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Treatment
Recycle
Solution
Network
Logistics
Company Information
http://www.jfe-kankyo.co.jp/JFE_BSY.'16-1- 4 -1.JFE_BSY.A
3-1 Benten-cho, Tsurumi-ku, Yokohama-shi, Kanagawa 230-0044TEL.045-505-7949 FAX.045-502-4038
KurashikiFukuyama Chiba
Kawasaki
Yokohama
Sendai
[Management Philosophy]1.Contributions to a resource recycling society2.Development and innovation in recycling technology3.Strict Compliance
[Environmental Policy]JFE Kankyo Group contributes to society through its environmental and recycling business.
[ISO14001]
[Integrated environmental solutions] Combining the technical abilities of the JFE Group, JFE KANKYO provides a total solution as an integrated recycling business company in a wide range of fields, from environmental consulting to collection and transportation, intermediate processing, and recycling.
JFE Kankyo Corporation is an environmental solutions expert devoted to the realization of a recycling-based society with help from its abundant experience and comprehensive power.
Chiba ● Gasification and melting furnace - Japan Recycling● Recycling of food products (methane fermentation) - Japan Recycling
Treatment
Recycle
Solution
Network
Logistics
Sendai
KawasakiFukuyama
Yokohama
Integrated Environmental Solutions Network
Kurashiki● Gasification and melting furnace - Mizushima Eco-works● Recycling of waste wood by carbonization - Recycling Management Japan● Recycling by electric furnace - JFE Bars & Shapes
(*)Subsidiaries for JFE Kankyo Group consolidation.
● Recycling of plastic container and packaging and industrial waste plastics● Production of RPF● Production & sale of pallets● Recycling of fluorescent lamps● Kiln type incinerator and managed landfill● Collection and transportation base● Recycling of container and packaging
(JFE Plastic Resource)
[Shinko Recycle*]● Sendai plastics baling● Recycling of plastic materials● Production & sale of pallets● Production of RPF● Recycling of fluorescent lamps● Disposal of confidential documents ● Collection and transportation base
● Recycling of plastic container and packaging and industrial waste plastics● Recycling of plastic bottles● Baling of cans and plastic bottles for Kawasaki City● Kiln/stoker furnace● Recycling of metal-based disposed home appliance● Recycling of container and packaging (JFE Plastic Resource)● Recycling of home appliances and OA equipment (Urban recycling)● Cement recycling (DC)
● Intermediate treatment of waste liquids and sludge● Recycling of solid waste● Recycling of fluorescent lamps, dry batteries, and wet batteries● Kiln/stoker type furnace● Low-concentration PCB detoxification● Baling of plastics for Yokohama City● Bases for collection, transportation and logistics [Including JFE Kankyo Logitech*]● Waste wood recycling + RDF - Mansei Recycling Systems
JFE KANKYO Corporation● Treatment of waste liquids and sludge ……… 3
● Recycling of florescent lamps, dry batteries, and wet batteries ………………… 4
● Recycling of solid waste ………………………… 5
● Incinerator (including treatment of infectious waste)
…………………………………………… 6
● Collection and transport division ………… 10● Solutions business …………………………… 11
● Plastics recycling (baling of waste for local municipalities, materials recycling, conversion to raw materials for steel plants)
………………………………… 7
● Plastics recycling <material recycling of waste plastics (for industrial use)>
………………………………… 9
JFE Group Network● Recycling of container and packaging● Gasification and melting furnace● Recycling of food products ● Recycling of home appliances and OA equipment
● Waste wood + RDF● Cement recycling● Recycling with electric furnaces
3 4
Receiving Treatment of waste liquid
Waste liquidreceiving tank
Neutralization insolubilization reactor
Reductioninsolubilization reactor
Filter press
Filter press
Check pit
Equalizing tank
NH3 stripping tower
Containers
·Steel can·Aluminum can·Plastic bottles
·Steel·Aluminum·Plastic bottles
·Raw material for steel plant·Raw material for aluminum plant·Raw material for textile plant
Absorption tower
Crushing
Nox removaltank
Aerationtank
Sandfiltration
Activecarbon tower
Loadadjustment
Loadadjustment
NO3-NremovalNO3-Nremoval
BODremoval
BODremoval BOD
adjustmentBOD
adjustment
Check tank
Dehydrated cake Dehydrated cake
Waste liquidreceiving tank
Waste liquidreceiving tank
Waste liquidreceiving tank
Warehouse
Slurry pit
Low CODwaste liquid
Neutralization/insolubilization process To biological
treatment
To biologicaltreatment
Biological treatment
Recovery of ammonia
To publicsewer system
To publicsewer system
Recycle
25% ammonia water
To neutralization/insolubilization process
High BODwaste liquid
Treatment ofwaste drinks
and containers
High concentrationwaste liquid
(Waste liquid containingtoxic heavy metal)
Sludge(high water
content waste)
Ammonia water(Water containinghigh concentration
ammonia)
Treatment of waste liquids and sludge
JFE Kankyo treats high COD waste liquids andharmful waste liquids, sludge, and waste oil containing heavy metals,making full use a wealth of experience and proven track record.
