“Pengembangan Smart Factory untuk meningkatkanManufacturing Competitiveness menuju era Industri 4.0”

Jakarta, 5 April 2018

PT. Astra Otoparts – Winteq Division

Indonesia Industrial Summit 2018

“Development of Smart Factory to improve Manufacturing Competitiveness towards Industry 4.0 era”

“Astra Otoparts is the largest group of automotive

parts manufacturing and distributing companies in

Indonesia”

Portfolio

PT Astra Otoparts Tbk – Winteq Division

Office /Workshop Address :

Jl. Raya Jakarta - Bogor Km. 47

Nanggewer Mekar, Cibinong – Bogor 16912

Officially Established : March 8, 2006

Employee : 130 people

Website : www.winteq-astra.com

“To be innovative & preferred

engineering solution center, providing

unique manufacturing process and

equipment.”

Our Vision

Business Line

Product & Services

ENGINEERING SYSTEM INTEGRATION FACTORY AUTOMATION

Special Purpose Machinery Automation & Robotics Technical Training

•Casting Process

•Machining Process

•Assembly Process

• Folding Box

• Forming Process

•Cleaning Process

•etc.

Special Purpose Machinery

• Loading Unloading Robot

•Auto Packaging

•Auto Palletizing

•ASRS

•AGV / RGV

•Automation Assembly

•Automation Marking

•etc.

Automation System

•Auto Visual Inspection

•Durability Tester

•Run Tester

•Measuring System

• Leak Tester

•etc.

Inspection and Measuring

•Automated Machining Line

•Automated Forging Line

•Automated Packaging Line

•Monitoring & Controlling System,

•etc.

Line

Integration

Process Coverage

More than 1000 machines & equipments delivered, include export to Japan, Thailand and Vietnam

Casting Machine

for Engine Piston

Milling Machine

for Wood Working

Cleaning Machine

for Engine Block

Straightening 2 Roller

Machine for Valve

Automation for Engine Piston Machining Line

Automation Seat Bottom Stapling

Automation for Valve Forging Line

Automated Visual Inspection for Piston

Automation Casting Wheel Machining Line

Auto Screw Tightening Machine

Products and Systems

Automation for Engine Piston Machining Line

Automated Visual Inspection for Piston

Aplikasi Sistem Otomasi Robotik untukmelakukan proses loading/unloading(handling) benda kerja (piston) pada prosesproduksi piston (machining).

Multi axis robot, Machine - robot communication, sensors, Auto compensation

Aplikasi Sistem Otomasi untuk melakukan prosesvisual inspection pada permukaan piston untukmengidentifikasi defect menggunakan teknologivision sensor (camera).

Vision sensor, Multi axis robot, Machine - robot communication, Data aqcuisition

Automation Casting Wheel Machining Line

Aplikasi Sistem Otomasi Robotik untukmelakukan proses loading/unloading(handling) benda kerja (velg motor)pada proses produksi velg/wheel rim(machining).

Multi axis robot, Machine - robot communication, inspection device

Automation Thread Inspection

Aplikasi Sistem Otomasi Robotik untukmelakukan proses cek pada ulir yang sudahdibentuk pada proses sebelumnya secaraotomatis.

Multi axis robot, torque sensor, tool change

Automation System Example

8

Production Floor

OT(Operation Technology)

IT(Information Technology)

Speed, Share, Reduction

Integrated

Control,

Power,

Safety &

Information

Head Office

Enterprise

BridgeConvergence

INDUSTRY 4.0

SENSORS ACTUATOR ROBOTS CONTROLLER MACHINES & EQUIPMENT

ERP LOGISTICS QUALITY HR

every Company must address these issues for Business Sustainability

Transactional Data :

FINANCIAL

Real-time Data :

Data ConnectionData CollectionData AnalyzingData Distribution

ROBOTIC

SENSOR

LASER

FACTORYAUTOMATION

CONTROLLER

IT INFRASTRUCTURE

IIoT PLATFORM

AUTOMATION

Work Step Automation

SimpleAutomation

ComplexAutomation

ConnectedAutomation

DIGITALIZATION

Digital Twin

Virtual Factory

CPS

(Cyber Physical

System)

CONNECTIVITY

System

Monitoring

Internet of

Things

SMART FACTORY

TECHNOLOGY PLATFORM

□. Engineering Project Experience

□. Collaboration with Technology Provider

□. Joint Development with Users

SMART FACTORY

Digitization of

Manufacturing

Equipment

Advanced Automation application in Shop

Floor factory level with System Connectivity

from Shop to Top Floor.

- Astra Otoparts Winteq Division -

Why SMART FACTORY ?PRODUCTIVITY

Source : BELDEN – The Connected Factory

Era of Industry 4.0

PLC

Electric

Actuators

Cloud, Internet

Augmented

Reality

Collaborative and

Interconnected

Robots

Simulation

Multi axis

Robots

Advanced

HMI

Industrial PC

SCADA

System

Data

Monitoring

Where are we ?

ROBOTIC

SENSOR

LASER

FACTORYAUTOMATION

CONTROLLER

IT INFRASTRUCTURE

IIoT PLATFORM

AUTOMATION

Work Step Automation

SimpleAutomation

ComplexAutomation

ConnectedAutomation

DIGITALIZATION

Digital Twin

Virtual Factory

CPS

(Cyber Physical

System)

CONNECTIVITY

System

Monitoring

Internet of

Things

SMART FACTORY

TECHNOLOGY PLATFORM

□. Engineering Project Experience

□. Collaboration with Technology Provider

□. Joint Development with Users

Current PROGRESS

and FOCUS

Digitization of

Manufacturing

Equipment

- Astra Otoparts Winteq Division -

Wrap up and Challenges

Industry 4.0 as a Journey

Smart Factory to aim Productivity Up

Having Minimum Requirement Level

Fit to purpose Technology

High Commitment from High Level

Thank You

www.winteq-astra.com2018