92
저작자표시-비영리-변경금지 2.0 대한민국 이용자는 아래의 조건을 따르는 경우에 한하여 자유롭게 l 이 저작물을 복제, 배포, 전송, 전시, 공연 및 방송할 수 있습니다. 다음과 같은 조건을 따라야 합니다: l 귀하는, 이 저작물의 재이용이나 배포의 경우, 이 저작물에 적용된 이용허락조건 을 명확하게 나타내어야 합니다. l 저작권자로부터 별도의 허가를 받으면 이러한 조건들은 적용되지 않습니다. 저작권법에 따른 이용자의 권리는 위의 내용에 의하여 영향을 받지 않습니다. 이것은 이용허락규약 ( Legal Code) 을 이해하기 쉽게 요약한 것입니다. Disclaimer 저작자표시. 귀하는 원저작자를 표시하여야 합니다. 비영리. 귀하는 이 저작물을 영리 목적으로 이용할 수 없습니다. 변경금지. 귀하는 이 저작물을 개작, 변형 또는 가공할 수 없습니다.

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저 시-비 리- 경 지 2.0 한민

는 아래 조건 르는 경 에 한하여 게

l 저 물 복제, 포, 전송, 전시, 공연 송할 수 습니다.

다 과 같 조건 라야 합니다:

l 하는, 저 물 나 포 경 , 저 물에 적 된 허락조건 명확하게 나타내어야 합니다.

l 저 터 허가를 면 러한 조건들 적 되지 않습니다.

저 에 른 리는 내 에 하여 향 지 않습니다.

것 허락규약(Legal Code) 해하 쉽게 약한 것 니다.

Disclaimer

저 시. 하는 원저 를 시하여야 합니다.

비 리. 하는 저 물 리 목적 할 수 없습니다.

경 지. 하는 저 물 개 , 형 또는 가공할 수 없습니다.

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이학석사학위논문

Fabrication of Flexible UV Photodetector Array

Using ZnO Nanotubes Grown on Graphene Films

그래핀 상에 성장된 산화아연 나노 튜브를 이용한 유연성

자외선 검출기 어레이의 제작

2019년 6월

서울대학교 대학원

물리천문학부

김 희 훈

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Master’s Thesis

Fabrication of Flexible UV Photodetector Array

Using ZnO Nanotubes Grown on Graphene Films

by

Heehun Kim

Department of Physics and Astronomy

Seoul National University

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Abstract

Fabrication of Flexible UV Photodetector Array Using ZnO

Nanotubes Grown on Graphene Films

Heehun Kim

Department of Physics and Astronomy

Seoul National University

2D materials including CVD graphene films and CVD single crystalline

hexagonal Boron-Nitride (hBN) was grown on metal substrate and transferred to

arbitrary substrate. Single crystalline hBN films are characterized by Optical

microscopy and Raman spectroscopy and AFM technique. In addition, ZnO

nanotube was grown on CVD graphene films, CVD single crystalline hBN films

and AlN substrate by combination of bottom-up MOCVD technique and top-down

growth mask etching technique. Each ZnO crystal growth result is characterized by

SEM. Furthermore, using ZnO nanotubes grown on graphene films flexible and

addressable ultraviolet photodetector array was fabricated. To fabricate the ZnO

nanotube arrays, both position- and morphology-controlled ZnO nanotubes were

grown on a chemical vapor deposited (CVD) graphene layers using metal organic

chemical vapor deposition. After preparing 9-μm-long ZnO nanotubes on CVD

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ii

graphene layers, 5-μm-thick polyimide(PI) layers were coated on the nanorods and

then they were peeled off from the substrate by simple mechanical exfoliation

technique, which yielded free-standing and ultrathin layers consisted of ZnO

nanorods and graphene. Then, top and bottom electrodes were made depositing Au

on ZnO nanorod tips and Cr/Au on graphene, respectively. Photodetector

characteristics including photo response and flexibility was characterized.

Key-words: MOCVD; Graphene; ZnO; flexible; UV photodetector; electronics;

Student number: 2016-20289

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Table of contents

Abstract ···················································································· i

Table of contents ··································································· iii

List of figures ········································································ vii

Chapter 1. Introduction ··························································· 1

1.1. Motivation: ························································································ 1

Chapter 2. Literature review ··················································· 3

2.1. First trial of using nanomaterials for crossbar electronic device

application ······························································································· 3

2.2. Addressable crossbar device array using bunch of ZnO nanowires

················································································································ 3

Chapter 3. Experimental methods ········································· 5

3.1. Material growth equipment ······························································· 6

3.1.1. CVD hot wall furnace for multi-layer graphene growth on Cu foil ······· 6

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3.1.2. APCVD furnace for single crystalline hBN growth on Ni (111) metal

substrate ··········································································································· 9

3.1.3. Metal-organic chemical-vapor deposition system for ZnO nanotube

growth ············································································································· 12

3.2. Characterization tools ···································································· 15

3.2.1. TESCAN field emission scanning electron microscopy ······················ 15

3.2.2. JEOL thermal scanning electron microscopy ················································ 15

3.2.3. Atomic force microscopy ······················································································· 15

3.2.4. Raman spectroscopy ········································································· 16

3.2.5. UV response measurement system ··················································· 16

Chapter 4. 2D material growth on metal substrate ············· 17

4.1. CVD graphene growth and characterization ·································· 17

4.1.1. Growth method of CVD graphene on Cu foil ····································· 17

4.1.2. Optical microscope characterization of CVD graphene ······················ 23

4.1.3. AFM measurement of CVD graphene ················································ 25

4.1.4. Raman spectroscopy of CVD graphene ············································ 27

4.2. APCVD single and poly crystalline hBN growth and characterization

·············································································································· 29

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4.2.1. Growth method of APCVD single and poly crystalline hBN on Ni (111)

metal substrate ··························································································· 29

4.2.2. Optical microscope characterization of APCVD hBN ························· 34

4.2.3. AFM measurement of APCVD hBN ··················································· 36

4.2.4. Raman spectroscopy of APCVD hBN ················································ 38

Chapter 5. Vertically aligned and scalable ZnO

nanostructure growth ··························································· 40

5.1. Growth method and general morphology ······································· 40

5.2. Effect of growth parameter on ZnO nanotube ································ 43

5.2.1. Effect of growth temperature on ZnO nanotube morphology ············· 43

5.2.2. Effect of reagent flow rate on ZnO nanotube morphology ·················· 47

5.2.3. Effect of dry/wet etching condition on ZnO nanotube morphology ···· 49

5.3. ZnO nanostructure growth on various materials ···························· 53

5.3.1. ZnO nanotube/nanowall growth on graphene films ···························· 53

5.3.2. ZnO nanowall growth on hBN films ··················································· 55

5.3.3. ZnO nanowall growth on AlN substrate ·············································· 59

Chapter 6. Fabrication and Characterization of addressable

device using ZnO nanotube array on graphene films ········ 62

6.1. Design of ZnO nanotube array and electrodes for ZnO nanotube

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addressable device ··············································································· 62

6.1.1 Design of ZnO nanotube array for e-beam lithography ······················· 62

6.1.2 Design of Electrode pattern for e-beam lithography ·························· 64

6.2. Fabrication method of ZnO nanotube addressable device ··········· 66

6.2.1 Mechanical lift off process for free-standing layer of PI film ················ 66

6.2.2 Fabrication of electrodes on top and back sides ······························· 68

6.3. Device characterization for ZnO nanotube addressable device ····· 70

6.3.1 Electrical characterization for ZnO nanotube addressable device ····· 70

6.3.2 UV response characterization for ZnO nanotube addressable device

···················································································································· 72

Chapter 7. Conclusion and Outlook ···································· 74

7.1 Summary························································································· 74

Summary in Korean ······························································ 76

References ············································································ 77

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List of figures

Figure 3.1 Hot wall CVD gas delivery system for multi-layer graphene growth ·· 8

Figure 3.2 Hot wall APCVD gas delivery system for single crystalline hBN growth

on Ni (111) substrate ···················································································· 11

Figure 3.3 Gas delivery system of ZnO MOCVD ·················································· 14

Figure 4.1 Cu foil cutting process with proper size as 15cm × 4cm. Which is same

as quartz boat tube size 1 Cu foil cutting process with proper size as 15cm × 4cm.

