVC_Large”.

Start Dr.ZX. Switch on Palm.



(b) Start Dr.ZX


(a) Switch “ON” Palm

No need to hook upwith equipment.

NOTE

(c) Select “EPVC_Mid”

” of EPVC_Large.Tap “

(d) Main screen


Main screen. Tap “Password”. Enter current password.

New password will apply.

Re-enter new password.

New password will apply toall Dr.ZX function.

NOTE

Enter new password.


Tap “Password”.

(a) Main screen


(b) Enter current password




(f) Re-enter new passwrod (g) Tap “Execute” (h) Tap “ESC”

Password has been changed.


View service mode manual.

View operationmode manual.

View engine learning mode manual.

Select Manual. Tap “Op Manual”.Main screen.


Tap “ ” of mode that you want toview manual.

(a) Main screen

Tap ”Op. Manual”.

(b) Select Manual

(c) Operation mode manual


(d) Service mode manual (e) Engine learning mode manual


Tap “Record Disp”.

Play recorded data.

Select data bank.Main screen.

To play recoded data, you have to record monitoringdata before.

NOTE


Tap number of data bank that youwant to play, and tap “Play Back”.

(a) Main screen

Tap ”Record Disp”.

(b) Select data bank

Recorded monitoring data will display.Tap “ESC” to quit.

(c) Recoded data

EPVC_Mini Operation Manual


This manual is based on Hitachi ZX series. Screen / Function /Procedure are vary by model.

NOTE

1. Necessary Tools & Cable Connection2. Function3. How to Start EPVC_Mini4. Displaying & Deleting Fault Code History5. Troubleshooting6. Fault Codes List7. Zone check8. Monitoring9. Current Correction


Cable connection



m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C



HotSync serial



Serial cable

Dr.ZX cable

Equipment


Necessary tools

Product name is


2. Function

Fault Code Disp & Del This function will show or delete fault code & operation history that memorized in

controller. Controller can keep 59 records. If more than 59 fault code and/or operationoccurred, controller would overwrite latest information to oldest record. Computer will

Troubleshooting This function will display fault code that controller is sensing. If any trouble is

occurring, PDA will shoe fault code. If PDA could not detect any fault, PDA will display “00” on each items.

E

Use this function when you feel boom stop position it too close or far. (b) Boom stop position (adjusting range is +/- 20 degree)

Use this function when you feel deceleration speed is too slow. (a) Boom & swing deceleration currency (adjusting range is +/- 100 mA)

This function allows to correct following items Current Correction

This function allows monitoring item. You can check four items in once. Monitor Display

ZONE Check This function will display current boom & swing position.

PVC_Mini

3. How to Start EPVC_Mini -1/3


Connect Dr.ZX toequipment.


Switch on PDA

Kind menu will display. Select “EPVC_Mini”.

Main menu willdisplay. Select“Mu” type.

Main menu will display.

Software version will display. Select “Start”.

Equipment information will display. Select “OK”.

Start Dr.ZX.


Tap “ ” of “EPVC_Mini”. Tap “Dr.ZX” icon. Above shows PalmOne m500. Switchlocation is vary by model.

(c) Turn key switch “ON” (a) Turn key switch “OFF” (b) Connect cable to equipment

(d) Switch on PDA (e) Start Dr.ZX (f) Kind menu

Remove small oval-shape plastic caplocate on right side of cab. Pullconnector from hole, and connectPDA.


Equipment information will display.Tap “OK” to continue. Tap “ModelMenu” to back to software versiondisplay screen.

Software version will display. Tap“Start” to continue. Tap “Exit” to backto main menu.

Tap “ ” of “Mu Type”. TapMenu” to back to kind menu.

(g) Main menu

Item menu will displ

(i) Equipment information (h) Software version

(j) Item menu

“Kind

ay.

4. Displaying & Deleting Fault Code History -1/3

No fault code aredetected.


Fault (s) are detected.