Treatment of waste acid,waste alkali and sludge
Fluorescent lamps, dry cell batteries, and wet cell batteries
Fluorescent lamps and mercury lamps are recycledwith advanced recycling technologies.
Fluorescent lamps recycling
Aluminumandplastic
Glass
Mixed metal
Straight tube
Circular tube
Compact tube
Cutting,specialblowing,mercuryremoval
Crushing Washing
Mercury distillation/recovery
Recycled raw materials
Mercury Fluorescentpowder
Fukuyama
Sendai
Processing capacity: 1,200 tons/year
Fukuyama fluorescent lamp recycling plant
Shinko Recyle Corporation
Equipment for processingused dry cell batteries
Yokohama fluorescent lamp recycling plant
Processing capacity: 1,200 tons/year
Yokohama
Processing capacity: 21,000 tons/year
Processing capacity: 2,200 tons/year
Dry cell battery recyclingSteel recovered as raw material for steelplant, zinc recovered in smelter.
This includes treatment of waste liquids,recovery of metals, and recycling of containers.
Processing capacity: 3,000 tons/year
Dismantling and treatment facility
Filter press
Biological treatment tank NH3 absorption tower Crushing equipment for drink container wastes
Storage battery recycling Acid/alkali
Lead/stainless steel
Receiving
Cutting/dismantling
Waste plastic
Dehydration andsolidificationNeutralizing
Used alkaline andmanganese dry cell batteries
Rare metal recovery
Smelters
Zinc refinersZinc and
copper recoverySlag recycling
Recycled as rawmaterial forsteel planet
Secondary batteries
Manganeseand
zinc oxidesNon-ferrous metals
Steel and tin
Sorting
Magneticsorting
Crushingand
sieving
Containers
Removal of battery fluid
Chemicals plant
Processing capacity: 6,000 tons/yearTarget wastes: waste acid, waste alkali, sludge,
Strong acid, Strong alcali, Mercury, Cadmium, Lead, Arsenic, Selenium, Hexavalent chromium
SludgeWaste plasticsWaste paper Waste woodWaste textileAnimal and plant residueWaste rubberMetal scrapBroken glass
(Including materials related to construction)
Crusher
Waste charging crane
Receiving pit
Waste oilWaste oil under special control
Waste acidWaste alkali
Waste alkali under special control
Infectious industrial waste
Cool warehouse/automatic loading equipment
Sterilizer
Rotary kiln+
Stoker type incinerator
KilnStoker
Secondary combustion chamber
Boiler
Attemperation reactor
Bag filter
Steam turbine generator
Stack
Suction blowerNOx
removal reactor
Heavy metal stabilizing chemical tank
Stabilized fly ash
Fly ash storage tank
Ash melting furnaceSuction blower
Ash melting furnace
Bag filter
SlagElectric resistance
type ash melting furnaceMetal recovery
Slaked lime
storage tank
Caustic soda (25%)
storage tank
Active carbon storage
tank
Facility for environmental measures
Receiving tank for waste oil and liquid
Receiving facility for infectious industrial waste Melting furnace facility
Crushing facility
Incineration facility Power generation facility
Receiving tank
Receiving tank
Receiving tank
Receiving tank
Waste crane
Magnetic sorterMagnetic sorter
Boiler
Steam turbine generator
Boiler feedwater pumpNOx removal
chemical
Condensation tank
Deaeratingtower
Steam condenser
Attemperation reactor
Attemperation reactor Bag filterBag filterCycloneCyclone
Attemperatingwater
Chemical storage tank
Chemical storage
tank
Active carbon storage
tank
Platform
Waste pit
Waste alkali
Waste acid
Waste oil
Solid waste
Low-concentrationPCB waste oil
Low-concentrationPCB contamination
Secondary combustion chamber
Stack
Suction blower
NOx removal reactor
Ammonia gas
Exhaust gas re-heater
Heavy metal stabilizing chemical tank
Treated fly ash
Kneader
Fly ash storage tank
Secondary blower
Dust feeder
Forced draft fan
Ash humidification conveyer
Dust feeder
Granulation conveyer
Ash melting furnace
Slag MetalMetalIncinerated ash
Rotary kilnStoker furnace
Crusher
Direct waste feeder
Integrated treatment system including highly effective sorting to recycling.With facilities for transshipping and storing non-friable asbestos.