Which is same as quartz boat tube size ····································································· 20

Figure 4.2 Putting the Cu foil on quartz boat tube into the hot wall CVD system

·················································································································· 21

Figure 4.3 Polymer coated Cu foil on the Cu etchant (left). With 4 hours of etching,

floating polymer/graphene layer on Cu etchant (right) ····································· 22

Figure 4.4 Optical microscope images with low magnification (up) and high

magnification (down) ··················································································· 24

Figure 4.5 AFM measurement result for 10μm × 10μm area (up) and 5μm ×

5μm area (down) ······································································································· 26

Figure 4.6 Raman spectroscopy measurement result of exfoliated graphite, CVD

multi-layer graphene from CSN, single/multi-layer graphene from Chamtron ····· 38

Figure 4.7 Effect of DI water dilution of Ni etchant for poly crystalline hBN

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transfer ······································································································· 32

Figure 4.8 Remnants and scratches on Ni (111) metal substrate after several growth

and effect of metal polishing on Ni (111) metal substrate ································· 33

Figure 4.9 Optical microscope images of (a) poly crystalline hBN grown on Ni foil

and transferred on SiO2/Si substrate and (b) single crystalline hBN grown on Ni

(111) metal substrate and transferred on SiO2 substrate ···································· 35

Figure 4.10 AFM measurement result of (a) poly crystalline hBN and (b) single

crystalline hBN. Both of measurement result are performed for 5μm × 5μm sized

area ············································································································ 37

Figure 4.11 Raman spectroscopy measurement result of (a) exfoliated hBN, (b)

APCVD poly crystalline hBN from CSN, (c) single crystalline hBN from CSN · 39

Figure 5.1 FE-SEM and SEM images of selectively grown ZnO nanostructure on

CVD multi-layer graphene films. (a) FE-SEM image of square array of ZnO

nanotubes and align marker (b) FE-SEM image of hexagonal array of ZnO

nanotubes (c) SEM image of ring and circular pattern of the ZnO nanowall (d) SEM

image of square array of the ZnO nanowall ···················································· 42

Figure 5.2 SEM images of grown ZnO nanotubes with various growth temperatures

as (a) 710℃, (b) 690℃, (c) 670℃, (d) 650℃, (e) 630℃ ········································· 45

Figure 5.3 SEM images of grown ZnO nanotubes with higher temperature range

from 690℃ to 810℃ ··················································································· 46

Figure 5.4 SEM images of grown ZnO nanotubes with higher temperature range

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from 690℃ to 810℃ ···················································································· 48

Figure 5.5 FE-SEM high/low magnification images of grown ZnO nanotubes with

different RIE dry etching time as (a) 40 sec, (b) 50 sec, (c) 60 sec, (d) 70 sec ····· 51

Figure 5.6 FE-SEM high/low magnification images of grown ZnO nanotubes with

different BOE wet etching time as (a) 20 sec, (b) 23 sec, (c) 26 sec, (d) 29 sec ··· 52

Figure 5.7 SEM images for grown ZnO nanostructure on graphene films as (a)

multi-layer graphene from Chamtron (b) single-layer graphene from Chamtron (c)

multi-layer graphene from CSN lab ·········································································· 54

Figure 5.8 SEM images of grown ZnO nanostructure on exfoliated hBN flakes on

SiO2/Si substrate with different growth temperature as (a) 700 ℃ (b) 650 ℃ (c)

600 ℃ (d) 550 ℃ ······································································································ 56

Figure 5.9 SEM images of grown ZnO nanostructure on CVD hBN films from

Prof. Shin group at UNIST with different growth temperature as (a) 550 ℃ (b) 600

℃ (c) 650 ℃ ············································································································· 57

Figure 5.10 SEM images of grown ZnO nanostructure on APCVD single

crystalline hBN films from CSN lab as (a) low magnification (x100) (b) high

magnification image (x500) ······················································································· 58

Figure 5.11 SEM images of grown ZnO nanostructure on c-sapphire (Al2O3)

substrate with different growth temperature as 600 ℃, 620 ℃, 640 ℃ ··············· 60

Figure 5.12 SEM images of grown ZnO nanostructure on AlN substrate with

different growth temperature as 600 ℃, 620 ℃, 640 ℃ ········································· 61

Figure 6.1 SEM images of grown ZnO nanostructure on graphene films for ZnO

addressable device with different magnification as (a) low magnification (x50) (b)

high magnification (x500) ························································································· 63

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Figure 6.2 SEM images of addressable device with (a) top electrode (b) bottom

electrode (c) overall feature of addressable device with low magnification (x50) and

(d) optical microscope image of ZnO nanotube addressable device in free-standing

PI layer ························································································································ 65

Figure 6.3 SEM images of ZnO nanotubes after process as (a) as grown ZnO

nanotube array (b) PI coated ZnO (c) After O2 plasma treatment to remove PI layer

on ZnO nanotube tip (d) optical image of ZnO nanotube array in free-standing PI

layer ····························································································································· 67

Figure 6.4 SEM images of ZnO nanotube addressable device (a) top view after top

electrode deposition and (b) bottom view after bottom electrode deposition ········ 69

Figure 6.5 (a) Optical microscope image of ZnO nanotube addressable device and

cell marking (b) I-V curve of one cell in ZnO nanotube addressable device (c)

Current map of 8X8 cells of ZnO nanotube addressable device with -2 V bias

voltage ························································································································· 71

Figure 6.6 (a) I-T graph of ZnO nanotube addressable device under -3V bias

voltage and 200μW power of UV LED exposure (b) I-V curves of one cell in ZnO

nanotube addressable device with different power of UV LED ······························ 73

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1

Introduction

1

1.1. Motivation

Over the past several decades, the computing speed of electronic devices

has grown rapidly as device integration density increases. Multi-dimensional

materials and device structures are being introduced as a new way to improve the

integration density of electronic devices [1][2][3]. ZnO nanostructures, especially ZnO

nanorod can be a one of the best candidates for multi-dimensional electronic

devices with favorable properties such as chemical stability, high electron mobility,

wide bandgap [4]. Vertically aligned, scalable ZnO nanotube array is desired for

many electronic devices such as nano-piezoelectronics [5], photodetector, micro

display [6] and integrated chemical/biological nanosystem [7].