Will Back to item menu.

Tap “Exit”

Tap “Info”. Content of fault will display.

.Select “Fault Code Disp & Del”in item menu.

Fault code(s) willdisplay.

All Fault history will delete.

Tap “Delete”


Tap “ ” of “Fault Code Disp & Del”. If there aren’t any fault recorded incontroller, above message willdisplay. Tap “Exit” to

Meaning of each code will display.Tap ““ ” or “ ” to check other code.Tap “Exit” to back to fault code list.

Tap “Info.” Fault codes will display (max. 59faults). Tap ““ ” or “ ” tochangeover screen.

(a) Item menu (b) No faults detected

(c) Faults detected (e) Check meaning of code (f) Meanings


Tap “Delete”. This will clear all faultcode history recording in controller.

Tap “Yes” to delete code. Tap “NO” toback to code list.

When clearing is finished, endmessage will display. Tap “OK” toback to item menu.

(c) End message (g) Delete codes (h) Confirmation screen

5. Troubleshooting

Tap “ ” of “Troubleshooting” in itemmenu.

If any faults are occurring, fault codewill display. If no faults are occurring,code will display as “00”. Tap “HOLD”to check content of fault.

Tap “Info.” to show meaning of eachcode. Tap “Exit” to back to item menu.

Meaning will display. Tap “Exit” toback to list of fault code.

(c) Check meaning of fault code (a) Item menu (b)List of fault codes

(d) Meaning of fault code

6. Fault Codes List

List of Codes Code Description Code

10 Abnormal CPU condition code register 75 Excessive swing sensor output signal (5V side) 11 Abnormal CPU General Register 80 Abnormal boom angle sensor (0V side) 12 Abnormal CPU mode diagnosis 81 Abnormal swing angle sensor (0V side) 18 Abnormal Interruption test 84 Abnormal boom angle sensor (5V side) 19 Abnormal 16 bit timer (CH1) 85 Abnormal swing angle sensor (5V side) 1A Abnormal 16 bit timer (CH2) A0 Abnormal 12V power voltage (Less than 10V) 1B Abnormal 16 bit timer (CH3) A1 Abnormal 12V power voltage (More than 16V) 1C Abnormal 8 bit timer F0 Initial setting has been done properly 1D Abnormal internal watch dog F1 Deactivate auto boom stop 20 Abnormal RAM read / write F2 Activate auto boom stop 40 Abnormal boom-up solenoid F3 Boom entered to critical zone with deactivating auto boom stop 41 Abnormal swing-right solenoid F4 Boom entered to critical zone with activating auto boom stop 43 Abnormal pilot shut-off relay F5 Boom moved out from critical zone 50 Abnormal boon sensor (0V side) F6 Boom moved doper in the critical zone. 51 Abnormal swing sensor (0V side) 54 Abnormal boon sensor (5V side) 55 Abnormal swing sensor (5V side) 60 Faulty boom sensor initial set value (Lower limit) 62 Faulty swing sensor initial set value (Lower limit) 64 Faulty boom sensor initial set value (Upper limit) 66 Faulty swing sensor initial set value (Upper limit) 70 Excessive boom sensor output signal (0V side) 71 Excessive swing sensor output signal (0V side) 74 Excessive boom sensor output signal (5V side)

7. Zone check -1/3

Tap “ ” of “Zone Check”.

(a) Item menu

Current boom & swing position willdisplay. Tap “Exit” to back to itemmenu.