Recycling of construction andindustrial wastes
Hand sorting line Crusher Waving separator Wind separator + cyclone separator
Construction by-products/plant and business by-products
Mixed waste
Waste plastics, waste wood, waste paper, metal scrap, broken glass and ceramics, debris
Yokohama Clean Resource Recycling Plant
Processing capacity: Approximately 100,000 tons/yearTarget wastes: waste plastic, waste wood, metal scrap, waste glass,
waste ceramic, rubble, waste paper , waste textile, waste rubber
Recycled materials
Processing capacity: 85.2 tons/dayTarget wastes: Sludge, waste oil, waste plastics, waste paper, waste wood,
infectious industrial wastes
Fukuyama incinerator (kiln type)
Fukuyama incinerator (kiln type)
Solid waste recycling Incinerator
Processing capacity: 220 tons/dayTarget wastes: sludge, waste oil, waste acid, waste alkali, waste plastics, broken glass, broken
ceramics, waste rubber, waste paper, waste wood, waste textile, animal and plant residue, burnt residue, soot and dust, metal scrap, infectious industrial waste
Kawasaki Eco Clean
Incineration facility with high recycling efficiency
Incinerator
Processing capacity: 200 tons/dayTarget wastes: sludge, waste oil, waste acid, waste alkali, waste plastics, broken glass,
broken ceramics, waste rubber, waste paper, waste wood, waste textile, animal and plant residue, burnt residue, soot and dust, metal scrap
Yokohama Eco Clean (kiln/stoker type furnace)
Waste plasticsWaste wood
Oil sludge
Cold rolling scum
Activated sludge
Scum receiving pit
Scum storage tank
Sludge pit
Receiving pit
Rotary kiln
· Fuel oil heating temperature · Bath hot water use
Caustic soda
Dust hopper
Incinerationash hopper
Chargingdamper
Ash discharge damper
Waste heat recovery device
Activated carbon hopper
Gas coolerGas cooler
Bag filterBag filterTemperature
reduction columnTemperature
reduction column
Industrial water Chlorinemeter
Blower
Stack
Overhead traveling crane
Wasteplastics pit
Centrifugalseparator
Use of yardsprinkling
Feed pump
Receiving hopper
65
7 8
Baling and Recycling Operations - Business operations under the ‘Container and Packaging Recycling Law’
We recycle waste plastics, contributing to reduction of CO2, and avoiding landfill disposal.
Plastics Recycling-1
Receiving yard
Baling operations (for municipalities)Separated and collected containers and packaging are sorted, compressed,and packed, and delivered to recycling plants.
Separation and Discharge Collection Baling
Separation anddischarge of plastics
Home
Operations consigned by municipalities
Bag-breakingand removalof foreign bodies
Foreignbodies
Reducingandcompressingmachine
Items compatible with classification criteria for baled products
Sendai plastics baling plant[Shinko Recycle Corporation]
For plastic containers and packagingProcessing capacity: 70 tons/day
For plastic containers and packaging Processing capacity: 136.8 tons/day
For cans and plastic bottlesProcessing capacity: 38.4 tons/day
Yokohama plastics recycling plant Kawasaki can and PET bottle baling plant
Materials RecyclingRecycling used plastics as raw materials for plastic products.
