DESIGN AND MANUFACTURING OF PERFORATING SYSTEMS 2012 eng.pdf · DESIGN AND MANUFACTURING OF PERFORATING SYSTEMS ... systems KP050 can be used with coil-tubing. ... designed for drill

DESIGN AND MANUFACTURING OF PERFORATING SYSTEMS

Promperforator LLC has been operating in the perforation systems market since 2002.

The Company’s basic sphere of activity is the development and manufacture of perforation systems, and the integrated supply of commercial explosives and equipment for perforating-explosive operations in oil, gas and metal mining industries.

The Company has all necessary licenses and permits for performing activities such as production, distribution and storage of commercial explosives.

The main production plant is located in Chapayevsk, Samara region.

Promperforator LLC production is applied in the following cases:

• casing perforation of oil, gas and other formatiions;

• perforation of oil and gas wells under pressure;

• preparation works for formation hydrolic fracturing;

• remedial cementing;

• elimination of accidents in wells.

Use of modern technologies provides reliability, safety and high quality of our production.

All perforation systems and components come with permanent operational permits from RF Rostekhnadzor, as well as conformity certificates.

All our charges have passed certification tests under the Russian procedure SS-05, as well as international procedure API RP 19B for perforator tests.

With the aim of diversification, we are in constant consultation with geophysical and oil companies and invest in our own development. The Company’s technical department is responsible for all issues concerning specific use and technical data of perforating systems, as well as drafting new projects.

High production capacities allow us to have end products in stock in warehouses available at any time, which ensures timely delivery.


The central warehouse in Chapayevsk has a geographically advantageous location, which provides for quick delivery. Apart from the central warehouse, the Company has two consignment warehouses in Nizhnevartovsk and in Noyabrsk, Western Siberia.

Delivery of production to Customers’ warehouses is performed by road as well as by railway and by air.

Fair price policy, flexible payment system and strict observance of contractual commitments enable us to successfully cooperate with the biggest geophysical and oil companies in Russia and the CIS.

Promperforator LLC’s customers include such companies as OJSC Gazprom, OOO Gazflot, OJSC TNK-BP, OJSC Surgutneftegaz, OJSC Tatneft, OJSC Bashneft, OJSC NK Rosneft, OOO LukOil, OJSC Russneft, АО Kazmunaigaz, OJSC Gazpromneft, Azerbaijan oil company SOCAR, PC Ukrgazdobycha and many others.

Scalloped Gun Perforating Systems KP050, KP064, KPO73, KPO89, KPO102, KPO114

Scalloped gun perforating systems KP050, KP064, KPO73, KPO89, KPO102, KPO 114 are used in perforating-esplosive operations in oir, gas and other wells both at low and high hydrostatic pressure with t° up to 170°С.

All KPO perforating systems have similar structure and differ only in overall size. Small-size perforation systems KP050 can be used with coil-tubing. It is provided to apply centralizers for optimum location of perforator towards casing walls (it does not refer to KP050 due to its use with coil-tubing).

KPO Perforating Systems can be used in vertical, directional and horizontal wells with both wireline and coil-tubing.

Specific features of KPO perforating systems:

• Simplicity, convenient and quick loading of the system both at the loading shop and in work area;

• High operation reliability of multicarrier perforator due to special design of detonation transmission unit;

• Convenient connection of separate sections of perforator at well-head due to the use of buttress thread and reliable fixation of perforator at well-head;

• Operating capability under conditions of high temperature and high pressure in wells;

• Adaptation for all initiating systems;

• No well clogging. 100% of perforation equipment and materials are extracted from the well after perforating;

• Minimum deformation of carrier at explosion;

• Possibility to use DP and LH charges in one gun (combined perforation);


Perforating system KPO Combined DP+LHThe combined perforation refers to joint usage of «Deep Penetration» and «Large Hole» charges in the same gun.

It is offered as optional, at the Customer’s request, as a fairly universal variant at well completion. It may be used both for hydraulic formation fracturing and for standard perforation. Our enterprise has a wide range of perforating systems and shaped charges that allows us to successfully undertake operations on exposing a producing horizon using the combined perforation method.

Basic Specifications of Scalloped Perforating System KPO

Perforator index КPО 50 КPО64 КPО 73 КPО 89 КPО 102 КPО 114

Explosive weight, g 6 14 19 22 22 22 30 19 22 30

Type of charge DP LH DP LH DP LH DP -00

DP - 00 DP-01 LH DP

- 00 DP-01 LH DP - 00

DP-01 LH DP LH DP

- 00DP-01 LH DP

-00DP-01 LH

Perforator diameter, mm*2 50 64 73 89 102 114

Minimum drift diameter of casing

string, mm61 79 88 115 127 145

Maximum temperature ofoperation, °С

150 150-170 150-170 150-170 150-170

Pressure (min/max), MPa* 0,1/80 0,1/80 0,1/80 0,1/80 0,1/80

Maximum shot density, hole/m 12; 20**1 20 20 20 10 20 20 40 36 20

Phasing, degree 60 60 60 60 135 45; 60; 135 60

Depth of penetration on acombined target,

mm

420 120 590 190 600 190 740 760 1030 260 760 1030 260 1000 1200 260 600 190 760 1030 250 1000 1200 250

Entry hole diameter, mm 8,5 12 8 17 11 20 11 12 12 22 12 12 21 12 12 22,5 11 20 12 12 20,5 12 12 21,5

- at a separate order Perforating systems for operation at max 130 MPa pressure can be supplied*1 - 20 density of perforation only for use in liquid medium*2 – for perforators without centralizers


Perforating System KPO 89

Scalloped Perforating System KPO114 with increased shot density (phasing 45 /135 °)


Multiple Action Perforating Systems KPM105Hollow-carrier multiple action perforating systems are designed for perforating-explosive works in cased wells filled with water, oil or any other flush liquid, under low or high hydrostatic pressure and under temperature up to 150°С.