(a) Item menu

7. Zone check -2/3

Boom Deceleration / Stop Zone

BJL2

BJL4

BJL6

B6B5

B4

B3

B2

B1

B7

BJL1

Max. swing(Right side)

Center swingPosition

Max. swing(Left side)

Right swing

Left swing

BJL3

Max boom up Boom lower Code Description Code DescriptionBJL Zone judging line by boom angle. B5 Boom up deceleration zone B1 Boom up critical zone B6 Boom up normal zone B2 Boom up stop zone B7 Boom up deceleration zone (Height limit) B3 Boom up deceleration zone B4 Boom up deceleration zone (front of operator)

7. Zone check -3/3

Swing Deceleration / Stop Zone

Max boom up Boom lower

SJL4

S6

S2

S1

SJL5

ter swing

Max. swing(Right side)

Right swing

Left swing Code DescriptionBJL Zone judging line by bSJL Zone judging line by sS1 Right swing critical zoS2 Right swing stop zone

Cen
SJL2
S4

S3

SJL3

Max. swing(Left side)

Position

Code Descriptionoom angle. S3 Right swing deceleration zone wing angle. S4 Right swing deceleration zone ne S5 Right swing normal zone S6 Right swing deceleration zone (End of right swing)

8. Monitoring Selected item Item

changeover button

Number of elected item(s). s


Tap “Start” to start monitoring.

Tap “ ” of “Monitoring Display”.

(a) Item menu


(b) Item menu

(c) Start monitoring

Item(s) that you selected will display(information will vary by item). Tap“Hold” to pause data, and tap “Exit” toquit monitoring.

(d) Monitoring

9. Current Correction –1/2

Tap “ ” of “Current Correction”.

(a) Item menu

Tap “ ” of item you want changecurrent.

(b) Item menu

Confirm figures you changed, and tap“OK”. If you want to correct, tap “Exit”.

(d) Confirmation screen

To send figures to computer inequipment, you have to enterpassword. Tap password area, andenter “FF”.

(e) Enter password

Tap figures you want to change, andtap “OK”. To find figures tap “ ” or “ ”.If you selected “boom stop position”unit will be degree.

(c) Changing value

TIP You can use keyboard to enterpassword. Tap “abc” on GRAFFITIarea.

9. Current Correction –2/2

After entering password, tap “OK”.

(f) Enter password

End message will display. Tap “Exit”to quit.

(g) End message

HMS_LargeMid Operation Manual

Hitachi Construc ry Co. Ltd.

NOTE This manual is based on reen / Function /Procedure are vary by mod Downloaded data will belon ot disclose data tothird parties, or to even int aren’t authorized.

tion Machine

Hitachi ZX series. Scel.

g to customer. Shall nernal personnel, if they

1. Necessary Tools & Cable Connection2. FunctionICX INITIALIZING

3. ICX Initializing – How to start Dr.ZX4. ICX Initializing – General Flow5. ICX Initializing – Set Time Difference from GMT6. ICX Initializing – Set Local Time7. ICX Initializing – Synchronize Service-meter8. ICX Initializing – Model Code & Serial No. Setting

DOWNLOADING 9. Data Downloading – How to Start Dr.ZX10. Data Downloading – Download11. Data Downloading – Check Downloaded Data

ICX DIAGNOSIS 12. ICX Self Diagnoses – Flow13. ICX Self Diagnoses – Operation

CHANGE PASSWORD 14. Change Password – Flow15. Change Password – Operation


Cable connection



m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C



HotSync serial



Serial cable

Dr.ZX cable

Equipment


Necessary tools

Product name is


2. Function

Data Downloading Data Download Save Data Check

HMS_LargeMid

NOTE HMS_LargeMid only apply toZX & C series excavators.

ICX Initializing Set Time Difference from GMT Set Local Time Synchronize Service-Meter Reading Set Model Code & Serial No. Clear ICX Internal Memory

Change Password

ICX Self Diagnosis

Perform this function whenfollowing cases occur. (a) Deliver new equipment to

customer. (b) Replace ICX. (c) Error on downloaded data.

Perform this function when youwant to download data fromequipment.

Perform this function whenerror(s) on downloaded data.

Perform this function when youwant to change password.

3. ICX Initializing - How to start Dr.ZX -1/5


Confirm theengine-learning switch is OFF.



Start Dr.ZX. Select “HMS_LargeMid”.

Select “Communication Start”.

