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Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients Page 1 of 22 Station XX AMILO Si2636 Objective System Disassembly Procedures Model AMILO Si2636 Accessories ESD-set Tools Screw driver set Target time 45 min Get familiar with the AMILO Si2636 system for Disassembly and identification of Parts of it. Scenarios: The ODD of the system is defective. The Memory of the system is defective. The HDD of the system is defective. The thermal module / Fan of the system is defective The Keyboard is defective. The Mainboard of the system is defective. Bluetooth is not working LCD is defective Array Microphone is defective Webcam is defective

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Page 1: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 1 of 22

Station XX – AMILO Si2636

Objective System Disassembly Procedures

Model AMILO Si2636

Accessories ESD-set

Tools Screw driver set

Target time 45 min

Get familiar with the AMILO Si2636 system for Disassembly and identification of Parts of it. Scenarios:

The ODD of the system is defective.

The Memory of the system is defective.

The HDD of the system is defective.

The thermal module / Fan of the system is defective

The Keyboard is defective.

The Mainboard of the system is defective.

Bluetooth is not working

LCD is defective

Array Microphone is defective

Webcam is defective

Page 2: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 2 of 22

Contents 1. Removing the Battery Page 3 2. Removing the internal Hard Disk Drive Page 3 3. Removing the Main Memory Door Page 4 4. Removing the RAM Page 4 5. Removing the Keyboard Page 5 6. Removing the Robson (Turbo Memory) module and WLAN Page 6 7. Removing the CPU FAN and Heat Sink Page 7 8. Removing the CPU and the first Memory Page 8 9. Removing the Top Cover Page 9 10. Removing the DVD-ROM/RW Module Page 10 11. Removing the LAN module and LCD module Page 11 12. Removing ODD bracket incl. Bluetooth antenna Page 12 13. Removing the Motherboard Page 13 14. Removing Bluetooth Module Page 14 15. Removing the Speakers Page 15 16. Display disassembling Page 15

Notes on installing and removing boards and components

!

Before removing any individual modules, always switch the

Notebook off first and disconnect it from the mains supply and

remove all batteries.

The workplace must be designed in accordance with the guidelines

of the European Federation of Trade Unions.

Only professional quality tools must be used.

● Switch the notebook off and pull the power plug out of the mains socket.

● Remove the battery

● Take care when handling the locking mechanisms on the batteries and any other components.

● Never use sharp objects such as screwdrivers, scissors or knives as lever to remove covers.

Boards with electrostatic sensitive devices (ESD) could be marked with the label shown.

When you handle boards, you must, under all circumstances, observe the following points: ● You must statically discharge yourself before working with boards (e.g. by touching a grounded object).

● The equipment and tools you use must be free of static charges.

● Remove the power plug from the mains supply before inserting or removing boards containing ESDs.

● Always hold boards with ESDs by their edges.

● Never touch pins or conductors on boards fitted with ESDs.

Page 3: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 3 of 22

Instruction for Disassembly of the AMILO Si2636 system.

1. Removing the Battery

Open the battery lock firstly and take off the battery pack

2. Removing the internal Hard Disk Drive

Find out the built-in hard disk secured with two screws at the edge of the bottom case

Remove these screws and take out the hard disk door and afterwards the hard disk

Pull the hard disk module from the connector as below picture shown

Page 4: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 4 of 22

3. Removing the main memory cover

Remove the plate, there is one screws as the picture shown

4. Removing the RAM

You can see one RAM socket here, the second one is located below the keyboard

You can upgrade your memory size to maximum 4GB

Page 5: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 5 of 22

5. Removing the Keyboard

Loosen the keyboard by gently release the six latches as below picture show

Lift the keyboard gently and tilt it towards as below picture

Page 6: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 6 of 22

Release keyboard cable by sliding the ZIF connector towards up direction

6. Removing the Robson (Turbo Memory) module and WLAN module

To remove the Robson (Turbo Memory) module, please remove the two screws an as below picture shown

Lift the Robson module gently, tilt it towards as below picture and remove the module

Remove the 3 antenna from the WLAN module and the two screws as below picture shown

Page 7: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 7 of 22

7. Removing the CPU FAN and Heat Sink

First remove six screws

Lift the heat cover gently and tilt it towards as below picture

Remove the fan by loosing the power cord and lifting

Page 8: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 8 of 22

8. Removing the CPU and the first memory module

The Si2636 features Intel Core 2 Duo Socket P processor. It is located on the bottom the system motherboard. To install or replace the CPU, follow the steps below:

Before removing the CPU module, you need first to disassemble the heat pipe

Using a flat screwdriver, turn the socket lock counter-clockwise direction to unlock CPU from the socket

Remove first memory module

Remember the position of the pin1 for reassembling

Page 9: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 9 of 22

9. Removing the top cover

To remove the top cover, remove first the Touchpad FPC as below picture show, otherwise you will be damage the cable

Now there are nineteen screws to remove on the bottom case as below picture shown

Page 10: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 10 of 22

10. Removing the DVD-ROM/RW module

There is one screw on the bottom case, remove this screw as the picture shown

Then open the FPC connector to remove the FPC cable

Page 11: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 11 of 22

Lift the DVD-ROM/RW module gently. Pay attention to the black adhesive tape. If

necessary remove it

11. Removing the LAN module and LCD module

Remove the LAN board, there are one screw (arrow) and one cable (arrow) as the below pictures shown

The second cable (circle) please remove for LCD module

Removing all cables as below picture shown

Page 12: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 12 of 22

Remove the two screws from the left side and the two screws from the right side of the bottom case

Slowly pullout the LCD panel from the system unit

12. Removing ODD bracket incl. Bluetooth antenna

There are two screws for this ODD bracket including the Bluetooth antenna as the below picture shown

Remove the screws and lift the bracket gently only to release from the bottom case

Pay attention for the cable, only lift the ODD bracket for about 1 cm

Page 13: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 13 of 22

13. Removing the motherboard

We first need to remove the marked four screws as below picture show

Remove the speaker cable

Then lift the motherboard gently

Page 14: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 14 of 22

14. Removing Bluetooth module

Turn over the motherboard gently and remove the adhesive tape, the antenna and the connection cable for the BT module

Finally remove the BT module

Page 15: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 15 of 22

15. Removing the speakers

Remove the four screws they are fixate the speakers and remove the speaker as below picture shown

Page 16: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 16 of 22

16. Display disassembling

Remove the 4 Rubbers above the LCD

Remove the 2 screw cover below the LCD

Remove the six screws as picture below shown

Page 17: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 17 of 22

Remove the LCD front cover gently by using a flat plastic tool

Gently remove the LCD Inverter board from the back cover

Page 18: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 18 of 22

Turn the device till you have access to the hinge cover right and left

Remove the screw cover and the two screws

Page 19: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 19 of 22

Remove the two hinge cover (remember the cable run)

Remove the 2 hinge screws as below picture shown

Remove the LCD

Page 20: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 20 of 22

Remove the four screws for the LCD brackets as below picture shown

Gently remove the webcam cover

Page 21: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 21 of 22

Than remove the webcam gently as below pictures shown

Loose the covered cable by gently open the shielding foil as below picture shown and remove the array microphones

Page 22: Di m Amilo Si2636 En

Fujitsu Siemens Computers 12/2007 Central Technical Training - Consumer Mobile Clients

Page 22 of 22

Gently remove the three antenna from back cover

The disassembling has finished, please reassembling the device carefully for the

next group.