Run into the well with the help of wireline.

• Simplicity and reliability of operation

• High maneuverability in well fluids with high specific density

• Minimum clogging of the well with charge fragments and perforator parts

• Low propellent effect on the well

• High service life of multiple action parts

Basic Specifications of КPМ105 Perforating System

Perforator index КPМ 105

Explosive weight, g 22

Type of charge DP LH

Perforator diameter, mm 105

Minimum drift diameter of casing string, mm 125

Maximum temperature of operation, °С 150

Pressure (min/max), MPa 5/70

Maximum shot density, hole/m 12

Phasing, degree 60; 90; 120

Depth of penetration on a combined target, mm 760 220

Entry hole diameter, mm 12 20

Small-size Capsule Perforating Systems PMR43-PP, PMR54-PP and PSK52

Small-size Capsule Perforating Systems PMR43-PP, PMR54-PP and PSK52 are used for perforation in oil, gas and other wells with coil-tubing or drill-pipe and closed hole.

Specific features of above perforating systems

• Minimum well clogging after perforation due to usage of zink alloy in perforator parts;

• Quick removal of fragments from the well using acid method;

• Can be used when high manoeuvrability of perforator is required;

• Can be used with coil-tubing;

• Can be used when it is necessary to provide circulation through DC (drill-collar) or heavy wall coil-tubing if high propellent effect on casing is unacceptable;

Perforator index PMR43-PP PMR54-PP PSK52

Explosive weight, g 11 13 13

Perforator diameter, mm 43 54 52

Minimum drift diameter of casing string, mm 50 62 60

Maximum temperature of operation, °С 150 150 150

Pressure (min/max), MPa 80 80 45

Delay time under maximum parameters, h 2 2 2

Maximum shot density, hole/m. 20 20 15

Phasing, degree 60 60 60

Depth of penetration on a combined target, mm 325 525 500

Entry hole diameter, mm 7 9 9


Perforating System PSK 52

Perforating System PMR-PP

Capsule Retrievable Strip Perforating System PKSUL 80

Shaped charge capsule retrievable strip perforating system PKSUL 80 is used for perforation of oil, gas and water wells with hydrostatic pressure from 2,5 to 120 MPa and with temperature up to 150°С.

The perforator is used in vertical and directionally drilled wells run into the well with wireline.

Specific features of PKSUL 80 perforating systems

• Ease of assembly and operating reliability.

• No well clogging with charge fragments and perforator parts.

• Minimum running costs on perforation system.

Perforator Index PKSUL 80 PKSUL 80

Explosive weight, g 22

Perforator diameter, mm 80

Shot density, hole/m 6, 10

Operating pressure (min/max), МPа 2,5/80

Maximum temperature of operation, °С +150

Minimum drift diameter of casing string, mm 97

Phasing, degree 0/180

Delay time under maximum parameters, h 2

Depth of penetration, mm 230

Entry hole diameter, mm 8


Explosive packer VPVP explosive packer is designed for installation of isolating bridges in cased sections in exploration, production and injection wells. Explosive packers are used in wells filled with fluids (water, flush fluid, oil) at hydrostatic pressure up to 60 MPa and temperature up to 120°С.

Explosive packer

type/size

Packer body length

Outer gage of body, mm

Inside diam-eter of boringcasing, mm

VP88 470 88 96,3...98,3

VP92 485 92 100,3...102,3

VP102 530 102 109,3...115,0

VP110 565 110 117,7...124,0

VP118 600 118 125,2...133,0

VP135 600 135 144,0...152,0

Hydro-Mechanical Firing Head VGM73 (shoot and pull)Firing hydro-mechanical head VGM73 is a basic primer of KPO perforators run into oil, gas and other wells with coil-tubing.

It is used for operation in vertical, directional and horizontal wells.

In horizontal and directional wells (with inclination more than 45 angle degree) initiating of VGM73 is activated by a rubber ball thrown into the tubing cavity and boosted under pressure.

In vertical and directional wells (with inclination not more than 45 angle degree) initiating of VGM73 is activated by a rod.

Specific features of VGM73:

• Ease and reliability of assembly;

• Safety of operation as for the initiating of the firing head hydro-static pressure not less than 5 Mpa is required;

• Flexibility (can be used for all types of wells: vertical, directional and horizontal)

Hydromechanical firing head VGM73

Maximum outer gage, mm 73

Total length, mm 474

Nominal diameter of used coil-tubings 60; 70

Maximum pressure of opera-tion, MPa 100

Minimum pressure ofoperation, MPa 5

Maximum temperature of operation, °С 170

Use d detonator Mechanical detonating device


Heat Resistant Primer Torpedoes THTTHT torpedoes are designed for drill pipe break-off during emergency response (THT 25 /28 — THT 84/90) and for shot-firing operations in cased wells and wells where the productive formation is not cased off, to increase flow rate and wells’ intake capacity (THT 35 /40 - THT 84/90).

Torpedoes are used in wells filled with flush fluids at hydrostatic pressure of 100 MPa and temperature up to 160°С.

Torpedoes run into the well with a single-core armoured cable.

