.

Manufacturing ideas.

2 3

Novation Industries has a deep-rooted history

in plastic injection molding, allowing us to offer

our customers decades of experience in tool

design and engineering, engineered materials,

specialty secondary processes and LEAN

manufacturing. Our expertise provides our

customers with turnkey services for component

part fabrication, product assembly and whole

product development.

Housing over 34 automated presses ranging

from 35-715 ton, a state-of-the-art quality

control lab, tool maintenance facility as well as

assembly and finishing areas; our 70,000 square

foot, ISO: 9001 certified facility boasts a unique

centralized material handling and tool storage

design intended to keep dust out and efficiency

in. With three generations of mold makers

on staff with more than 60 years experience

developing plastic components and products,

we will work with you to ensure that all of your

plastic production needs are met.

NovaTioNiNdusTries.coM

4 5COMPREHENSIVE INJECTION MOLDING AND MANUFACTURING SERVICES

project Management

Tool design / dfM

engineering

Material specialists

Tool sourcing

prototyping and Testing

injection Molding

secondary operations

assembly

contract Manufactu

ring

packaging

Quality

At Novation Industries, our comprehensive

injection molding services provide you with single

point accountability to meet your quality and

delivery standards. With our rigorous project

management approach and integrated services,

ranging from tool design and material selection

to final part production and assembly, we will

partner with you to get your product to market

fast and right the first time.

Our extensive tooling experience includes design

and engineering solutions for simple open and

shut tools to more complex molds with multiple

cavities or movements. Rely on our specialty

practices such as insert molding, elastomer

over molding or multi-resin to create unique

components and products.

For projects that require more detail or custom

design, we offer a wide variety of secondary

services to produce your product to your exact

specifications as well as color match, blending and

in-mold decorating techniques. Our state-of-the-

art quality lab provides a wide range of testing

parameters including visual, strength, water, air

pressure and other performance functions.

For more integrated services, rely on our in-

process assembly to employ LEAN production

practices for components or finished goods

and, if required, leverage our decades of

sourcing expertise for component purchasing,

both overseas or domestically.

Our experienced tool room staff ensures that

tools are maintained to their optimum perfor-

mance standards. ISO processes and GMP

provide for repeatability, traceability, efficiency

and continuous improvements throughout all

operations. Facility infrastructure repeatability

provides redundancies you can count on to get

product produced on time.

- 3-dimensional models - Prototyping for consumer studies,

presentations, packaging, sourcing - Conversion of 3D CAD models into

digitally manufactured parts, aka 3Dprints or rapid prototypes

- 35 - 715 ton capabilities - Small-to-large parts - Robotic-enhanced presses

- Color match systems - In-mold decorating techniques - Hot stamping, stain-and-wipe

techniques, custom labels, sonic welding, spin welding, silk screening, pad printing, heat staking

- Post mold inserts - Post mold matching

- In-line sub-assembly - Integrated work cells - Component parts and

whole product

- 3D, 2D and CAD design modeling - DFM considerations - SPI Class molds 101-104 - Proprietary tooling manual - Mold flow analysis

- Material analysis - Dynamic modeling - Test/validation considerations - DFM / DFMA design - DFMEA / PFMEA

- New or experimental materials - Latest advances in polymer

technology

- Overseas and domestic partners - Open and shut tools - Complex molds with multiple

movements - Unscrewing tools

- LEAN production cells - Material and process selection - Component sourcing - Fixturing, mechanicalization, automation

- ISO 9001: 2008 and GMP compliant - Destruction, dimensional and

performance testing - Complex pressure tests - Color analyzers, VMM, CMM,

and quality tensile testing - Lot traceability - Compatibility studies and PPAP to AIG standard

- Design of complex packaging solutions - Production-ready sub assembly or kit

packaging - Unit packs, case packs, cartons

5

NOVATION’S INTEGRATED SERVICES

6 7

- Elastomer overmolding

- Insert molding

- Multi-action tools

- High precision

- Multi-resin

- Large part molding

- Optical molding

- Cosmetic molding

- Chemical / mechanical bonding

- Thermoplastic elastomer

- Temperature sensitive resin

- Thermo-chromatic resin

- Glass filled resins

- Conductive resins

- TPR and TPU materials

- High impact plastics

- High temperature materials

- Liquid-crystal polymers

- ESD static controlled polymers

With our foundation built on integrated injection

molding services, we have developed extensive

expertise in multiple molding techniques,

material varieties and secondary service

technologies, allowing us to better meet our

customers’ acquisition needs.

By continually seeking out opportunities to work

with new and emerging materials, we provide

a heightened level of experience in a myriad of

polymer technologies. Our injection molding

team works to achieve design goals, whether it

be glass or metal to plastic conversions, strength

requirements, design specifications or other

special requirements.

For projects that require specialized finishing,

we have the capabilities to employ a number of

in-mold decorating techniques and secondary

services including pad printing, hot stamping,

custom label applications, post mold inserts,

color matching and blending, and sonic welding.

asseMBLY and HeaT sTaKiNGiNserT MoLdiNG and spiN weLdiNG

opTicaL and pad priNTiNGTpu and pad priNTiNG

deTaiLs MaTTerWe work with clients nationwide to provide

a variety of plastic injection molding services.

From consumer products to industrial

components, optics to high precision projects,

we understand that each market application is

unique and requires a customized approach.

For every project we adapt our expertise

in injection molding services, secondary

operations and production processes to meet

our customers’ needs.

Our core ideology drives us to be innovative,

efficient and customer focused in producing

plastic component parts and products.

With more than 45 years of injection molding

experience, you can be rest assured that

your project will be managed and brought to

completion by an extraordinarily talented group

of seasoned professionals.

- Healthcare / home health / medical

- Hardware / housewares

- Sports / recreation

- Specialty vehicle / automotive

- Lighting / utility

- Industrial / machinery

- Packaging / merchandising

HiGH precisioN GLass fiLLed NYLoN, iNLiNe asseMBLY and pad priNTiNG

asseMBLY iNserT and ureTHaNe overMoLdiNG

NovaTioNiNdusTries.coM

perforMaNce deLivered

7

5151 Bolger court McHenry, iL 60050-7015

855.279.7508

Providing expertise in quality component production

Delivering quality contract manufacturing and assembly

Bringing innovation to product development and delivery

Reducing supply chain complexity, lead time and cost

NovaTioNiNdusTries.coMcopyright © 2013 nOVatiOn industries 1213-ni-005