CVD single crystalline hexagonal-boron nitride (hBN) and CVD graphene

are ideal 2-dimensional materials for inorganic material growth with their

thermal/chemical stability and large size scalability [8]. Especially, CVD graphene

can be used for flexible substrate for 1-demensional or 3-dimensional nanomaterials

with its flexible and transferrable properties [6][9][10]. By using MOCVD technique,

ZnO can be grown on CVD graphene with controlled manner using SiO2 growth

mask.

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2

Vertically aligned and scalable ZnO nanotubes can be grown by MOCVD

technique [9]. High purity metal-organic source and gas made high quality ZnO

nanotubes on CVD graphene layer. By spin coating with poly-imide polymer as an

insulating layer, graphene-SiO2 growth mask-ZnO nanotube-PI layer can be

physically and chemically transferred from the substrate. With this free-standing

layer, bottom and top metal contact for ZnO nanotubes can be made as a crossbar

junction [6].

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Literature review

2

2.1. First trial of using nanomaterials for crossbar electronic device

application

The first trial of using nanomaterials for crossbar electronic device

application was dispersed nanowire crossbar arrays of C.M. Lieber group in 2003

science [11]. They dispersed the nanowires and laterally assembled them to make

crossbar array. In their work, total 16 device cells are made in 2 dimensional plane.

It was monumental work about using nanomaterials, especially nanowires for

electronic devices. But dispersing nanowires and assembling them has no

reproducibility and enough yield which means cannot control the device

characteristics such as channel length, device resolution and integration density

also. From this problems, we can introduce addressable device using vertically

aligned nanotubes.

2.2. Addressable crossbar device array using bunch of ZnO

nanowires

Fabrication of addressable device using vertically aligned ZnO

nanomaterials demonstrated by Z. L. Wang group in science 2013 [12]. They used

hydrothermal growth technique to grow bunch of ZnO nanowires in 400~900μm2

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area. With this material system, they made addressable crossbar piezoelectric

device. Because they used vertically aligned bunch of nanowire array, top and

bottom electrode can be formed independently and well controlled manner.

However, they used hydrothermal growth technique, material quality of ZnO

nanowires are not pure as catalyst-free MOCVD growth technique. And their

material system cannot control the morphology of the channel materials in

nanoscale. From here, to overcome the problems, we can think about precisely

controllable and uniform material system.

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Experimental methods

3

Techniques used in this experiments and thesis are described in this chapter.

First, CVD growth techniques for graphene and hBN films are described. And

MOCVD growth technique and equipment for ZnO nanostructure growth are

explained also. Further, characterization tools including scanning electron

microscopy(SEM), raman spectroscopy, atomic force microscopy(AFM) are also

described in this chapter.

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3.1. Material growth equipment

3.1.1 CVD hot wall furnace for multi-layer graphene growth on Cu

foil

In this research, multi-layer CVD graphene film is synthesized using hot

wall furnace equipment. Whole equipment schematics are described in the figure.

CH4 and H2 gases in the cylinder are connected through the mass flow controller

(MFC) and lastly into the hot wall quartz chamber. 99.999% H2 gas and Ch4 gas are

provided by Alpha Gas. Hot wall furnace heating system was from MTI Korea. Cu

foil for multi-layer graphene growth is 0.025mm thick annealed 99.8% pure metal

basis (product number: 46986) from Alfa Aesar, now Thermo Fisher SCIENTIFIC.

Quartz boat to support Cu foil in the chamber is half-cylinder shaped and 99.95%

SiO2 made to have working temperature over 1000℃ from 4SCIENCE (model

number: BO.00030).

After synthesize the multi-layer graphene on the Cu foil, to transfer the

graphene films to arbitrary substrate polymer for example PMMA 495K A4 should

be coated with 1000rpm and 60sec condition. After baking the Cu foil on the hot

plate with 90℃ and 60sec, to remove backside deposited graphene, O2 plasma

60sec(50mA, 50W) should be treated. To resolve the Cu foil, it should be floated

on Cu etchant (Ammonium persulfate 40g/1L water) over than 4 hours. Before

transferring the floating multi-layer graphene to arbitrary substrate, substrate must

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be cleaned by acetone and methanol in the sonicator 5min each. And also Cu etchant

have to be diluted by DI water at least 5times with disposable pipet. With careful

transfer to the substrate, natural drying from DI water and baking the

graphene/substrate on hot plate with 180℃ and more than 3 hours are needed.

Polymer layer on the graphene films should be immersed by acetone over than

1hour. Lastly, methanol, IPA rinsing and N2 gas blowing should be performed.

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Figure 3.1 Hot wall CVD gas delivery system for multi-layer graphene

growth

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3.1.2 APCVD furnace for single crystalline hBN growth on Ni (111)

metal substrate

cm sized single crystalline hBN films are synthesized with atmospheric

pressure CVD (APCVD) hot wall furnace equipment [8]. Whole equipment

schematics are described in the figure. Ar and H2 gases in the cylinder are connected

through the mass flow controller (MFC) and lastly into the hot wall quartz chamber.

99.999% H2 gas and 99.999% Ar gas are provided by Alpha Gas. Ammonia-borane

solid precursor 50mg was used. Hot wall furnace heating system was from AJEON

HEATING INDUSTRIAL CO. 2cm x 2cm sized Ni (111) metal substrate is

provided my MTI Korea. Quartz boat to support Cu foil in the chamber is half-

cylinder shaped and 99.95% SiO2 made to have working temperature over 1000℃

from 4SCIENCE (model number: BO.00030).

After synthesize single crystalline hBN on the Ni (111) substrate, to transfer

the hBN films to arbitrary substrate polymer for example PMMA 495K A4 should

be coated with 1000rpm and 60sec condition. After baking the Ni substrate on the

hot plate with 90 ℃ and 60sec, electrochemical delamination method was

introduced. In NaOH 0.1M solution, Ni foil and PMMA/hBN/Ni (111) samples

were connected to the anode and cathode each. When applying bias voltage of 10V

and 0.3~1 A current, H2 bubbles are made between PMMA/hBN films and Ni (111)

substrate. With few minutes of delamination, PMMA/hBN films can be detached

from Ni (111) substrate.

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With careful transfer to the substrate, natural drying from DI water and

baking the hBN/substrate on hot plate with 180℃ and more than 3 hours are

needed. Polymer layer on the graphene films should be immersed by acetone over

than 1hour. Lastly, methanol, IPA rinsing and N2 gas blowing should be performed.

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Figure 3.2 Hot wall APCVD gas delivery system for single crystalline hBN

growth on Ni (111) substrate

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3.1.3 Metal-organic chemical-vapor deposition system for ZnO

nanotube growth

To synthesize ZnO nanostructures, MOCVD system is employed in this

research. Diethylzinc metal-organic source as 8N purity was used which was

provided by THECHEM. 6N purity O2 gas and 5N Ar as carrier and environmental

gas was provided by ALPHA GAS. Ar gas flow through the bubbler and carry out

the vapor of diethylzinc metal organic source to the chamber. When vapor of

diethylzinc source and O2 gas chemically react on SiC coated graphite susceptor

with optimal temperature, vertically aligned ZnO nanostructure can be grown.

Temperature of susceptor was controlled by induction heater from ELTECH with

thermocouple inside of the susceptor. Pressure of the chamber was controlled by

rotary pump and throttle valve. Gas flow including Ar as carrier and environmental

gas and O2 reactant gas was controlled by MFC and DFC with normally closed

pneumatic valve. Pneumatic valve was controlled by control board with solenoid

valve and air pressure. Gas pressure inside of the metal organic source line was

controlled by metering valve. Reactor quartz was made with GE214 grade from

HANJIN QUARTZ.