Parameter description

Torpedo Type

ТHТ 20/22 ТHТ 25/28 ТHТ35/40 ТHТ 43/48 ТHТ 50/55 ТHТ 65/70 ТHТ 84/90

Type of charges used ZTHT-20-120ZTHT-20-160

ZTHT25-120ZTHT-25-160

ZTHT-35-100ZTHT-35-150

ZTHT-43-100ZTHT-43-150

ZTHT-50-100ZTHT-50-150

ZTHT-65-100ZTHT-65-130

ZTHT-84-100ZTHT-84-130

Length of torpedo with load, mm 780 1930 1872 1875 1703 1505 1680

Maximum diameter of torpedo, mm 22,5 28,5 42 50 57 72 92

Weight of loaded torpedo, kg 3,123 4,15 12,98 13,92 17,00 18,85 -

Maximum temperatureof operation, °С 120/160 120/160 100/150 100/150 100/150 100/130 100/130

Charge diameter, mm 20 25 35 43 50 65 85

Charge length, mm 510 700 700 700 700 500 -

Charge weight per 1 m, kg 0,5 0,771 1,54 2,32 3,14 5,3 -

Charge weight, kg 0,255 0,55 1,08 1,62 2,2 2,65 5,317

Load length, mm 1065 1065 1000 1000 800 800 800

Load diameter, mm 22 22 40 40 55 55 55

Weight of load, kg 2,6 2,6 10,6 10,6 12,2 12,2 12,2

Parameter Description Value

Height, mm 87

Resistance, Ohms 0,5-1,0

Electrical detonator no-damage current impulse for 5 minutes, А 0,18±0,01

Humidity resistance with relative humidity of(97,5+0,25 )% and temperature of (+25 +10)°С,

h24

Temperature resistance for 2 hours, C 150±5

Parameter Description Value

Height, mm 82

Electrical detonator no-damage current impulse for 5 minutes, А minutes, А 0,18±0,01

Humidity resistance with relative humidity of(97,5+0,25 )% and temperature of (+25 +10)°С,

h24

Temperature resistance, °C 145±5

ED-PN Electrical DetonatorSafety non-sensitive electrical detonator ED-PN is used to initiate detonating cord in sealed perforating-explosive equipment run into oil and gas wells with temperature up to 150°С.

ED-PN is non-sensitive to household and portable DC power supply with voltage up to (500±50)V, AC of frequency (50±5)Hz and of voltage up to (380±20)V, earth currents of commercial frequences almost without limitations and to static charges up to (25±1)kV; safety effect means malfunction of connected detonating cord in case the ED is lowered into the water or well fluid.

Electrical detonators are activated by explosive device PVV-1.

Fault-free initiating of detonating cord DHT-200, RT-150, RT-165 at maximum length of logging cable of 6000 m is guaranteed.

Safety Non-Sensitive Firing Cartridge PVPD-NSafety Non-Sensitive Firing Cartridge PVPD-N is used to prime the detonating cord in sealed perforating-explosive equipment run into oil and gas wells at temperature up to 145°С.

Cartridges are non-sensitive to household and portable DC power supply with voltage up to (500±50)V, AC of frequency (50±5)Hz and of voltage up to (380±20)V, earth currents of commercial frequences almost without limitations and to static charges up to (25±1)kV; safety effect means malfunction of connected detonating cord in case the ED is lowered into the water or well fluid.

Activated by explosive device PVV-1.

Fault-free initiating of detonating cord DHT-200, DHTV 150/800, RT-150, RT-165 at maximum length of logging cable of 6000 m is guaranteed.


Detonating Amplifying Cartridge ZDUDetonating Amplifying Cartridge ZDU is designed for transmission of detonation pulse between sections in single-action hollow-carrier guns.

It is used with detonating cords DHT-165, DHT-200.

If used together with a special plug it is compatible with detonating cords RT-150, RT-165.

Technical parameters of ZDU cartridges

Charge length, mm 35 - 0,1

Charge diameter, mm 7,2 - 0,2

Explosive mass in cartridge, g 0,75

Maximum temperature of operation after 2 hours, °С 170

Maximum airspace at which detonating impulse is guaranteed to pass between two cartridges, mm- coaxial positioning

- axial displacement of 4 mm2010

Maximum airspace between cartridge and impact detonator to guarantee cartridge firing, mm 12

Sealed Firing Cartridge PGN-150PGN-150 firing cartridge is designed for priming detonation cords DHTV150/800, DHU-33M, DHTV-165/1000, DHT-200 in non-sealed perforating-explosive equipment lowered into oil and gas wells at temperature up to 150°С and hydrostatic pressure up to 50 MPa. The cartridge is used under conditions of direct exposure to wellbore fluid containing oil or diesel fuel, hydrogen chloride, acetone, phosphoric acid, sulphanole and calcium chloride (composition codes are GKS, PS-3, KPS-1, and KPS-2).

The cartridge is non-sensitive to DC with voltage up to (500±50)V, AC of voltage up to (380±20)V and of frequency (50±2)Hz and, earth currents of commercial frequences almost without limitations and to static charges up to (25±1)kV. Activated by explosive device PVV-1.

Parameter description Value

Cartridge outer diameter, mm 12,8

Length, mm 80

Explosive weight, g 2,8

Maximum temperature of operation, °С + 150

Maximum hydrostatic pressure, MPa 50±0,1

Fail-safe operating current, А 1,5±0,1

Safety current, А 0,09±0,01

Time in well under maximum temperature and pressure, hours 3

Main technical characteristics of booster Value

Charge length, mm 35-0,5

Charge diameter, mm 6,17-0,1

Explosive weight, g 0,6

Maximum temperature of operation delay time 1 h, °С 205

Maximum airspace at which detonation impulse transmission is guaranteed:

between two boosters;between booster and detonating cord

806

BoosterBi-Directional Booster DYNAWELL HMX is designed for transmission of detonation pulse and higher reliability of RT-150, RT-165 detonating cord functioning in shaped charge hollow-carrier perforating systems during perforating-explosive works in oil and gas wells at temperatures up to 205°С.

Booster is an amplifier of bidirectional-operation detonation used at UPD (detonation transmission unit), for detonation transmission inside a multi-sectional perforating assembly from one section to another.


High-frequency firing machine PVV-1High-frequency firing machine PVV-1 is used to initiate safety non-sensitive explosive devices: electrical detonators ED-PN, cartridges PVPD-N and PGN-150, PGN-165.

TEST-EDT UnitTEST-EDT Unit is used to test electrical detonators ED-PN and firing cartridges PVPD-N in safe gas and dust conditions.

TEST-EDT-A UnitTEST-EDT-A Unit is used to test safety firing cartridges PGN-150, PGN-165 in safe gas and dust conditions.