Kawasaki PET bottle recycling plantRecycled PET Raw materials (flakes)
De-balingmachine
Labelclassifier Crushing
Washing,dehydration,
drying
Textile products
Egg packs
RecycledPET
flakes
Plastic materials recycling facility (Shinko Recycle Corporation)
Recycledplastic
granulesPalletsDe-baling
machineManualsorting Crushing FormingGranulation
Washing,dehydration,
drying
NF BoardⓇ Manufacturing Plant
Concreteframework (NF boardⓇ)
Board for election
(KG panel)
Formingmachine
Pellets
Recycled plasticgranules
NF board (used in concrete framework) Concrete framework Board for election
Production of NF boardⓇ from used plastics
Pallet molding machine
NF boardⓇ
Baling formaterialsrecycling
Pelletizer
Integrated facility for all processes from baling of used plastic containers/packaging collected from households to production of final products.
4 ton arm roll truck (CNG: Compressed Natural Gas Vehicle)
Vehicle TypeTractorHigh bed trailerMulti-semi trailer10 ton wing truck10 ton flat bed truck8 ton flat bed truck
4 ton flat bed truck2 ton flat bed truck1.5 ton flat bed truck10 ton UNIC truck7 ton UNIC truck4 ton UNIC truck
10 ton dump truck10 ton packer truck4 ton packer (CNG) truck3 ton box type truck10 ton arm roll truck 4 ton arm roll truck
4 ton arm roll (CNG) truck2 ton arm roll truck10 ton tank truck10 ton dump-up lorry truck4 ton dump-up lorry truckMicrobus
10 ton tank truck
10 ton dump-up lorry truck4 ton packer(CNG: Compressed Natural Gas Vehicle) truck
10 ton wing truck
10 ton flat bed truck
10 ton arm roll truck7 ton UNIC truck
10 ton packer truck
1.5 ton flat bed truck
Tractor
10 ton dump truck
Resource-recycling of waste plastics.Contributing to avoiding landfill disposal.
Plastics Recycling-2
[Kawasaki]Recycling used plastic as steelmaking material by crushing and granulation
Processing capacity: 40,000 tons/year
Crushing and granulation
Ohgishima Raw Materials Plant
Plastic bags
Components OA equipment
Polyethlene for agricultural use
[Fukuyama]Production of RPF for steel making material and solid fuel
Productization of pellets from used flexible container bags
Processing capacity: 22,000 tons/year
Fukuyama RPF plant
Treatment capacity: 3,600 tons/year
Fukuyama Plastic Material Recycling Plant
RPF production facility
Production facility of pellets
Pelletized material
Formed material
[Shinko Recycle Corporation / Rifu Plant]Production of solid fuel by manufacture of RPF (refuse paper & plastic fuel)
Crusher
Volume reduction andsolidification machine
Processing capacity: 17,000 tons/year
RPF production facility
Collection and Transport Division
Safe, high efficiency transportation is realized with a diverse fleet suited to transportation needs.With an integrated operation management system, JFE Kankyo performs operation status management ofall vehicles from their present location to idling status. JFE Kankyo responds to diverse customer needs, including eco-operation.
Collection and transportation of wastes
R P F
Pellets
R P F
Plastics to be recycled
9 10
Material recycling of waste plastics (for industrial use)
11 12
1-14-5 Fukuura, Kanazawa-ku, Yokohama City, Kanagawa PrefectureRecycling of solid waste■Target waste: waste plastics, waste paper, waste wood, metal scrap, broken glass and ceramics, debris
208 Akabori Kashima-cho, Isezaki City, Gunma PrefectureTransshipment and storage■Target waste: sludgeCleaning business■Target: cleaning of various tanks/plating lines, cleaning of toxic facilities and digging, treatment and transportation of contaminated soil
Kanazawa Recycling Center Gunma sales office 1-14-5 Kawasaki Dori, Mizushima,Kurashiki City, Okayama PrefectureRecycling with Electric Furnace■Capacity: 1,500 tons/day x 2 units■Type of wastes : metal scrap, glass and waste ceramic, ash and dust, cinders
Baling of plastics■Business commissioned by Sendai City
Disposal of confidential documents ■Destruction of confidential documents in unopened box units. 100% recycling.
