DENTAL LAB - J.W. Donchin CO. - J.W. Donchin CO.jwdonchin.com/catalogs/cutting-tools/Mastercut Catalogs.pdf · 44-C 1/8 x 9/16 x .0925 x 1-1/2 Cylinder 41-P 1/8 x 5/8 x .0925 x 1-1/2

www.mastercuttool.com

DENTAL LAB2010 Bur Series

Fractional

All our burs are precision ground on state of the art

CNC machines for smooth operation.

Diamond Cut (Fine)

41-P

44-C

EDP# Description

44-C 1/8 x 9/16 x .0925 x 1-1/2 Cylinder

41-P 1/8 x 5/8 x .0925 x 1-1/2 Cone Shape

HP Shank 1/8 HeadCarbide Dental Burs

Chipbreaker Cut

HP Shank Carbide Dental Bur Dimensions

Type OD x LOC x Shank x OAL

52-C 1/4 x 3/8 x .0925 x 1-7/8

52-D 1/4 x 1/4 x .0925 x 1-3/4

53-A 1/4 x 1/2 x .0925 x 2

63-B 1/4 x 1/2 x .0925 x 2

82-T 1/4 x 5/8 x .0925 x 2

84-T 1/4 x 1/2 x .0925 x 2

83-E 1/4 x 1/2 x .0925 x 2

88-A 1/4 x 1/2 x .0925 x 2

47/X 5/32 x 1/2 x .0925 x 2

73-C 1/4 x 1/4 x .0925 x 1-3/4

61-A/81-A 1/4 x 1/2 x .0925 x 2

51-A 3/16 x 3/8 x .0925 x 1-7/8

84-T/SP 1/4 x 1/2 x .0925 x 2

88-A/SP 1/4 x 1/2 x .0925 x 2

All Dental BursShank Tolerance +.0000 -.0005

Dental and Medical HP Carbides

52-C/XF 52-D/XF 53-A/XF 63-B/XF 82-T/XF 84-T/XF 83-E/XF 88-A/XF 73-C/XF 61-A/81-A/XF51-A/XF47X/XF83-EE/XF

52-C/XC 52-D/XC 53-A/XC 63-B/XC 82-T/XC 84-T/XC 83-E/XC 88-A/XC 73-C/XC 61-A/81-A/XC47X/XC 51-A/XC83-EE/XC

All of our burs are available with advanced PVD coatings.

PowerA (AlTiN)

PowerZ (ZrN) also available as a coating.

Coating options:

PowerT (TiN)

Chipbreaker Cut (Regular)

47-X 51-A88-A83-E84-T82-T63-B53-A52-D52-C 73-C83-EE 61-A/81-A

Doublecut (Coarse)

84-T/SP

88-A/SP

EDP# (Metric) OD1xOD2xLOC1xLOC2xShankxOAL

35-0780 1.95 x 3 x 5.75 x 6.2 x 3 x 35 Step Drill

Dental Step-Drills

35-0780

Fastmill (Aluma Cut)

TYPE OD x LOC x Shank x OALUncoated PowerT (TiN) Coated PowerA (AlTiN) Coated

Chipbreaker Doublecut Fastmill Chipbreaker Doublecut Fastmill Chipbreaker Doublecut Fastmill

A-3/8 3/8 x 3/4 x 1/4 x 2-1/2 A3/8 A3/8XC A3/8FM A3/8TN A3/8XCTN A3/8FMTN A3/8TA A3/8XCTA A3/8FMTA

B-3/8 3/8 x 1-1/16 x 1/4 x 2-13/16 B3/8 B3/8XC B3/8FM B3/8TN B3/8XCTN B3/8FMTN B3/8TA B3/8XCTA B3/8FMTA

C-3/8 3/8 x 3/4 x 1/4 x 2-1/2 C3/8 C3/8XC C3/8FM C3/8TN C3/8XCTN C3/8FMTN C3/8TA C3/8XCTA C3/8FMTA

D-3/8 3/8 x 5/8 x 1/4 x 2-3/8 D3/8 D3/8XC D3/8FM D3/8TN D3/8XCTN D3/8FMTN D3/8TA D3/8XCTA D3/8FMTA

E-3/8 3/8 x 3/4 x 1/4 x 2-1/2 E3/8 E3/8XC E3/8FM E3/8TN E3/8XCTN E3/8FMTN E3/8TA E3/8XCTA E3/8FMTA

F-3/8 3/8 x 5/16 x 1/4 x 2-1/8 F3/8 F3/8XC F3/8FM F3/8TN F3/8XCTN F3/8FMTN F3/8TA F3/8XCTA F3/8FMTA

A-1/2 1/2 x 1 x 1/4 x 2-3/4 A1/2 A1/2XC A1/2FM A1/2TN A1/2XCTN A1/2FMTN A1/2TA A1/2XCTA A1/2FMTA

B-1/2 1/2 x 1-1/8 x 1/4 x 2-7/8 B1/2 B1/2XC B1/2FM B1/2TN B1/2XCTN B1/2FMTN B1/2TA B1/2XCTA B1/2FMTA

C-1/2 1/2 x 1 x 1/4 x 2-3/4 C1/2 C1/2XC C1/2FM C1/2TN C1/2XCTN C1/2FMTN C1/2TA C1/2XCTA C1/2FMTA

D-1/2 1/2 x 7/8 x 1/4 x 2-5/8 D1/2 D1/2XC D1/2FM D1/2TN D1/2XCTN D1/2FMTN D1/2TA D1/2XCTA D1/2FMTA

E-1/2 1/2 x 1 x 1/4 x 2-3/4 E1/2 E1/2XC E1/2FM E1/2TN E1/2XCTN E1/2FMTN E1/2TA E1/2XCTA E1/2FMTA

F-1/2 1/2 x 7/16 x 1/4 x 2-1/4 F1/2 F1/2XC F1/2FM F1/2TN F1/2XCTN F1/2FMTN F1/2TA F1/2XCTA F1/2FMTA

A 1/2 B 1/2 C 1/2 D 1/2 E 1/2 F 1/2

A 1/2FM B 1/2FM C 1/2FM D 1/2FM E 1/2FM F 1/2FM

Dental Lathe Burs (1/4 Shank)

Dental Bur Part IDs: 1: Begin with ‘DEN’

2: Indicate bur shape and cut type

3: Indicate coating if desired

Example: ‘DEN73CXCTA’ would

be 73-C/XC Doublecut with

AlTiN coating.

Bur Cut Types

Fastmill - Aluma Cut = ‘FM’

Diamond Cut = ‘XF’

Chipbreaker Cut = Default

Doublecut = ‘XC’

Single Cut = Special Order

Bur Coating IDs

PowerA (AlTiN)= ‘TA’

PowerT (TiN) = ‘TN’

PowerZ (ZrN)=’ZrN’

Chipbreaker Cut

Doublecut

F 1/2XCE 1/2XCD 1/2XCC 1/2XCB 1/2XCA 1/2XC


Chipbreaker Cut

A 3/8 B 3/8 C 3/8 E 3/8 F 3/8D 3/8

Doublecut

F 3/8XCE 3/8XCD 3/8XCC 3/8XCB 3/8XCA 3/8XC


A 3/8FM B 3/8FM C 3/8FM D 3/8FM E 3/8FM F 3/8FM

Mastercut Tool Corp. has been providing tools and services to the Solid Carbide Cutting Tool industry for over 24

years. Visit www.mastercuttool.com for details about the wide range of products and services off ered.

Terms and Conditions of Sale ~ To Order: Faxed or e-mailed orders are required. Please specify

quantity and EDP numbers. Minimum Orders: $50 for standard items, $200 for special orders. Orders below $50 are sub-

ject to a $7.50 handling fee. Standard Payment Terms: Overseas customers: Prepaid. US customers: Due upon receipt.

Open accounts can be established under certain conditions. Freight: Orders totaling $1500 or more are shipped freight

prepaid barring any special labeling or etching requirements. Freight is F.O.B. shipping point. A 1.5% special marking

fee is available as an option to receive prepaid freight for privately marked orders exceeding $1500. Prepaid freight only

applies to ground shipments within the US. Special Tooling for Your Requirements: When you need a non-standard tool

for a specific job, give us a call. Requirements for special tooling or modifications of existing standard items will be given

prompt, expert attention. Resharpening: Mastercut Tool Corp. employs skilled craftsmen and advanced equipment to

provide excellent resharpening services. We can sharpen dull cutters regardless of the manufacturer. This is an excellent

and efficient way to get new tool performance at a fraction of the cost. Please inquire about our resharpening price

list. Return Policy: We do not accept returns on items which we do not maintain in stock. Returns are subject to a 15%

re-stocking fee. No returns will be accepted beyond 6 months from date of shipment.

Products in this catalog are subject to change without notice.

American Made, American Made, World Class QualityWorld Class QualityWholesale and Dealer

Discounts Available

TYPE OD x LOC x Shank x OAL Uncoated PowerA (AlTiN)

Coated

PowerT (TiN)

Coated

MC-2 1/16 x 1/4 x .0925 x 1-1/2 DENMC-2 DENMC-2TA DENMC-2TN






71G 3/32 x 1/8 x .0925 x 1-1/2 DEN71-G DEN71-GTA DEN71-GTN

33C 3/32 x 3/8 x .0925 x 1-1/2 DEN33-C DEN33-CTA DEN33-CTN

32P 1/16 x 3/8 x .0925 x 1-1/2 DEN32-P DEN32-PTA DEN32-PTN

31P 3/32 x 5/8 x .0925 x 1-1/2 DEN31-P DEN31-PTA DEN31-PTN

MC-2 MC-4 MC-5 MC-6 MC-7

MC-8 71G 33C 32P 31P

Diamond Cut HP Shank Burs

TYPE OD x LOC x Shank x OALUncoated PowerA (AlTiN) Coated PowerT (TiN) Coated

Chipbreaker Doublecut Fastmill Chipbreaker Doublecut Fastmill Chipbreaker Doublecut Fastmill

88-A-4 1/4 x 5/8 x 1/4 x 2 88-A-4 88-A-4XC 88-A-4FM 88-A-4TA 88-A-4XCTA 88-A-4FMTA 88-A-4TN 88-A-4XCTN 88-A-4FMTN

88-B-4 1/4 x 5/8 x 1/4 x 2 88-B-4 88-B-4XC 88-B-4FM 88-B-4TA 88-B-4XCTA 88-B-4FMTA 88-B-4TN 88-B-4XCTN 88-B-4FMTN

88-C-4 1/4 x 5/8 x 1/4 x 2 88-C-4 88-C-4XC 88-C-4FM 88-C-4TA 88-C-4XCTA 88-C-4FMTA 88-C-4TN 88-C-4XCTN 88-C-4FMTN

88-D-4 1/4 x 5/8 x 1/4 x 2 88-D-4 88-D-4XC 88-D-4FM 88-D-4TA 88-D-4XCTA 88-D-4FMTA 88-D-4TN 88-D-4XCTN 88-D-4FMTN

88-T-4 1/4 x 5/8 x 1/4 x 2 88-T-4 88-T-4XC 88-T-4FM 88-T-4TA 88-T-4XCTA 88-T-4FMTA 88-T-4TN 88-T-4XCTN 88-T-4FMTN

88-E-4 1/4 x 3/8 x 1/4 x 2 88-E-4 88-E-4XC 88-E-4FM 88-E-4TA 88-E-4XCTA 88-E-4FMTA 88-E-4TN 88-E-4XCTN 88-E-4FMTN

88-F-4 1/4 x 5/8 x 1/4 x 2 88-F-4 88-F-4XC 88-F-4FM 88-F-4TA 88-F-4XCTA 88-F-4FMTA 88-F-4TN 88-F-4XCTN 88-F-4FMTN

Series 88 Burs

965 F. Harbor Lake Drive965 F. Harbor Lake DriveSafety Harbor, FL 34695 USASafety Harbor, FL 34695 USATelephone (727) 726-5336Telephone (727) 726-5336Fax (727) 725-2532Fax (727) [email protected]@mastercuttool.com

12-2009-61-UF

Proudly distributed by:

105

www.mastercuttool.comwww.mastercuttool.com

88-F-488-C-4 88-E-488-T-488-B-488-A-4 88-D-4

DENTAL LAB2010 Bur Series - Metric


84-T/SP

88-A/SP

EDP# (Metric) OD1xOD2xLOC1xLOC2xShankxOAL

35-0780 1.95 x 3 x 5.75 x 6.2 x 3 x 35 Step Drill

Dental Step-Drills

35-0780

41-P

44-C

EDP# Description

44-C 3 x 14 x .2.35 x 38 Cylinder

41-P 3 x 16 x 2.35 x 38 Cone Shape

HP Shank 3mm HeadCarbide Dental Burs

HP Shank Carbide Dental Bur Dimensions


EDP# ODxLOCxshankxOAL

52-C 6.3x9.5x2.35x48

52-D 6.3x6.3x2.35x45

53-A 6.3x12.7x2.35x50

63-B 6.3x12.7x2.35x50

82-T 6.3x12.7x2.35x50

84-T 6.3x12.7x2.35x50

83-E 6.3x12.7x2.35x50

88-A 6.3x12.7x2.35x50

47/X 4x12.4x2.35x50

73-C 6.3x6.3x2.35x45

61-A/81-A 6.3x12.7x2.35x50

51-A 5x9.5x2.35x48

84-T/SP 6.3x12.7x2.35x50

88-A/SP 6.3x12.7x2.35x50

Dental and Medical HP Carbides

Chipbreaker Cut (Regular)


47/X 51-A61-A/81-A73-C88-A83-E84-T82-T63-B53-A52-D52-C 83-EE

Diamond Cut (Fine)

52-C/XF 52-D/XF 53-A/XF 63-B/XF 82-T/XF 84-T/XF 83-E/XF 88-A/XF 73-C/XF 61-A/81-A/XF 51-A/XF47/XF83-EE/XF

Doublecut (Coarse)

52-C/XC 52-D/XC 53-A/XC 63-B/XC 82-T/XC 84-T/XC 83-E/XC 88-A/XC 73-C/XC 61-A/81-A/XC47/XC 51-A/XC83-EE/XC

All our burs are precision ground on state of the art

CNC machines for smooth operation.

All of our burs are available with advanced PVD coatings.

PowerA (AlTiN)

PowerT (TiN)

PowerZ (ZrN) also available as a coating.

Coating options:

Doublecut

Chipbreaker Cut

A-095 B-095 C-095 D-095 E-095 F-095 A-127 B-127 C-127 D-127 E-127 F-127

F-127E-127D-127C -127B-127A-127F-095E-095D-095C-095B-095A-095

A -095 B-095 C-095 D-095 E-095 F-095 A-127 B-127 C-127 D-127 E-127 F-127

Uncoated PowerT (TiN) Coated PowerA (AlTiN) Coated

EDP# Description Chipbreaker Doublecut Fastmill Chipbreaker Doublecut Fastmill Chipbreaker Doublecut Fastmill

A-095 9.5x19x6x63 A095 A095XC A095FM A095TN A095XCTN A095FMTN A095TA A095XCTA A095FMTA

B-095 9.5x27x6x71 B095 B095XC B095FM B095TN B095XCTN B095FMTN B095TA B095XCTA B095FMTA

C-095 9.5x19x6x63 C095 C095XC C095FM C095TN C095XCTN C095FMTN C095TA C095XCTA C095FMTA

D-095 9.5x16x6x60 D095 D095XC D095FM D095TN D095XCTN D095FMTN D095TA D095XCTA D095FMTA

E-095 9.5x19x6x63 E095 E095XC E095FM E095TN E095XCTN E095FMTN E095TA E095XCTA E095FMTA

F-095 9.5x8x6x54 F095 F095XC F095FM F095TN F095XCTN F095FMTN F095TA F095XCTA F095FMTA

A-127 12.7x25x6x70 A127 A127XC A127FM A127TN A127XCTN A127FMTN A127TA A127XCTA A127FMTA

B-127 12.7x28.5x6x73 B127 B127XC B127FM B127TN B127XCTN B127FMTN B127TA B127XCTA B127FMTA

C-127 12.7x25x6x70 C127 C127XC C127FM C127TN C127XCTN C127FMTN C127TA C127XCTA C127FMTA

D-127 12.7x22x6x66 D127 D127XC D127FM D127TN D127XCTN D127FMTN D127TA D127XCTA D127FMTA

E-127 12.7x25x6x70 E127 E127XC E127FM E127TN E127XCTN E127FMTN E127TA E127XCTA E127FMTA

F-127 12.7x11x6x57 F127 F127XC F127FM F127TN F127XCTN F127FMTN F127TA F127XCTA F127FMTA


Dental Lathe Burs (6mm Shank)

Dental Bur Part IDs: 1: Begin with ‘DEN’

2: Indicate bur shape and cut type

3: Indicate coating if desired

Example: ‘DEN73CXCTA’ would

be 73-C/XC Doublecut with

AlTiN coating.

Bur Cut Types

Fastmill - Aluma Cut = ‘FM’

Diamond Cut = ‘XF’

Chipbreaker Cut = Default

Doublecut = ‘XC’

Single Cut = Special Order

Bur Coating IDs

PowerA (AlTiN)= ‘TA’

PowerT (TiN) = ‘TN’

PowerZ (ZrN)=’ZrN’

Mastercut Tool Corp. has been providing tools and services to the Solid Carbide Cutting Tool industry for over 24

years. Visit www.mastercuttool.com for details about the wide range of products and services off ered.

Terms and Conditions of Sale ~ To Order: Faxed or e-mailed orders are required. Please specify

quantity and EDP numbers. Minimum Orders: $50 for standard items, $200 for special orders. Orders below $50 are sub-

ject to a $7.50 handling fee. Standard Payment Terms: Overseas customers: Prepaid. US customers: Due upon receipt.

Open accounts can be established under certain conditions. Freight: Orders totaling $1500 or more are shipped freight

prepaid barring any special labeling or etching requirements. Freight is F.O.B. shipping point. A 1.5% special marking

fee is available as an option to receive prepaid freight for privately marked orders exceeding $1500. Prepaid freight only

applies to ground shipments within the US. Special Tooling for Your Requirements: When you need a non-standard tool

for a specific job, give us a call. Requirements for special tooling or modifications of existing standard items will be given

prompt, expert attention. Resharpening: Mastercut Tool Corp. employs skilled craftsmen and advanced equipment to

provide excellent resharpening services. We can sharpen dull cutters regardless of the manufacturer. This is an excellent

and efficient way to get new tool performance at a fraction of the cost. Please inquire about our resharpening price

list. Return Policy: We do not accept returns on items which we do not maintain in stock. Returns are subject to a 15%

re-stocking fee. No returns will be accepted beyond 6 months from date of shipment.

Products in this catalog are subject to change without notice.

Chipbreaker Cut

Doublecut


Uncoated PowerT ( TiN) Coated PowerA (AlTiN) Coated

DENMC-2 DENMC-2TN DENMC-2TA






DEN71-G DEN71-GTN DEN71-GTA

DEN33-C DEN33-CTN DEN33-CTA

DEN32-P DEN32-PTN DEN32-PTA

DEN31-P DEN31-PTN DEN31-PTA

MC-2 MC-4 MC-5 MC-6 MC-7

MC-8 71-G 33-C 32-P 31-P

88M-F-488M-C-4 88M-E-488M-T-488M-B-488M-A-4

Series 88 Burs


12-2009-73-MU

Proudly distributed by:

EDP# OD x LOC x Shank x OAL

MC-2 1.5x9.5x2.35x38

MC-4 2.38x9.5x2.35x38

MC-5 2.38x2.38x2.35x38

MC-6 2.38x9.5x2.35x38

MC-7 2.38x3x2.35x38

MC-8 2.38x16x2.35x38

71-G 2.38x3x2.35x38

33-C 2.38x9.5x2.35x38

32-P 1.5x9.5x2.35x38

31-P 2.38x16x2.35x38

OD x LOC x Uncoated PowerT (TiN) Coated PowerA (AlTiN ) Coated

EDP# Shank x OAL Chipbreaker Doublecut Fastmill Chipbreaker Doublecut Fastmill Chipbreaker Doublecut Fastmill

88M-A-4 6x16x6x50 88M-A-4 88M-A-4XC 88M-A-4FM 88M-A-4TN 88M-A-4XCTN 88M-A-4FMTN 88M-A-4TA 88M-A-4XCTA 88M-A-4FMTA

88M-B-4 6x16x6x50 88M-B-4 88M-B-4XC 88M-B-4FM 88M-B-4TN 88M-B-4XCTN 88M-B-4FMTN 88M-B-4TA 88M-B-4XCTA 88M-B-4FMTA

88M-C-4 6x16x6x50 88M-C-4 88M-C-4XC 88M-C-4FM 88M-C-4TN 88M-C-4XCTN 88M-C-4FMTN 88M-C-4TA 88M-C-4XCTA 88M-C-4FMTA

88M-D-5 6x16x6x50 88M-D-5 88M-D-5XC 88M-D-5FM 88M-D-5TN 88M-D-5XCTN 88M-D-5FMTN 88M-D-5TA 88M-D-5XCTA 88M-D-5FMTA

88M-T-5 6x16x6x50 88M-T-5 88M-T-5XC 88M-T-5FM 88M-T-5TN 88M-T-5XCTN 88M-T-5FMTN 88M-T-5TA 88M-T-5XCTA 88M-T-5FMTA

88M-E-5 6x9.5x6x50 88M-E-5 88M-E-5XC 88M-E-5FM 88M-E-5TN 88M-E-5XCTN 88M-E-5FMTN 88M-E-5TA 88M-E-5XCTA 88M-E-5FMTA

88M-F-6 6x16x6x50 88M-F-6 88M-F-6XC 88M-F-6FM 88M-F-6TN 88M-F-6XCTN 88M-F-6FMTN 88M-F-6TA 88M-F-6XCTA 88M-F-6FMTA

American Made, American Made, World Class QualityWorld Class QualityWholesale and Dealer

Discounts Available

965 F. Harbor Lake Drive965 F. Harbor Lake DriveSafety Harbor, FL 34695 USASafety Harbor, FL 34695 USATelephone (727) 726-5336Telephone (727) 726-5336Fax (727) 725-2532Fax (727) [email protected]@mastercuttool.com

105


Diamond Cut HP Shank Burs

88M-D-5

Rotary Cutting Tools 2009 Fractional


CERTIFIEDISO 9001:2008

Cutting Edge TechnologyMade in the U.S.A.

www.mastercuttool.com 1-727-726-5336ENDMILLS2

Basic List of Endmill UseFACE MILLING: For small face areas of relatively shallow depth of cut. The surface finish produced can be “scratchy”.