Stuck Point DetectorsPO type well stuck point detector is designed for defining a stuck point in drill pipes and coil-tubings with the method based on demagnetization of ferromagnetic materials at plastic deformation of magnetized sections.

Parameters PО-90 PО - 70 PО - 50 PО - 42 PО - 36 PО - 28

Max. permissible pres-sure, MPa 100 100 100 100 100 30

Max. permissible tem-perature, °С 120 120 120 120 120 120

DC copper resistance, Ohms ~1000 ~1000 ~1000 ~850 ~850 ~850

Diameter, mm 90 70 50 42 36 28

Length, mm 450 410 380 420 550 410

Weight, kg 14,4 8,4 3,9 3,2 2,2 1,5

Detonating cordDesigned for use in perforating-explosive equipment.

DHTV-150/800 detonating cordDHTV-150/800 temperature- and water-resistant detonating cord is designed for use in perforating-explosive equipment at temperature up to 150°C.

DHU=33M detonating cordDHU-33M reinforced improved detonating cord is designed for use in perforating-explosive equipment in deep wells at temperature up to 100°C.


Cord diameter, mm 8,5±0,9

Core weight, g/m 33±2

Cord length in coil, m 50,0±1

Water resistance at 30°С, hours 24

Heat resistance for 5 hours, °С +100

Cold resistance for 5 hours, °С -50

Operating hydrostatic pressure, MPa 50



Core weight, g/m 33,5±1,5

Cord length in coil, m 50,0±0,5

Heat resistance, °С +150

Cold resistance, °С -45

Minimum detonation speed, m/s, 7500



Cord diameter, mm 6,0-0,4

Core weight, g/m 20,0

Cord length in coil, m 50

Water resistance at temperature 30°С, hours 24



Detonation speed, m/s 6500


Cord diameter, mm 6,3 - 0,9

Core weight, g/m 22,0 ±2

Cord length in coil, m 50±0,5

Water resistance at temperature 30°С, hours 24



Detonation speed, m/s 7200



Core weight, g/m 16-18

Heat resistance for 1 hour, °С 165

Detonation speed, m/s 7,900±200


DHTV-165 detonating cordTemperature - and water-resistant detonating cord DHT-165 with increased capacity is designed for use in perforating-explosive equipment in deep wells at temperature up to 165°C.

DHTV-200 detonating cordTemperature- and water-resistant detonating cord DHT-200 with increased capacity is designed for use in perforating-explosive equipment in deep wells at temperature up to 200°C.

RT-165 detonating cordOctocord RТ-165 temperature- and water-resistant detonating cord is designed for use in perforating-explosive equipment in deep wells at temperature up to 165°C.

RT-150 detonating cordHexacord RТ-150 temperature- and water-resistant detonating cord is designed for use in perforating-explosive equipment in deep wells at temperature up to 150°C.



Core weight, g/m 16-18

Heat resistance for 1 hour, °С 150

Detonation speed, m/s 7,750±200


Certification tests as international procedure API RP 19B


Registered Data Sheet Perforating System Evaluation, API RP 19B Section 1

API From 19B - Section 1 Conforms to All Requirements of Section 1 V Special Test - See Remarks/ Exceptions below

Service Company PROMPERFORATOR, LTD Gun OD & Trade Name 4,5" KPO 114, DP Charge Name ZKPO-PP-30GP-01 Manufacturer Charge Part No. ZKPO-PP-30GP-01 Date of Manufacture 08/2011 Gun Type Non Reusable Case Gun Phasing Tested 60 degrees, Firing Order: x Top Down Bottom upDebris Description N/A

Shot No.Clearance, in (mm)......................................................Casing Hole Diameter, Short Axis, in (mm)............Casing Hole Diameter, Long Axis, in (mm).............Average Casing Hole Diameter, in (mm)................Total Depth, in (mm)....................................................Burr Height, in (mm)....................................................

Shot No.Clearance, in (mm)......................................................Casing Hole Diameter, Short Axis, in (mm)............Casing Hole Diameter, Long Axis, in (mm).............Average Casing Hole Diameter, in (mm)................Total Depth, in (mm)....................................................Burr Height, in (mm)....................................................Remarks: Penetration normalized to 5000 psi by method of SPE 27424 (approx 3,8 % ( 100 psi) = 47,83 in (1215 mm)

Manufacturer's Certification

Type of certification: x Self Third Party

I certify that these tests were made according to the procedures as outlined in API 19 B: Recommended Practice for Evaluation of Well Perforators, Second Edition, September 2006. All of the equipment used in these tests, such as the guns, jet charges, detonator card, ect., was standard equipment with our company for the use in the gun being tested and was not changed in any manner for the test, Furthermore, the equipment was chosen at raudom from stock and therefore will be substantially the same as the equipment that would be furnished to perforate a well for any operator. API neither endorses these tests nor recommends the use of the perforator system describes.

API Witness A.Tovmachenko 07 October, 2011

x CERTIFIED BY M.R.Khayrutdinov General Director 07 October, 2011 PROMPERFORATOR, LTD 41, Moscow hightway, Samara, Russia, 443080 RECERTIFIED BY (Company Official) (Title) (Date) (Company) (Adress)Name of test as it should appear on websaite : 4,5" KPO 114 w/charge ZKPO-PP-30GP-01, DP Name of test as it should appear on application and application date: 4,5" KPO 114 w/charge ZKPO-PP-30GP-01, DP

No 1 0,67 (17,0) 0,41 (10,43) 0,44 (11,25) 0,43 (10,84) 43,66 (1109) 0,05 (1,26)

No 17

No 18 No 19

No 20

No 21

No 22

No 2 1,10 (28,0) 0,36 (9,24) 0,39 (10,00) 0,38 (9,62) 45,83 (1164) 0,04 (1,02)

No 3 1,10 (28,0) 0,39 (9,82) 0,40 (10,17) 0,39 (10,00) 46,22 (1174) 0,05 (1,37)