To grow the ZnO nanostructure, especially for nanowall and nanorod with

vertically aligned and scalable manner, SiO2 growth mask deposition is necessary

process. On the CVD graphene/Si substrate, plasma enhanced CVD SiO2 50nm was

deposited using STS PECVD equipment in Inter-University Semiconductor

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Research Center (ISRC). E-beam lithography for nano, micro patterning was

performed by JEOL SEM in QuEEN and TESCAN FESEM in clean room of

Physics department of SNU. After developing of ER, dry etching with RIE

technique from ISRC (P80 OXFORD RIE etcher) and additional wet etching on

BOE was processed to maintain the graphene layer during RIE etching. With

acetone and nitric acid bath, ER on SiO2 growth mask and any other organic

materials which can affect to growth behavior was removed and cleaned. After this

pre-process, selective ZnO nanostructure growth can be done.

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Figure 3.3 Gas delivery system of ZnO MOCVD

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3.2. Characterization tools

3.2.1. TESCAN field emission scanning electron microscopy

Observing the morphology of ZnO nanostructure and electron beam

lithography was performed with field emission scanning electron microscopy from

TESCAN (MIRA 3 LMH). Acceleration voltage and bean current were 10~30kV

and 50~2000pA respectively. Field emission scanning microscopy is belonging to

the clean room of Department of Physics SNU.

3.2.2. JEOL thermal scanning electron microscopy

Observing the morphology of ZnO nanostructure and electron beam

lithography was performed with thermal scanning electron microscopy from JEOL

(JSM 6510). Acceleration voltage and bean current were 10~30kV and 50~3000pA

respectively.

3.2.3. Atomic force microscopy

To observe the surface roughness and thickness of the grown 2D films,

atomic force microscopy from PARK SYSTEMS (NX10, AFM controller). Atomic

force microscopy is belonging to the clean room of Department of Physics SNU.

Probe tip also was provided by PARK SYSTEMS (PPP-NCHR, mounted

cantilever)

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3.2.4. Raman spectroscopy

Optical properties of 2D materials were examined using Raman

spectroscopy system. Continuous He-De laser (325nm) was used as excitation

source. Raman spectroscopy emission was analyzed with charge coupled device

(CCD, Andor Inc. DUO401A) attached to monochromater (Dongwoo Optron Co.

DM320i) controlled by Andor iDus program.

3.2.5. UV response measurement system

UV responses such as spectral response, UV on/off response and UV power

dependent current-voltage characteristics are examined using UV response

measurement system in QuENN lab. Xe lamp (XBO 150W OFR ozone free) was

used as continuous white light source. Using monochromater from DONGWOO

OPTRON(DM320i), white light from Xe lamp can be separated from 200nm to

700nm wavelength. Monochromated light was focused on the device area by the

optical microscope. Current-voltage and current-time characteristics of devices

under UV exposure were measured by probe station and Keithley semiconductor

analyzer in QuENN lab.

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2D material growth on metal substrate

4

4.1. CVD graphene growth and characterization

4.1.1. Growth method of CVD graphene on Cu foil

Using hot wall CVD gas delivery system for multi-layer graphene growth

in Figure 3.1, CVD multi-layer graphene was grown. There are several pre-growth

and after-growth processes to have large size CVD graphene on Cu foil. In this

chapter, I will describe each processes with experimental figures.

For the first process of pre-growth processes, Cu foil need to be prepared

with proper size as 15 cm × 4cm which is same size with quartz supporting boat

tube like figure 4.1. After cutting the Cu foil, quartz boat tube and Cu foil have to

be cleaned with Acetone, Methanol and IPA. Put the quartz boat tube and Cu foil in

the organic solvent bottle and do the sonication 5 minutes each. With careful

handling quartz boat tube and Cu foil should be dried with N2 blow gun. After

cleaning the Cu foil and quartz boat tube these can be put into the hot wall furnace

system for graphene growth. There are two section in hot wall furnace system, total

2 Cu foil and quartz boat tube can be inside of the chamber.

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Growth temperature of multi-layer graphene on Cu foil was 980℃. And

total growth time is 2 hours. During first 1 hour, 10 minutes of H2 gas purging and

ramping the chamber temperature need to be performed. After ramping &

stabilization dwelling time, CH4 gas can flow into the chamber and it is start of

graphene growth. Usual and actual growth time without purging or ramping and

dwelling time is 1 hour. Growth pressure is 0.7 torr which can be controlled by

rotary pump and check valve. Flow rate of H2 and CH4 is 10 sccm and 100 sccm

respectively.

After growth, following the heating program of the hot wall furnace

system, chamber temperature decreases until room temperature with 2 hours of

cooling down time. We can take the Cu foil and quartz boat tube from the chamber

after 2 hours. After getting the Cu foil, polymer coating on Cu foil was needed to

transfer the multi-layer graphene from the Cu foil surface to the other foreign

substrate. In my experiment, PMMA 495k A4 polymer was used for the transferring

process. Coating speed was 500 rpm with 1 minutes and soft baking time as 1

minutes also. Because there is additional multi-layer graphene on the backside of

the Cu foil, before resolving Cu foil with the etchant it should be removed by O2

plasma ashing 1minute (50mA, 50W) treatment. To resolve the Cu foil, it should be

floated on Cu etchant (Ammonium persulfate 40g/1L water) over than 4 hours as

figure 4.1. Before transferring the floating multi-layer graphene to arbitrary

substrate, substrate must be cleaned by acetone and methanol in the sonicator 5min

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each. And also Cu etchant have to be diluted by DI water at least 5times with

disposable pipet. With careful transfer to the substrate, natural drying from DI water

and baking the graphene/substrate on hot plate with 180℃ and more than 3 hours

are needed. Polymer layer on the graphene films should be immersed by acetone

over than 1hour. Lastly, methanol, IPA rinsing and N2 gas blowing should be

performed.

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Figure 4.1 Cu foil cutting process with proper size as 15cm × 4cm. Which

is same as quartz boat tube size

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Figure 4.2 Putting the Cu foil on quartz boat tube into the hot wall CVD

system

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Figure 4.3 Polymer coated Cu foil on the Cu etchant (left). With 4 hours

of etching, floating polymer/graphene layer on Cu etchant (right)

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4.1.2. Optical microscope characterization of CVD graphene

We transferred CVD multi-layer graphene to SiO2 substrate. Figure 4.4 is

optical microscope image about CVD multi-layer graphene which synthesized from

CSN lab and single/multi-layer graphene from commercial company ‘Chamtron’.

They synthesized single/multi-layer graphene with Ni foil substrate and transferred

graphene to SiO2 substrate with wet transfer method. Those graphene samples

showed different surface morphology. When it comes to low magnitude optical

microscope images, single-layer graphene from Chamtron, there was no wrinkle on

the surface and it had uniform thickness. But for the multi-layer graphene from

Chamtron and CSN lab, there are small spots and scratches on the surface. About

high magnification optical microscope images, there were also small spots on

single-layer graphene from Chamtron. But surface was quite smooth and flat. For

high magnification optical microscope image about multi-layer graphene from

Chamtron, there are many scratches on the surface. Maybe these features are from

stacking wet transfer method with many single-layer graphene. Multi-layer

graphene from CSN was synthesized by CVD method. They had 3nm thickness,

which means they are made by tens of layers of single-layer graphene. Because of

that feature of multi-layer graphene and also nature wrinkles on Cu foil, there are

strip pattern on surface of multi-layer graphene from CSN.