KEYWAY PRODUCTION: Normally two separate endmills are required to produce a quality keyway.

WOODRUFF KEYWAYS: Normally produced with a single cutter in a straight plunge operation.

SPECIALITY CUTTING: Includes milling of tapered surfaces such as “T” shaped slots & dovetail production.

FINISHING PROFILING: To finish the inside/outside shape on a part with a parallel side wall.

CAVITY DIE WORK: Generally involves plunging and finishing cutting of pockets in die steel. Cavity work requires the production of three dimensional shapes. A ball type endmill is used for the finishing cutter with this application.

Important Calculations

Overall Length

FluteLength

Mill Diameter

Shank Diameter

Secondary Angle

Tool Width

Tool Height

Rake angle

Primary Angle (Side)

Web

Core Diameter

2 Flute

4 Flute

3 Flute

Inches Per Revolution = Inch Per MinuteR.P.M.

Chip Load = Inches Per RevolutionNumber of Flutes

Chip Load = Inches Per Minute

R.P.M x Number of Flutes

2

Weight Of Fractional Carbide Rod (lbs)

( )2

Shank DiameterX X3.142 Overall

Length X 0.509=

SFM = 0.262 X D1 X R.P.M. R.P.M. =318.3 X SFM

D1( (

SFM (Surface Feet/Minute)

)Weight Of Metric Carbide Rod (lbs) 2

X X3.142

Overall Length

0.50925.4

= (2

Shank DiameterX

Inches Per Revolution = Chip Load X Number of Flutes

Inches Per Minute = R.P.M. X Inches Per Revolution

D1 (Diameter of Cutter)

2

Materials 2FL 3FL 4FL 6FL Straight

Aluminum

Brass, Bronze

Fiberglass

Iron

Plastics

Steel nickle, Chrome

Steel: Carbon

Steel: 39-48Rc

Steel: 46-68Rc

Steel Stainless

Steel Weldments

Titanium

Zinc

Table of ContentsTerms & Conditions pg. 3

Endmill data pg. 3

Materials index pg. 4

Coatings pg. 5

Endmills & Other Tools:

Endmills pgs. 6 - 15

Countersinks pg. 15

Engraving blanks pg. 16

Ground rod pg. 16

Mini Mills pg. 16

High-performance Endmills:

AxMill pgs. 17- 22

V4 pgs. 23 - 24

F45 pg. 25

Roughers pg. 26

Twister Mill pg. 27

AlumaZip pg. 27

HyperMill pg. 27

Flowport Mills pg. 28

Drills:

Drill recommendations pg. 29

Solid carbide drills pgs. 30-33

Stub length drills pg. 34

NC Spotting drills pg. 35

CenterDrills pg. 35

Spade Drills pg. 35

Burs:

Bur shapes, sizes pg. 36

Bur cut types pg. 36

Bur use data pg. 37

Burs SA - SN pgs. 38-43

Die Mills pg. 43

Fiberglass routers pg. 44

Tire burs pg. 44

Home improvement burs pg. 44

Bur sets pgs. 45-46

Quality program:

Quality control pg. 47

ENDMILLS

1-727-726-5336 www.mastercuttool.com 3

PRODUCTS IN THIS CATALOG ARE

SUBJECT TO CHANGE WITHOUT NOTICE!

Terms and Conditions of Sale

To OrderFaxed or e-mailed orders are required. Please specify quantity and EDP numbers.

Minimum Orders$50 for standard items, $200 for special orders. Orders below $50 are subject to a $7.50 handling fee.

Standard Payment TermsOverseas customers: Prepaid. US customers: Net 30 Days, pending credit approval, past due after 30 days from billing date.

FreightMinimum freight charge, $7.00. Orders totaling $1500 or more are shipped freight prepaid barring any special labeling or etching requirements. Freight is F.O.B. shipping point. A 1.5% special marking fee is available as an option to receive prepaid freight for privately marked orders exceeding $1500. Prepaid freight only applies to ground shipments within the US.

Special Tooling for your RequirementsWhen you need a non-standard tool for a specific job, give us a call. Requirements for special tooling or modifications of existing standard items will be given prompt, expert attention.

ResharpeningMastercut Tool Corp. employs skilled craftsmen and advanced equipment to provide excellent resharpening services. We can sharpen dull cutters regardless of the manufacturer. This is an excellent and efficient way to get new tool performance at a fraction of the cost. Please inquire about our resharpening price list.

Return PolicyWe do not accept returns onitems which we do not maintain in stock. Returns are subject to a 15% re-stocking fee.No returns will be accepted beyond 6 months from date of shipment.

www.mastercuttool.comsales@mastercuttool .com

CLIMB MILLING CUTTERDirection for a milling operation. The cutter tending to “Climb” into the workspace, relieving feed force requirements. First choice for CNC machining. Increases cutter tool life. Sometimes called down-milling.

CONVENTIONAL MILLINGCutter Direction for a milling operation. The cutter tendency to push the workpiece away from the part, increasing the required feeding force. First choice for manual machining. Sometimes called up-milling.

END MILLINGMetal removal process that is achieved by feeding a workpiece into a revolving cutter. The cutter removes material as it chips.

PERIPHERAL MILLINGTo machine the edge surface of a part. Peripheral milling is accomplished by presenting the workpiece to the circumference or the periphery of the milling cutter.

PLUNGE CUTAxial feeding into a part. CNC machine movement in the Z-axis direction. Direct plunging into the face of a part. Plunge feeding in an axial direction requires a center cutting endmill.

RAMP CUT Axial feeding into a part. CNC machine movement in the Z-axis direction and an additional axis (X or Y). Angle plunged into the face of a part, feeding in other than the axial direction. Requires a center cutting endmill. Ramp cutting will assist the endmill to enter a part face.

Types of Milling Procedures

Feed Per Tooth ( IPT)

Endmi l l Diameter equals

Materia l GroupSpeed SFM

up to 1/4”1/4” to

1/2”1/2” to

3/4”3/4” to 1”

Aluminum/Related Al loys 600-1200 .001- .002 .002- .004 .004- .006 .006- .008

Brass/Bronze 300-550 .001- .002 .002- .003 .003- .004 .004- .005

Copper/Related Al loys 500-900 .001- .002 .002- .003 .003- .005 .005- .006

Cast Iron (soft ±195bhn)

200-500 .001- .002 .002- .003 .003- .005 .005- .008

Cast Iron (medium ±225bhn)

125-350 .001- .002 .002- .003 .003- .004 .004- .007

Cast Iron (hard ±275bhn)

80-300 .0005- .001 .001- .002 .002- .003 .003- .005

Magnesium 800-1400 .001- .003 .003- .005 .005- .007 .007- .009

Monel/Nickel Al loys 65-175 .0005- .001 .001- .002 .002- .003 .003- .004

Plast ics 600-1200 .001- .003 .003- .006 .006- .010 .010- .015

Steel -Heat Treated (35-40Rc)

150-350 .0003- .0005 .0005- .001 .001- .003 .003- .005

Steel -Heat Treated (40- 45Rc)

125-275 .0002- .0005 .0005- .001 .001- .002 .002- .004

Steel -Heat Treated (45+Rc)

50-200 .0002- .0005 .0005- .001 .001- .002 .002- .003

Steel -Medium Carbon 175-350 .0005- .001 .001- .002 .002- .004 .004- .006

Steel ; Mold & Die 50-250 .0005- .001 .001- .002 .002- .004 .004- .007

Steel ; Tool 150-250 .0005- .001 .001- .002 .002- .004 .004- .006

Stain less-Soft 250-400 .0005- .001 .001- .002 .002- .004 .004- .006

Stain less-Hard 75-250 .0005- .001 .001- .002 .002- .003 .003- .005

T itanium Al loys 90-225 .0003- .0008 .0008- .002 .002- .003 .003- .005

Endmill Speeds and Feeds

ENDMILL DATA3

TERMS & CONDITIONS


Coefficient of Friction

Material Clean Lubricated

Steel 0.8 0.16

Copper-lead alloy 0.22 -

Phosphor-bronze 0.35 -

Aluminum-bronze 0.45 -

Brass 0.35 0.19

Cast iron 0.4 0.21

Bronze - 0.16

Sintered bronze - 0.13

Hard carbon 0.14 0.11-0.14

Graphite 0.1 0.1

Tungsten carbide 0.4-0.6 0.1-0.2

Plexiglas 0.4-0.5 0.4-0.5

Polystyrene 0.3-0.35 0.3-0.35

Polythene 0.2 0.2

Teflon 0.04 0.04

Aluminum-aluminum 1.35 0.3

Cadmium-cadmium 0.5 0.05

Chromium-chromium 0.41 0.34

Copper-copper 1 0.08

Iron-iron 1 0.15-0.20

Magnesium-magnesium 0.6 0.08

Nickel-nickel 0.7 0.28

Platinum-platinum 1.2 0.25

Silver-silver 1.4 0.55

Zinc-zinc 0.6 0.04

Glass-glass 0.9-1.0 0.1-0.6

Glass-metal 0.5-0.7 0.2-0.3

Diamond-diamond 0.1 0.05-0.1

Diamond-metal 0.1-0.15 0.1

Sapphire-sapphire 0.2 0.2

Hard carbon on carbon 0.16 0.12-0.14

Graphite-graphite (in vacuum) 0.5-0.8 -

Graphite-graphite 0.1 0.1

Tungsten carbide-tungsten carbide 0.2-0.25 0.12

Plexiglas-plexiglas 0.8 0.8

Polystyrene-polystyrene 0.5 0.5

Wood on wood (clean) 0.25-0.5 -

Wood on wood (wet) 0.2 -

Wood on metals (clean) 0.2-0.6 -

Wood on metals (wet) 0.2 -

Brake material on cast iron 0.4 -

Brake material on cast iron (wet) 0.2 -

Materials Index of Friction

MATERIALS INDEX4

Looking for more technical data and how-to’s?Visit the Mastercut Tool Website at:

http://www.mastercuttool.comE-mail: [email protected]

ENDMILLS


• Carbide tool’s life increased 2 to 5 times . Deposition temperatures as low as 480°-840°F (250°-450°C) protect carbide’s binder from deterioration, by comparison with the CVD process applied at more than 1,850°F (1,000°C).

• Isolates the tool from the part, avoids edge buildup and tool cratering.

• Reduced friction against workpiece and chips, reduced spindle torque, less vibration, better finish.

• Speed and Feed increased from 10 to 50 percent.

• Reduces or eliminates coolant (with specific coatings).

• Repeatable, stable performance of the coatings between batches.

Why use a Coating?

With today’s coating technologies, you can make your tools last longer and run harder than ever before. At Mastercut Tool Corp. we offer a full range of coatings including Titanium Nitride, Titanium Aluminum Nitride, and many

more. Look below for more information. TiN and TiCN coatings are not listed in this catalog but are available on all tools by request.

PowerA is Mastercut Tool Corp’s new proprietary coating that surpasses the proven performance of TiAlN for superior extreme machining results. With a thermal stability above 1,600°F (900°C) this coating excels in high speed dry machining applications. Harder than our original TiAlN by 1000 HV, with an increase in thermal stability of 200°F (100°C), PowerA will ensure that heat buildup, friction, and edge breakdown are all greatly reduced, resulting in better cutting performance and longer tool life. As with it’s predecessor, PowerA will be an excellent coating

for applications involving tough-to-cut tool steels, stainless, cast iron and non-ferrous material, and it can also be used very effectively for interrupted cuts. PowerA can be run at more aggressive speeds and feeds than other coatings, and can be run without coolant in specific applications. PowerA continues to be the coating of choice for tough-to-cut materials.Hardness: 3800 HVCoating Thickness: 2-4 MicronsThermal Stability: 1,650°F or 900°C

PowerT Titanium Nitride (TiN) Coating is bright gold in color, has an ambient temperature hard-ness in the 2800 Vickers (low 80Rc) range, a coefficient of friction under 0.5, and a thermal

stability up to about 1000°F. TiN meets FDA requirements for surgical tools and food appli-cations. Cutting speeds, feeds, wear resistance and tool life generally improve.

Mastercut High-Performance Coatings

PowerA Coating

PowerT Titanium Nitride (TiN) Coating

PowerZ Zirconium Nitride (ZrN) Coating has proven itself over the years in many industries. ZrN’s characteristics have made it suitable for applications where TiN has not performed well. It has excellent erosion resistance, good lubric-ity and ductility combined with an attractive ap-pearance to make it stand out from the all the rest. This coating has worked well in all non-fer-

rous applications. Recommended Applications: Aluminum, Brass, Cast Iron, Graphite, Ni Alloys, Ti Alloys, 300/PH Series Stainless Zinc, Glass-filled Plastics (Not recommended for carbon steels). Coating Characteristics: Thickness (2-5 microns), Hardness (2800 Vickers), Thermal 1,049°F (550°C), Lubricity (0.5 coefficient of friction).

PowerZ Zirconium Based (ZrN) Coating PowerZ

Titanium Carbon Nitride (TiCN) Coating has an ambient temperature hardness in the 4000 Vickers (low 90Rc) range. It’s use is particularly advantageous when cutting cast iron, silicon

aluminum, certain non-ferrous and other abrasive materials. Tool life can be extended using the right combination of speeds, feeds and coolant.

Titanium Carbon Nitride (TiCN) Coating

COATINGS

5

Consider PowerA coatings to run more

aggressive speeds and feeds!

PowerA

PowerT

Also available:

Material to Machine PowerT TiCN PowerA PowerZ

Aluminum, Low Silicon < 10%

Aluminum, High Silicon > 10%

Copper, Copper Alloys

Ductile, Malleable Cast Iron

Carbon Steel, 1000 Series

Alloy Steel, 4 to 9000 Series

Tool Steel

SS Steel, 300 Series


SS PH Series

Titanium, Titanium Alloys

Nickel, Nickel Alloys, Cobalt

Wood, Paper

Composites, Plastics


D1 L1 D2 L2 4 FL SQ 2 FL SQ 3 FL SQ4 FL SQPowerA

2 FL SQ PowerA

3 FL SQPowerA

1/32 3/32 1/8 1-1/2 50010 50011 50013 51730 51731 51733

3/64 1/8 1/8 1-1/2 50220 50221 50223 51740 51741 51743

1/16 1/4 1/8 1-1/2 50000 50001 50003 51750 51751 51753

5/64 1/4 1/8 1-1/2 50110 50111 50113 51760 51761 51763

3/32 3/8 1/8 1-1/2 50100 50101 50103 51770 51771 51773

7/64 3/8 1/8 1-1/2 50210 50211 50213 51780 51781 51783

1/8 1/2 1/8 1-1/2 50200 50201 50203 51790 51791 51793

9/64 9/16 3/16 2 50320 50321 50323 51800 51801 51803

5/32 9/16 3/16 2 50240 50241 50243 51810 51811 51813

11/64 9/16 3/16 2 50310 50311 50313 51820 51821 51823

3/16 5/8 3/16 2 50300 50301 50303 51830 51831 51833

13/64 5/8 1/4 2-1/2 50510 50511 50513 51840 51841 51843

7/32 5/8 1/4 2-1/2 50400 50401 50403 51850 51851 51853

15/64 3/4 1/4 2-1/2 50520 50521 50523 51860 51861 51863

1/4 3/4 1/4 2-1/2 50500 50501 50503 51870 51871 51873

17/64 7/8 5/16 2-1/2 50530 50531 50533 51880 51881 51883

9/32 7/8 5/16 2-1/2 50610 50611 50613 51890 51891 51893

19/64 7/8 5/16 2-1/2 50620 50621 50623 51900 51901 51903

5/16 7/8 5/16 2-1/2 50600 50601 50603 51910 51911 51913

21/64 7/8 3/8 2-1/2 50630 50631 50633 51920 51921 51923

11/32 7/8 3/8 2-1/2 50640 50641 50643 51930 51931 51933

23/64 7/8 3/8 2-1/2 50650 50651 50653 51940 51941 51943

3/8 7/8 3/8 2-1/2 50700 50701 50703 51950 51951 51953

25/64 7/8 7/16 2-1/2 50660 50661 50663 51960 51961 51963

13/32 7/8 7/16 2-1/2 50667 50668 50669 51970 51971 51973

27/64 7/8 7/16 2-1/2 50690 50691 50693 51980 51981 51983

7/16 1 7/16 2-1/2 50800 50801 50803 51990 51991 51993

29/64 1 1/2 3 50710 50711 50713 52000 52001 52003

15/32 1 1/2 3 50720 50721 50723 52010 52011 52013

31/64 1 1/2 3 50730 50731 50733 52020 52021 52023

1/2 1 1/2 3 50900 50901 50903 52030 52031 52033

9/16 1-1/4 9/16 3-1/2 50910 50911 50913 52040 52041 52043

5/8 1-1/4 5/8 3-1/2 51000 51001 51003 52050 52051 52053

11/16 1-1/2 3/4 4 51110 51111 51113 52060 52061 52063

3/4 1-1/2 3/4 4 51100 51101 51103 52070 52071 52073

7/8 1-1/2 7/8 4 51200 51201 51203 52080 52081 52083

1 1-1/2 1 4 51300 51301 51303 52090 52091 52093

1-1/4 2 1-1/4 4-1/2 50740 50741 50743 52100 52101 52103

Square End Standard Length Endmills

Cutting Edge Tolerance +.000 - .002Shank Tolerance h6

D1 - Cutting DiameterL 1 - Cutting LengthD2 - Shank DiameterL 2 - Overall Length

L2

D1 D2

L1

ENDMILLS


L2

D1 D2

L1

Ball End Standard Length EndmillsD1 L1 D2 L2 4 FL 2 FL 3 FL

4 FLPowerA

2 FLPowerA

3 FLPowerA

1/32 3/32 1/8 1-1/2 50014 50015 50016 51734 51735 51736

3/64 1/8 1/8 1-1/2 50224 50225 50226 51744 51745 51746

1/16 1/4 1/8 1-1/2 50004 50005 50006 51754 51755 51756

5/64 1/4 1/8 1-1/2 50114 50115 50116 51764 51765 51766

3/32 3/8 1/8 1-1/2 50104 50105 50106 51774 51775 51776

7/64 3/8 1/8 1-1/2 50214 50215 50216 51784 51785 51786

1/8 1/2 1/8 1-1/2 50204 50205 50206 51794 51795 51796

9/64 9/16 3/16 2 50324 50325 50326 51804 51805 51806

5/32 9/16 3/16 2 50244 50245 50246 51814 51815 51816

11/64 9/16 3/16 2 50314 50315 50316 51824 51825 51826

3/16 5/8 3/16 2 50304 50305 50306 51834 51835 51836

13/64 5/8 1/4 2-1/2 50514 50515 50516 51844 51845 51846

7/32 5/8 1/4 2-1/2 50404 50405 50406 51854 51855 51856

15/64 3/4 1/4 2-1/2 50524 50525 50526 51864 51865 51866

1/4 3/4 1/4 2-1/2 50504 50505 50506 51874 51875 51876

17/64 7/8 5/16 2-1/2 50614 50535 50536 51884 51885 51886

9/32 7/8 5/16 2-1/2 50634 50615 50616 51894 51895 51896

19/64 7/8 5/16 2-1/2 50624 50625 50626 51904 51905 51906

5/16 7/8 5/16 2-1/2 50604 50605 50606 51914 51915 51916

21/64 7/8 3/8 2-1/2 50534 50635 50636 51924 51925 51926

11/32 7/8 3/8 2-1/2 50644 50645 50646 51934 51935 51936

23/64 7/8 3/8 2-1/2 50654 50655 50656 51944 51945 51946

3/8 7/8 3/8 2-1/2 50704 50705 50706 51954 51955 51956

25/64 7/8 7/16 2-1/2 50664 50665 50666 51964 51965 51966

13/32 7/8 7/16 2-1/2 50677 50678 50679 51974 51975 51976

27/64 7/8 7/16 2-1/2 50694 50695 50696 51984 51985 51986

7/16 1 7/16 2-1/2 50804 50805 50806 51994 51995 51996

29/64 1 1/2 3 50714 50715 50716 52004 52005 52006

15/32 1 1/2 3 50724 50725 50726 52014 52015 52016

31/64 1 1/2 3 50734 50735 50736 52024 52025 52026

1/2 1 1/2 3 50904 50905 50906 52034 52035 52036

9/16 1-1/4 9/16 3-1/2 50914 50915 50916 52044 52045 52046

5/8 1-1/4 5/8 3-1/2 51004 51005 51006 52054 52055 52056

11/16 1-1/2 3/4 4 51114 51115 51116 52064 52065 52066

3/4 1-1/2 3/4 4 51104 51105 51106 52074 52075 52076

7/8 1-1/2 7/8 4 51204 51205 51206 52084 52085 52086

1 1-1/2 1 4 51304 51305 51306 52094 52095 52096

1-1/4 2 1-1/4 4-1/2 50744 50745 50746 52104 52105 52106




Long Length Endmills Square EndD1 L1 D2 L2

4 FL Uncoated

2 FLUncoated

4 FLPowerA

2 FLPowerA

1/8 5/8 1/8 2 53000 53001 53030 53031

1/8 3/4 1/8 2 54000 54001 54090 54091

1/8 1 1/8 3 53040 53041 53070 53071

3/16 3/4 3/16 2-1/2 54100 54101 54190 54191

3/16 1-1/8 3/16 3 53080 53081 53110 53111

3/16 1 3/16 4 53120 53121 53150 53151

1/4 1-1/8 1/4 3 54200 54201 54290 54291

1/4 1 1/4 4 53160 53161 53190 53191

1/4 1-1/2 1/4 4 53200 53201 53230 53231

1/4 1-1/2 1/4 6 53240 53241 53270 53271

5/16 1-1/8 5/16 3 54300 54301 54390 54391

5/16 1 5/16 4 53280 53281 53310 53311

5/16 1-5/8 5/16 4 53320 53321 53350 53351

5/16 1-1/2 5/16 6 53450 53451 53480 53481

3/8 1-1/8 3/8 3 54400 54401 54490 54491

3/8 1-3/4 3/8 4 54500 54501 54590 54591

3/8 2 3/8 4 53360 53361 53390 53391

3/8 1-1/2 3/8 6 53400 53401 53430 53431

3/8 3 3/8 6 53440 53441 53476 53477

7/16 1 7/16 4 53486 53487 53510 53511

7/16 2 7/16 4 53520 53521 53550 53551

7/16 1-1/2 7/16 6 53560 53561 53590 53591

7/16 3 7/16 6 53600 53601 53630 53631

1/2 1 1/2 4 53640 53641 53670 53671

1/2 2 1/2 4 54600 54601 54690 54691

1/2 1-1/2 1/2 6 53680 53681 53720 53721

1/2 3 1/2 6 54700 54701 54790 54791

5/8 2-1/4 5/8 5 54800 54801 54890 54891

5/8 3 5/8 6 54900 54901 54990 54991

3/4 2-1/4 3/4 5 55000 55001 55090 55091

3/4 3 3/4 6 55100 55101 55190 55191

1 2 1 6 55200 55201 55240 55241

1 3 1 6 55400 55401 55430 55431

1 4 1 6 55300 55301 55340 55341

L2

D1 D2

L1



ENDMILLS


L2

D1 D2

L1

Cutting Edge Tolerance +.000 -.002Shank Tolerance +.000 -.0002

Long Length Endmills Ball EndD1 L1 D2 L2

4 FL Uncoated

2 FLUncoated

4 FLPowerA

2 FLPowerA

1/8 5/8 1/8 2 53004 53005 53034 53035

1/8 3/4 1/8 2 54004 54005 54094 54095

1/8 1 1/8 3 53044 53045 53074 53075

3/16 3/4 3/16 2-1/2 54104 54105 54194 54195

3/16 1-1/8 3/16 3 53084 53085 53114 53115

3/16 1 3/16 4 53124 53125 53154 53155

1/4 1-1/8 1/4 3 54204 54205 54294 54295

1/4 1 1/4 4 53164 53165 53194 53195

1/4 1-1/2 1/4 4 53204 53205 53234 53235

1/4 1-1/2 1/4 6 53244 53245 53274 53275

5/16 1-1/8 5/16 3 54304 54305 54394 54395

5/16 1 5/16 4 53284 53285 53314 53315

5/16 1-5/8 5/16 4 53324 53325 53354 53355

5/16 1-1/2 5/16 6 53364 53365 53394 53395

3/8 1-1/8 3/8 3 54404 54405 54494 54495

3/8 1-3/4 3/8 4 54504 54505 54594 54595

3/8 2 3/8 4 55504 55505 55534 55535

3/8 1-1/2 3/8 6 53404 53405 53434 53435

3/8 3 3/8 6 53444 53445 53474 53475

7/16 1 7/16 4 53484 53485 53514 53515

7/16 2 7/16 4 53524 53525 53554 53555

7/16 1-1/2 7/16 6 53564 53565 53594 53595

7/16 3 7/16 6 53604 53605 53634 53635

1/2 1 1/2 4 53644 53645 53674 53675

1/2 2 1/2 4 54604 54605 54694 54695

1/2 1-1/2 1/2 6 53684 53685 53714 53715

1/2 3 1/2 6 54704 54705 54794 54795

5/8 2-1/4 5/8 5 54804 54805 54894 54895

5/8 3 5/8 6 54904 54905 54994 54995

3/4 2-1/4 3/4 5 55004 55005 55094 55095

3/4 3 3/4 6 55104 55105 55194 55195

1 2 1 6 55204 55205 55234 55235

1 3 1 6 55404 55405 55434 55435

1 4 1 6 55304 55305 55334 55335

6 Flute Endmills Square EndD1 L1 D2 L2 Uncoated PowerA

3/16 5/8 3/16 2 50302 50392

1/4 3/4 1/4 2-1/2 50502 50592

5/16 7/8 5/16 2-1/2 50602 50692

3/8 1 3/8 2-1/2 50702 50792

7/16 1 7/16 2-1/2 50802 50892

1/2 1 1/2 3 50902 50992

5/8 1-1/4 5/8 3-1/2 51002 51092

3/4 1-1/2 3/4 4 51102 51192

7/8 1-1/2 7/8 4 51202 51292

L2

D1 D2

L1


L2

D1 D2

L1

Stub Length Endmills Square EndD1 L1 D2 L2

4FL Uncoated

2 FLUncoated

4 FLPowerA

2 FLPowerA

1/32 1/16 1/8 1-1/2 56300 56301 56333 56334

3/64 3/32 1/8 1-1/2 56350 56351 56383 56384

1/16 1/8 1/8 1-1/2 56400 56401 56433 56434

3/32 3/16 1/8 1-1/2 56500 56501 56533 56534

1/8 1/4 1/8 1-1/2 57000 57001 57092 57093

5/32 5/16 3/16 2 56600 56601 56633 56634

3/16 3/8 3/16 2 57100 57101 57192 57193

7/32 7/16 1/4 2 57200 57201 57292 57293

1/4 1/2 1/4 2 57300 57301 57392 57393

5/16 1/2 5/16 2 57400 57401 57492 57493

3/8 5/8 3/8 2 57500 57501 57592 57593

7/16 5/8 7/16 3 57550 57551 57633 57634

1/2 5/8 1/2 2-1/2 57600 57601 57692 57693

5/8 3/4 5/8 3 57700 57701 57792 57793

3/4 1 3/4 3 57800 57801 57833 57834

1 1 1 3 57850 57851 57883 57884

L2

D1 D2

L1 Flat

L2

D1 D2

L1 Flat

D1 L1 D2 L24 FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

1/8 3/8 3/8 3 52207 52208 52297 52298

3/16 1/2 3/8 3 52307 52308 52397 52398

7/32 9/16 3/8 3 52407 52408 52497 52498

1/4 5/8 3/8 3 52507 52508 52597 52598

5/16 3/4 3/8 3-1/2 52607 52608 52697 52698

3/8 3/4 3/8 3-1/2 52707 52708 52797 52798

3/8 Common Shank Double End Endmills Square End

D1 L1 D2 L24 FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

1/8 3/8 3/8 3 52202 52203 52292 52293

3/16 1/2 3/8 3 52302 52303 52392 52393

7/32 9/16 3/8 3 52402 52403 52492 52493

1/4 5/8 3/8 3 52502 52503 52592 52593

5/16 3/4 3/8 3-1/2 52602 52603 52692 52693

3/8 3/4 3/8 3-1/2 52702 52703 52792 52793

3/8 Common Shank Double End Endmills Ball End



ENDMILLS


L2

D1 D2

L1

L2

D1 D2

L1

Standard Length Double End Endmills Square EndD1 L1 D2 L2

4 FL Uncoated

2 FLUncoated

4 FLPowerA

2 FL PowerA

1/32 3/32 1/8 2 58000 58001 58030 58032

3/64 1/8 1/8 2 58050 58051 58080 58081

1/16 3/16 1/8 2 58100 58101 58130 58131

3/32 1/4 1/8 2 58150 58151 58180 58181

1/8 3/8 1/8 2 58200 58201 58230 58231

5/32 7/16 3/16 2-1/2 58250 58251 58280 58281

3/16 1/2 3/16 2-1/2 58300 58301 58330 58331

7/32 9/16 1/4 2-1/2 58350 58351 58380 58381

1/4 5/8 1/4 2-1/2 58400 58401 58430 58431

5/16 3/4 5/16 3-1/2 58450 58451 58480 58481

3/8 3/4 3/8 3-1/2 58500 58501 58530 58531

7/16 7/8 7/16 4 58550 58551 58580 58581

1/2 1 1/2 4 58600 58601 58630 58631

9/16 1-1/4 9/16 6 58650 58651 58680 58681

5/8 1-1/4 5/8 6 58700 58701 58730 58731

3/4 1-1/2 3/4 6 58750 58751 58780 58781

7/8 1-1/2 7/8 6 58800 58801 58830 58831

1 1-1/2 1 6 58850 58851 58880 58881

D1 L1 D2 L24FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

1/32 1/16 1/8 1-1/2 56304 56305 56337 56338

3/64 3/32 1/8 1-1/2 56354 56355 56387 56388

1/16 1/8 1/8 1-1/2 56404 56405 56437 56438

3/32 3/16 1/8 1-1/2 56504 56505 56537 56538

1/8 1/4 1/8 1-1/2 57004 57005 57096 57097

5/32 5/16 3/16 2 56604 56605 56637 56638

3/16 3/8 3/16 2 57104 57105 57196 57197

7/32 7/16 1/4 2 57204 57205 57296 57297

1/4 1/2 1/4 2 57304 57305 57396 57397

5/16 1/2 5/16 2 57404 57405 57496 57497

3/8 5/8 3/8 2 57504 57505 57596 57597

7/16 5/8 7/16 3 57554 57555 57637 57638

1/2 5/8 1/2 2-1/2 57604 57605 57696 57697

5/8 3/4 5/8 3 57704 57705 57796 57797

3/4 1 3/4 3 57804 57805 57837 57838

1 1 1 3 57854 57855 57887 57888

Stub Length Endmills Ball End




L2

D1 D2

L1

D1 L1 D2 L24 FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

1/32 3/32 1/8 2 58004 58005 58034 58035

3/64 1/8 1/8 2 58054 58055 58084 58085

1/16 3/16 1/8 2 58104 58105 58134 58135

3/32 1/4 1/8 2 58154 58155 58184 58185

1/8 3/8 1/8 2 58204 58205 58234 58235

5/32 7/16 3/16 2-1/2 58254 58255 58284 58285

3/16 1/2 3/16 2-1/2 58304 58305 58334 58335

7/32 9/16 1/4 2-1/2 58354 58355 58384 58385

1/4 5/8 1/4 2-1/2 58404 58405 58434 58435

5/16 3/4 5/16 3-1/2 58454 58455 58484 58485

3/8 3/4 3/8 3-1/2 58504 58505 58534 58535

7/16 7/8 7/16 4 58554 58555 58584 58585

1/2 1 1/2 4 58604 58605 58634 58635

9/16 1-1/4 9/16 6 58654 58655 58684 58685

5/8 1-1/4 5/8 6 58704 58705 58734 58735

3/4 1-1/2 3/4 6 58754 58755 58784 58785

7/8 1-1/2 7/8 6 58804 58805 58834 58835

1 1-1/2 1 6 58854 58855 58884 58885

Standard Length Double End Endmills Ball End


L2

D1 D2

L1

D1 L1 D2 L24FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

1/32 1/16 1/8 1-1/2 57016 57015 57058 57059

3/64 3/32 1/8 1-1/2 57127 57128 57158 57159

1/16 1/8 1/8 1-1/2 57227 57228 57258 57259

3/32 3/16 1/8 1-1/2 57027 57026 57358 57359

1/8 1/4 1/8 1-1/2 57007 57008 57098 57099

5/32 5/16 3/16 2 57137 57136 57458 57459

3/16 3/8 3/16 2 57107 57108 57198 57199

7/32 1/2 1/4 2-1/2 57207 57208 57298 57299

1/4 1/2 1/4 2-1/2 57307 57308 57398 57399

5/16 1/2 5/16 2-1/2 57407 57408 57498 57499

3/8 1/2 3/8 2-1/2 57507 57508 57598 57599

7/16 1/2 7/16 2-1/2 57535 57536 57568 57569

1/2 5/8 1/2 3 57607 57608 57698 57699

5/8 3/4 5/8 4 57707 57708 57740 57741

3/4 1 3/4 4 57807 57808 57840 57841

Stub Length Double End Endmills Square End


ENDMILLS



L2

D1 D2

L1

D1 L1 D2 L24FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

1/32 1/16 1/8 1-1/2 57019 57020 57062 57063

3/64 3/32 1/8 1-1/2 57119 57120 57162 57163

1/16 1/8 1/8 1-1/2 57219 57220 57262 57263

3/32 3/16 1/8 1-1/2 57022 57021 57362 57363

1/8 1/4 1/8 1-1/2 57002 57003 57094 57095

5/32 5/16 3/16 2 57419 57420 57462 57463

3/16 3/8 3/16 2 57102 57103 57210 57211

7/32 5/8 1/4 2-1/2 57202 57203 57294 57295

1/4 1/2 1/4 2-1/2 57302 57303 57394 57395

5/16 1/2 5/16 2-1/2 57402 57403 57494 57495

3/8 1/2 3/8 2-1/2 57502 57503 57594 57595

7/16 1/2 7/16 2-1/2 57530 57531 57563 57564

1/2 5/8 1/2 3 57602 57603 57694 57695

5/8 3/4 5/8 4 57702 57703 57735 57736

3/4 1 3/4 4 57802 57803 57835 57836

Stub Length Double End Endmills Ball End

2 Flute Corner Radius Endmills


D1 L1 D2 L2.015

Radius.020

Radius.030

Radius.045

Radius.060

Radius

1/8 1/2 1/8 1-1/2 63001 63011 63021 63031 63041

3/16 5/8 3/16 2 63101 63111 63121 63131 63141

1/4 3/4 1/4 2-1/2 63201 63211 63221 63231 63241

5/16 13/16 5/16 2-1/2 63301 63311 63321 63331 63341

3/8 1 3/8 2-1/2 63401 63411 63421 63431 63441

1/2 1 1/3 3 63501 63511 63521 63531 63541

5/8 1-1/4 5/8 3-1/2 63601 63611 63621 63631 63641

3/4 1-1/2 3/4 4 63701 63711 63721 63731 63741

D1 L1 D2 L2.015

Radius.020

Radius.030

Radius.045

Radius.060

Radius

1/8 1/2 1/8 1-1/2 63000 63010 63020 63030 63040

3/16 5/8 3/16 2 63100 63110 63120 63130 63140

1/4 3/4 1/4 2-1/2 63200 63210 63220 63230 63240

5/16 13/16 5/16 2-1/2 63300 63310 63320 63330 63340

3/8 1 3/8 2-1/2 63400 63410 63420 63430 63440