No 4 0,67 (17,0) 0,41 (10,34) 0,41 (10,42) 0,41 (10,38) 45,83 (1164) 0,06 (1,51)

No 5 0,30 (7,5) 0,40 (10,05) 0,41 (10,47) 0,40 (10,26) 46,42 (1179) 0,08 (2,01)

No 6 0,30 (7,5) 0,37 (9,37) 0,45 (11,41) 0,41 (10,39) 45,43 (1154) 0,05 (1,33)

No 7 0,67 (17,0) 0,38 (9,62) 0,42 (10,62) 0,40 (10,12) 43,86 (1114) 0,05 (1,36)

No 9 1,10 (28,0) 0,39 (9,80) 0,40 (10,18) 0,39 (9,99) 46,42 (1179) 0,05 (1,39)

No 8 1,10 (28,0) 0,39 (9,97) 0,41 (10,48) 0,40 (10,23) 0,06 (1,44)

No 10 0,67 (17,0) 0,40 (10,27) 0,41 (10,35) 0,41 (10,31) 45,43 (1154) 0,07 (1,81)

No 11 0,30 (7,5) 0,38 (9,58) 0,38 (9,58) 0,38 (9,58) 46,42 (1179) 0,08 (1,92)

No 12 0,30 (7,5) 0,31 (7,92) 0,34 (8,57) 0,32 (8,25) 43,86 (1114) 0,05 (1,31)

No 13 0,67 (17,0) 0,41 (10,50) 0,43 (10,91) 0,42 (10,71) 47,01 (1194) 0,09 (2,21)

No 14 1,10 (28,0) 0,38 (9,67) 0,41 (10,45) 0,40 (10,06) 45,83 (1164) 0,07 (1,87)

No 15 1,10 (28,0) 0,42 (10,76) 0,57 (14,42) 0,50 (12,59) 47,20 (1199) 0,07 (1,83)

No 16 0,67 (17,0) 0,40 (10,18) 0,40 (10,23) 0,40 (10,21) 45,83 (1164) 0,04 (1,04)

AVERACE XXXXX XXXXX 0,39 (9,85) 0,42 (10,59) 0,40 (10,22) 45,68 (1160) 0,06 (1,54)

Explosive Weight 30 gm, HMX powder, Case Material SteelMax Temp,°F 338 (170° C) 2hr 5hr 12hr 30hr 72hrMaximum Pressure Rating 1160 (80 MPa) psi, Carrier Material Steel Shot Density Tested 4,88 (16 shots/m) shots/ft 4,88 (16 shots/m) Recommended Minimum ID forRunning 5,7 (145 mm) in.Available Firing Mode: Selective x SimultaneousDebris Weight 0 gm/charge, Debris 0 in/charge

Remarks/Exceptions per Section 11.1 168x8,9 mm (6,6x0,35") GOST 632-80 GRADE D Casing Data 6,6" (168 mm) OD, Weight 24,5 (36,5 kg/m) lb/ft API Grade, N/A Date of Section 1 Test 03 October, 2011 Targel Data 106,3"(2700 mm) OD, Amount of Cement 13144 (5962 kg) lb, Amount of Sand 26290 (11925 kg) lb, Amount of Water 6837 (3101 kg) Date of Compressive Strenght Test 03 October 2011 Briquette Compressive Strenght 6266 (43,2 MPa) psi, Age of Torget 31 days




Explosive Weight 6 gm, RDX powder, Case Material SteelMax Temp,°F 302 (150° C) 2hr 5hr 12hr 30hr 72hrMaximum Pressure Rating 11600 (80 MPa) psi, Carrier Material Steel Shot Density Tested 4,88 (16 shots/m) shots/ft 4,88 (16 shots/m) Recommended Minimum ID forRunning 2,4" (61 mm) in.Availoble Firing Mode: Selective x SimultaneousDebris Weight 0 gm/charge, Debris 0 in/charge

Remarks/Exceptions per Section 11.1 89x6,5 mm (3,5x0,26") GOST 633-80 GRADE D Casing Data 3,5" (89 mm) OD, Weight 9,14 (13,6 kg/m) lb/ft API Grade, N/A Date of Section 1 Test 03 October, 2011 Targel Data 47,2"(1200 mm) OD, Amount of Cement 2593 (1176 kg) lb, Amount of Sand 5185 (2352 kg) lb, Amount of Water 1349 (612 kg) Date of Compressive Strenght Test 03 October 2011 Briquette Compressive Strenght 6251 (43,1 MPa) psi, Age of Torget 31 days




Type of certification: x Sel Third Party




No 1 0,43 (11,0) 0,30 (7,73) 0,31 (7,83) 0,31 (7,78) 16,00 (407) 0,04 (1,04)

No 17

No 18 No 19

No 20

No 21

No 22

No 2 0,97 (24,6) 0,31 (7,83) 0,32 (8,05) 0,31 (7,94) 15,02 (382) 0,04 (1,01)

No 3 0,97 (24,6) 0,33 (8,40) 0,34 (8,59) 0,33 (8,50) 16,00 (407) 0,04 (1,02)

No 4 0,43 (11,0) 0,33 (8,45) 0,33 (8,49) 0,33 (8,47) 16,00 (407) 0,04 (1,11)

No 5 0,05 (1,2) 0,31 (7,85) 0,32 (8,20) 0,32 (8,03) 0,04 (,89)

No 6 0,05 (1,2) 0,30 (7,74) 0,31 (7,97) 0,31 (7,86) 15,41 (392) 0,05 (1,35)

No 7 0,43 (11,0) 0,30 (7,73) 0,32 (8,23) 0,31 (7,98) 15,22 (387) 0,06 (1,49)

No 9 0,97 (24,6) 0,30 (7,71) 0,31 (7,93) 0,31 (7,82) 16,42 (417) 0,04 (1,02)

No 8 0,97 (24,6) 0,31 (7,79) 0,32 (8,07) 0,31 (7,93) 15,83 (402) 0,05 (1,20)