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Figure 4.4 Optical microscope images with low magnification (up) and

high magnification (down)

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4.1.3. AFM measurement of CVD graphene

AFM measurement was performed on graphene samples from Chamtron

and CSN lab using AFM in clean room of physics department of SNU. Upside

images are 10μm×10μm sized area image of each graphene samples and bottom

side images are 5μm×5μm sized area images. Graphene samples from Chamtron

had small spots and big scratches on surface as optical microscope images.

Overall roughness of graphene samples from Chamtron was under 1nm.

Graphene sample which synthesized from CSN lab had stripe pattern from Cu

foil and also have hexagonal pattern on the surface. Overall roughness was under

3nm for this sample.

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Figure 4.5 AFM measurement result for 10μm × 10μm area (up) and

5μm × 5μm area (down)

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4.1.4. Raman spectroscopy of CVD graphene

Raman spectroscopy measurement result is on Figure 4.6. using laser

setup from CSN lab. Every samples showed G peak and 2D peak on proper peak

position [13]. Peak intensity of G peak and 2D peak was similar to each other on

CSN lab’s equipment. We can find the result that 2D peak of multi-layer graphene

from Chamtron was decreased comparing to single-layer graphene from Chamtron.

It is natural feature, because multi-layer graphene from Chamtron was made by

stacking method with many single-layer graphene films. G peak and 2D peak of

CVD multi-layer graphene from CSN lab is quite small. This result is because of

the thickness of multi-layer graphene and quality of CVD graphene.

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Figure 4.6 Raman spectroscopy measurement result of exfoliated

graphite, CVD multi-layer graphene from CSN, single/multi-layer

graphene from Chamtron

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4.2. APCVD single and poly crystalline hBN growth and

characterization

4.2.1. Growth method of APCVD single and poly crystalline hBN on

Ni (111) metal substrate

Ni (111) substrate should be cleaned by Acetone, Methanol and IPA

before growing the single crystalline hBN. For the poly crystalline hBN, Ni foil

should be cleaned as Cu foil cleaning method for CVD multi-layer graphene

growth. After growth of the single crystalline hBN on Ni (111) substrate, usually

there were remnants of hBN or scratches on the metal surface. So after several

growths, Ni (111) metal substrate should be polished by metal polish crème or

polishing machine.

Hot wall furnace chamber was used to grow single/poly crystalline hBN

films as Figure 3.2. on the left side of the chamber, Ammonia-borane precursor 50

mg was on the center of the quartz boat tube. We need to be careful about the

position of the precursor. It has to be on the center of the furnace which is

thermocouple was placed. And also Ni (111) substrate or Ni foil should be placed

on the center of the furnace.

Growth temperature for hBN films on Ni (111) metal substrate and Ni foil

was 900℃ on Ni side furnace and 70℃ for Ammonia-borane precursor side

furnace. And Ar gas is keep flowing as carrier gas with 500 sccm and H2 gas as 100

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sccm. Growth pressure of the chamber was maintained as atmospheric pressure

during the purging, ramping, dwelling and growth process also [8].

After synthesize single/poly crystalline hBN on the Ni (111) substrate or Ii

foil, to transfer the hBN films to arbitrary substrate polymer for example PMMA

495K A4 should be coated with 1000rpm and 60sec condition. After baking the Ni

substrate on the hot plate with 90℃ and 60sec, electrochemical delamination

method was introduced. In NaOH 0.1M solution, Ni foil and PMMA/hBN/Ni (111)

samples were connected to the anode and cathode each. When applying bias voltage

of 10V and 0.3~1 A current, H2 bubbles are made between PMMA/hBN films and

Ni (111) substrate. With few minutes of delamination, PMMA/hBN films can be

detached from Ni (111) substrate. For the poly crystalline hBN case, Ni etchant is

needed. Anhydrous FeCl3 200g in DI water 1L is recipe of the Ni etchant. Etching

process and wet transfer method is same as CVD graphene transfer from Cu foil to

another foreign substrate [8]. But old Ni etchant can have deposit in the solution, so

careful management for etchant is needed. And also because of the possible deposit

in the solution, more than 3 times of DI water dilution for Ni etchant is needed as

Figure 4.7.

With careful transfer to the substrate, natural drying from DI water and

baking the hBN/substrate on hot plate with 180℃ and more than 3 hours are

needed. Polymer layer on the graphene films should be immersed by acetone over

than 1hour. Lastly, methanol, IPA rinsing and N2 gas blowing should be performed.

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If possible, baking in the oven over than 50 ℃ and 3hours will make the hBN films

have flat and uniform surface.

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Figure 4.7 Effect of DI water dilution of Ni etchant for poly crystalline hBN

transfer

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Figure 4.8 Remnants and scratches on Ni (111) metal substrate after

several growth and effect of metal polishing on Ni (111) metal substrate

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4.2.2. Optical microscope characterization of APCVD hBN

Optical microscope images of hBN films are in Figure 4.9. Poly

crystalline hBN which was grown on Ni foil and transferred on SiO2/Si substrate

sample showed cracked surface with small grains. Single crystalline hBN which

was grown on Ni (111) metal substrate and transferred on SiO2/Si substrate sample

showed smooth and uniform surface in optical microscope image.

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Figure 4.9 Optical microscope images of (a) poly crystalline hBN grown

on Ni foil and transferred on SiO2/Si substrate and (b) single crystalline

hBN grown on Ni (111) metal substrate and transferred on SiO2 substrate

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4.2.3. AFM measurement of APCVD hBN

AFM measurement result of APCVD poly/single crystalline hBN films

are in Figure 4.10. Both of measurement result are performed for 5μm ×5μm sized

area. Poly crystalline hBN films had 10nm thickness. For single crystalline hBN

sample, 3nm was typical thickness. Excluding spots which have irregular height,

overall roughness was under 2nm for both samples.

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Figure 4.10 AFM measurement result of (a) poly crystalline hBN and (b)

single crystalline hBN. Both of measurement result are performed for

5μm × 5μm sized area

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4.2.4. Raman spectroscopy of APCVD hBN

Raman spectroscopy measurement result of exfoliated, poly and single

crystalline hBN is on Figure 4.11 using laser setup from CSN lab. Every samples

showed G peak around 1400 cm-1 region [14]. Exfoliated hBN sample showed

strongest peak intensity. Poly/single crystalline hBN films also showed G peak on

1400 cm-1 region, but peak intensity was very low.