Production/sale of RPF ■Solid fuel for use in boilers produced using waste plastics, discarded tatami mats, etc. as raw materials.
Recycling of plastic materials ■Authorized container recycling company
Production/sale of recycled pallets■Shinkyo Recycle pallet RS140
Solutions Business
Incorporating with companies in JFE group network, JFE Kankyo offers you total management, and integrated treatment and recycling for industrial wastes.
Integrated recycle management for wastes JFE Kankyo Corporation
A d v a n t a g e sDis
char
gers Treatment inside
of the companyTreatment inside
of JFE Group
RecyclingIntermediate treatmentFinal disposal
Others
1. Reduced cost2. Complete recycling of resources 3. Security for compliance
JFE Group Network Providing comprehensive solutions employing both JFE Kankyo's recyclingequipment and technology, and the JFE Group network.
Shinko Recycle Corporation (Sendai District)
Environmental ConsultingPresenting optimum solutions using environmental surveys and analysis based on legislation
Environmental consultingEnvironmental surveys and analysisMeasurement certification work
1 Kawasakimachi, Chuo-ku, Chiba City,Chiba PrefectureGasifying and Melting Furnace■Capacity: Thermoselect system 300 tons/day (150 tons/day x 2 units) ■Type of wastes: waste plastics, waste wood, waste paper, waste textile etc.
Japan Recycling Corp.
Chiba Recycling Center
Food Product Recycling■Capacity: 30 tons/day (solid concentration 30%) ■Type of wastes: animal and vegetable residue,contaminated sludge, waste oil
Chiba Biogas Center
6-1 Mizue-cho, Kawasaki-ku,Kawasaki City, Kanagawa PrefectureRecycling of Home Appliancesand OA Equipment■Capacity: 79 tons/day ■Type of wastes: used home appliances, PCs, OA equipment
17-3 Torihama-cho, Kanazawa-ku,Yokohama City, Kanagawa PrefectureWaste Wood and RDF Recycling■Capacity: Chip manufacturing facility 384 tons/day RDF manufacturing facility 55.2 tons/day■Type of wastes: waste plastics, waste wood, waste paper,waste textile, rubber waste etc.
JFE Urban Recycling Inc. Mansei Recycle Systems Co., Ltd.
Domestic appliance recycling plant Mansei Recycling Systems Inc.
1-14-1 Kawasaki Dori, Mizushima,Kurashiki City, Okayama PrefectureRecycling Waste Woodby Carbonization■Capacity: 65 tons/day (19,500 tons/year)
5-1 Mizue-cho, Kawasaki-ku, Kawasaki City, Kanagawa PrefectureMaterialization of plasticsfor blast furnace■Processing capacity: 185 tons/day■Target: Containers and Packaging Recycling Law (Plastics)
JFE Plastic Resource Corporation
Mizue material recycling plant for blast furnace Kurashiki office
Recycling Management Japan Inc.