No 10 0,43 (11,0) 0,31 (7,94) 0,32 (8,04) 0,31 (7,99) 17,40 (442) 0,04 (1,04)

No 11 0,05 (1,2) 0,32 (8,16) 0,33 (8,39) 0,33 (8,28) 19,57 (497) 0,07 (1,78)

No 12 0,05 (1,2) 0,32 (8,14) 0,33 (8,50) 0,33 (8,32) 15,83 (402) 0,07 (1,76)

No 13 0,43 (11,0) 0,31 (7,91) 0,32 (8,10) 0,32 (8,01) 16,42 (417) 0,13 (3,30)

No 14 0,97 (24,6) 0,30 (7,66) 0,31 (7,91) 0,31 (7,79) 15,83 (402) 0,03 (,80)

No 15 0,97 (24,6) 0,30 (7,63) 0,31 (7,86) 0,30 (7,75) 16,02 (407) 0,04 (1,02)

No 16 0,43 (11,0) 0,30 (7,66) 0,31 (7,95) 0,31 (7,81) 15,04 (382) 0,06 (1,57)






Explosive Weight 30 gm, HMX powder, Case Material SteelMax Temp,°F 338 (170° C) 2hr 5hr 12hr 30hr 72hrMaximum Pressure Rating 11600 (80 MPa) psi, Carrier Material Steel Shot Density Tested 4,88 (16 shots/m) shots/ft 4,88 (16 shots/m) Recommended Minimum ID forRunning 5,12 (130 mm) in.Availoble Firing Mode: Selective x SimultaneousDebris Weight 0 gm/charge, Debris 0 in/charge

Remarks/Exceptions per Section 11.1 139,7x7,72 mm (5,5x0,3") API 5CT-89 GRADE C75 Casing Data 5,5" (139,7 mm) OD, Weight 17,8 (26,5 kg/m) lb/ft API Grade, C 75 Date of Section 1 Test 03 October, 2011 Targel Data 106,3"(2700 mm) OD, Amount of Cement 13159 (5969 kg) lb, Amount of Sand 26321 (11939 kg) lb, Amount of Water 6843 (3104 kg) Date of Compressive Strenght Test 03 October 2011 Briquette Compressive Strenght 6237 (43,0 MPa) psi, Age of Torget 31 days








No 1 0,43 (10,8) 0,39 (9,83) 0,39 (9,86) 0,39 (9,85) 45,39 (1153) 0,04 (1,10)

No 17

No 18 No 19

No 20

No 21

No 22

No 2 0,58 (14,8) 0,41 (10,33) 0,42 (10,60) 0,41 (10,47) 46,97 (1193) 0,07 (1,75)

No 3 0,58 (14,8) 0,36 (9,11) 0,45 (11,42) 0,40 (10,27) 46,57 (1183) 0,04 (1,02)

No 4 0,43 (10,8) 0,38 (9,66) 0,41 (10,48) 0,40 (10,06) 45,59 (1158) 0,08 (1,98)

No 5 0,28 (7,2) 0,41 (10,33) 0,42 (10,67) 0,41 (10,50) 46,77 (1188) 0,09 (2,18)

No 6 0,28 (7,2) 0,37 (9,30) 0,39 (10,01) 0,38 (9,66) 43,62 (1108) 0,07 (1,80)

No 7 0,43 (10,8) 0,36 (9,26) 0,40 (10,10) 0,38 (9,68) 45,00 (1143) 0,07 (1,77)

No 9 0,58 (14,8) 0,45 (11,33) 0,48 (12,27) 0,46 (11,80) 46,97 (1193) 0,11 (2,70)

No 8 0,58 (14,8) 0,50 (12,65) 0,53 (13,51) 0,51 (13,08) 46,57 (1183) 0,15 (3,72)

No 10 0,43 (10,8) 0,45 (11,50) 0,46 (11,65) 0,46 (11,58) 45,59 (1158) 0,08 (2,15)

No 11 0,28 (7,2) 0,40 (10,19) 0,41 (10,47) 0,41 (10,33) 46,97 (1193) 0,10 (2,43)

No 12 0,28 (7,2) 0,40 (10,14) 0,45 (11,46) 0,43 (10,80) 43,23 (1098) 0,06 (1,64)

No 13 0,43 (10,8) 0,39 (9,97) 0,41 (10,35) 0,40 (10,16) 44,61 (1133) 0,08 (1,93)

No 14 0,58 (14,8) 0,41 (10,53) 0,44 (11,24) 0,43 (10,89) 46,57 (1183) 0,08 (1,91)

No 15 0,58 (14,8) 0,45 (11,34) 0,45 (11,37) 0,45 (11,36) 45,00 (1143) 0,07 (1,79)

No 16 0,43 (10,8) 0,41 (10,42) 0,46 (11,66) 0,43 (11,04) 46,77 (1188) 0,09 (2,19)




Service Company PROMPERFORATOR, LTD Gun OD & Trade Name 4,0" KPO 102, BH Charge Name ZKPO-PP-30BO-00 Manufacturer Charge Part No. ZKPO-PP-30BO-00 Date of Manufacture 08/2011 Gun Type Non Reusable Case Gun Phasing Tested 60 degrees, Firing Order: x Top Down Bottom upDebris Description N/A

Explosive Weight 30 gm, RDX powder, Case Material SteelMax Temp,°F 302 (150° C) 2hr 5hr 12hr 30hr 72hrMaximum Pressure Rating 11600 (80 MPa) psi, Carrier Material Steel Shot Density Tested 4,88 (16 shots/m) shots/ft 4,88 (16 shots/m) Recommended Minimum ID forRunning 5,12 (130 mm) in.Availoble Firing Mode: Selective x SimultaneousDebris Weight 0 gm/charge, Debris 0 in/charge