Enter password.


Select “ICX Initial Setting”.

Tap “Start”.

Select “Set-ICX”.

Switch on Palm.



Stamp

Hitachi ZAXIS110 & up John Deere 120C & up

Hitachi ZAXIS70, 80, 75US,75UR, 135US, 225US John Deere 80C, 135CRTS,225CCL RTS


Hitachi ZAXIS70, 80, 75US,75UR, 135US, 225US John Deere 80C, 135CRTS,225CCL RTS

Hitachi ZAXIS110 & up John Deere 120C & up

Connect

Connect







Tap “ ” of “Set-ICX”. Tap “ ” of “Communication Start”.

(g) Select “HMS_LargeMid” (h) Select “Communication Start” (i) Select “Set-ICX”.

Tap “ ” of “HMS_LargeMid”.


Tap entering column, and enterpassword. Default password iszx2000.

(f) Enter password.

After enter password, tap “OK”.

(g) Tap “OK”

TIP You can use keyboard to enterpassword. by tap “abc” or “123” onGRAFFITI area.

(i) Tap “Start” (j) Select “ICX Initial Setting”

Tap “ ” of “ICX Initial Setting”. If “ICXInitial Setting “ is not in menu, tap “ ”or “ ” to changeover menus.

(j) ICX initializing menu

4. ICX Initializing – General Flow

NOTE Perform ICX initialization on following cases.

(a) When delivered new equipment to customer. (b) When replaced ICX. (c) When error(s) on downloaded data.

Synchronize service meter reading.

Set model code & serial no.

Set local time. Set time-difference from GMT.

5. ICX Initializing – Set Time Difference from GMT -1/2

(a) Select enter Time Diff. from UTC

Tap “ ” of “Enter Time Diff. fromUTC”. If item is not in menu, tap “ ”or “ ” to changeover menus.

Check current time difference. If it iscorrect tap “ESC”, if you want tocorrect, tap “Correct”. Time differencetable is on next page.

(b) Check current time difference (c) Select time difference

Tap up-arrow or down-arrow to findcorrect time difference.

If you find correct time difference, tap“OK”.

(d) Set time difference

Tap “OK”

(e) Confirmation screen

5. ICX Initializing – Set Time Difference from GMT –2/2

6. ICX Initializing – Set Local Time -1/2

Tap “ ” of “Enter Date and Time”. . Ifitem is not in menu, tap “ ” or “ ” tochangeover menus.

(a) Select Enter Date and Time

Check local time. If it is wrong, tap“Correct” for correction.

(b) Check local time

NOTE Please carry out this setting, afterset time difference from GMT.

(c) Correct local time

Tap entering column and entercurrent local time.


6. ICX Initializing – Set Local Time -2/2

After entering local time, tap “OK”.

(d) Tap “OK”

If local time is correct, tap “OK” forset. If not correct, tap “NG” tore-enter.

(e) Check local time (f) Confirmation screen

Tap “OK”

7. ICX Initializing – Synchronize Service-meter

Tap “ ” of “Initial Hour MeterSetting”. . If item is not in menu, tap“ ” or “ ” to changeover menus.

(b) Select Hour Meter Setting

If figures are difference, tap “Set” forsynchronizing. ICX will set it hourmeter as external hour meter.

(c) Check current service meter (d) Confirmation screen

Tap “OK”.

8. ICX Initializing – Model Code & Serial No. Setting -1/2

Tap “ ” of “Enter Model and SerialNo.”. If item is not in menu, tap “ ” or“ ” to changeover menus.

Even if model code & Serial no. arecorrect, tap “Correct”.

(b) Select Enter Model & Serial no. (c) Tap “OK” (d) Tap “Correct”

E-1 If “HCM 56”

el codeS 123456


(e) Enter model code

If model code and/or serial no. are incorrect,tap column, and enter correct model codeand/or serial no. Equipment model code &serial no. are stamp on name plate.