1-1 Asano-machi, Kawasaki-ku,Kawasaki City, KanagawaCement Recycling■Capacity: 3,300 tons/day■Type of wastes: contaminated soil, waste plastic,waste acid
DC Co. Ltd. Environmental Recycling Division
Kawasaki plantDC arc furnace
JFE Bars & Shapes Corporation
JFE Kankyo Logitech Corporation
Fluorescent lamp recyclingTransshipment and storage for dry cellsCollection and transportation ofindustrial wastes■JFE Kankyo Group's base in Tohoku
Head Office: 1-20-5 Minato, Miyagino-ku, Sendai, MiyagiHead Office Plant: 1-6-1 Minato, Miyagino-ku, Sendai, MiyagiRifu Plant: 6-5-14 Shirakashidai, Rifu-cho, Miyagi-gun, Miyagi
Shinko Recycle Corporation
15
101
132
2
3
4 6
5
1
1
2
7
3
6
8
1413
Location of Facilities
Shinko Recycle Corporation
KawasakiFukuyama
Yokohama
Sendai
1
2
3
4
5
JFE Kankyo Head Office
Chemical Plant
Fluorescent Lamp Recycling Plant
Yokohama Clean Resource Recycling Plant
Yokohama Eco Clean
Yokohama plastics recycling plant6
TsurumiDistrict
FukuyamaDistrict
1
2
3
5
6
Fukuyama landfill treatment site
Fukuyama Incinerator
Fukuyama RPF production plant
Fukuyama Plastic Material Recycling Plant
Fukuyama fluorescent lamp recycling plant
Waste liquid treatment plant
RDF Power Generation (operation)
Collection and transportation baseJFE Plastic Resource CorporationFukuyama material recycling plant
Sendai City plastics baling Plant
Plastic recycling facility
Pallet manufacturing facility
RPF production facility (Rifu Plant)
Fluorescent lamp recycling facility
Confidential document disposal facility
Collection / transportating base
1
2
3
4
9
JFE EngineeringYokohama Head Office
JFE SteelEast JapanSteel Works
1
2
3
4
5
6
7
8
Kawasaki PET Bottle Recycle Plant
Can/PET baling plant
Waste inductrial plastics materialization plant
Kawasaki Eco Clean
Home appliance processing plantJFE Plastic Resource CorporationMizue material recycling plant for blast furnaceJFE Plastic Resource CorporationNF Board Manufacturing PlantJFE Urban Recycle CorporationElectric appliances recycling plant
KeihinDistrict
Metropolitan Expressway Wangan Line
JFE Steel East Japan Steel Works
Ohgishima District
Mizue District
Ohgimachi Station
Ohkawa Station
Kokudo Staion
Kawasakishinmachi Station Metropolitan
Expressway
Yokohane Line
Daishi Interchange
TsurumionoStation
Tsurumi Station
Shioiri Interchange AsadaInterchange
BentenbashiStation
AsanoStation Anzen
Station MusashishiraishiStation
TsurumiLine
IndustrialRoad
To Yokohama
HamakawasakiInterchangeHamakawasakiInterchange
HamakawasakiStation
To Tokyo
Yokohama
Kawasaki
Kawasaki Station
SendaiDistrict
5
6
7
2
182
9
85
4
7
26
1
3
JFE SteelWest Japan Works
JFEAdministration
Building
To HiroshimaTo Tojo
To Shin-onomichi
Fukuyama Station
ToShin-Kurashiki
Fukuyama Higashi Interchange
Sanyo Shinkansen
Irie Bridge
FukuyamaPort
Signalingequipment
Sanyo Expressway
To Okayama
7
8
4
5
4
4 45
10
1
4
2 35 6 7
Shiogama Port
Matsushima Bay
Takasago Wharf Sendai Port
To SendaiAir Port
SendaiStation
RikuzentakasagoStation
RikuzentakasagoStation
Nakanosakae Station
Nakanosakae Station
TagajyoStation
TagajyoStation
To Fukushima
To IshimakiTo Taiwa Interchange
RifushirakashidaiInterchange
RifushirakashidaiInterchange
To Ichinosekishi
Sendai NanbuHighwaySendai NanbuHighway
Sendai HigashiInterchange
Sendai HigashiInterchange
SendaikoInterchangeSendaikoInterchange
Sendai KouhokuInterchangeSendai KouhokuInterchange
SendaishiogamaRoadSendaishiogamaRoad
Wakabayashi JunctionWakabayashi JunctionSendai MinamiJunctionSendai MinamiJunction
Taiwa JunctionTaiwa Junction
To Murata InterchangeTo Murata Interchange
ShiogamawatariRoad
SendaiToubuHighway
Gamou-nihongiIntersection
Gamou-nihongiIntersectionNakanoishibashi
IntersectionNakanoishibashi
Intersection
JR Se
nseki L
ine
JR Se
nseki L
ine
Toho
ku Shin
kansen
Tohoku
Express
way