Remarks/Exceptions per Section 11.1 139,7x7,72 mm (5,5x0,3") API 5CT-89 GRADE C75 Casing Data 5,5" (139,7 mm) OD, Weight 17,8 (26,5 kg/m) lb/ft API Grade, C 75 Date of Section 1 Test 03 October, 2011 Targel Data 34,6" (880 mm) OD, Amount of Cement 1365 (619 kg) lb, Amount of Sand 2732 (1239 kg) lb, Amount of Water 710 (322kg) Date of Compressive Strenght Test 03 October 2011 Briquette Compressive Strenght 6280 (43,3 MPa) psi, Age of Torget 31 days







x CERTIFIED BY M.R.Khayrutdinov General Director 07 October, 2011 PROMPERFORATOR, LTD 41, Moscow hightway, Samara, Russia, 443080 RECERTIFIED BY (Company Official) (Title) (Date) (Company) (Adress)Name of test as it should appear on websaite : 4,0" KPO 102 w/charge ZKPO-PP-30BO-00, BH Name of test as it should appear on application and application date: 4,0" KPO 102 w/charge ZKPO-PP-30BO-00, BH

No 1 0,43 (10,8) 0,86 (21,90) 0,90 (22,89) 0,88 (22,40) 7,40 (188) 0,07 (1,85)

No 17

No 18 No 19

No 20

No 21

No 22

No 2 0,58 (14,8) 0,86 (21,80) 0,89 (22,57) 0,87 (22,19) (,00)

No 3 0,58 (14,8) 0,85 (21,50) 0,88 (22,43) 0,86 (21,97) 8,58 (218) (,00)

No 4 0,43 (10,8) 0,86 (21,77) 0,88 (22,47) 0,87 (22,12) 7,60 (193) 0,06 (1,61)

No 5 0,28 (7,2) 0,85 (21,60) 0,90 (22,77) 0,87 (22,19) 7,99 (203) 0,08 (2,01)

No 6 0,28 (7,2) 0,85 (21,69) 0,89 (22,54) 0,87 (22,12) 7,99 (203) 0,09 (2,36)

No 7 0,43 (10,8) 0,86 (21,76) 0,88 (22,47) 0,87 (22,12) 7,80 (198) 0,09 (2,20)

No 9 0,58 (14,8) 0,84 (21,45) 0,90 (22,89) 0,87 (22,17) 7,60 (193) (,00)

No 8 0,58 (14,8) 0,82 (20,92) 0,90 (22,78) 0,86 (21,85) 7,80 (198) (,00)

No 10 0,43 (10,8) 0,86 (21,79) 0,88 (22,43) 0,87 (22,11) 7,80 (198) 0,05 (1,38)

No 11 0,28 (7,2) 0,86 (21,86) 0,88 (22,46) 0,87 (22,16) 8,19 (208) 0,09 (2,35)

No 12 0,28 (7,2) 0,86 (21,92) 0,89 (22,55) 0,88 (22,24) 7,60 (193) 0,09 (2,26)

No 13 0,43 (10,8) 0,86 (21,74) 0,90 (22,91) 0,88 (22,33) 7,99 (203) 0,10 (2,49)

No 14 0,58 (14,8) 0,85 (21,53) 0,88 (22,45) 0,87 (21,99) 7,99 (203) (,00)

No 15 0,58 (14,8) 0,86 (21,94) 0,91 (23,05) 0,89 (22,50) 7,60 (193) (,00)

No 16 0,43 (10,8) 0,87 (22,18) 0,90 (22,81) 0,89 (22,50) 7,80 (198) 0,06 (1,52)






Explosive Weight 22 gm, HMX powder, Case Material SteelMax Temp,°F 338 (170° C) 2hr 5hr 12hr 30hr 72hrMaximum Pressure Rating 11600 (80 MPa) psi, Carrier Material Steel Shot Density Tested 4,88 (16 shots/m) shots/ft 4,88 (16 shots/m) Recommended Minimum ID forRunning 4,53 (115 mm) in.Availoble Firing Mode: Selective x SimultaneousDebris Weight 0 gm/charge, Debris 0 in/charge

Remarks/Exceptions per Section 11.1 127x7,5 mm (5x0,3") GOST 632-80 GRADE D Casing Data 5" (127 mm) OD, Weight 17,5 (26 kg/m) lb/ft API Grade, N/A Date of Section 1 Test 03 October, 2011 Targel Data 88,2"(2240 mm) OD, Amount of Cement 9054 (1107 kg) lb, Amount of Sand 18106 (8213 kg) lb, Amount of Water 4709 (2136 kg) Date of Compressive Strenght Test 03 October 2011 Briquette Compressive Strenght 6266 (43,3 MPa) psi, Age of Torget 31 days








No 1 0,64 (16,3) 0,44 (11,30) 0,48 (12,11) 0,46 (11,71) 38,31 (973) 0,12 (3,00)

No 17

No 18 No 19

No 20

No 21

No 22

No 2 0,70 (17,9) 0,47 (11,83) 0,50 (12,58) 0,48 (12,21) 38,70 (983) 0,10 (2,52)

No 3 0,52 (13,2) 0,48 (12,13) 0,51 (12,97) 0,49 (12,55) 37,52 (953) 0,09 (2,21)

No 4 0,29 (7,4) 0,46 (11,62) 0,49 (12,53) 0,48 (12,08) 38,39 (975) 0,11 (2,76)

No 5 0,24 (6,0) 0,43 (11,03) 0,46 (11,61) 0,45 (11,32) 38,90 (988) 0,07 (1,87)

No 6 0,40 (10,2) 0,45 (11,51) 0,46 (11,64) 0,46 (11,58) 38,50 (978) 0,08 (1,99)

No 7 0,64 (16,3) 0,42 (10,56) 0,42 (10,78) 0,42 (10,67) 37,20 (945) 0,05 (1,17)

No 9 0,52 (13,2) 0,44 (11,29) 0,47 (11,94) 0,46 (11,62) 38,50 (978) 0,08 (1,92)