E-2 W g mod e toad o) in f de.Foha

NOTPIN code is

Moderial no. is

NOThen enterind “0” (zer
r example, if move to enter 01G6.
1G600 L 001234 is 1G6. .

el code, you havront of model co
del code is 1G6, you

8. ICX Initializing – Model Code & Serial No. Setting -2/2

After correcting, tap “OK”. When initialize ICX, you have to clearICX internal memory. Otherwise youcan’t view data in some cases.

(h) Internal memory clear (g) Confirmation screen (f) Tap “OK”

(i) Memory clearing (j

Tap “OK”

) Tap “OK”

NOTE Shall not download immediately aftermemory clear, because data is empty(Dataviewer could not recognize emptydata as downloaded data. Operateequipment at least an hour, anddownload data.

9. Data Downloading – How to Start Dr.ZX -1/5







Select “Data Download”.

Download Menu

Select “Data Download”.

Switch on Palm.



Stamp

ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C


ZX110 & up, 120C & up

Connect

Connect

ZX70/80/75US/75UR & 80C







Tap “ ” of “Data Download” Tap “ ” of “Communication Start”.




(d) Download menu

10. Data Downloading – Download

Select “Data Download”

Flow

Select “Data Download”

Quit downloading.

Downloading.

Download will start automatically afterselecting data download. If you wantto cancel download, tap “Cancel”.

(a) Select “Data Download” (b) Downloading

Tap “ ” of “Data Download”.

Palm Operation

Download will start automatically afterselecting data download. If you wantto cancel download, tap “Cancel”.

(c) Quit download

11. Data Downloading – Check Downloaded Data

Select “Save Data Check”.

Flow

View data.

Download data have not uploaded toPC will display. Tap “OK” to quit.

(a) Select “SaveDataCheck” (b) View data

Tap “ ” of “SaveDataCheck”.

Palm Operation

12. ICX Self Diagnoses – Flow







Enter password.

Select “ICX Diagnosis”.

If errors are shown, tap “Retry”.

Tap “Start”.


Switch on Palm.

13. ICX Self Diagnoses – Operation -1/5


Stamp

ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C


ZX110 & up, 120C & up

Connect

Connect

ZX70/80/75US/75UR & 80C












(f) Enter password.


(g) Tap “OK”


(i) Tap “Start” (j) Select “ICX Diagnosis”

Tap “ ” of “ICX Initial Setting”. If “ICXInitial Setting “ is not in menu, tap “ ”or “ ” to changeover menus.


If errors have not detected, abovemessage will display. Tap “ESC” toquit.

(f) No error(s) detected

Content of error will display. Tap “ ”or “ ” to changeover error.Tap ”ESC” to quit.

(g) Error(s) detected

If any errors have detected, errorcode will display. Tap “Retry” forconfirmation.

(h) Still error has detected (h) Still error has detected

If still errors have detected, errorcode will display. Tap “Detail” to checkcontent of each error.

14. Change Password – Flow







Enter password.

NOTE New password will apply toall Dr.ZX function.

Change password.

Tap “Password”.


Switch on Palm.

15. Change Password – Operation -1/5


Stamp

ZX110 & up, 120C & up

ZX70/80/75US/75UR & 80C


ZX110 & up, 120C & up

Connect

Connect

ZX70/80/75US/75UR & 80C












(f) Enter password.


(g) Tap “OK”


(b) Enter current password (i) Tap “Password”





(f) Re-enter new password (g) Tap “Execute” (h) Tap “ESC”

NOTE New password will apply to allDr.ZX function.

MIC Mining Super Large Excavators (EX1200-5 & up) Monitoring System

Operation Manual


1. Necessary Tools & Cable Connection2. Connector Location on Equipment for Monitoring3. How to start MIC_Mining4. Using CODE by SituationCODE

5. Code “SAD-P”6. Code “SAI-P”7. Code “DDL-P”8. Code “MEC-P”9. Code “SEC-P”10. Code “SEC-P”


(b) HotSync® Serial cable (c) Download cable

Dr.ZX must be installed. Hitachi recommends following models. SONY CLIe PEG-TJ25 PalmOne Inc.

m125 / 130 / 500 / 505 / 515 Tungsten T2 / T3 / C

Purchase from local market. Providecable that adapt to your Palm.