1/2 1 1/3 3 63500 63510 63520 63530 63540

5/8 1-1/4 5/8 3-1/2 63600 63610 63620 63630 63640

3/4 1-1/2 3/4 4 63700 63710 63720 63730 63740

L2

D1 D2

L1

Corner Radius



Straight Flute Endmills Square EndD1 L1 D2 L2

4 FLUncoated

2 FLUncoated

4 FLPowerA

2 FL PowerA

1/8 1/2 1/8 1-1/2 59000 59001 59090 59091

3/16 5/8 3/16 2 59100 59101 59190 59191

7/32 5/8 1/4 2-1/2 59200 59201 59290 59291

1/4 3/4 1/4 2-1/2 59300 59301 59390 59391

5/16 13/16 5/16 2-1/2 59400 59401 59490 59491

3/8 1 3/8 2-1/2 59500 59501 59590 59591

1/2 1 1/2 3 59600 59601 59690 59691

5/8 1-1/4 5/8 3-1/2 59700 59701 59790 59791

L2

D1 D2

L1

D1 L1 D2 L24 FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

1/8 1/2 1/8 1-1/2 59004 59005 59094 59095

3/16 5/8 3/16 2 59104 59105 59194 59195

7/32 5/8 1/4 2-1/2 59204 59205 59294 59295

1/4 3/4 1/4 2-1/2 59304 59305 59394 59395

5/16 13/16 5/16 2-1/2 59404 59405 59494 59495

3/8 1 3/8 2-1/2 59504 59505 59594 59595

1/2 1 1/2 3 59604 59605 59694 59695

5/8 1-1/4 5/8 3-1/2 59704 59705 59794 59795

Straight Flute Endmills Ball End

D1 L1 D2 L2.015

Radius.020

Radius.030

Radius.045

Radius.060

Radius

PowerA PowerA PowerA PowerA PowerA

1/8 1/2 1/8 1-1/2 65000 65010 65020 65030 65040

3/16 5/8 3/16 2 65100 65110 65120 65130 65140

1/4 3/4 1/4 2-1/2 65200 65210 65220 65230 65240

5/16 13/16 5/16 2-1/2 65300 65310 65320 65330 65340

3/8 1 3/8 2-1/2 65400 65410 65420 65430 65440

1/2 1 1/2 3 65500 65510 65520 65530 65540

5/8 1-1/4 5/8 3-1/2 65600 65610 65620 65630 65640

3/4 1-1/2 3/4 4 65700 65710 65720 65730 65740


L2

D1 D2

L1

Corner Radius


D1 L1 D2 L2.015

Radius.020

Radius.030

Radius.045

Radius.060

Radius

PowerA PowerA PowerA PowerA PowerA

1/8 1/2 1/8 1-1/2 65001 65011 65021 65031 65041

3/16 5/8 3/16 2 65101 65111 65121 65131 65141

1/4 3/4 1/4 2-1/2 65201 65211 65221 65231 65241

5/16 13/16 5/16 2-1/2 65301 65311 65321 65331 65341

3/8 1 3/8 2-1/2 65401 65411 65421 65431 65441

1/2 1 1/2 3 65501 65511 65521 65531 65541

5/8 1-1/4 5/8 3-1/2 65601 65611 65621 65631 65641

3/4 1-1/2 3/4 4 65701 65711 65721 65731 65741



ENDMILLS


Carbide Countersinks Brazed to Steel ShankD1 D2 L2 Flutes 60° 82° 90°

1/8 1/8 1-1/2 1 24001 24002 24003

1/8 1/8 1-1/2 3 24004 24005 24006

1/8 1/8 1-1/2 6 24007 24008 24009

3/16 3/16 2 1 24011 24012 24013

3/16 3/16 2 3 24014 24015 24016

3/16 3/16 2 6 24017 24018 24019

1/4 1/4 2 1 24021 24022 24023

1/4 1/4 2 3 24024 24025 24026

1/4 1/4 2 6 24027 24028 24029

3/8 1/4 2-5/8 1 24031 24032 24033

3/8 1/4 2-5/8 3 24034 24035 24036

3/8 1/4 2-5/8 6 24037 24038 24039

1/2 1/4 2-7/8 1 24041 24042 24043

1/2 1/4 2-7/8 3 24044 24045 24046

1/2 1/4 2-7/8 6 24047 24048 24049

5/8 3/8 3 1 24051 24052 24053

5/8 3/8 3 3 24054 24055 24056

5/8 3/8 3 6 24057 24058 24059

3/4 1/2 3 1 24061 24062 24063

3/4 1/2 3 3 24064 24065 24066

3/4 1/2 3 6 24067 24068 24069

1 1/2 2-3/4 1 24071 24072 24073

1 1/2 2-3/4 3 24074 24075 24076

1 1/2 2-3/4 6 24077 24078 24079

L2

D1 D2

L2

D1 D2

L1

D1-1

L2

D1 D2

L1

Taper EndmillsD1-1

Centerline Angle

D1 L1 D2 L2 3FL SQUARE 3FL BALL

5 3/4 1/4 3 61003 61006

7 1/2 1/4 3 61103 61106

10 1/2 1/4 3 61203 61206

5 1-1/2 3/8 3-1/2 61303 61306

7 3/4 3/8 3-1/2 61403 61406

10 3/4 3/8 3-1/2 61503 61506

5 1-1/4 1/2 4 61603 61606

7 1-1/4 1/2 4 61703 61706

10 1 1/2 4 61803 61806

2 Flute Drill MillsD1 L1 D2 L2 2 FL Uncoated 2 FL PowerA

1/8 1/2 1/8 1-1/2 50201-90 51791-90

3/16 5/8 3/16 2 50301-90 51831-90

1/4 3/4 1/4 2-1/2 50501-90 51871-90

5/16 7/8 5/16 2-1/2 50601-90 51911-90

3/8 7/8 3/8 2-1/2 50701-90 51951-90

7/16 1 7/16 2-1/2 50801-90 51991-90

1/2 1 1/2 3 50901-90 52031-90

5/8 1-1/4 5/8 3-1/2 51001-90 52051-90

3/4 1-1/2 3/4 4 51101-90 52071-90


1/4

1/4

1/4

3/8

3/8

3/8

1/2

1/2

1/2

1/8

1/8

3/32

1/8

1/8

1/8

1/4

3/16

1/8

& OTHER TOOLS



L2

D1 D2

L1

Engraving BlanksD1 L2 D2 L1 Single End Double End

1/8 1-1/2 1/8 3/8 78000 78001

1/8 2 1/8 3/8 78100 78101

3/16 2 3/16 1/2 78200 78201

1/4 2 1/4 1/2 78300 78301

1/4 2-1/2 1/4 1/2 78400 78401

1/4 3 1/4 1/2 78500 78501

5/16 2-1/2 5/16 1/2 78600 78601

3/8 2-1/2 3/8 1/2 78700 78701

7/16 3 7/16 1/2 78800 78801

1/2 3 1/2 1/2 78900 78901

D2 L2 STD

.0925 1-1/2 ROD.0925x1-1/2G

3/32 1-1/2 ROD3/32x1-1/2G

3/32 2 ROD3/32x2G

1/8 1-1/2 ROD1/8x1-1/2G

1/8 2 ROD1/8x2G

1/8 3 ROD1/8x3G

1/8 12 ROD1/8x12G

3/16 2 ROD3/16x2G

D2 L2 STD

3/8 4 ROD3/8x4G

1/2 3 ROD1/2x3G

1/2 4 ROD1/2x4G

1/2 6 ROD1/2x6G

5/8 3-1/2 ROD5/8x3-1/2G

5/8 6 ROD5/8x6G

3/4 4 ROD3/4x4G

3/4 6 ROD3/4x6G

D2 L2 STD

1/4 2 ROD1/4x2G

1/4 2-1/2 ROD1/4x2-1/2G

1/4 3 ROD1/4x3G

1/4 12 ROD1/4x12G

5/16 2-1/2 ROD5/16x2-1/2G

5/16 3 ROD5/16x3G

3/8 2-1/2 ROD3/8x2-1/2G

3/8 3 ROD3/8x3G

Carbide Centerless Ground Rod

L2

D2

Mini Mills

Ball

Square

2 Flute BALL 4 Flute BALL

Part ID Part ID

23-0050 -

23-0100 24-0100

23-0150 24-0150

23-0200 24-0200

23-0250 24-0250

23-0300 24-0300

23-0350 24-0350

23-0400 24-0400

23-0450 24-0450

23-0500 24-0500

23-0550 24-0550

23-0600 24-0600

23-0650 24-0650

23-0700 24-0700

23-0750 24-0750

23-0800 24-0800

23-0850 24-0850

23-0900 24-0900

23-0950 24-0950

23-1000 24-1000

23-1050 24-1050

23-1100 24-1100

23-1150 24-1150

23-1200 24-1200

DESCRIPTION2 Flute SQUARE 4 Flute SQUARE

Part ID Part ID

.005x.015x1/8x1-1/2 20-0050 -

.010x.03x1/8x1-1/2 20-0100 21-0100

.015x.045x1/8x1-1/2 20-0150 21-0150

.020x.06x1/8x1-1/2 20-0200 21-0200

.025x.075x1/8x1-1/2 20-0250 21-0250

.030x.09x1/8x1-1/2 20-0300 21-0300

.035x.105x1/8x1-1/2 20-0350 21-0350

.040x.12x1/8x1-1/2 20-0400 21-0400

.045x.135x1/8x1-1/2 20-0450 21-0450

.050x.15x1/8x1-1/2 20-0500 21-0500

.055x.165x1/8x1-1/2 20-0550 21-0550

.060x.18x1/8x1-1/2 20-0600 21-0600

.065x.195x1/8x1-1/2 20-0650 21-0650

.070x.21x1/8x1-1/2 20-0700 21-0700

.075x.225x1/8x1-1/2 20-0750 21-0750

.080x.24x1/8x1-1/2 20-0800 21-0800

.085x.255x1/8x1-1/2 20-0850 21-0850

.090x.27x1/8x1-1/2 20-0900 21-0900

.095x.285x1/8x1-1/2 20-0950 21-0950

.100x.3x1/8x1-1/2 20-1000 21-1000

.105x.315x1/8x1-1/2 20-1050 21-1050

.110x.33x1/8x1-1/2 20-1100 21-1100

.115x.345x1/8x1-1/2 20-1150 21-1150

.120x.36x1/8x1-1/2 20-1200 21-1200

Mini Mills Square/Ball End


& OTHER TOOLS

ENDMILLS


AX Mill Speed and Feed Recommendations

Starting point for this chart is based on a 50 Taper Machine Spindle and the lower starting point on the SFM Range.

NOTE!Reduce SFM & IPM by 10% for 45 Taper and 20% for a 40 Taper Machine Spindle!

Recommended starting speeds and feeds for AX Mills.

HIGH PERFORMANCE

ENDMILLS

17

MATERIAL TO BE CUT(1) Aluminum Alloys 6061-T6,7075-T6 (2) Aluminum Alloys 440, 356, 380, C61300

350 Aluminum Series, Roughing & Finishing E/M

RPM IPM RPM IPM RPM IPM

TYPE OF CUT Range SFM Range 0.2500 0.3750 0.5000 0.6250 0.7500 1.000Shallow Slotting < 1/2 x 1 1200 Plus 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

Dia. 2 600 Plus 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

Deep Slotting 3/4-1 x 1 1200 Plus 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

Dia. 2 600 Plus 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120

Medium Radial 30% x 1 1200 Plus 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

1.0 X DIA DEPTH Dia. Radial 2 600 Plus 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

Heavy Radial 50% x 1 1200 Plus 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160


Medium Radial 30% x 1 1200 Plus 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200


Heavy Radial 50% x 1 1200 Plus 0.0036 0.0057 0.0060 0.0098 0.0119 0.0160


Finishing MEDIUM < 25% 1 1200 Plus 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

Radial OF Dia. 2 600 Plus 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

Finishing Light < 10% 1 1200 Plus 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

Radial OF Dia. 2 600 Plus 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

Finishing < .010 1 1200 Plus 0.0054 0.0086 0.0120 0.0147 0.0178 0.0240

Radial Depth 2 600 Plus 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200


MATERIAL TO BE CUT

(1) Aluminum Aloys 6061-T6,7075-T6, (2) Aluminum Alloys 440, 356, 380, C61300

350 Aluminum Series, 3 Flute Roughing & Finishing E/MTYPE OF CUT Rc Range SFM Range 0.6260 0.6260 0.7500 0.7500 1.0000 1.0000

Shallow Slotting < 1/2 x < 32 1200 Plus 7323 269.1 6112 272.3 4584 275.0

Dia. > 32 600 Plus 3661 107.6 3056 108.9 2292 110.0

Deep Slotting 3/4-1 x < 32 1200 Plus 7323 215.3 6112 217.8 4584 220.1

Dia. > 32 600 Plus 3661 80.7 3056 81.7 2292 82.5

Medium Radial 30% x < 32 1200 Plus 7323 269.1 6112 272.3 4584 275.0

1.0 X DIA DEPTH Dia. Radial > 32 600 Plus 3661 107.6 3056 108.9 2292 110.0

Heavy Radial 50% x < 32 1200 Plus 7323 215.3 6112 217.8 4584 220.0






Finishing MEDIUM < 25% < 32 1200 Plus 7323 269.1 6112 272.3 4584 275.0

Radial OF Dia. > 32 600 Plus 3661 107.6 3056 108.9 2292 110.0

Finishing Light < 10% < 32 1200 Plus 7323 269.1 6112 272.3 4584 275.0


Finishing < .010 < 32 1200 Plus 7323 322.9 6112 326.7 4584 330.0

Radial Depth > 32 600 Plus 3661 134.6 3056 136.1 2292 137.5

MATERIAL TO BE CUTAluminum Alloys 6061-T6, 7075-T6, 440, 356, 380, C61300



TYPE OF CUT Rc Range SFM Range 0.2500 0.2500 0.3750 0.3750 0.5000 0.5000Shallow Slotting < 1/2 x < 32 1200 Plus 18336 247.5 12224 261.3 9168 275.0

Dia. > 32 600 Plus 9168 99.0 6112 104.5 4584 110.0

Deep Slotting 3/4-1 x < 32 1200 Plus 18336 198.0 12224 209.0 9168 220.0

Dia. > 32 600 Plus 9168 74.3 6112 78.4 4584 82.5









Finishing MEDIUM < 25% < 32 1200 Plus 18336 330.0 12224 261.3 9168 275.0


Finishing Light < 10% < 32 1200 Plus 18336 330.0 12224 261.3 9168 275.0


Finishing < .010 < 32 1200 Plus 18336 396.1 12224 313.5 9168 330.0

Radial Depth > 32 600 Plus 9168 165.0 6112 130.6 4584 137.5

HIGH PERFORMANCE

ENDMILLS18

ENDMILLS


AX Mill - 2 Flute Uncoated

DIA x LOC x SH x OALSquare Corner Radius Ball

Part # CR Part # Part #

1/8x1/2x1/8x1-1/2 AX2-55000 .015 AX2-55000R.015 AX2-55001

5/32x9/16x5/32x2 AX2-55050 .015 AX2-55050R.015 AX2-55051

3/16x3/4x3/16x2 AX2-55100 .015 AX2-55100R.015 AX2-55101

1/4x3/4x1/4x2-1/2 AX2-55150 .020 AX2-55150R.020 AX2-55151

1/4x1x1/4x2-1/2 AX2-55200 .020 AX2-55200R.020 AX2-55201

5/16x3/4x5/16x2-1/2 AX2-55250 .020 AX2-55250R.020 AX2-55251

5/16x1x5/16x3 AX2-55300 .020 AX2-55300R.020 AX2-55301

3/8x7/8x3/8x2-1/2 AX2-55350 .020 AX2-55350R.020 AX2-55351

3/8x1x3/8x2-1/2 AX2-55400 .020 AX2-55400R.020 AX2-55401

7/16x1x7/16x2-1/2 AX2-55425 .030 AX2-55425R.030 AX2-55426

1/2x1x1/2x3 AX2-55450 .030 AX2-55450R.030 AX2-55451

1/2x1-1/4x1/2x3 AX2-55500 .030 AX2-55500R.030 AX2-55501

9/16x1-1/4x9/16x3 AX2-55550 .030 AX2-55550R.030 AX2-55551

5/8x1-1/4x5/8x3-1/2 AX2-55600 .040 AX2-55600R.040 AX2-55601

5/8x1-5/8x5/8x3-1/2 AX2-55650 .040 AX2-55650R.040 AX2-55651

3/4x1-1/2x3/4x4 AX2-55700 .040 AX2-55700R.040 AX2-55701

3/4x1-3/4x3/4x4 AX2-55750 .040 AX2-55750R.040 AX2-55751

1x1-1/2x1x4 AX2-55800 .040 AX2-55800R.040 AX2-55801

AX Mill - 2 Flute Power Z Coated



1/8x1/2x1/8x1-1/2 AX2-55030 .015 AX2-55030R.015 AX2-55031

5/32x9/16x5/32x2 AX2-55080 .015 AX2-55080R.015 AX2-55081

3/16x3/4x3/16x2 AX2-55130 .015 AX2-55130R.015 AX2-55131

1/4x3/4x1/4x2-1/2 AX2-55180 .020 AX2-55180R.020 AX2-55181

1/4x1x1/4x2-1/2 AX2-55230 .020 AX2-55230R.020 AX2-55231

5/16x3/4x5/16x2-1/2 AX2-55280 .020 AX2-55280R.020 AX2-55281

5/16x1x5/16x3 AX2-55330 .020 AX2-55330R.020 AX2-55331

3/8x7/8x3/8x2-1/2 AX2-55380 .020 AX2-55380R.020 AX2-55381

3/8x1x3/8x2-1/2 AX2-55430 .020 AX2-55430R.020 AX2-55431

7/16x1x7/16x2-1/2 AX2-55455 .030 AX2-55455R.030 AX2-55456

1/2x1x1/2x3 AX2-55480 .030 AX2-55480R.030 AX2-55481

1/2x1-1/4x1/2x3 AX2-55530 .030 AX2-55530R.030 AX2-55531

9/16x1-1/4x9/16x3 AX2-55580 .030 AX2-55580R.030 AX2-55581

5/8x1-1/4x5/8x3-1/2 AX2-55630 .040 AX2-55630R.040 AX2-55631

5/8x1-5/8x5/8x3-1/2 AX2-55680 .040 AX2-55680R.040 AX2-55681

3/4x1-1/2x3/4x4 AX2-55730 .040 AX2-55730R.040 AX2-55731

3/4x1-3/4x3/4x4 AX2-55780 .040 AX2-55780R.040 AX2-55781

1x1-1/2x1x4 AX2-55830 .040 AX2-55830R.040 AX2-55831

PowerZ coating is designed specifically for the effective evacuation of Aluminum.

AX MILL has unique geometry, highest possible feed rates!AX MILL has highest possible finish in the milling of aluminum!

Starting rake and high helix make the

AX Mill a very powerful aluminum cutter.

The two flute design allows large chip load and

high finish.

H

IGH PERFORMANCE

ENDMILLS

19

Power Z


AX Mill - Chipbreaker 2 Flute Uncoated



1/8x1/2x1/8x1-1/2 AX2-55002 .015 AX2-55002R.015 AX2-55003

5/32x9/16x5/32x2 AX2-55052 .015 AX2-55052R.015 AX2-55053

3/16x3/4x3/16x2 AX2-55102 .015 AX2-55102R.015 AX2-55103

1/4x3/4x1/4x2-1/2 AX2-55152 .020 AX2-55152R.020 AX2-55153

1/4x1x1/4x2-1/2 AX2-55202 .020 AX2-55202R.020 AX2-55203

5/16x3/4x5/16x2-1/2 AX2-55252 .020 AX2-55252R.020 AX2-55253

5/16x1x5/16x3 AX2-55302 .020 AX2-55302R.020 AX2-55303

3/8x7/8x3/8x2-1/2 AX2-55352 .020 AX2-55352R.020 AX2-55353

3/8x1x3/8x2-1/2 AX2-55402 .020 AX2-55402R.020 AX2-55403

7/16x1x7/16x2-1/2 AX2-55427 .030 AX2-55427R.030 AX2-55428

1/2x1x1/2x3 AX2-55452 .030 AX2-55452R.030 AX2-55453

1/2x1-1/4x1/2x3 AX2-55502 .030 AX2-55502R.030 AX2-55503

9/16x1-1/4x9/16x3 AX2-55552 .030 AX2-55552R.030 AX2-55553

5/8x1-1/4x5/8x3-1/2 AX2-55602 .040 AX2-55602R.040 AX2-55603

5/8x1-5/8x5/8x3-1/2 AX2-55652 .040 AX2-55652R.040 AX2-55653

3/4x1-1/2x3/4x4 AX2-55702 .040 AX2-55702R.040 AX2-55703

3/4x1-3/4x3/4x4 AX2-55752 .040 AX2-55752R.040 AX2-55753

1x1-1/2x1x4 AX2-55802 .040 AX2-55802R.040 AX2-55803

AX Mill - Chipbreaker 2 Flute Power Z CoatedDIA x LOC x SH x OAL

Square Corner Radius Ball


1/8x1/2x1/8x1-1/2 AX2-55032 .015 AX2-55032R.015 AX2-55033

5/32x9/16x5/32x2 AX2-55082 .015 AX2-55082R.015 AX2-55083

3/16x3/4x3/16x2 AX2-55132 .015 AX2-55132R.015 AX2-55133

1/4x3/4x1/4x2-1/2 AX2-55182 .020 AX2-55182R.020 AX2-55183

1/4x1x1/4x2-1/2 AX2-55232 .020 AX2-55232R.020 AX2-55233

5/16x3/4x5/16x2-1/2 AX2-55282 .020 AX2-55282R.020 AX2-55283

5/16x1x5/16x3 AX2-55332 .020 AX2-55332R.020 AX2-55333

3/8x7/8x3/8x2-1/2 AX2-55382 .020 AX2-55382R.020 AX2-55383

3/8x1x3/8x2-1/2 AX2-55432 .020 AX2-55432R.020 AX2-55433

7/16x1x7/16x2-1/2 AX2-55457 .030 AX2-55457R.030 AX2-55458

1/2x1x1/2x3 AX2-55482 .030 AX2-55482R.030 AX2-55483

1/2x1-1/4x1/2x3 AX2-55532 .030 AX2-55532R.030 AX2-55533

9/16x1-1/4x9/16x3 AX2-55582 .030 AX2-55582R.030 AX2-55583

5/8x1-1/4x5/8x3-1/2 AX2-55632 .040 AX2-55632R.040 AX2-55633

5/8x1-5/8x5/8x3-1/2 AX2-55682 .040 AX2-55682R.040 AX2-55683

3/4x1-1/2x3/4x4 AX2-55732 .040 AX2-55732R.040 AX2-55733

3/4x1-3/4x3/4x4 AX2-55782 .040 AX2-55782R.040 AX2-55783

1x1-1/2x1x4 AX2-55832 .040 AX2-55832R.040 AX2-55833

Chipbreaker will increase the cutting feeds

by 30%.

Our unique PowerZ coating combination

increases the tool life by 40%.

