In Novation Veritas:

Alexey Konovalenkov

Anna Kornilova

Anna Rogozina

Anton Remnyov

UNILEVER. TULA

Ecological reduction strategy

In Novation Veritas

Unilever Sustainable Living Plan

Actor of changes

Direct activities

Performance measurement

• Product’s environmental impact

• Manager‘s remuneration system

Healthier food

Certification

Packaging reuse programme

Contractors

Suppliers & distributors

• Choose those that fit the requirements

Consumers

Create environmentally friendly consumer culture

• Reusable packaging

• Stimulate recycling (proper materials)

USLP

Livelihood

Environ-mental impact

Health & well-being

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Inmarko’s Tula Factory & ice cream manufacturing

Raw materials

Blend Blend

Filtration Pasteuri

zing Homogenization

Cool down

Slow stirring

Freezing

Factory’ pilot launch in May 2011

Key features

Good location

High capacity & huge area

Variety of ice-cream

products

• Bulk ice-cream mostly

Plans

Production volumes 2

times

New products development

At full capacity by the end

of 2014

Largest ice-cream producer

in Eastern Europe

Starting point of industrial

waste reduction

Ice cream production process

High prospects in volumes expansion+

+waste reduction

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Types of waste at the Inmarko factory

Hazardous Non-

hazardous 300 000 kg/year

7 384 800 t/year

Treat

21%

Landfill

24% Recycle

34%

Reuse

16%

Eliminate

5%

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Non-hazardous waste for landfill

Waste Amount of waste (kg/year)

Floatation foam 2 488 700

Ice-cream waste (defective ice cream, spoiled blend, ice cream close exceeded expiration date)

2 791 200

Domestic waste 73 800

Other (old clothes and shoes, used brake blocks, garbage from

mopping-up operations) 937 800

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Current waste management in Tula in numbers (per year)

+ Paper recycling: RUB 90 300 (in av.)

+ Plastic recycling: RUB 297 150 (in av.)

+ Metal recycling: RUB 47 970 (in av.)

∑: RUB 453 420

- Landfill: RUB 20 400 513

- Transportation: RUB 55 051 500

∑: RUB 75 452 013

RUB - 74 998 593 Financial loss in waste management operations

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3 core trajectories

Green packaging strategy

•Walkilid material usage

•Recycling sign on package

•Packaging size reduction

Waste processing increase

• Wastes sorting for further recycling

• Safe waste disposal processes

Agriculture program

• Compost from organic wastes

• Partnership with recycling companies

Consumer culture development

Significant decrease in plastic usage and costs due to economies of scale

Landfill-disposed waste reduction

More than 7 times decrease in costs

(20,4/2,8: for more info - look appendix)

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Organic waste treatment

Use the biogas station in Kaluga region

Currently operating in village Dorshino

• 150km

Energy-efficient

• Food waste = 376 m³ methane gas/ton

– 3x times biosolids

Government-supported

• Gov’t plans for green tariffs

• Region is importing 3bln kWt*h annually

• Contract with OGK-2

Economical

• RUB 793 000 in savings for dumping (60 000 m³ x 0,378 [of organic waste] x 35 [dumping cost])

• Potential reduction in electricity price or reimbursement from the

power plant

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Packaging & consumer culture development

Reusable flexible package

Multi-cell

Multiple use

• For making ice cubes

• For preparing first-aid application

Use the plastic containers that can be reused

Appropriate for seedlings

• Informal educational videos on Youtube

• Focus on dacha-goers

• Usage in Unilever offices

Fit in one another

• Impermeable tight lid (крышка)

Nice outlook

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Eliminating land field waste

Recycling through partnership:

OOO “Eko-Spas Bataysk” :

Company provides recycling for all categories of waste -> one

of the only recycling companies of old clothes and old shoes

waste categories

Waste recycling plant opening in Tula:

• Close proximity -> low transportation cost

• Possibility for future long-term partnership

Estimated costs of recycling:

• 7 times lower land field cost (excluding transportation costs)

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APPENDIXES

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38 types of waste

Way of disposal management Number of waste types

Landfill 9

Treat 8

Recycle 13

Reuse 6

Eliminate 2

Total amount of waste: 124 kg/ton of product

Hazardous 0,07 kg/t

Non-hazardous 123,08 kg/t

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Inmarko capacity in 2011: 60 mln tons

Price for landfilling: RUB 33-130/1 m3

Transportion costs: RUB 250-350/1 m3

Density of solid domestic waste:

40kg/m3

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In Novation Veritas

Non-hazardous waste structure and amount

Type of waste % from the total

Amount kg/t Amount kg

Floatation foam 33,7 41,48 2 488 700

Ice cream waste 37,8 46,52 2 791 200

Metal 0,1 0,123 7 380

Paper 0,7 0,86 51 600

Plastic 2,3 2,83 169 800

Cardboard 6,3 8,37 502 200

Wrapping waste 5,3 6,52 391 200

Domestic waste 1,0 1,23 73 800

Other 12,7 15,63 937 800

Total 100 123,08 5 280 000

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Cost of landfill

Landfilling cost 20 400 513

Transportation cost 55 051 500

Total cost 75 452 013

Density of non-hazardous waste: 157 290 m3

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Income from paper, plastic and metal recycling

Price for paper recycled: 1 kg – RUB 1-2,5

Price for plastic recycled: 1 kg – RUB 6-10

Price for metal scrap (in Tula): 1 kg – RUB 6,5

Waste Min Max Average

Paper 51 600 129 000 90 300

Plastic 169 800 424 500 297 150

Metal - - 47 970

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In Novation Veritas

Cost estimation of recycling of previously land field waste (1) Previously land field waste

Recycling through partnership

Price per kg (rub)

Amount of waste per year (kg)

Total costs per year (rub)

Old clothes

OOO “Eko-Spas Bataysk”

0,418

937 800 557 334,5

Old shoes 1,32

Garbage from mopping-up operations

Waste recycling plant opening in Tula

0,5

Used brake blocks OOO “Eko-Spas Bataysk”

0,418

Floating foam OOO “Eko-Spas Bataysk”

0,43 2 488 700

1 070 141

Ice cream close exceeded expiration date

OOO “Eko-Spas Bataysk”

0,418 2 791 200 1 166 721,6

Defective ice-cream

Domestic waste (without large-sized)

Waste recycling plant opening in Tula

0,5 73 800

36 900

Total costs (Rub per year) 2 831 097,1 17

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Cost estimation of recycling of previously land field waste (2)

• The price range was used based on the price list of OOO “Eko-Spas Bataysk”. See the link: http://www.eco-spas.ru/uslugi/utilizatsiya_produktsii/

• Due to the limited information concerning particular amount of each of the Other non-hazardous waste category, i.e. Old clothes, Old shoes, Garbage from mopping-up operations and Used brake blocks, the amount of each type of waste was taken in following proportions (as a % of total Other waste category): Old clothes – 20 %, Old shoes – 15 %, Garbage from mopping-up operations – 50%, Used brake blocks – 15 %.

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