Palm

Serial cable

Download cable

Equipment

Necessary tools

2. Connector Location on Equipment for Monitoring

(a) EX1200-5 (b) EX1200-5C (c) EX1900-5 & up

3. How to start MIC_Mining – 1/3

Connect cable to equipment.

Check lamp on download cable is off.

Check jumper connector is not connecting to cable.

Turn key switch to off position.

Turn key switch to on position.

Check lamp on download cable is blinking.

Start Dr.ZX Switch on a PDA.

Start MIC_Mining.


(01) Turn key switch “OFF” (02) Connect cable to equipment

Connect cable to equipment. Makesure that key switch is at of position.Otherwise there is a possibility thatfuse will burn out.

(c) Turn key switch “ON”

Make sure that nothing is connectedto jumper connector on downloadcable.

(03) Check Jumper connector

Check lamp on cable is blinking at acertain interval.

(05) Check lamp is blinking

Above shows PalmOne m500. Switchlocation is vary by model.

(06) Switch on PDA

(c) Turn key switch “ON” (04) Turn key switch “ON”


Tap “Dr.ZX” icon.

(07) Start Dr.ZX

Tap “ ” of “EPVC_Mini”.

(08) Kind menu (09) Main screen

Tap home icon.

(10) Quit MIC_Mining

4. Using CODE by Situation SAD-P Initialize DLU When deliver equipment to customer.

SAI-P Set equipment serial no.recorded in DLU & initializing.

When replace DLU.

Download data from equipment.

When data could not view on data viewer. MEC-P

DDL-P

Clear DLU internal memory.

SEC-P

Check communication linebetween controller & DLU.

Check communication linebetween sensor & controller.

CMC-P

Troubleshooting

5. Code “SAD-P” –1/9 When perform this code Perform this code, when you deliver equipment to customer. Otherwise DLU would not record monitoring data properly, and also you or your customer could not view monitoring data by viewer. Flow of this code

Set service meter reading.

Check equipment serial no. recorded in Data logger.

Set local date & time. Set time difference from GMT.

Clear memory in data logger.

Check information recorded in data logger.

Confirmation

5. Code “SAD-P” –2/9

Tap “SettingAdjustment” in toolsmenu.

Tap menu icon. Tap “ ” to set time differencebetween GMT. List of time differenceis at Code “SAD-P” –9/9.

(01) Set time difference (02) Date & Time adjustment (03) Date & Time adjustment

Enter name of person who will setdate & time at name column, andenter clock at work code column.

(04) Date & Time adjustment

TIP You can use keyboard to enterpassword. Tap “abc” or “123” onGRAFFITI area.

Tap “Next”.



Date & time current recorded in DLUwill display. If you have to adjust, tap“Change”, if no need to change, tap“Set”.


Tap “Date”.

(07) Date & Time adjustment te

Tap “Today”. Date & year will setautomatically. Before setting date,confirm date on Palm is same aslocal.


Tap “Time”.


Tap hour and adjust to local bytapping “ ” “ ”.


Tap minute and adjust to local bytapping “ ” “ ”.




Main screen Tap menu icon.



If date & time are same as local, tap“Set”.


Message will display. Tap “Ok” to setdate & time. Tap “Back” to correctdate & time.


(15) Service meter adjustment (16) Service meter adjustment (17) Service meter adjustment


Enter name of person who will setservice meter at name column, andenter run at work code column.

(18) Service meter adjustment


Tap “Next”.


If service meter reading is not matchto equipment, tap “Change”.


Tap “ ” “ ”, and adjust servicemeter reading to actual equipment.