HIGH PERFORMANCE

ENDMILLS20

Power Z

Chipbreaker

ENDMILLS





1/8x1/2x1/8x1-1/2 AX3-55030 .015 AX3-55030R.015 AX3-55031

5/32x9/16x5/32x2 AX3-55080 .015 AX3-55080R.015 AX3-55081

3/16x3/4x3/16x2 AX3-55130 .015 AX3-55130R.015 AX3-55131

1/4x3/4x1/4x2-1/2 AX3-55180 .020 AX3-55180R.020 AX3-55181

1/4x1x1/4x2-1/2 AX3-55230 .020 AX3-55230R.020 AX3-55231

5/16x3/4x5/16x2-1/2 AX3-55280 .020 AX3-55280R.020 AX3-55281

5/16x1x5/16x3 AX3-55330 .020 AX3-55330R.020 AX3-55331

3/8x7/8x3/8x2-1/2 AX3-55380 .020 AX3-55380R.020 AX3-55381

3/8x1x3/8x2-1/2 AX3-55430 .020 AX3-55430R.020 AX3-55431

7/16x1x7/16x2-1/2 AX3-55455 .030 AX3-55455R.030 AX3-55456

1/2x1x1/2x3 AX3-55480 .030 AX3-55480R.030 AX3-55481

1/2x1-1/4x1/2x3 AX3-55530 .030 AX3-55530R.030 AX3-55531

9/16x1-1/4x9/16x3 AX3-55580 .030 AX3-55580R.030 AX3-55581

5/8x1-1/4x5/8x3-1/2 AX3-55630 .040 AX3-55630R.040 AX3-55631

5/8x1-5/8x5/8x3-1/2 AX3-55680 .040 AX3-55680R.040 AX3-55681

3/4x1-1/2x3/4x4 AX3-55730 .040 AX3-55730R.040 AX3-55731

3/4x1-3/4x3/4x4 AX3-55780 .040 AX3-55780R.040 AX3-55781

1x1-1/2x1x4 AX3-55830 .040 AX3-55830R.040 AX3-55831

AX Mill - 3 Flute UncoatedDIA x LOC x SH x OAL



1/8x1/2x1/8x1-1/2 AX3-55000 .015 AX3-55000R.015 AX3-55001

5/32x9/16x5/32x2 AX3-55050 .015 AX3-55050R.015 AX3-55051

3/16x3/4x3/16x2 AX3-55100 .015 AX3-55100R.015 AX3-55101

1/4x3/4x1/4x2-1/2 AX3-55150 .020 AX3-55150R.020 AX3-55151

1/4x1x1/4x2-1/2 AX3-55200 .020 AX3-55200R.020 AX3-55201

5/16x3/4x5/16x2-1/2 AX3-55250 .020 AX3-55250R.020 AX3-55251

5/16x1x5/16x3 AX3-55300 .020 AX3-55300R.020 AX3-55301

3/8x7/8x3/8x2-1/2 AX3-55350 .020 AX3-55350R.020 AX3-55351

3/8x1x3/8x2-1/2 AX3-55400 .020 AX3-55400R.020 AX3-55401

7/16x1x7/16x2-1/2 AX3-55425 .030 AX3-55425R.030 AX3-55426

1/2x1x1/2x3 AX3-55450 .030 AX3-55450R.030 AX3-55451

1/2x1-1/4x1/2x3 AX3-55500 .030 AX3-55500R.030 AX3-55501

9/16x1-1/4x9/16x3 AX3-55550 .030 AX3-55550R.030 AX3-55551

5/8x1-1/4x5/8x3-1/2 AX3-55600 .040 AX3-55600R.040 AX3-55601

5/8x1-5/8x5/8x3-1/2 AX3-55650 .040 AX3-55650R.040 AX3-55651

3/4x1-1/2x3/4x4 AX3-55700 .040 AX3-55700R.040 AX3-55701

3/4x1-3/4x3/4x4 AX3-55750 .040 AX3-55750R.040 AX3-55751

1x1-1/2x1x4 AX3-55800 .040 AX3-55800R.040 AX3-55801

The three flute designincreases the tool life, lowers the chip load

and has a very high finish.

H

IGH PERFORMANCE

ENDMILLS

21

Power Z


AX Mill - Chipbreaker 3 Flute UncoatedDIA x LOC x SH x OAL



1/8x1/2x1/8x1-1/2 AX3-55002 .015 AX3-55002R.015 AX3-55003

5/32x9/16x5/32x2 AX3-55052 .015 AX3-55052R.015 AX3-55053

3/16x3/4x3/16x2 AX3-55102 .015 AX3-55102R.015 AX3-55103

1/4x3/4x1/4x2-1/2 AX3-55152 .020 AX3-55152R.020 AX3-55153

1/4x1x1/4x2-1/2 AX3-55202 .020 AX3-55202R.020 AX3-55203

5/16x3/4x5/16x2-1/2 AX3-55252 .020 AX3-55252R.020 AX3-55253

5/16x1x5/16x3 AX3-55302 .020 AX3-55302R.020 AX3-55303

3/8x7/8x3/8x2-1/2 AX3-55352 .020 AX3-55352R.020 AX3-55353

3/8x1x3/8x2-1/2 AX3-55402 .020 AX3-55402R.020 AX3-55403

7/16x1x7/16x2-1/2 AX3-55427 .030 AX3-55427R.030 AX3-55428

1/2x1x1/2x3 AX3-55452 .030 AX3-55452R.030 AX3-55453

1/2x1-1/4x1/2x3 AX3-55502 .030 AX3-55502R.030 AX3-55503

9/16x1-1/4x9/16x3 AX3-55552 .030 AX3-55552R.030 AX3-55553

5/8x1-1/4x5/8x3-1/2 AX3-55602 .040 AX3-55602R.040 AX3-55603

5/8x1-5/8x5/8x3-1/2 AX3-55652 .040 AX3-55652R.040 AX3-55653

3/4x1-1/2x3/4x4 AX3-55702 .040 AX3-55702R.040 AX3-55703

3/4x1-3/4x3/4x4 AX3-55752 .040 AX3-55752R.040 AX3-55753

1x1-1/2x1x4 AX3-55802 .040 AX3-55802R.040 AX3-55803

AX Mill - Chipbreaker 3 Flute Power Z Coated



1/8x1/2x1/8x1-1/2 AX3-55032 .015 AX2-55032R.015 AX3-55033

5/32x9/16x5/32x2 AX3-55082 .015 AX2-55082R.015 AX3-55083

3/16x3/4x3/16x2 AX3-55132 .015 AX2-55132R.015 AX3-55133

1/4x3/4x1/4x2-1/2 AX3-55182 .020 AX2-55182R.020 AX3-55183

1/4x1x1/4x2-1/2 AX3-55232 .020 AX2-55232R.020 AX3-55233

5/16x3/4x5/16x2-1/2 AX3-55282 .020 AX2-55282R.020 AX3-55283

5/16x1x5/16x3 AX3-55332 .020 AX2-55332R.020 AX3-55333

3/8x7/8x3/8x2-1/2 AX3-55382 .020 AX2-55382R.020 AX3-55383

3/8x1x3/8x2-1/2 AX3-55432 .020 AX2-55432R.020 AX3-55433

7/16x1x7/16x2-1/2 AX3-55457 .030 AX3-55457R.030 AX3-55458

1/2x1x1/2x3 AX3-55482 .030 AX2-55482R.030 AX3-55483

1/2x1-1/4x1/2x3 AX3-55532 .030 AX2-55532R.030 AX3-55533

9/16x1-1/4x9/16x3 AX3-55582 .030 AX2-55582R.030 AX3-55583

5/8x1-1/4x5/8x3-1/2 AX3-55632 .040 AX2-55632R.040 AX3-55633

5/8x1-5/8x5/8x3-1/2 AX3-55682 .040 AX2-55682R.040 AX3-55683

3/4x1-1/2x3/4x4 AX3-55732 .040 AX2-55732R.040 AX3-55733

3/4x1-3/4x3/4x4 AX3-55782 .040 AX2-55782R.040 AX3-55783

1x1-1/2x1x4 AX3-55832 .040 AX2-55832R.040 AX3-55833

HIGH PERFORMANCE

ENDMILLS22

Chipbreaker

Power Z

ENDMILLS


MaterialSurface

Feet Per Min.Chip Load Per Tooth (CLPT)

1/8 1/4 1/2 1

Aluminium Alloys 1,200 0.0010 0.0020 0.0040 0.0080

Carbon Steel 300 - 600 0.0010 0.0015 0.0030 0.0060

Cast Iron 350 - 550 0.0010 0.0015 0.0030 0.0060

Copper Alloys 500 - 900 0.0010 0.0020 0.0030 0.0060

Steel (Annealed) 350 - 500 0.0010 0.0020 0.0030 0.0050

Steel (18-24 HRC) 150 - 500 0.0004 0.0008 0.0015 0.0045

Steel (25-37 HRC) 125 - 200 0.0003 0.0005 0.0010 0.0030

Stainless Steel (Free Machining) 250 - 400 0.0005 0.0010 0.0020 0.0030

Stainless Steel (Other) 150 - 300 0.0005 0.0010 0.0020 0.0030

Inconel, Monel 60 - 100 0.0005 0.0010 0.0015 0.0030

Titanium 175 - 300 0.0005 0.0008 0.0015 0.0030

Recommended starting speeds and feeds for variable-helix endmills

The V4 Endmill reduces harmonic vibrations creating a smoother running endmill.

Speed and Feed Recomendations

V4 - Variable Helix Endmills

L2

D1 D2

L1


H

IGH PERFORMANCE

ENDMILLS

23

NF - Smooth ShankWF - Weldon Flat

* Mastercut Tool Corp. does not recommend adding a weldon flat on tools with a shank diameter under 1/4” or 6 mm.

D1 L1 D2 L2 SQUARE CR CORNER RADIUS BALL

1/8 3/8 1/8 1-1/2 V4-50200WF* .01-.015 V4-50200R.015WF* V4-50204WF*

1/8 3/8 1/8 1-1/2 V4-50200NF .01-.015 V4-50200R.015NF V4-50204NF

3/16 7/16 3/16 2 V4-50300WF* .01-.015 V4-50300R.015WF* V4-50304WF*

3/16 7/16 3/16 2 V4-50300NF .01-.015 V4-50300R.015NF V4-50304NF

1/4 5/8 1/4 2-1/2 V4-50500WF .015-.02 V4-50500R.020WF V4-50504WF

1/4 5/8 1/4 2-1/2 V4-50500NF .015-.02 V4-50500R.020NF V4-50504NF

5/16 13/16 5/16 2-1/2 V4-50600WF .015-.02 V4-50600R.020WF V4-50604WF

5/16 13/16 5/16 2-1/2 V4-50600NF .015-.02 V4-50600R.020NF V4-50604NF

3/8 7/8 3/8 2-1/2 V4-50700WF .015-.02 V4-50700R.020WF V4-50704WF

3/8 7/8 3/8 2-1/2 V4-50700NF .015-.02 V4-50700R.020NF V4-50704NF

7/16 1 7/16 2-3/4 V4-50800WF .015-.02 V4-50800R.020WF V4-50804WF

7/16 1 7/16 2-3/4 V4-50800NF .015-.02 V4-50800R.020NF V4-50804NF

1/2 1 1/2 3 V4-50900WF .025-.03 V4-50900R.030WF V4-50904WF

1/2 1 1/2 3 V4-50900NF .025-.03 V4-50900R.030NF V4-50904NF

1/2 1-1/4 1/2 3 V4-50900LWF .025-.03 V4-50900LR.030WF V4-50904LWF

1/2 1-1/4 1/2 3 V4-50900LNF .025-.03 V4-50900LR.030NF V4-50904LNF

9/16 1-1/8 9/16 3-1/2 V4-50910WF .025-.03 V4-50910R.030WF V4-50914WF

9/16 1-1/8 9/16 3-1/2 V4-50910NF .025-.03 V4-50910R.030NF V4-50914NF

5/8 1-1/4 5/8 3-1/2 V4-51000WF .035-.04 V4-51000R.040WF V4-51004WF

5/8 1-1/4 5/8 3-1/2 V4-51000NF .035-.04 V4-51000R.040NF V4-51004NF

3/4 1-1/2 3/4 4 V4-51100WF .035-.04 V4-51100R.040WF V4-51104WF

3/4 1-1/2 3/4 4 V4-51100NF .035-.04 V4-51100R.040NF V4-51104NF

1 1-1/2 1 4 V4-51300WF .035-.04 V4-51300R.040WF V4-51304WF

1 1-1/2 1 4 V4-51300NF .035-.04 V4-51300R.040NF V4-51304NF

V4 - PowerA 4 Flute Standard Length

Alternative corner radius available for all V4s. Call for Quote.


V4 - PowerA 4 Flute Stub LengthD1 L1 D2 L2 SQUARE CR CORNER RADIUS BALL

1/8 1/4 1/8 1-1/2 V4-57000WF .01-.015 V4-57000R.015WF V4-57004WF

1/8 1/4 1/8 1-1/2 V4-57000NF .01-.015 V4-57000R.015NF V4-57004NF

5/32 5/16 3/16 2 V4-56600WF .01-.015 V4-56600R.015WF V4-56604WF

5/32 5/16 3/16 2 V4-56600NF .01-.015 V4-56600R.015NF V4-56604NF

3/16 3/8 3/16 2 V4-57100WF .01-.015 V4-57100R.015WF V4-57104WF

3/16 3/8 3/16 2 V4-57100NF .01-.015 V4-57100R.015NF V4-57104NF

7/32 7/16 1/4 2 V4-57200WF .01-.015 V4-57200R.015WF V4-57204WF

7/32 7/16 1/4 2 V4-57200NF .01-.015 V4-57200R.015NF V4-57204NF

1/4 1/2 1/4 2 V4-57300WF .015-.02 V4-57300R.020WF V4-57304WF

1/4 1/2 1/4 2 V4-57300NF .015-.02 V4-57300R.020NF V4-57304NF

5/16 1/2 5/16 2 V4-57400WF .015-.02 V4-57400R.020WF V4-57404WF

5/16 1/2 5/16 2 V4-57400NF .015-.02 V4-57400R.020NF V4-57404NF

3/8 5/8 3/8 2 V4-57500WF .015-.02 V4-57500R.020WF V4-57504WF

3/8 5/8 3/8 2 V4-57500NF .015-.02 V4-57500R.020NF V4-57504NF

7/16 5/8 7/16 2-1/2 V4-57550WF .015-.02 V4-57550R.020WF V4-57554WF

7/16 5/8 7/16 2-1/2 V4-57550NF .015-.02 V4-57550R.020NF V4-57554NF

1/2 5/8 1/2 2-1/2 V4-57600WF .025-.03 V4-57600R.030WF V4-57604WF

1/2 5/8 1/2 2-1/2 V4-57600NF .025-.03 V4-57600R.030NF V4-57604NF

5/8 3/4 5/8 3 V4-57700WF .035-.04 V4-57700R.040WF V4-57704WF

5/8 3/4 5/8 3 V4-57700NF .035-.04 V4-57700R.040NF V4-57704NF

3/4 1 3/4 3 V4-57800WF .035-.04 V4-57800R.040WF V4-57804WF

3/4 1 3/4 3 V4-57800NF .035-.04 V4-57800R.040NF V4-57804NF

D1 L1 D2 L2 SQUARE CR CORNER RADIUS BALL

1/4 1-1/8 1/4 3 V4-54200WF .015-.02 V4-54200R.020WF V4-54204WF

1/4 1-1/8 1/4 3 V4-54200NF .015-.02 V4-54200R.020NF V4-54204NF

3/8 1-1/8 3/8 3 V4-54400WF .015-.02 V4-54400R.020WF V4-54404WF

3/8 1-1/8 3/8 3 V4-54400NF .015-.02 V4-54400R.020NF V4-54404NF

1/2 2 1/2 4 V4-54600WF .025-.03 V4-54600R.030WF V4-54604WF

1/2 2 1/2 4 V4-54600NF .025-.03 V4-54600R.030NF V4-54604NF

5/8 2-1/4 5/8 5 V4-54800WF .03-.035 V4-54800R.035WF V4-54804WF

5/8 2-1/4 5/8 5 V4-54800NF .03-.035 V4-54800R.035NF V4-54804NF

3/4 2-1/4 3/4 5 V4-55000WF .03-.035 V4-55000R.035WF V4-55004WF

3/4 2-1/4 3/4 5 V4-55000NF .03-.035 V4-55000R.035NF V4-55004NF

V4 - PowerA 4 Flute Long Length



HIGH PERFORMANCE

ENDMILLS24

NF - Smooth ShankWF - Weldon Flat

* Mastercut Tool Corp. does not recommend adding a weldon flat on tools with a shank diameter under 1/4” or 6mm.

ENDMILLS


D1 L1 D2 L2 Uncoated PowerA

3/16 5/8 3/16 2 F45-50302 F45-50392

1/4 3/4 1/4 2-1/2 F45-50502 F45-50592

5/16 7/8 5/16 2-1/2 F45-50602 F45-50692

3/8 1 3/8 2-1/2 F45-50702 F45-50792

7/16 1 7/16 2-1/2 F45-50802 F45-50892

1/2 1 1/2 3 F45-50902 F45-50992

9/16 1 9/16 3 F45-50912 F45-50982

5/8 1-1/4 5/8 3-1/2 F45-51002 F45-51092

3/4 1-1/2 3/4 4 F45-51102 F45-51192

7/8 1-1/2 7/8 4 F45-51202 F45-51292

1 1-1/2 1 4 F45-51302 F45-51392

F45 6 Flute Square End


1/4 3/4 1/4 2-1/2 F45-50502R.010 F45-50592R.010

5/16 7/8 5/16 2-1/2 F45-50602R.012 F45-50692R.012

3/8 1 3/8 2-1/2 F45-50702R.012 F45-50792R.012

7/16 1 7/16 2-1/2 F45-50802R.015 F45-50892R.015

1/2 1 1/2 3 F45-50902R.015 F45-50992R.015

9/16 1 9/16 3 F45-50912R.020 F45-50982R.020

5/8 1-1/4 5/8 3-1/2 F45-51002R.020 F45-51092R.020

3/4 1-1/2 3/4 4 F45-51102R.030 F45-51192R.030

7/8 1-1/2 7/8 4 F45-51202R.030 F45-51292R.030

1 1-1/2 1 4 F45-51302R.030 F45-51392R.030

F45 6 Flute Corner Radius

MaterialSurface Feet per Minute

Chip Load Per Tooth (CLPT)

1/8 1/4 1/2 1/3 1

Cast Iron (Ductile) 250-400 .0005 .0015 .002 .004 .006

Cast Iron (Gray) 350-500 .0005 .002 .004 .006 .008

Cast Iron (Malleable) 200-350 .0005 .002 .004 .006 .008

Nickel Base Alloys 200-300 .0005 .001 .002 .003 .004

Stainless Steel (Free Machining) 300-400 .0005 .001 .002 .004 .006

Stainless Steel (Work Hardening) 150-300 .0005 .0005 .001 .003 .005

Steel(Low Alloy) 350-600 .0005 .001 .002 .004 .006

Steel(Medium Alloy) 200-400 .0005 .001 .002 .004 .006

Steel(High Alloy Mold-Die) 175-250 .0005 .001 .002 .004 .006

Steel(High Strength) 75-150 .0005 .0005 .001 .003 .004

Titanium (Soft) 150-300 .0005 .001 .002 .004 .006

Titanium (Hard) 50-150 .0005 .0005 .001 .00 .004


Endmills

6 Flute 45 Degree Eccentric Relief

High Performance Finishers

This special endmill is one of Mastercut Tool’s newest additions. It is designed to achieve an impeccable finish in hard metals like stainless steel, alloys, and titanium. The 45° spiral achieves fast-er feed rates.

F45

Enhanced Surface Finish

Faster Finishing Rates

Improved Tool Life

Radially Relieved For Better Accuracy

Proprietary Coating

High Tolerance Concentrity



H

IGH PERFORMANCE

ENDMILLS

25


For maximum stock removal of aluminum, brass, bronze, and other lightweight alloys.

For maximum stock removal of titanium, inconel, waspalloy, and other advanced materials.

Fine Pitch Roughers (.048 Pitch)D1 L1 D2 L2 No. of Flutes Uncoated PowerA

1/4 3/4 1/4 2-1/2 3 62001 62091

5/16 3/4 5/16 2-1/2 3 62101 62191

3/8 7/8 3/8 2-1/2 3 62201 62291

1/2 1 1/2 3 4 62301 62391

5/8 1-1/4 5/8 3-1/2 4 62401 62491

3/4 1-1/2 3/4 4 4 62501 62591

1 1-1/2 1 4 6 62601 62691

Coarse Pitch Roughers (.105 Pitch)D1 L1 D2 L2 No. of Flutes Uncoated PowerA

1/4 3/4 1/4 2-1/2 3 62002 62092

5/16 3/4 5/16 2-1/2 3 62102 62192

3/8 7/8 3/8 2-1/2 3 62202 62292

1/2 1 1/2 3 3 62302 62392

5/8 1-1/4 5/8 3-1/2 3 62402 62492

3/4 1-1/2 3/4 4 3 62502 62592

1 1-1/2 1 4 3 62602 62692

Roughers, or “hoggers”, are useful for rapid removal of large amounts of material. The chip groove design allows for more cutting fluid to the cutting edge and dissipates heat better. There is a wide range of variations in rougher profile forms for different material groups. The coarser the pitch of the roughing edge, the more material removed and the less smooth the finish. In addition, most roughers have eccentric relief so regrinding can be done only using the cutting face. This saves you if you have access to regrinding equipment.

Medium Pitch Roughers (.062 Pitch)D1 L1 D2 L2 No. of Flutes Uncoated PowerA

1/4 3/4 1/4 2-1/2 3 62000 62090

5/16 3/4 5/16 2-1/2 3 62100 62190

3/8 7/8 3/8 2-1/2 3 62200 62290

1/2 1 1/2 3 4 62300 62390

5/8 1-1/4 5/8 3-1/2 4 62400 62490

3/4 1-1/2 3/4 4 4 62500 62590

1 1-1/2 1 4 5 62600 62690

For maximum stock removal of mild, stainless, and hardened steels and alloys.