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Figure 4.11 Raman spectroscopy measurement result of (a) exfoliated

hBN, (b) APCVD poly crystalline hBN from CSN, (c) single crystalline hBN

from CSN

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Vertically aligned and scalable ZnO nanostructure

growth

5

5.1. Growth method and general morphology

Using hot wall CVD gas delivery system for multi-layer graphene growth

in Figure 3.1, CVD multi-layer graphene was grown. To grow the ZnO

nanostructure on the CVD multi-layer graphene, we used metal-organic chemical-

vapor deposition system in Figure 3.3. On the hot susceptor as 600~700℃, with

enough thermal energy, Zn precursor from DEZn metal organic source vapor and

O2 molecules are decomposed and synthesized as ZnO on the dangling bonds of the

substrate. In case of the CVD multi-layer graphene, because of the abundant

dangling bonds as nucleation site on the surface ZnO can nucleate on the dangling

bonds [15] [16]. Because the free energy of the precursors is important to make

nucleation, growth temperature is the most important parameter for ZnO

nanostructure growth using MOCVD system. Other parameters can affect to ZnO

nanostructure growth are growth pressure, source line pressure, vapor pressure of

the metal-organic source, reagent and carrier gas flow and dry/wet etching condition

etc. In this chapter, I will describe the effect of each parameter to ZnO nanostructure

growth. Ahead of the main subject, from here I will describe the usual ZnO

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nanostructure morphology on CVD multi-layer graphene films. Figure 5.1 is FE-

SEM and SEM images of ZnO nanotubes and nanowall grown on CVD multi-layer

graphene films from CSN lab. Using SiO2 growth mask and e-beam lithography

technique, growth with selectivity and scalability was possible. Every FE-SEM

images on this thesis are taken using Tescan FE-SEM MIRA3 in clean room of the

Department of Physics and Astronomy of SNU. And also SEM images are taken

using JEOL 6510 SEM in CSN lab. And to see the vertical morphology of the ZnO

nanostructures, most of the FE-SEM and SEM images are taken with 30℃ degree

tilted view.

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Figure 5.1 FE-SEM and SEM images of selectively grown ZnO

nanostructure on CVD multi-layer graphene films. (a) FE-SEM image of

square array of ZnO nanotubes and align marker (b) FE-SEM image of

hexagonal array of ZnO nanotubes (c) SEM image of ring and circular

pattern of the ZnO nanowall (d) SEM image of square array of the ZnO

nanowall

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5.2. Effect of growth parameter on ZnO nanotube

5.2.1. Effect of growth temperature on ZnO nanotube morphology

As described in last chapter, growth temperature is the most important

parameter to morphology or growth behavior of ZnO nanostructure. In Figure 5.2,

ZnO nanostructure growth morphology from 710℃ to 630℃ are described. We

can see general growth behavior and morphology of ZnO nanostructure. For high

growth temperature as 710℃ ~ 690℃, ZnO nanotube are grown. But additional

undesired nanowires are synthesized on the surface and tip of the ZnO nanotubes.

These ZnO nanowires are typical feature of higher growth temperature than optical

growth temperature. When it comes to 650℃ and 630℃, ZnO nanotubes are grown

on intended position. But surface selectivity was getting worse as growth

temperature decreases. Bad surface selectivity is typical feature of lower growth

temperature than optimal growth temperature. In Figure 5.3, we can see these

feature much well. Because growth temperature differs to equipment by equipment

and thermocouple position, marked growth temperature is not absolute value. In

highest growth temperature as 810℃ , there are no nucleation of ZnO on even

intended nucleation sites. Because of too high temperature as too much kinetic

energy of the precursor and reagent molecules, they don’t settle down on the

nucleation site. On the other hand, at lowest temperature as 690℃, precursors and

reagent molecules don’t have enough kinetic energy to wander about nucleation

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sites. So ZnO are synthesized without vertical alignment on not only intended

nucleation site but also overall substrate.

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Figure 5.2 SEM images of grown ZnO nanotubes with various growth

temperatures as (a) 710℃, (b) 690℃, (c) 670℃, (d) 650℃, (e) 630℃

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Figure 5.3 SEM images of grown ZnO nanotubes with higher temperature

range from 690℃ to 810℃

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5.2.2. Effect of reagent flow rate on ZnO nanotube morphology

To synthesize the ZnO nanostructure using MOCVD system, we used

DEZn metal-organic source and high purity O2 gas as reagent. Each reagent is affect

to morphology of grown ZnO nanostructure and growth behavior. DEZn metal-

organic source in bubbler is in liquid phase. When it come out from the bubbler, gas

phase DEZn source was carried out with Ar carrier gas. Adjusting and finding

optimal Ar carrier gas flow and O2 reagent gas flow is one of the key parameter in

growth of ZnO nanostructure. In Figure 5.4, there are SEM images according

through the rich reagent gas flow to poor reagent gas flow. At this moment, usual

growth condition for reagent gas flow was DEZn 20 sccm and O2 50 sccm. For

DEZn case, ZnO nanotube length is increasing as DEZn reagent gas flow increases.

And tip of ZnO nanotubes are getting sharp as increase the DEZn reagent gas flow.

For O2 case, same as DEZn reagent gas case, when O2 gas flow increases, length of

ZnO nanotubes are getting long. But we can figure out that surface selectivity of

ZnO nanostructure is getting worse as gas flow increases. And for O2 40 sccm case,

ZnO nanotubes are not have perfect morphology of tube shape. ZnO nanotube or

nanowall structure growth is matter of II-VI ratio of the reagent gases.

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Figure 5.4 SEM images of grown ZnO nanotubes with higher temperature

range from 690℃ to 810℃

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5.2.3. Effect of dry/wet etching condition on ZnO nanotube

morphology

To have fine selectivity on surface of the substrate, as describe before, SiO2

growth mask deposition and e-beam lithography technique was introduced. After e-

beam lithography, to remove growth mask upon the desired position, dry and wet

etching process was performed. For dry etching, we used OXFORD P80 RIE

ETCHER in ISRC. Usual etching condition was CF4 45 sccm, Ar 5 sccm, 150 W,

50 mTorr. This etching condition was designed to etch 1nm per 1 sec. Usual

thickness of SiO2 growth mask was 50nm. Because CF4 gas can etch not only SiO2

growth mask but also graphene layer, dry etching condition should etch not fully. If

not, then graphene layer will be etched and ZnO nanostructure will not grow. In

Figure 5.5, there are SEM images with different RIE dry etching time. As dry RIE

etching time increases, graphene also etched and there are no ZnO nanotubes. This

etching condition is very sensitive to condition of equipment and thickness of

growth mask.

After dry etching, to remove the remnants of the SiO2 growth mask wet

etching using Buffered Oxide Etcher (BOE) should be performed. Unlike RIE dry

etching using CF4 gas, BOE wet etching doesn’t affect to graphene layer. But wet

etching having feature of isotropic etching. So too much wet etching on samples

can destroy the patterned area. And it could affect to overall area of the sample, it

could be one of the reason of bad surface selectivity. In Figure 5.6, there are FE-

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SEM images with different BOE wet etching time. Usual BOE wet etching time

was 18~20 sec. As BOE etching time increases, BOE etched isotopically around

the opening (patterned) area. So align markers on the center of each FE-SEM

images getting bigger and surface selectivity was getting worse.

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Figure 5.5 FE-SEM high/low magnification images of grown ZnO

nanotubes with different RIE dry etching time as (a) 40 sec, (b) 50 sec, (c)

60 sec, (d) 70 sec

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Figure 5.6 FE-SEM high/low magnification images of grown ZnO

nanotubes with different BOE wet etching time as (a) 20 sec, (b) 23 sec,

(c) 26 sec, (d) 29 sec

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5.3. ZnO nanostructure growth on various materials

5.3.1. ZnO nanotube/nanowall growth on graphene films

To test the ZnO nanostructure on graphene films, multi/single-layer

graphene films from Chamtron and CVD multi-layer graphene from CSN lab films

are introduced. As in Figure 5.7, ZnO nanostructure was grown. First column in

Figure 5.7 is ZnO nanostructure grown on multi(bi)-layer graphene from Chamtron.