Main screen Tap menu icon. Message will display. Tap “Ok” to setservice meter reading. Tap “Back” tocorrect service meter reading.

(23) Service meter adjustment (24) Serial no. check (25) Serial no. check

(26) Serial no. check

Enter name of person who will checkserial no. at name column, and enterserial-no at work code column.




Main screen

Tap “Next”.


If serial no. does not match toequipment, carry out “SAI-p”. Tap“Set”.

(29) Serial no. check.

Tap “Ok”.


Even serial no. is correct, pleasecarry out memory clear, when delivernew equipment to customer.Otherwise data will corrupt.


Tap “Ok”.

(31) Serial no. check (32) Confirmation


Tap menu icon.

(33) Confirmation

Tap “SystemCheck” in tools menu.

(34) Confirmation

Confirm every information on thisscreen are correct. If not, pleasere-adjust. If serial no. doesn’t match,perform SAI-P.

(35) Confirmation


6. Code “SAI-P” –1/9

When perform this code Perform this code, when you replaced DLU. Otherwise you can’t view monitoring data on data viewer. Flow of this code

Set equipment serial no.


Set local date & time. Set time difference from GMT.

Set service meter reading.

Check equipment serial no. recorded in Data logger.





(01) Serial no. correcting (02) Serial no. correcting (03) Serial no. correcting

Enter name of person who will setserial no. at name column, and enterserial-no at work code column.

(04) Serial no. correcting


Tap “Next”.



Serial no. currently recorded in DLUwill display. Tap “Change”.

(06) Che Serial no. correcting

Tap serial no. column, and entercorrect serial no.

(07) Serial no. correcting.


After entering correct serial no., tap“Set”.


If serial no. you entered is correct, tap“Ok”. If you want to re-enter serial no.,tap “Back”.


Tap “Yes” to clear DLU internalmemory. Otherwise data will corrupt.



Tap menu icon. Tap “Ok”.


Tap “ ” to set time differencebetween GMT. List of time differenceis at Code “SAI-P” –9/9.

(12) Set time difference (13) Date & Time adjustment



Enter name of person who will setdata & time at name column, andenter clock at work code column.




Tap “Next”.


Date & time current recorded in DLUwill display. If you have to adjust, tap“Change”, if no need to change, tap“Set”.


Tap “Date”.

(18) Date & Time adjustment te

Tap “Today”. Date & year will setautomatically. Before setting date,confirm date on Palm is same aslocal.


Tap “Time”.


Tap hour and adjust to local bytapping “ ” “ ”.







If date & time are same as local, tap“Set”.


Main screen Message will display. Tap “Ok” to setdate & time. Tap “Back” to correctdate & time.


Tap menu icon.

(26) Service meter adjustment (27) Service meter adjustment




Enter name of person who will setservice meter at name column, andenter run at work code column.



Tap “Next”.


If service meter reading is not matchto equipment, tap “Change”.


Tap “ ” “ ”, and adjust servicemeter reading to actual equipment.



Main screen


Message will display. Tap “Ok” to setservice meter reading. Tap “Back” tocorrect service meter reading.

(34) Service meter adjustment (35) Confirmation

Tap menu icon.

(36) Confirmation


(37) Confirmation

Confirm every information on thisscreen are correct. If not, pleasere-adjust.

(38) Confirmation


7. Code “DDL-P” –1/5 When perform this code Perform this code, when you attempt to download monitoring data from equipment Flow of this code

Enter name of person who will attempt to donwload.

End message will display

Start download. Set time difference from GMT.

NOTE Downloaded data will belong tocustomer. Shall not disclose data tothird parties, or to even internalpersonnel, if they aren’t authorized.

7. Code “DDL-P” –2/5

Tap name column, and enter namewho attempt to download. If youalready registered, tap “ ” to findyour name.

(01) Enter name

Tap “ ” to set time differencebetween GMT. List of time differenceis at Code “DDLP” –3/5.