Roughers

L2

D1 D2

L1

TiN and TiCN also available!



HIGH PERFORMANCE

ENDMILLS26

ENDMILLS


Designed for high speed milling of inconel, titanium, stainless, and steel alloys.

Designed for high speed milling of aluminum.


60° 3 Flute High Helix TwisterMillD1 L1 D2 L2 Uncoated PowerA

1/4 3/4 1/4 2-1/2 68003 68093

5/16 13/16 5/16 2-1/2 68103 68193

3/8 1 3/8 2-1/2 68203 68293

1/2 1 1/2 3 68303 68393

5/8 1-1/4 5/8 3-1/2 68403 68493

3/4 1-1/2 3/4 4 68503 68593

45° 2 Flute High Helix HyperMillD1 L1 D2 L2 Uncoated PowerA)

1/4 1 1/4 2-1/2 68001 68091

5/16 1 5/16 3 68101 68191

3/8 1 3/8 2-1/2 68201 68291

1/2 1-1/4 1/2 3 68301 68391

5/8 1-5/8 5/8 3-1/2 68401 68491

3/4 1-3/4 3/4 4 68501 68591

55° 2 Flute High Helix AlumaZipsD1 L1 D2 L2 Uncoated PowerA

1/8 1/2 1/8 1-1/2 55030 55050

5/32 9/16 5/32 2 55031 55051

3/16 3/4 3/16 2 55032 55052

1/4 3/4 1/4 2-1/2 55033 55053

5/16 3/4 5/16 2-1/2 55034 55054

3/8 7/8 3/8 2-1/2 55035 55055

1/2 1 1/2 3 55036 55056

9/16 1-1/4 9/16 3 55037 55057

5/8 1-1/4 5/8 3-1/2 55038 55058

3/4 1-1/2 3/4 4 55039 55059

1 1-1-2 1 4 55040 55060

See the Mastercut Tool website for more in-depth information

about High Performance Endmills.

TwisterMill

HyperMill

AlumaZip

L2

D1 D2

L1

L2

D1 D2

L1

L2

D1 D2

L1



HIGH PERFORMANCE

ENDMILLS

27


HIGH PERFORMANCE

ENDMILLS

D1 L1 D2 L2 Part Number

1/4 1/4 1/4 6 64000

3/8 3/8 3/8 6 64001

3/8 3/8 3/8 7 64002

1/2 1/2 1/2 6 64003

1/2 1/2 1/2 7 64004

D1 L1 D2 L2 Part Number

1/4 1/4 1/4 6 64010

3/8 3/8 3/8 6 64011

3/8 3/8 3/8 7 64012

1/2 1/2 1/2 6 64013

1/2 1/2 1/2 7 64014

3 Flute Ball FlowPort Rougher Mill

3 Flute Ball FlowPort Mill

Flowport Mill

Other sizes and styles available, call customer service for more information!

Part Number

DIEGRINDER

Die Grinder

28

ENDMILLS

1-727-726-5336 www.mastercuttool.com 29DRILLS

Feed Rate (I.P.R.)

Material Group Speed SFM 1/16” 1/8” 1/4” 1/2” 3/4”

Aluminum/ Aluminum Alloys 300-600 .0008 .003 .007 .012 .015

Aluminum Alloyed Si > 10% 150-400 .0008 .002 .006 .010 .012

Soft Cast Irons 200-300 .001 .003 .005 .010 .012

Medium Cast Irons 125-225 .001 .003 .005 .008 .010

Malleable Cast Irons 65-200 .0005 .002 .004 .007 .010

Brass 200-300 .0007 .002 .003 .004 .006

Bronze 150-250 .0007 .002 .003 .004 .006

Coppers/ Copper Alloys 150-300 .001 .003 .006 .010 .012

Magnesium 300-600 .001 .003 .007 .012 .015

Nickel Alloys 75-200 .001 .003 .005 .009 .012

Free Machining Stainless Steels 100-150 .001 .003 .005 .008 .012

Work Hardening Stainless Steels 50-100 .0005 .002 .004 .006 .010

Low Carbon Steels 150-300 .001 .002 .004 .007 .012

Medium Carbon Steels 100-200 .001 .002 .003 .006 .010

High Tensile (35-40 Rc) Steels 75-150 .001 .002 .003 .004 .005

High Tensile (40-45 Rc) Steels 50-100 .0007 .001 .002 .003 .004

High Tensile (45 Rc+) Steels 25-75 .0005 .0007 .001 .002 .003

Tool Steels 40-100 .001 .0015 .003 .005 .008

Soft Titanium 80-125 .001 .002 .004 .006 .010

Titanium Alloys Hard Titanium 40-100 .0007 .001 .002 .005 .008

Standard Drill Recommendations

Replace or Resharpen drills at first sign of dulling or rounding.

29

Cutting Edge Tolerance/Shank Tolerance +.000 - .0002

D1

L2

L1

D2


DRILLS

Solid Carbide Drills2 Flute - 118° Four Facet Point3 Flute - 130° High Performance Point

Wire# D1 L1 D2 L2 2 Flute 3 Flute

#70 .0280 5/16 .0280 1-1/4 40-0280 ~

#69 .0292 5/16 .0292 1-1/4 40-0292 ~

#68 .0310 5/16 .0310 1-1/4 40-0310 ~

~ 1/32 5/16 1/32 1-1/4 40-0312 ~

#67 .0320 5/16 .0320 1-1/4 40-0320 ~

#66 .0330 5/16 .0330 1-1/4 40-0330 ~

#65 .0350 5/8 .0350 1-1/2 40-0350 ~

#64 .0360 5/8 .0360 1-1/2 40-0360 ~

#63 .0370 5/8 .0370 1-1/2 40-0370 ~

#62 .0380 5/8 .0380 1-1/2 40-0380 ~

#61 .0390 5/8 .0390 1-1/2 40-0390 ~

~ .0394 5/8 .0394 1-1/2 40-0394 ~

#60 .0400 3/4 .0400 1-1/2 40-0400 ~

#59 .0410 3/4 .0410 1-1/2 40-0410 ~

#58 .0420 3/4 .0420 1-1/2 40-0420 ~

#57 .0430 3/4 .0430 1-1/2 40-0430 ~

#56 .0465 3/4 .0465 1-1/2 40-0465 ~

~ 3/64 3/4 3/64 1-1/2 40-0469 ~

#55 .0520 3/4 .0520 1-1/2 40-0520 ~

#54 .0550 3/4 .0550 1-1/2 40-0550 ~

~ .0591 3/4 .0591 1-1/2 40-0591 ~

#53 .0595 3/4 .0595 1-1/2 40-0595 ~

~ 1/16 3/4 1/16 1-1/2 40-0625 ~

#52 .0635 3/4 .0635 1-1/2 40-0635 ~

#51 .0670 3/4 .0670 1-1/2 40-0670 ~

#50 .0700 7/8 .0700 1-3/4 40-0700 ~

#49 .0730 7/8 .0730 1-3/4 40-0730 ~

#48 .0760 7/8 .0760 1-3/4 40-0760 ~

~ 5/64 7/8 5/64 1-3/4 40-0781 ~

#47 .0785 7/8 .0785 1-3/4 40-0785 ~

~ .0787 7/8 .0787 1-3/4 40-0787 ~

#46 .0810 7/8 .0810 1-3/4 40-0810 ~

#45 .0820 7/8 .0820 1-3/4 40-0820 ~

#44 .0860 1 .0860 2 40-0860 ~

#43 .0890 1 .0890 2 40-0890 ~

#42 .0935 1 .0935 2 40-0935 ~

~ 3/32 1 3/32 2 40-0938 ~

#41 .0960 1 .0960 2 40-0960 ~

#40 .0980 1 .0980 2 40-0980 ~

~ .0984 1 .0984 2 40-0984 ~

#39 .0995 1-1/4 .0995 2-1/4 40-0995 ~

#38 .1015 1-1/4 .1015 2-1/4 40-1015 ~


30


D1

L2

L1

D2

ENDMILLS



#37 .1040 1-1/4 .1040 2-1/4 40-1040 ~

#36 .1065 1-1/4 .1065 2-1/4 40-1065 ~

~ 7/64 1-1/4 7/64 2-1/4 40-1094 ~

#35 .1100 1-1/4 .1100 2-1/4 40-1100 ~

#34 .1110 1-1/4 .1110 2-1/4 40-1110 ~

#33 .1130 1-1/4 .1130 2-1/4 40-1130 ~

#32 .1160 1-1/4 .1160 2-1/4 40-1160 ~

~ .1181 1-1/4 .1181 2-1/4 40-1181 ~

#31 .1200 1-1/4 .1200 2-1/4 40-1200 ~

~ 1/8 1-1/4 1/8 2-1/4 40-1250 41-1250

#30 .1285 1-3/8 .1285 2-1/2 40-1285 41-1285

#29 .1360 1-3/8 .1360 2-1/2 40-1360 41-1360

~ .1378 1-3/8 .1378 2-1/2 40-1378 41-1378

#28 .1405 1-3/8 .1405 2-1/2 40-1405 41-1405

~ 9/64 1-3/8 9/64 2-1/2 40-1406 41-1406

#27 .1440 1-3/8 .1440 2-1/2 40-1440 41-1440

#26 .1470 1-3/8 .1470 2-1/2 40-1470 41-1470

#25 .1495 1-3/8 .1495 2-1/2 40-1495 41-1495

#24 .1520 1-3/8 .1520 2-1/2 40-1520 41-1520

#23 .1540 1-3/8 .1540 2-1/2 40-1540 41-1540

~ 5/32 1-3/8 5/32 2-1/2 40-1562 41-1562

#22 .1570 1-3/8 .1570 2-1/2 40-1570 41-1570

~ .1575 1-3/8 .1575 2-1/2 40-1575 41-1575

#21 .1590 1-3/8 .1590 2-1/2 40-1590 41-1590

#20 .1610 1-3/8 .1610 2-1/2 40-1610 41-1610

#19 .1660 1-5/8 .1660 2-3/4 40-1660 41-1660

#18 .1695 1-5/8 .1695 2-3/4 40-1695 41-1695

~ 11/64 1-5/8 11/64 2-3/4 40-1719 41-1719

#17 .1730 1-5/8 .1730 2-3/4 40-1730 41-1730

#16 .1770 1-5/8 .1770 2-3/4 40-1770 41-1770

~ .1772 1-5/8 .1772 2-3/4 40-1772 41-1772

#15 .1800 1-5/8 .1800 2-3/4 40-1800 41-1800

#14 .1820 1-5/8 .1820 2-3/4 40-1820 41-1820

#13 .1850 1-5/8 .1850 2-3/4 40-1850 41-1850

~ 3/16 1-5/8 3/16 2-3/4 40-1875 41-1875

#12 .1890 1-5/8 .1890 2-3/4 40-1890 41-1890

#11 .1910 1-5/8 .1910 2-3/4 40-1910 41-1910

#10 .1935 1-5/8 .1935 2-3/4 40-1935 41-1935

#9 .1960 1-3/4 .1960 3 40-1960 41-1960

~ .1968 1-3/4 .1968 3 40-1968 41-1968

#8 .1990 1-3/4 .1990 3 40-1990 41-1990

#7 .2010 1-3/4 .2010 3 40-2010 41-2010

~ 13/64 1-3/4 13/64 3 40-2031 41-2031


31


D1

L2

L1

D2



DRILLS


#6 .2040 1-3/4 .2040 3 40-2040 41-2040

#5 .2055 1-3/4 .2055 3 40-2055 41-2055

#4 .2090 1-3/4 .2090 3 40-2090 41-2090

#3 .2130 1-3/4 .2130 3 40-2130 41-2130

~ .2165 1-3/4 .2165 3 40-2165 41-2165

~ 7/32 1-3/4 7/32 3 40-2188 41-2188

#2 .2210 1-3/4 .2210 3 40-2210 41-2210

#1 .2280 1-3/4 .2280 3 40-2280 41-2280

#A .2340 2 .2340 3-1/4 40-2340 41-2340

~ 15/64 2 15/64 3-1/4 40-2344 41-2344

~ .2362 2 .2362 3-1/4 40-2362 41-2362

#B .2380 2 .2380 3-1/4 40-2380 41-2380

#C .2420 2 .2420 3-1/4 40-2420 41-2420

#D .2460 2 .2460 3-1/4 40-2460 41-2460

#E 1/4 2 1/4 3-1/4 40-2500 41-2500

~ .2559 2 .2559 3-1/4 40-2559 41-2559

#F .2570 2 .2570 3-1/4 40-2570 41-2570

#G .2610 2-1/8 .2610 3-1/2 40-2610 41-2610

~ 17/64 2-1/8 17/64 3-1/2 40-2656 41-2656

#H .2660 2-1/8 .2660 3-1/2 40-2660 41-2660

#I .2720 2-1/8 .2720 3-1/2 40-2720 41-2720

~ .2756 2-1/8 .2756 3-1/2 40-2756 41-2756

#J .2770 2-1/8 .2770 3-1/2 40-2770 41-2770

#K .2810 2-1/8 .2810 3-1/2 40-2810 41-2810

~ 9/32 2-1/8 9/32 3-1/2 40-2812 41-2812

#L .2900 2-1/8 .2900 3-1/2 40-2900 41-2900

#M .2950 2-3/8 .2950 4 40-2950 41-2950

~ .2953 2-3/8 .2953 4 40-2953 41-2953

~ 19/64 2-3/8 19/64 4 40-2969 41-2969

#N .3020 2-3/8 .3020 4 40-3020 41-3020

~ 5/16 2-3/8 5/16 4 40-3125 41-3125

~ .3150 2-3/8 .3150 4 40-3150 41-3150

#O .3160 2-3/8 .3160 4 40-3160 41-3160

#P .3230 2-3/8 .3230 4 40-3230 41-3230

~ 21/64 2-3/8 21/64 4 40-3281 41-3281

#Q .3320 2-3/8 .3320 4 40-3320 41-3320

~ .3346 2-3/8 .3346 4 40-3346 41-3346

#R .3390 2-3/8 .3390 4 40-3390 41-3390

~ 11/32 2-3/8 11/32 4 40-3438 41-3438


Coolant Hole Drills are available!

Contact our engineering

department.

32


D1

L2

L1

D2

ENDMILLS



DRILLS


#S .3480 2-3/8 .3480 4 40-3480 41-3480

~ .3543 2-3/4 .3543 4-1/4 40-3543 41-3543

#T .3580 2-3/4 .3580 4-1/4 40-3580 41-3580

~ 23/64 2-3/4 23/64 4-1/4 40-3594 41-3594

#U .3680 2-3/4 .3680 4-1/4 40-3680 41-3680

~ .3740 2-3/4 .3740 4-1/4 40-3740 41-3740

~ 3/8 2-3/4 3/8 4-1/4 40-3750 41-3750

#V .3770 2-3/4 .3770 4-1/4 40-3770 41-3770

#W .3860 2-7/8 .3860 4-1/2 40-3860 41-3860

~ 25/64 2-7/8 25/64 4-1/2 40-3906 41-3906

~ .3937 2-7/8 .3937 4-1/2 40-3937 41-3937

#X .3970 2-7/8 .3970 4-1/2 40-3970 41-3970

#Y .4040 2-7/8 .4040 4-1/2 40-4040 41-4040

~ 13/32 2-7/8 13/32 4-1/2 40-4062 41-4062

#Z .4130 2-7/8 .4130 4-1/2 40-4130 41-4130

~ .4134 2-7/8 .4134 4-1/2 40-4134 41-4134

~ 27/64 2-7/8 27/64 4-1/2 40-4219 41-4219

~ .4331 2-7/8 .4331 4-1/2 40-4332 41-4332

~ 7/16 2-7/8 7/16 4-1/2 40-4375 41-4375

~ .4527 3 .4527 4-3/4 40-4527 41-4527

~ 29/64 3 29/64 4-3/4 40-4531 41-4531

~ 15/32 3 15/32 4-3/4 40-4688 41-4688

~ .4724 3 .4724 4-3/4 40-4724 41-4724

~ 31/64 3 31/64 4-3/4 40-4844 41-4844

~ .4921 3 .4921 4-3/4 40-4921 41-4921

~ 1/2 3 1/2 4-3/4 40-5000 41-5000

~ 17/32 4 17/32 6 40-5312 41-5312

~ 9/16 4 9/16 6 40-5625 41-5625

~ 19/32 4 19/32 6 40-5938 41-5938

~ 5/8 4 5/8 6 40-6250 41-6250

~ 21/32 4 21/32 6 40-6562 41-6562

~ 11/16 4 11/16 6 40-6875 41-6875

~ 23/32 4 23/32 6 40-7188 41-7188

~ 3/4 4 3/4 6 40-7500 41-7500

~ 7/8 4 7/8 6 40-8750 41-8750

~ 1 4 1 6 40-1 41-1


33


D1

L2

L1

D2



DRILLS

2 Flute 27° Helix 118° Four Facet Point

Stub Length Drills

D1 L1 D2 L2 Part # TiN Part #

0.1065 5/8 0.1065 2 43-1065 43-1065TN

0.1130 5/8 0.1130 2 43-1130 43-1130TN

1/8 5/8 1/8 2 43-1250 43-1250TN

0.1360 5/8 0.1360 2 43-1360 43-1360TN

9/64 5/8 9/64 2 43-1406 43-1406TN

0.1495 3/4 0.1495 2-1/2 43-1495 43-1495TN

5/32 3/4 5/32 2-1/2 43-1562 43-1562TN

0.1570 3/4 0.1570 2-1/2 43-1570 43-1570TN

11/64 3/4 11/64 2-1/2 43-1719 43-1719TN

3/16 3/4 3/16 2-1/2 43-1875 43-1875TN

13/64 3/4 13/64 2-1/2 43-2031 43-2031TN

0.2130 1 0.2130 2-1/2 43-2130 43-2130TN

7/32 1 7/32 2-1/2 43-2188 43-2188TN

15/64 1 15/64 2-1/2 43-2344 43-2344TN

1/4 1 1/4 2-1/2 43-2500 43-2500TN

0.2570 1 0.2570 2-1/2 43-2570 43-2570TN

17/64 1 17/64 2-1/2 43-2656 43-2656TN

0.2720 1 0.2720 2-1/2 43-2720 43-2720TN

0.2786 1-1/4 0.2756 2-1/2 43-2756 43-2756TN

9/32 1 9/32 2-1/2 43-2812 43-2812TN

19/64 1-1/4 19/64 2-3/4 43-2969 43-2969TN

5/16 1-1/4 5/16 2-3/4 43-3125 43-3125TN

21/64 1-1/4 21/64 2-3/4 43-3281 43-3281TN

11/32 1-1/4 11/32 3 43-3438 43-3438TN

23/64 1-1/4 23/64 3 43-3594 43-3594TN

3/8 1-1/4 3/8 3 43-3750 43-3750TN

25/64 1-1/4 25/64 3 43-3906 43-3906TN

13/32 1-1/4 13/32 3 43-4062 43-4062TN

27/64 1-1/4 27/64 3 43-4219 43-4219TN

7/16 1-1/4 7/16 3 43-4375 43-4375TN

29/64 1-1/4 29/64 3 43-4531 43-4531TN

15/32 1-1/4 15/32 3 43-4688 43-4688TN

31/64 1-1/4 31/64 3 43-4844 43-4844TN

1/2 1-1/4 1/2 3 43-5000 43-5000TN

9/16 1-1/4 9/16 3-1/2 43-5625 43-5625TN

5/8 1-1/2 5/8 3-1/2 43-6250 43-6250TN

3/4 1-1/2 3/4 4 43-7500 43-7500TN

34


D1

L2

L1

D2

ENDMILLS


D1 L1 D2 L2 STD

1/8 7/16 1/8 1-1/2 40000

3/16 9/16 3/16 2 40100

1/4 11/16 1/4 2 40200

5/16 7/8 5/16 2-1/2 40300

3/8 1 3/8 2-1/2 40400

1/2 1-1/8 1/2 2-1/2 40500

Sets - Includes 40000, 40100, 40200, 40300, 40400, and 40500 40600

Spade Drills

Solid Carbide CenterDrillsD1 L1 D2 L2 Size#

EDP#60 Degree

EDP#82 Degree

EDP#90 Degree

3/64 3/64 1/8 1-1/2 1 90001 90011 90021

5/64 5/64 3/16 2 2 90002 90012 90022

7/64 7/64 1/4 2 3 90003 90013 90023

1/8 1/8 5/16 2-1/8 4 90004 90014 90024

3/16 3/16 7/16 2-3/4 5 90005 90015 90025

7/32 7/32 1/2 3 6 90006 90016 90026

1/4 1/4 5/8 3-1/8 7 90007 90017 90027

5/16 5/16 3/4 3-3/8 8 90008 90018 90028

D1 L1 D2 L2 Point Angle EDP#

1/8 3/8 1/8 2 90° 90500

3/16 3/4 3/16 3 90° 90510

1/4 3/4 1/4 3 90° 90520

3/8 1 3/8 3 90° 90530

1/2 1 1/2 4 90° 90540

1/8 3/8 1/8 2 120° 90610

3/16 3/4 3/16 3 120° 90620

1/4 3/4 1/4 3 120° 90630

3/8 1 3/8 3 120° 90640

1/2 1 1/2 4 120° 90650

NC Spotting Drills

L2

D1 D2

L1

L2

D1 D2

L1

L2

D1 D2

L1


35


Bur Shapes and SizesWe carry burs in all shapes and sizes. We can also customize any bur to your needs.