Second, third column in Figure 5.7 are single-layer graphene from Chamtron and

CVD multi-layer graphene made by CSN lab. Unlike graphene films from CSN lab,

because there is very little dangling bond on graphene films from Chamtron, ZnO

nanostructure growth density was very low.

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Figure 5.7 SEM images for grown ZnO nanostructure on graphene films

as (a) multi-layer graphene from Chamtron (b) single-layer graphene from

Chamtron (c) multi-layer graphene from CSN lab

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5.3.2. ZnO nanowall growth on hBN films

ZnO nanowall was grown on exfoliated hBN as Figure 5.8. exfoliated hBN

using Scotch tape was transferred on SiO2/Si substrate. Growth condition was like

this, 550℃ ~ 700℃ from Figure 5.8 (a) to (d). O2 flow rate as 70 sccm and DEZn

as 20 sccm and growth time was 30 min. in higher temperature case, (c) and (d)

show little grown ZnO nanostructure on exfoliated hBN flakes. Lower temperature

case (a) and (b) show high density ZnO nanostructure on hBN flakes. But we could

observe ZnO nanostructure on SiO2/Si substrate also with similar growth behavior

which means there are no ZnO growth selectivity on exfoliated hBN flake.

Additional O2 plasma treatment on hBN flakes to make dangling bonds on surface

is needed. CVD hBN films from Prof. Shin group at UNIST show similar growth

behavior as Figure 5.9. In Figure 5.10, there are grown ZnO nanostructure on

APCVD single crystalline hBN films. In this sample, SiO2 growth mask was

introduced to check the growth selectivity. There were little grown ZnO

nanostructure on hBN film area and SiO2 growth mask area didn’t have ZnO

nanostructure. As exfoliated hBN case, CVD hBN flms need additional plasma

treatment to have dangling bonds on surface [17].

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Figure 5.8 SEM images of grown ZnO nanostructure on exfoliated hBN

flakes on SiO2/Si substrate with different growth temperature as (a) 700 ℃

(b) 650 ℃ (c) 600 ℃ (d) 550 ℃

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Figure 5.9 SEM images of grown ZnO nanostructure on CVD hBN films

from Prof. Shin group at UNIST with different growth temperature as (a)

550 ℃ (b) 600 ℃ (c) 650 ℃

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Figure 5.10 SEM images of grown ZnO nanostructure on APCVD single

crystalline hBN films from CSN lab as (a) low magnification (x100) (b) high

magnification image (x500)

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5.3.3. ZnO nanowall growth on AlN substrate

ZnO nanostructure was grown on AlN substrate. Before grow ZnO

nanostructure on AlN substrate, non-nitride c-sapphire (AlN) substrate was

introduced to check the growth behavior on c-sapphire substrate. In Figure 5.11,

low and high magnification SEM images with 30° tilted angle and top view images

with different growth temperature as 600 ℃, 620 ℃ and 640 ℃. There were ZnO

nanostructure on c-sapphire substrate for every growth case. But grown ZnO

nanostructures were randomly grown and non-uniform.

In Figure 5.12, there are SEM images of grown ZnO nanostructure on

AlN substrate with different growth temperature as 600 ℃ , 620 ℃ , 640 ℃ .

Nitration of c-sapphire to make AlN on surface of Al2O3 substrate was done with

SYNEX 2 equipment for MOCVD to grow GaN material in CSN lab. Nitridation

condition was 1000 sccm of NH3 flow with 1000 ℃ of growth temperature and 30

min as growth time. Unlike c-sapphire substrate case, there were vertically aligned

ZnO nanowall structure on AlN substrate. For top view images, as temperature

increasing, ZnO nanowall was disassemble into ZnO nanowires. On the other hand,

as growth temperature decreases, ZnO nanowall made interconnection inside with

each other walls [18].

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Figure 5.11 SEM images of grown ZnO nanostructure on c-sapphire

(Al2O3) substrate with different growth temperature as 600 ℃, 620 ℃,

640 ℃

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Figure 5.12 SEM images of grown ZnO nanostructure on AlN substrate

with different growth temperature as 600 ℃, 620 ℃, 640 ℃

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Fabrication and Characterization of addressable

device using ZnO nanotube array on graphene films

6

6.1. Design of ZnO nanotube array and electrodes for ZnO

addressable device

6.1.1. Design of ZnO nanotube array for e-beam lithography

To fabricate the addressable device on graphene films with ZnO nanotube

array, ZnO nanotube array was prepared as Figure 6.1. total area of ZnO nanotube

array is 200 μm × 200μm including align markers with ZnO nanowall. ZnO

nanotubes were aligned with pitch as 4μm with square array. Each nanotubes had

7~8μm long height and 500~600 nm as diameter.

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Figure 6.1 SEM images of grown ZnO nanostructure on graphene films

for ZnO addressable device with different magnification as (a) low

magnification (x50) (b) high magnification (x500)

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6.1.2. Design of Electrode pattern for e-beam lithography

To fabricate ZnO nanotube addressable device, electrodes for top and

bottom side was designed as Figure 6.2. Each fine electrode on top and bottom side

had 12 μm width to covering 9~12 nanotubes in each cell. Each top and bottom

electrodes are made with 8 lines in vertically and horizontally respectively. Total 64

cells were in one addressable device.

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Figure 6.2 SEM images of addressable device with (a) top electrode (b)

bottom electrode (c) overall feature of addressable device with low

magnification (x50) and (d) optical microscope image of ZnO nanotube

addressable device in free-standing PI layer

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6.2. Fabrication method of ZnO nanotube addressable device

6.2.1. Mechanical lift off process for free-standing layer of PI film

ZnO nanotube addressable device needs insulating or passivation layer

between top electrodes and bottom electrodes. In this device, Poly Imide (PI)

polymer acts the roles of insulating, passivation and supporting layer for ZnO

nanotube array. In Figure 6.3, each steps are described about PI supporting layer.

Like (a) in Figure 6.3, original as grown ZnO nanotubes are 7~8 μm long. After

growth, PI should be coated by spin coater with 4000 rpm spin speed and 1 min of

spin time. After coating, in 120 ℃ hot plate 1 min soft baking is needed. After this

step, because ZnO nanotube tip covered by PI slightly, 5 minutes of O2 plasma

treatment is needed to remove the PI on the tip of the ZnO nanotubes. When we

make a square frame for rectangular substrate with the poly imide tape, then we can

easily lift-off the PI layer, SiO2 growth mask and ZnO nanotube array also as (d)

inn Figure 6.3. Because this PI layer has weak chemical and physical properties,

curing process in Rapid Thermal Annealing equipment is need with 300 ℃ and N2

rich and O2 poor environment.