(02) Set time difference


Tap “Next”.

(03) Download

(04) Download

Information will display. Tap “OK” toquit.

(05) Download



Caution

Do not terminate palm applicationwhile downloading. Otherwise datawill corrupt.

Caution - 01

Do not change key switch to anyposition while downloading.Otherwise data will corrupt.

Caution - 02

Do not disconnect cables whiledownloading. Otherwise data willcorrupt.

Caution - 03


Errors If any error occurred, please take following procedure, and retry download.

Disconnect download cables.

Quit tools running on Palm.

Connect cable to equipment.

Turn key switch to off position.

Check lamp on download cable is off.

Check jumper connector is not connecting to cable.

Turn key switch to on position.

Check lamp on download cable is blinking.

Retry code DDL-P. Switch on a PDA.

8. Code “MEC-P” –1/3 When perform this code Perform this code, when you can’t view data on data viewer, other information (such as equipment serial no., data & time, engine running hour) that recorded in DLU are correct. Flow of this code

Select “SettingAdjustment” in menu.

Enter name & work code “serial-no”.

Clear memory.

8. Code “MEC-P” –2/3


(01) Memory clear (02) Memory clear


(03) Memory clear

Enter name of person who will clearinternal memory at name column, andenter serial-no at work code column.

(04) Memory clear


Tap “Next”.

(05) Memory clear

8. Code “MEC-P” –3/3

Tap “Set”.

(06) Memory clear

Tap “Ok”.

(07) Memory clear

Tap “Yes”

(08) Memory clear

Tap “Ok”.

(09) Memory clear

9. Code “SEC-P” –1/4 When perform this code Perform this code, when you want to check communication line between sensor to controller. Flow of this code

Select “Conditions” is System check menu.

Select “Sensor Faults”in .system check menu.

Select “SystemCheck”in tools menu.

9. Code “SEC-P” –2/4

Main screen

(01) Sensor communication check

Tap menu icon.

2) Sensor communication check



System check main screen.


Tap menu icon.


Select “Condition” in system checkmenu.


(0


ipment conditions will display/ck figure(s) will change whilerating. Information will vary by

equipment models.

) Sensor communication check

Tap menu icon.


Select “Sensor Fault” in system checkmenu.


If there is a “NG” on sensor, there willbe communication fault in sensorand/or sensor line. Tap “ ” or “ ” tochangeover sensor.


EquCheope

(07


Sensors equip on each models

EX1200-5/5C EX1900-5 EX2500-5 EX3600-5 EX5500-5

Hydraulic. Oil Temperature Sensor O O O O O

Fuel Temperature Sensor NA NA O NA O

Operation Pressure Sensor O O O NA O

Travel Pressure Sensor O O O O O

[R] Engine Speed Sensor O O O O O

[L] Engine Speed Sensor NA NA NA NA O

Intake Air Temperature Sensor 1 NA NA NA O NA

Intake Air Temperature Sensor 2 NA NA NA O NA

Front Swing Temperature Sensor NA NA NA O NA

Governor Angle Sensor O O NA O NA

Coolant Temperature Sensor NA NA NA O NA

Fast-fill Pressure Sensor NA NA O O O

Exhaust Temperature Sensor 1 O O NA O NA

Exhaust Temperature Sensor 2 NA O NA O NA

O = Equip on equipment NA = Not available on equipment

10. Code “CEC-P” –1/3 When perform this code Perform this code, when you want to check communication line between controller and DLU.. Flow of this code

Select “Conditions” is System check menu.

Select “SystemCheck”in tools menu.

10. Code “CEC-P” –2/3

Main screen

(01) Communication condition

Tap menu icon.




System check main screen.


Tap menu icon.


Select “Condition” in system checkmenu.


10. Code “SEC-P” –3/3

Communication condition will display.If communication condition is not“OK”, please check line betweencontroller and DLU.


Documents

Dr-ZX