No 8 0,70 (17,9) 0,45 (11,51) 0,48 (12,24) 0,47 (11,88) 38,50 (978) 0,08 (1,98)

No 10 0,29 (7,4) 0,48 (12,07) 0,49 (12,45) 0,48 (12,26) 38,11 (968) 0,10 (2,53)

No 11 0,24 (6,0) 0,50 (12,63) 0,52 (13,27) 0,51 (12,95) 39,29 (998) 0,05 (1,35)

No 12 0,40 (10,2) 0,50 (12,66) 0,52 (13,27) 0,51 (12,97) 37,60 (955) 0,10 (2,52)

No 13 0,64 (16,3) 0,43 (11,03) 0,49 (12,43) 0,46 (11,73) 38,58 (980) 0,07 (1,90)

No 14 0,70 (17,9) 0,45 (11,45) 0,47 (11,90) 0,46 (11,68) 39,09 (993) 0,09 (2,21)

No 15 0,52 (13,2) 0,42 (10,75) 0,45 (11,55) 0,44 (11,15) 0,11 (2,72)

No 16 0,29 (7,4) 0,44 (11,15) 0,47 (11,83) 0,45 (11,49) 38,50 (978) 0,09 (2,32)




Service Company PROMPERFORATOR, LTD Gun OD & Trade Name 3,5" KPO 89, BH Charge Name ZKPO-PP-22BO-00 Manufacturer Charge Part No. ZKPO-PP-22BO-00 Date of Manufacture 08/2011 Gun Type Non Reusable Case Gun Phasing Tested 60 degrees, Firing Order: x Top Down Bottom upDebris Description N/A

Explosive Weight 22 gm, RDX powder, Case Material SteelMax Temp,°F 302 (150° C) 2hr 5hr 12hr 30hr 72hrMaximum Pressure Rating 11600 (80 MPa) psi, Carrier Material Steel Shot Density Tested 4,88 (16 shots/m) shots/ft 4,88 (16 shots/m) Recommended Minimum ID forRunning 4,53 (130 mm) in.Availoble Firing Mode: Selective x SimultaneousDebris Weight 0 gm/charge, Debris 0 in/charge

Remarks/Exceptions per Section 11.1 127x7,5 mm (5x0,3") GOST 632-80 GRADE D Casing Data 5," (127 mm) OD, Weight 17,5 (26 kg/m) lb/ft API Grade, N/A Date of Section 1 Test 03 October, 2011 Targel Data 34,6" (880 mm) OD, Amount of Cement 1373 (623 kg) lb, Amount of Sand 2745 (1245 kg) lb, Amount of Water 714 (324kg) Date of Compressive Strenght Test 03 October 2011 Briquette Compressive Strenght 6280 (43,2 MPa) psi, Age of Torget 31 days







x CERTIFIED BY M.R.Khayrutdinov General Director 07 October, 2011 PROMPERFORATOR, LTD 41, Moscow hightway, Samara, Russia, 443080 RECERTIFIED BY (Company Official) (Title) (Date) (Company) (Adress)Name of test as it should appear on websaite : 3,5" KPO 89 w/charge ZKPO-PP-22BO-00, BH Name of test as it should appear on application and application date: 3,5" KPO 89 w/charge ZKPO-PP-22BO-00, BH

No 1 0,64 (16,3) 0,86 (21,85) 0,89 (22,63) 0,88 (22,24) 7,60 (193) 0,05 (1,32)

No 17

No 18 No 19

No 20

No 21

No 22

No 2 0,70 (17,9) 0,87 (22,15) 0,91 (23,04) 0,89 (22,60) 7,40 (188) 0,10 (2,44)

No 3 0,52 (13,2) 0,86 (21,76) 0,91 (23,07) 0,88 (22,42) 7,60 (193) (,00)

No 4 0,29 (7,4) 0,84 (21,26) 0,90 (22,77) 0,87 (22,03) (,00)

No 5 0,24 (6,0) 0,83 (21,04) 0,88 (22,43) 0,86 (21,74) 7,80 (198) (,00)

No 6 0,40 (10,2) 0,86 (21,85) 0,91 (23,08) 0,88 (22,47) 8,19 (208) 0,04 (1,14)

No 7 0,64 (16,3) 0,88 (22,31) 0,93 (23,71) 0,91 (23,01) 7,99 (203) (,00)

No 9 0,52 (13,2) 0,88 (22,32) 0,90 (22,95) 0,89 (22,64) 7,99 (203) 0,05 (1,37)

No 8 0,70 (17,9) 0,83 (21,15) 0,90 (22,76) 0,86 (21,96) 7,60 (193) 0,03 (,70)

No 10 0,29 (7,4) 0,84 (21,39) 0,97 (24,64) 0,91 (23,02) 7,99 (203) (,00)

No 11 0,24 (6,0) 0,91 (23,11) 0,93 (23,50) 0,92 (23,31) 7,60 (193) 0,05 (1,22)

No 12 0,40 (10,2) 0,88 (22,31) 0,90 (22,74) 0,89 (22,53) 7,80 (198) (,00)

No 13 0,64 (16,3) 0,85 (21,47) 0,87 (22,13) 0,86 (21,80) 7,60 (193) 0,12 (2,97)

No 14 0,70 (17,9) 0,87 (22,19) 0,92 (23,46) 0,90 (22,83) 7,20 (183) (,00)

No 15 0,52 (13,2) 0,86 (21,91) 0,88 (22,32) 0,87 (22,12) 7,80 (198) (0,05) (1,19)

No 16 0,29 (7,4) 0,87 (22,12) 0,93 (23,53) 0,90 (22,83) 7,60 (193) 0,11 (2,84)

AVERACE XXXXX XXXXX 0,86 (21,89) 0,91 (23,05) 0,88 (22,47) 7,72 (196) 0,07 (,95)

Promperforator LLC, www.promperforator.ru, e-mail:[email protected]

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