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Figure 6.3 SEM images of ZnO nanotubes after process as (a) as grown

ZnO nanotube array (b) PI coated ZnO (c) After O2 plasma treatment to

remove PI layer on ZnO nanotube tip (d) optical image of ZnO nanotube

array in free-standing PI layer

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6.1.2. Fabrication of electrodes on top and back sides

For top and bottom electrode fabrication, e-beam lithography technique was

used with designed pattern in Figure 6.2. To make fine and individual electrodes,

undercut profile is needed for e-beam resist coating. In this device case, two

different e-beam resists as PMMA 495k A4 and PMMA 950k A11 were used. 2

times of PMMA 495k A4 with 2000 rpm spin speed and 1 min soft baking and 1

time of PMMA 950k A11 with 4000 rpm spin speed and 1 min soft baking was

done. With JEOL SEM 6510 in CSN lab, e-beam lithography was done with 650

dose and 0.5 nA for fine electrodes and 600 dose, 2.5 nA for thick electrodes. After

e-beam lithography, developing in MIBK: IPA = 1:3 solution with 90 sec was

performed. For top electrode, to make ZnO-Au schottky contact Au 100nm was

deposited using thermal evaporator in CSN lab. For Bottom electrode, to make

ohmic contact between ZnO-graphene-Cr/Au, Cr 10 nm and Au 80 nm was

deposited using e-beam evaporator in CSN lab. In Figure 6.4, there are SEM images

after top and bottom electrode deposition. Each cells covered 3~4 lines of ZnO

nanotubes which means 9~16 ZnO nanotubes are included in one cell. To remove

conductive graphene layer and remnants of SiO2 growth mask on backside, CF4

plasma treatment 1 min was performed.

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Figure 6.4 SEM images of ZnO nanotube addressable device (a) top view

after top electrode deposition and (b) bottom view after bottom electrode

deposition

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6.3. Device characterization for ZnO nanotube addressable device

6.3.1. Electrical characterization for ZnO nanotube addressable

device

In Figure 6.5, current-voltage (I-V) curve of ZnO nanotube addressable

device is described. Completed ZnO nanotube device in (a) of Figure 6.5 had 8 × 8

total 64 cells in one device array. Each of them could be measured by probe arm

with electrical analyzer Keithley 2060 in CSN lab. Each cells showed schottky

curve in I-V measurement as (b) of Figure 6.5. In (c) of Figure 6.5, current level

map of 8 × 8 total 64 cells are described. Current level differs from 10-5 A to 10-

10 A. Big difference of current between cells are from low bias voltage and contact

between ZnO nanotubes and Au contact. Using minus value of bias voltage is for

high on/off ratio of UV response [19] [20] [21].

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Figure 6.5 (a) Optical microscope image of ZnO nanotube addressable

device and cell marking (b) I-V curve of one cell in ZnO nanotube

addressable device (c) Current map of 8X8 cells of ZnO nanotube

addressable device with -2 V bias voltage

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6.3.2. UV response characterization for ZnO nanotube addressable

device

In Figure 6.6, there are current-time (I-T) curve of one cell in ZnO nanotube

addressable device under -3V bias voltage and 200μW power of UV LED exposure

and I-V curves of one cell in ZnO nanotube addressable device with different power

of UV LED in log scale. In each measurement, UV LED which have peak

wavelength in 365 nm was used. On/off ratio for this cell was 10. In power

dependent I-V curves in Figure 6.6, we can observe that current level increases as

power of LED increases too [22] [23] [24].

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Figure 6.6 (a) I-T graph of ZnO nanotube addressable device under -3V

bias voltage and 200μW power of UV LED exposure (b) I-V curves of

one cell in ZnO nanotube addressable device with different power of UV

LED

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Conclusion and outlook

7

7.1. Summary

In this thesis, 2D materials like CVD or exfoliated graphene and hBN films

or flakes were grown and introduced to synthesize 1D ZnO nanostructure material

using MOCVD system. And with this multi-dimensional material system,

Addressable device using ZnO nanotube array on graphene films was fabricated.

With fabricated device, I-V and I-T, UV response measurements were performed

and characterized.

In particularly, about 2D material growth, CVD multi-layer graphene films

were synthesized using hot wall furnace system in CSN lab with Cu foil and high

purity H2, CH4 gases. And using APCVD hot wall furnace, poly and single

crystalline hBN were synthesized using Ni foil and Ni (111) metal substrate with

high purity Ar as a carrier gas and Borane-Ammonia as precursor. Each 2D films

were characterized with Optical microscope, Raman spectroscopy and AFM

respectively.

Using MOCVD system in CSN lab, ZnO nanostructure was grown on

various substrate as CVD and exfoliated graphene, hBN 2D films and also for AlN

substrate. Mainly, CVD multi-layer graphene from CSN lab films were introduced

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to grow ZnO nanostructure. Growth condition including temperature, reagent gas

flow, etching parameter was explored and optimized. Growing ZnO nanostructure

on hBN films need additional O2 plasma treatment to make a dangling bonds on the

surface of hBN films. Al2O3 substrate was nitrided by SYSNEX2 equipment in CSN

lab with ammonia environment. ZnO nanostructure which was grown on

AlN/Al2O3 substrate was vertically aligned and had network inside when growth

temperature decreases.

To fabricate addressable device using ZnO nanotube array on graphene

films for UV photodetector, hole and align marker pattern for ZnO nanotube growth

and electrode pattern were designed. ZnO nanotubes had 7~8 μm long height and

500~600 nm diameter. ZnO nanotube array was square array with 4 μm pitch and

200 μm × 200 μm total area. Electrodes had 12 μm width to cover 3~4

nanotubes in line which means 9~16 nanotubes in one cell. Addressable device

using ZnO nanotube array was fabricated with free-standing PI insulating and

supporting layer. Top Au-ZnO contact and bottom ZnO-Graphene-Cr/Au contact

were fabricated with evaporation system in CSN lab. I-V and I-T characteristics

under UV exposure environment were characterized. In this thesis, with UV

response measurement I can conclude that UV photodetector was fabricated using

ZnO nanotube array on graphene films.

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Summary in Korean

국문 요약문

이 논문에서는 자체 제작한 금속-유기물 화학 기상 증착 장비를 이용하여 마찬가지로

실험실에서 제작한 다중 층 그래핀 위에 산화 아연 나노 구조를 성장하여 이를 이용해 유연성

자외선 검출기를 제작하고 그 특성을 평가하였다.

화학 기상 증착법을 이용한 다중 층 그래핀과 대기압 화학 기상 증착법으로 제작한

단결정 육방정계 질화 붕소 등 2차원 물질을 고온 벽로 장비를 이용하여 금속박 위에

합성했음을 보였다. 제작된 2차월 물질 위에 금속 유기물 화학 기상 증착법을 이용하여 산화

아연 나노 구조를 성장하였다. 또한 산화 아연 나노 구조 성장에 영향을 주는 요소들을

조절하여 성장 결과를 확인하고 성장 조건을 확립하였다. 성장된 산화 아연 나노 막대

어레이와 폴리 이미드 폴리머를 이용하여 기판에서 유연한 폴리 이미드 층을 분리 하였다.

분리된 층에 전자 빔 리소그래피와 금속 증착 장비를 이용하여 전극을 제작하여 그래핀 상에

길러진 산화아연 나노 막대를 이용한 유연성 자외선 검출기를 제작하였다. 365 nm 에서 피크

세기를 갖는 자외선 발광 다이오드를 이용하여 자외선에 노출된 환경에서 동작하는 소자의

전류-전압 곡선, 일정한 전압에서 전류-시간 곡선을 구함으로써 제작된 소자의 유연한 자외선

검출기로서의 성능을 확인하였다.

중요어: 유기-금속 화학 기상 증착법; 그래핀; 산화 아연; 유연성; 자외선 검출기; 전자소자;

학번: 2016-20289

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