SA/SB SC SD SE SF SG

SH SJ SK SL SM SN

Single Cut (SC)

Double Cut (DC)

Chipbreaker Cut (CB)

Diamond Cut (DM)

Fastmill Cut-Alumacut (FM)

L6 - 6 Inch Shank (150 mm)L4 - 4 Inch Shank (100 mm)L3 - 3 Inch Shank (75 mm)

R - 3/8 Diameter Shank (8 mm)

X - Solid Carbide (Bur and Shank)

ECO - Endcut Only

SC - SinglecutDC - DoublecutDM - DiamondcutCB - ChipbreakerFM - Fastmill Cut/AlumacutFC - Fine CutCC - Coarse Cut

Example

SL-5L6RDCSL S

HA

PE

CU

TTER S

IZE

6 IN

CH

SH

AN

K

3/

8 S

HA

NK

DIA

METER

DO

UB

LECU

T

Bur Cut Types

Bur Part Number Codes

BURS36

ENDMILLS


Solid Carbide Bur

Brazed Burs (Solid Carbide Head with brazed steel shank)

Long Series - Brazed Burs (Solid Carbide Head with brazed steel shank)Denoted with “L6” in part number

Bur Use Data

General Bur Speed Recommendations

The following chart is a general and approximate recommendation. Variations to achieve desired results may be necessary. Long shank burs should be used at reduced speeds.

Bur Diameter RPM

1/8 or 3mm Solid Carbide 45,000-50,000


3/16 or 5mm Carbide Head Brazed to 1/8 or 3mm Steel Shank 30,000-35,000






1/2 or12mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 20,000-25,000


¾ or18mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 15,000-20,000

1” or 25mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 12,000-18,000

General Bur Cut Type ApplicationsMaterials Doublecut Singlecut Alumacut Diamondcut Chipbreaker

Aluminum

Brass, Bronze, Copper

Fiberglass

Cast Iron

Plastics

Steel: 40-55rc

Steel: 55-60rc

Steel: Carbon

Steel Nickel, Chrome

Stainless Steel

Steel Weldments

Titanium

Zinc

BURS

37


D1 L1 D2 L2 Singlecut Doublecut Alumacut

1/16 1/4 1/8 1-1/2 SA-41SC* SA-41DC* SA-41FM*

3/32 7/16 1/8 1-1/2 SA-42SC* SA-42DC* SA-42FM*

1/8 9/16 1/8 1-1/2 SA-43SC* SA-43DC* SA-43FM*

1/4 1/2 1/8 2 SA-51SC SA-51DC SA-51FM

1/8 5/8 1/4 2 SA-12SC* SA-12DC* SA-12FM*

3/16 5/8 1/4 2 SA-14SC* SA-14DC* SA-14FM*

1/4 5/8 1/4 2 SA-1SC* SA-1DC* SA-1FM*

1/4 5/8 1/4 6-3/4 SA-1L6SC SA-1L6DC SA-1L6FM

5/16 3/4 1/4 2-1/2 SA-2SC SA-2DC SA-2FM

3/8 3/4 1/4 2-1/2 SA-3SC SA-3DC SA-3FM

3/8 3/4 1/4 6-3/4 SA-3L6SC SA-3L6DC SA-3L6FM

7/16 1 1/4 2-3/4 SA-4SC SA-4DC SA-4FM

1/2 1 1/4 2-3/4 SA-5SC SA-5DC SA-5FM

1/2 1 1/4 7 SA-5L6SC SA-5L6DC SA-5L6FM

5/8 1 1/4 2-3/4 SA-6SC SA-6DC SA-6FM

3/4 3/4 1/4 2-1/2 SA-16SC SA-16DC SA-16FM

3/4 1 1/4 2-3/4 SA-7SC SA-7DC SA-7FM

1 1 1/4 2-3/4 SA-9SC SA-9DC SA-9FM

SA Burs - Cylindrical No Endcut

Burs also available in Chipbreaker and Diamondcut

* Denotes Solid Carbide


1/16 1/4 1/8 1-1/2 SB-41SC* SB-41DC* SB-41FM*

3/32 7/16 1/8 1-1/2 SB-42SC* SB-42DC* SB-42FM*

1/8 9/16 1/8 1-1/2 SB-43SC* SB-43DC* SB-43FM*

1/4 3/16 1/8 2-15/16 SB-51SC SB-51DC SB-51FM

1/8 5/8 1/4 2 SB-12SC* SB-12DC* SB-12FM*

3/16 5/8 1/4 2 SB-14SC* SB-14DC* SB-14FM*

1/4 5/8 1/4 2 SB-1SC* SB-1DC* SB-1FM*

1/4 5/8 1/4 6-3/4 SB-1L6SC SB-1L6DC SB-1L6FM

5/16 3/4 1/4 2-1/2 SB-2SC SB-2DC SB-2FM

3/8 3/4 1/4 2-1/2 SB-3SC SB-3DC SB-3FM

3/8 3/4 1/4 6-3/4 SB-3L6SC SB-3L6DC SB-3L6FM

7/16 1 1/4 2-3/4 SB-4SC SB-4DC SB-4FM

1/2 1 1/4 2-3/4 SB-5SC SB-5DC SB-5FM

1/2 1 1/4 7 SB-5L6SC SB-5L6DC SB-5L6FM

5/8 1 1/4 2-3/4 SB-6SC SB-6DC SB-6FM

3/4 3/4 1/4 2-1/2 SB-16SC SB-16DC SB-16FM

3/4 1 1/4 2-3/4 SB-7SC SB-7DC SB-7FM

1 1 1/4 2-3/4 SB-9SC SB-9DC SB-9FM

D1

L1

L2

D2

D1

L1

L2

D2

SB Burs - Cylindrical With Endcut


BURS38

ENDMILLS



3/32 7/16 1/8 1-1/2 SC-41SC* SC-41DC* SC-41FM*

1/8 9/16 1/8 1-1/2 SC-42SC* SC-42DC* SC-42FM*

1/4 1/2 1/8 2 SC-51SC SC-51DC SC-51FM

1/8 5/8 1/4 2 SC-12SC* SC-12DC* SC-12FM*

3/16 5/8 1/4 2 SC-14SC* SC-14DC* SC-14FM*

1/4 5/8 1/4 2 SC-1SC* SC-1DC* SC-1FM*

1/4 5/8 1/4 6-3/4 SC-1L6SC SC-1L6DC SC-1L6FM

5/16 3/4 1/4 2-1/2 SC-2SC SC-2DC SC-2FM

3/8 3/4 1/4 2-1/2 SC-3SC SC-3DC SC-3FM

3/8 3/4 1/4 6-3/4 SC-3L6SC SC-3L6DC SC-3L6FM

7/16 1 1/4 2-3/4 SC-4SC SC-4DC SC-4FM

1/2 1 1/4 2-3/4 SC-5SC SC-5DC SC-5FM

1/2 1 1/4 7 SC-5L6SC SC-5L6DC SC-5L6FM

5/8 1 1/4 2-3/4 SC-6SC SC-6DC SC-6FM

5/8 1 1/4 7 SC-6L6SC SC-6L6DC SC-6L6FM

3/4 1 1/4 2-3/4 SC-7SC SC-7DC SC-7FM

SC Burs - Radius Cylinder

D1

L1

L2

D2



3/32 3/32 1/8 1-1/2 SD-41SC* SD-41DC* SD-41FM*

1/8 1/8 1/8 1-1/2 SD-42SC* SD-42DC* SD-42FM*

1/4 7/32 1/8 2 SD-51SC SD-51DC SD-51FM

1/8 3/32 1/4 2 SD-12SC* SD-12DC* SD-12FM*

3/16 1/8 1/4 2 SD-14SC* SD-14DC* SD-14FM*

1/4 7/32 1/4 2 SD-1SC* SD-1DC* SD-1FM*

1/4 7/32 1/4 6-3/4 SD-1L6SC SD-1L6DC SD-1L6FM

5/16 1/4 1/4 2-1/16 SD-2SC SD-2DC SD-2FM

3/8 5/16 1/4 2-1/8 SD-3SC SD-3DC SD-3FM


7/16 3/8 1/4 2-3/16 SD-4SC SD-4DC SD-4FM

1/2 7/16 1/4 2-1/4 SD-5SC SD-5DC SD-5FM


5/8 9/16 1/4 2-3/8 SD-6SC SD-6DC SD-6FM

3/4 11/16 1/4 2-1/2 SD-7SC SD-7DC SD-7FM

1 15/16 1/4 2-3/4 SD-9SC SD-9DC SD-9FM

SD Burs - Ball Shape

D1

L1

L2

D2



BURS

39



1/8 7/32 1/8 1-1/2 SE-41SC* SE-41DC* SE-41FM*

1/4 3/8 1/8 1-3/4 SE-51SC SE-51DC SE-51FM

1/4 3/8 1/4 2 SE-1SC* SE-1DC* SE-1FM*

1/4 3/8 1/4 6-3/4 SE-1L6SC SE-1L6DC SE-1L6FM

3/8 5/8 1/4 2-3/8 SE-3SC SE-3DC SE-3FM


1/2 7/8 1/4 2-5/8 SE-5SC SE-5DC SE-5FM


5/8 1 1/4 2-3/4 SE-6SC SE-6DC SE-6FM

3/4 1 1/4 2-3/4 SE-7SC SE-7DC SE-7FM

SE Burs - Oval Shape

D1

L1

L2

D2


1/8 1/4 1/8 1-1/2 SF-41SC* SF-41DC* SF-41FM*1/8 1/2 1/8 1-1/2 SF-42SC* SF-42DC* SF-42FM*1/4 1/2 1/8 2 SF-51SC SF-51DC SF-51FM1/8 1/2 1/4 2 SF-12SC* SF-12DC* SF-12FM*1/4 5/8 1/4 2 SF-1SC* SF-1DC* SF-1FM*1/4 5/8 1/4 6-3/4 SF-1L6SC SF-1L6DC SF-1L6FM3/8 3/4 1/4 2-1/2 SF-3SC SF-3DC SF-3FM3/8 3/4 1/4 6-3/4 SF-3L6SC SF-3L6DC SF-3L6FM7/16 1 1/4 2-3/4 SF-4SC SF-4DC SF-4FM1/2 3/4 1/4 2-1/2 SF-13SC SF-13DC SF-13FM1/2 1 1/4 2-3/4 SF-5SC SF-5DC SF-5FM1/2 1 1/4 7 SF-5L6SC SF-5L6DC SF-5L6FM5/8 1 1/4 2-3/4 SF-6SC SF-6DC SF-6FM3/4 1 1/4 2-3/4 SF-7SC SF-7DC SF-7FM3/4 1-1/4 1/4 3 SF-14SC SF-14DC SF-14FM3/4 1-1/2 1/4 3-1/4 SF-15SC SF-15DC SF-15FM

SF Burs - Tree Shape

D1

L1

L2

D2

SG Burs - Pointed TreeD1 L1 D2 L2 Singlecut Doublecut Alumacut

1/8 1/4 1/8 1-1/2 SG-41SC* SG-41DC* SG-41FM*

1/8 3/8 1/8 1-1/2 SG-43SC* SG-43DC* SG-43FM*

1/8 1/2 1/8 1-1/2 SG-44SC* SG-44DC* SG-44FM*

1/4 1/2 1/8 2 SG-51SC SG-51DC SG-51FM

1/4 5/8 1/4 2 SG-1SC* SG-1DC* SG-1FM*

1/4 5/8 1/4 6-3/4 SG-1L6SC SG-1L6DC SG-1L6FM

5/16 3/4 1/4 2-1/2 SG-2SC SG-2DC SG-2FM

3/8 3/4 1/4 2-1/2 SG-3SC SG-3DC SG-3FM

3/8 3/4 1/4 6-3/4 SG-3L6SC SG-3L6DC SG-3L6FM

1/2 3/4 1/4 2-1/2 SG-13SC SG-13DC SG-13FM

1/2 1 1/4 2-3/4 SG-5SC SG-5DC SG-5FM

1/2 1 1/4 6-3/4 SG-5L6SC SG-5L6DC SG-5L6FM

5/8 1 1/4 2-3/4 SG-6SC SG-6DC SG-6FM

3/4 1 1/4 2-3/4 SG-7SC SG-7DC SG-7FM

3/4 1-1/2 1/4 3-1/4 SG-15SC SG-15DC SG-15FM

D1

L1

L2

D2

BURS40

ENDMILLS



1/8 1/4 1/8 1-1/2 SH-41SC* SH-41DC* SH-41FM*

1/4 1/2 1/4 2 SH-1SC* SH-1DC* SH-1FM*

1/4 1/2 1/4 6-3/4 SH-1L6SC SH-1L6DC SH-1L6FM

5/16 3/4 1/4 2-1/2 SH-2SC SH-2DC SH-2FM

5/16 3/4 1/4 6 SH-2L6SC SH-2L6DC SH-2L6FM

1/2 1-1/4 1/4 3 SH-5SC SH-5DC SH-5FM

1/2 1-1/4 1/4 7-1/4 SH-5L6SC SH-5L6DC SH-5L6FM

5/8 1-7/16 1/4 3-3/16 SH-6SC SH-6DC SH-6FM

3/4 1-5/8 1/4 3-3/8 SH-7SC SH-7DC SH-7FM

SH Burs - Flame Shape

SJ Burs - 60° Included ConeD1 L1 D2 L2 Singlecut Doublecut Alumacut

1/8 3/32 1/8 1-1/2 SJ-42SC* SJ-42DC* SJ-42FM*

1/8 3/32 1/8 1-1/2 SJ-42DESC*^ SJ-42DEDC*^ SJ-42DEFM*^

3/16 3/16 3/16 2 SJ-81SC SJ-81DC SJ-81FM

1/4 3/16 1/4 2 SJ-1SC* SJ-1DC* SJ-1FM*

1/4 3/16 1/4 2 SJ-1DESC*^ SJ-1DEDC*^ SJ-1DEFM*^

5/16 5/16 1/4 2-1/16 SJ-2SC SJ-2DC SJ-2FM

3/8 5/16 1/4 2-1/16 SJ-3SC SJ-3DC SJ-3FM

1/2 7/16 1/4 2-3/16 SJ-5SC SJ-5DC SJ-5FM

5/8 9/16 1/4 2-5/16 SJ-6SC SJ-6DC SJ-6FM

3/4 11/16 1/4 2-7/16 SJ-7SC SJ-7DC SJ-7FM

1 15/16 1/4 2-9/16 SJ-9SC SJ-9DC SJ-9FM

SK Burs - 90° Included ConeD1 L1 D2 L2 Singlecut Doublecut Alumacut

1/8 1/16 1/8 1-1/2 SK-42SC* SK-42DC* SK-42FM*

1/8 1/16 1/8 1-1/2 SK-42DESC*^ SK-42DEDC*^ SK-42DEFM*^

1/4 1/8 1/4 2 SK-1SC* SK-1DC* SK-1FM*

1/4 1/8 1/4 2 SK-1SCDE*^ SK-1DEDC*^ SK-1DEFM*^

5/16 3/16 1/4 1-15/16 SK-2SC SK-2DC SK-2FM

3/8 3/16 1/4 1-15/16 SK-3SC SK-3DC SK-3FM

7/16 1/4 1/4 2 SK-4SC SK-4DC SK-4FM

1/2 1/4 1/4 2 SK-5SC SK-5DC SK-5FM

5/8 5/16 1/4 2-1/16 SK-6SC SK-6DC SK-6FM

3/4 3/8 1/4 2-1/8 SK-7SC SK-7DC SK-7FM

1 1/2 1/4 2-1/4 SK-9SC SK-9DC SK-9FM

D1

L1

L2

D2

D1

L1

L2

D2

D1

L1

L2

D2

* Denotes Solid Carbide*^ Double End D1 - Cutting Diameter

L 1 - Cutting LengthD2 - Shank DiameterL 2 - Overall Length


BURS41


SL Burs - 14° Included ConeD1 L1 D2 L2 DEG Singlecut Doublecut Alumacut

1/8 3/8 1/8 1-1/2 8° SL-41SC* SL-41DC* SL-41FM*

1/8 1/2 1/8 1-1/2 8° SL-42SC* SL-42DC* SL-42FM*

1/4 5/8 1/4 2 14° SL-1SC* SL-1DC* SL-1FM*

1/4 5/8 1/4 6-3/4 14° SL-1L6SC SL-1L6DC SL-1L6FM

5/16 7/8 1/4 2-5/8 14° SL-2SC SL-2DC SL-2FM

3/8 1-1/16 1/4 2-13/16 14° SL-3SC SL-3DC SL-3FM

3/8 1-1/16 1/4 7-1/16 14° SL-3L6SC SL-3L6DC SL-3L6FM

1/2 1-1/8 1/4 2-7/8 14° SL-4SC SL-4DC SL-4FM

1/2 1-1/8 1/4 7-1/8 14° SL-4L6SC SL-4L6DC SL-4L6FM

5/8 1-3/16 1/4 2-15/16 14° SL-5SC SL-5DC SL-5FM

5/8 1-5/16 1/4 3-1/16 14° SL-6SC SL-6DC SL-6FM

3/4 1-1/2 1/4 3-1/4 14° SL-7SC SL-7DC SL-7FM

SM Burs - Pointed Cone ShapeD1 L1 D2 L2 DEG Singlecut Doublecut Alumacut

1/8 11/32 1/8 1-1/2 12° SM-41SC* SM-41DC* SM-41FM*

1/8 7/16 1/8 1-1/2 14° SM-42SC* SM-42DC* SM-42FM*

1/8 5/8 1/8 1-1/2 7° SM-43SC* SM-43DC* SM-43FM*

1/4 1/2 1/8 2-1/8 22° SM-51SC SM-51DC SM-51FM

1/4 1/2 1/4 2 22° SM-1SC* SM-1DC* SM-1FM*

1/4 1/2 1/4 6-3/4 14° SM-1L6SC SM-1L6DC SM-1L6FM

1/4 3/4 1/4 2 14° SM-2SC SM-2DC SM-2FM


1/4 1 1/4 2 14° SM-3SC* SM-3DC* SM-3FM*

3/8 5/8 1/4 2-1/2 14° SM-4SC SM-4DC SM-4FM


1/2 7/8 1/4 2-5/8 14° SM-5SC SM-5DC SM-5FM


5/8 1 1/4 2-3/4 14° SM-6SC SM-6DC SM-6FM


D1

L1

L2

D2

D1

L1

L2

D2



BURS42

ENDMILLS


Piloted Die millsD1 L1 L1-1 D2 L2 Doublecut Singlecut

1/8 1 1/8 1/8 3 22000 22001

3/16 2 3/16 3/16 3 22100 22101

1/4 1-1/4 1/4 1/4 3 22200 22201

3/8 2 3/8 3/8 4 22300 22301

1/2 2 1/2 1/2 4 22400 22401

Die millsD1 L1 D2 L2 STD Coarse

1/8 1/2 1/8 1-1/2 28000 28020

5/32 1/2 3/16 2 28100 28120

3/16 5/8 3/16 2 28200 28220

1/4 3/4 1/4 2 28300 28320

5/16 13/16 5/16 2-1/2 28400 28420

3/8 1 3/8 2-1/2 28500 28520

7/16 1 7/16 3 28600 28620

1/2 1 1/2 3 28700 28720

SN Burs - Inverted Cone ShapeD1 L1 D2 L2 DEG Singlecut Doublecut Alumacut

3/32 1/8 1/8 1-1/2 10° SN-41SC* SN-41DC* SN-41FM*

1/8 3/16 1/8 1-1/2 10° SN-42SC* SN-42DC* SN-42FM*

1/4 1/4 1/8 1-3/4 10° SN-51SC SN-51DC SN-51FM

1/4 5/16 1/4 2 10° SN-1SC* SN-1DC* SN-1FM*

1/4 5/16 1/4 6-3/4 10° SN-1L6SC SN-1L6DC SN-1L6FM

3/8 3/8 1/4 2-1/8 13° SN-2SC SN-2DC SN-2FM

1/2 1/2 1/4 2-1/4 16° SN-3SC SN-3DC SN-3FM

1/2 1/2 1/4 2-1/4 28° SN-4SC SN-4DC SN-4FM

1/2 1/2 1/4 6-1/2 28° SN-4L6SC SN-4L6DC SN-4L6FM

5/8 5/8 1/4 2-3/8 19° SN-5SC SN-5DC SN-5FM

5/8 3/4 1/4 2-1/2 18° SN-6SC SN-6DC SN-6FM

3/4 5/8 1/4 2-3/8 30° SN-7SC SN-7DC SN-7FM

D1

L1

L2

D2

D1

L1

L2

D2

D1

L1

L2

D2

L1-1




BURS

43


Fiberglass RoutersD1 L1 D2 L2

Plain (A)

Burend (B)

Millend (C)

Drillend (D)

1/16 3/16 1/8 1-1/2 FGR1A FGR1B FGR1C FGR1D3/32 3/8 1/8 1-1/2 FGR1-1A FGR1-1B FGR1-1C FGR1-1D1/8 1/2 1/8 1-1/2 FGR2A FGR2B FGR2C FGR2D

3/16 5/8 3/16 2 FGR3A FGR3B FGR3C FGR3D3/16 5/8 1/4 2 FGR4A FGR4B FGR4C FGR4D1/4 3/4 1/4 2 FGR5A FGR5B FGR5C FGR5D1/4 3/4 1/4 2-1/2 FGR6A FGR6B FGR6C FGR6D1/4 1 1/4 2-1/2 FGR6-0A FGR6-0B FGR6-0C FGR6-0D1/4 3/4 1/4 3 FGR6-1A FGR6-1B FGR6-1C FGR6-1D1/4 1 1/4 3 FGR6-2A FGR6-2B FGR6-2C FGR6-2D

5/16 1 5/16 2-1/2 FGR7A FGR7B FGR7C FGR7D3/8 1 3/8 2-1/2 FGR8A FGR8B FGR8C FGR8D1/2 1 1/2 3 FGR9A FGR9B FGR9C FGR9D

Tire Burs

D1 L1 D2 L2 Item Application

1/8 1 1/8 2 TC1D Tile

1/4 1 1/4 2 TC4D Tile

1/4 1-1/4 1/4 2-1/16 DW-2 Drywall

3/32 9/16 1/8 1-1/2 GC1D Grout

5/32 3/8 5/32 2 MC4 Sheet Metal

TC1D Wall Tile Cutter

TC4D Wall Tile, FiberRock, Cement, BoardDW-2 Drywall, DuraRock

D1 L1 D2 L2 Round Shank Tri-Shank

3/16 1 3/16 2 STB-011 STB-011T

3/16 2 3/16 3 STB-012 STB-012T

7/32 2 1/4 3 STB-013 STB-013T

1/4 2 1/4 3 STB-014 STB-014T

5/16 1-1/2 5/16 3 STB-015 STB-015T

5/16 2 5/16 4 STB-016 STB-016T

3/8 3 3/8 4-1/2 STB-017 STB-017T

1/2 3 3/8 5 STB-018 STB-018T

Plain End Mill End

Bur End Drill End

Home Improvement Burs

D1

L1

L2

D2

MC4 Sheet Metal Cutter

GC1D Upside downD1 - Cutting DiameterL 1 - Cutting LengthD2 - Shank DiameterL 2 - Overall Length

BURS44

ENDMILLS


Bur SetsBURS INCLUDED Singlecut Doublecut Alumacut

SA43, SA42, SC42, SC41, SD42, SE41, SF41, SG41, SH41, SJ41, SL42, SN42

SETM100WSC SETM100WDC ~

SA51, SB51, SC51, SD51, SE51, SF51, SG51, SM51, SN51


SA1, SC1, SD1, SE1, SF1, SG1, SH1, SJ1, SK1, SL1, SM1, SN1


SA1, SA3, SC1, SC3, SD1, SD3, SF1, SF3

SETM130WSC SETM130WDC SETM130WFM

SB1, SB3, SC1, SC3, SD1, SD3, SF1, SF3






SA5, SC3, SC5, SD5, SF3, SF5, SG3, SL4


SB5, SC3, SC5, SD5, SF3, SF5, SG3, SL4


SC3L6, SD3L6, SF3L6, SF5L6

SETM640SC SETM640DC SETM640FM

The Mastercut 48-Piece Countertop Display showcases 48 pieces of our popular burs. The burs are showcased in a high quality acrylic lexan display with locking back panel.

The set includes:

Doublecut Burs (1/8 Shank)SA-51DC, SB-51DC, SC-51DC, SD-51DC, SE-51DC, SF-51DC, SG-51DC, SM-51DC, SN-51DC

Doublecut Burs (1/4 Shank)SA-1DC, SA-3DC, SA-5DC, SC-1DC, SC-3DC, SC-5DC, SD-1DC, SD-3DC, SD-5DC, SE-1DC, SE-3DC, SE-5DC, SF-1DC, SF-3DC, SF-5DC, SG-1DC, SG-3DC, SG-5DC, SL-4DC, SL-3DC, SL-1DC, SM-5DC, SM-4DC, SM-3DC

AlumaCut Burs (1/4 Shank)SA-1FM, SA-3FM, SA-5FM, SC-1FM, SC-3FM, SC-5FM, SD-5FM, SD-3FM, SE-5FM, SE-3FM, SF-5FM, SF-3FM, SF-1FM, SL-4FM, SL-3FM

Description Part Number

48 Piece Bur Display - includes 48 burs DISPLAY2-48

48 Piece Bur Display Without 1/8th Shank Burs- includes 39 burs

DISPLAY2-39

Bur Set Without Plastic Display - includes 48 burs DIS48-ND

The Mastercut 48-Piece Countertop Display

BURS SETS

45


Description No. Of Pieces

Part Number

Plastic Pouch 6 Inch Shank SetIncludes: SD-3L6DC, SF-5L6DC, SF-3L6DC, and SC-3L6DC

4 SET8170

Tire Bur SetIncludes: 270, 271, and 271/38 in Clamshell Case

3 SET-TB1

Tire Bur SetIncludes: 270, 270P, 271, and 271P in Clamshell Case

4 SET-TB2

24 Piece Display Includes: SA-5DC, SA-3DC, SA-1DC, SC-5DC, SC-3DC, SC-1DC,

SD-5DC, SD-3DC, SD-1DC, SE-5DC, SE-3DC, SE-1DC, SF-5DC, SF-3DC, SF-1DC, SG-5DC, SG-3DC, SG-1DC, SL-4DC, SL-3DC, SL-1DC, SM-5DC, SM-4DC, SM-3DC

24 DISPLAY2

15 Piece Alumacut Display Includes: SA-1FM, SA-3FM, SA-5FM, SC-1FM, SC-3FM, SC-5FM,

SD-3FM, SD-5FM, SE-3FM, SE-5FM, SF-1M, SF-3FM, SF-5FM, SL-3FM, SL-4FMSimilar to 24 Piece display but with 15 holes.

15 SETBDIS250-FM

18 Piece 6 inch Shank Bur DislpayIncludes: SC-5L6DC, SC-3L6DC, SC-1L6DC, SE-5L6DC,

SE-3L6DC, SE-1L6DC, SF-5L6DC, SF-3L6DC, SF-1L6DC, SC-5L6FM, SC-3L6FM, SC-1L6FM, SE-5L6FM, SE-3L6FM, SE-1L6FM, SF-5L6FM, SF-3L6FM, SF-1L6FM,

18 DISPLAY6-18

24 Piece Doublecut Bur Display

6 Inch Shank Bur Display

Tirebur Set with Clamshell Case

6 Inch Shank Plastic Pouch

Additional Bur Sets

BURS SETS46

ENDMILLS



Cutting Edge Technology

QUALITY PROGRAM

47

At Mastercut Tool we take great pride in our high standards of quality control and in the accomplishments of your customers using our tools. Therefore, our bottom line is: Our customers’ success with our products is the measure of our success. From

advanced grinders and machinery, to great quality control personnel, our priority has always been providing you with the highest quality tools for your customers.

Mastercut Automated Production System or MAPS is a production control technique which utilizes Simulators, Measuring Equipment, and Grinding Equipment in a process that ensures that our tools are consistent from differing manufacturing dates. Our process starts with a simulated grinding of a tool on a “Cyber Grinding Computer”. Simulated grinding is faster and does not consume any physical resources. Upon a good simulation, a real carbide test tool is ground. The test tool

is then inspected using advanced automated inspection equipment and compared to previously saved geometry. If it meets our standards, it is then and only then that the tool will go into production and the program to grind the tool is saved on a separate production server to be used on all future tool manufacturing runs.

Diagramming is an essential part of manufacturing customized tools to your specifications. Routinely, samples from both our customers special items, and our standard items are translated into AutoCAD format tool manufacturing prints. These prints are useful in maintaining accurate details of a tool for future measurements. Our tools are compared to these prints after each manufacturing cycle to ensure that the newly manufactured tools match the tools you purchased in the past.

All of our tools receive a full inspection before being placed on our stock shelves. When the tool has finished the manufacturing cycle, it is given a detailed inspection of tool geometry. Every dimension is taken down, this includes general dimensions, such as radius and cutting edge length, and some not so common dimensions like secondary land width and rake angles. As tool complexity increases, so does the number of dimensions recorded. When the tool has passed the quality inspection, it then must go through another inspection while in cleaning and packaging. After cleaning and packaging, the tools are placed on our stock shelves awaiting your order.

Quality Control

Mastercut Automated Production System (M.A.P.S.)

Inspection

Diagramming

Mastercut Tool Corp. successfully achieved registration under

ISO 9001:2000 on June 13, 2003 and continues to strive for the

highest quality products, services, and more.

We at Mastercut have kept our quality system up to date and are

now proud to be ISO 9001:2008 certified.

Don’t Forget to Check Out All Th at Mastercut Has to Off er


Proudly Distributed by:

965 F. Harbor Lake Dr.Safety Harbor, FL 34695 USAPhone (727) 726-5336Fax (727) 725-2532Email [email protected]


Mastercut Tool Corp. offers a full line of

solid carbide cutting tools, both standards

and special requests. Whether you are

cutting wood, exotic metals, acrylic, or any

other material, Mastercut has an ideal

solution for all of your cutting tool needs.

We can also sharpen your dull cutters,

regardless of manufacturer. Call or

E-mail us for more information.

06-2009-54-UF

105

Rotary Cutting Tools 2009 Metric

001-727-726-5336www.mastercuttool.com2 www.mastercuttool.com 001-727-726-5336



Minimum Orders$50 for standard items, $200 for special orders. Orders below $50 are subject to a $7,50 handling fee.

Standard Payment TermsOverseas customers: Prepaid. US customers: Net 30 Days, Past due after 30 days from billing date.

FreightMinimum freight charge, $7,00. Orders totaling $1500 or more are shipped freight prepaid barring any special labeling or etching requirements. Freight is F.O.B. ship-ping point. A 1,5% special marking fee is available as an option to receive prepaid freight for privately marked orders exceeding $1500.Prepaid freight only applies to ground shipments within the US.



Return PolicyWe do not accept returns on items which we do not maintain in stock. Returns are subject to a 15% re-stocking fee.

Overall Length

FluteLength

Mill Diameter

Shank Diameter

Basic List of Endmill Use

Endmill Speeds and Feeds Millimeter Per Tooth (mmPT) - Endmill Diameter Equals

Material Group Speed SMM up to 6,35mm 6,35 - 12,7mm 12,7 - 19,05mm 19,05 - 25,4mm

Aluminum/Related Alloys 183-366 0,0254-0,0508 0,0508-0,1016 0,1016-0,1524 0,1524-0,2032

Brass/Bronze 91-168 0,0254-0,0508 0,0508-0,0762 0,0762-0,1016 0,1016-0,127

Copper/Related Alloys 152-274 0,0254-0,0508 0,0508-0,0762 0,0762-0,127 0,127-0,1524

Cast Iron (soft ±195bhn) 61-152 0,0254-0,0508 0,0508-0,0762 0,0762-0,127 0,127-0,2032

Cast Iron (medium ±225bhn) 38-107 0,0254-0,0508 0,0508-0,0762 0,0762-0,1016 0,1016-0,1778

Cast Iron (hard ±275bhn) 24-91 0,00205-0,0254 0,0254-0,0508 0,0508-0,0762 0,0762-0,127

Magnesium 244-427 0,0254-0,0762 0,0762-0,127 0,127-0,1778 0,1778-0,2286

Monel/Nickel Alloys 20-53 0,0127-0,0254 0,0254-0,0508 0,0508-0,0762 0,0762-0,1016

Plastics 183-366 0,0254-0,0762 0,0762-0,1524 0,1524-0,254 0,254-0,381

Steel-Heat Treated (35-40Rc) 46-107 0,00762-0,0127 0,0127-0,0254 0,0254-0,0762 0,0762-0,127

Steel-Heat Treated (40-45Rc) 38-84 0,00508-0,0127 0,0127-0,0254 0,0254-0,0508 0,0508-0,1016

Steel-Heat Treated (45+Rc) 15-61 0,00508-0.0127 0,0127-0,0254 0,0254-0,0508 0,0508-0,0762

Steel-Medium Carbon 53-107 0,0127-0,0254 0,0254-0,0508 0,0508-0,1016 0,1016-0,1524

Steel; Mold & Die 15-76 0,0127-0.0254 0,0254-0,0508 0,0508-0,1016 0,1016-0,1778

Steel; Tool 46-76 0,0127-0.0254 0,0254-0,0508 0,0508-0,1016 0,1016-0,1524

Stainless-Soft 76-122 0,0127-0.0254 0,0254-0,0508 0,0508-0,1016 0,1016-0,1524

Stainless-Hard 23-76 0,0127-0.0254 0,0254-0,0508 0,0508-0,0762 0,0762-0,127

Titanium Alloys 27-69 0,00762-0,02032 0,02032-0,0508 0,0508-0,0762 0,0762-0,127

Secondary Angle

Tool Width

Tool Height

Rake angle

Primary Angle (Side)

Web

Core Diameter

2 Flute

4 Flute

3 Flute

FACE MILLING: For small face areas of relatively shallow depth of cut. The surface finish produced can be “scratchy”.

KEYWAY PRODUCTION: Normally two separate endmills are required to produce a quality keyway.

WOODRUFF KEYWAYS: Normally produced with a single cutter in a straight plunge operation.

SPECIALITY CUTTING: Includes milling of tapered surfaces such as “T” shaped slots & dovetail production.

FINISHING PROFILING: To finish the inside/outside shape on a part with a parallel side wall.

CAVITY DIE WORK: Generally involves plunging and finishing cutting of pockets in die steel. Cavity work requires the production of three dimensional shapes. A Ball type endmill is used for the finishing cutter with this application.

Important Calculations

mm Per Revolution = mm Per Minute

R.P.M.

Chip Load = mm Per RevolutionNumber of Flutes

Chip Load = mm Per Minute

R.P.M x Number of Flutes

2

Weight Of Fractional Carbide Rod (kg)

( )2

Shank DiameterX X3,142 Overall

Length X 0,2309=

SMM = Diameter X ( (R.P.M.318,3

R.P.M. =SMM

Diameter ( (

318,3

SMM (Surface Meters/Minute)

)Weight Of Metric Carbide Rod (kg) 50.8

X X3,142

Overall Length

0,230925,4

= (2

Shank DiameterX

mm Per Revolution = Chip Load X Number of Flutes

mm Per Minute = R.P.M. X mm Per Revolution

SMM = Surface Meters/Minute mmPT = Millimeter Per Toth

TERMS & CONDITIONS

PRODUCTS IN THIS CATALOG ARE

SUBJECT TO CHANGE WITHOUT NOTICE!

www.mastercuttool.comsales@mastercuttool .com

Materials 2FL 3FL 4FL 6FL Straight

Aluminum

Brass, Bronze

Fiberglass

Iron

Plastics

Steel nickel, Chrome

Steel: Carbon

Steel: 39-48Rc

Steel: 46-68Rc

Steel Stainless

Steel Weldments

Titanium

Zinc

001-727-726-5336www.mastercuttool.com 3 001-727-726-5336 www.mastercuttool.com

Looking for more technical data and how-to’s?Visit the Mastercut Tool Website at:

www.mastercuttool.comEmail: [email protected]

CLIMB MILLING CUTTERDirection for a milling operation. The cutter tending to “Climb” into the workspace, relieving feed force requirements. First choice for CNC machining. Increases cutter tool life. Sometimes called down-milling.

CONVENTIONAL MILLINGCutter direction for a milling operation. The cutter tendency to push the workpiece away from the part, increasing the required feeding force. First choice for manual machining. Sometimes called up-milling.

END MILLINGMetal removal process that is achieved by feeding a workpiece into a revolving cutter.

PERIPHERAL MILLINGTo machine the edge surface of a part. Peripheral milling is accomplished by presenting the workpiece to the circumference or the periphery of the milling cutter.

PLUNGE CUTAxial feeding into a part. CNC machine movement in the Z-axis direction. Direct plunging into the face of a part. Plunge feeding in an axial direction requires a center cutting endmill.

RAMP CUT Axial feeding into a part. CNC machine movement in the Z-axis direction and an additional axis (X or Y). Angle plunged into the face of a part, feeding in other than the axial direction. Requires a center cutting endmill. Ramp cutting will assist the endmill to enter a part face.

Types of Milling Procedures

Coefficient of Friction

Material Clean Lubricated

Steel 0,8 0,16

Copper-lead alloy 0,22 -

Phosphor-bronze 0,35 -

Aluminum-bronze 0,45 -

Brass 0,35 0,19

Cast iron 0,4 0,21

Bronze - 0,16

Sintered bronze - 0,13

Hard carbon 0,14 0,11-0,14

Graphite 0,1 0,1

Tungsten carbide 0,4-0.6 0,1-0,2

Plexiglas 0,4-0,5 0,4-0,5

Polystyrene 0,3-0,35 0,3-0,35

Polythene 0,2 0,2

Teflon 0,04 0,04

Aluminum-aluminum 1,35 0,3

Cadmium-cadmium 0,5 0,05

Chromium-chromium 0,41 0,34

Copper-copper 1 0,08

Iron-iron 1 0,15-0,20

Magnesium-magnesium 0,6 0,08

Nickel-nickel 0,7 0,28

Platinum-platinum 1,2 0,25

Silver-silver 1,4 0,55

Zinc-zinc 0,6 0,04

Glass-glass 0,9-1,0 0,1-0,6

Glass-metal 0,5-0,7 0,2-0,3

Diamond-diamond 0,1 0,05-0,1

Diamond-metal 0,1-0,15 0,1

Sapphire-sapphire 0,2 0,2

Hard carbon on carbon 0,16 0,12-0,14

Graphite-graphite (in vacuum) 0,5-0,8 -

Graphite-graphite 0,1 0,1

Tungsten carbide-tungsten carbide 0,2-0,25 0,12

Plexiglas-plexiglas 0,8 0,8

Polystyrene-polystyrene 0,5 0,5

Wood on wood (clean) 0,25-0,5 -

Wood on wood (wet) 0,2 -

Wood on metals (clean) 0,2-0,6 -

Wood on metals (wet) 0,2 -

Brake material on cast iron 0,4 -

Brake material on cast iron (wet) 0,2 -

Materials Index of Friction

MATERIALS INDEX

001-727-726-5336www.mastercuttool.com4 www.mastercuttool.com 001-727-726-5336

Material to Machine TiN AlTiN TiCN PowerA

Aluminum, Low Silicon < 10%

Aluminum, High Silicon > 10%

Copper, Copper Alloys

Ductile, Malleable Cast Iron

Carbon Steel, 1000 Series

Alloy Steel, 4 to 9000 Series

Tool Steel



SS PH Series

Titanium, Titanium Alloys

Nickel, Nickel Alloys, Cobalt

Wood, Paper

Composites, Plastics

Power Z

With today’s coating technologies, you can make your tools last longer and run harder than ever before. At Mastercut Tool Corp. we offer a full range of coatings including Titanium

Nitride, Titanium Aluminum Nitride, and many more. Look below for more information. TiN and TiCN coatings are not listed in this catalog but are available on all tools by request.

Titanium Carbon Nitride (TiCN) Coating has an ambient temperature hardness in the 4000 Vickers (low 90Rc) range. It’s use is particularly advantageous when cutting cast iron, silicon

aluminum, certain non-ferrous and other abrasive materials. Tool life can be extended using the right combination of speeds, feeds and coolant.

Titanium Nitride (TiN) Coating is bright gold in color, has an ambient temperature hardness in the 2800 Vickers (low 80Rc) range, a coef-ficient of friction under 0,5, and a thermal stabil-ity up to about 600°C TiN meets FDA require-

ments for surgical tools and food applications. Cutting speeds, feeds, wear resistance and tool life generally improve.

Titanium Based Coatings

Titanium Carbon Nitride (TiCN) Coating

Titanium Nitride (TiN) Coating

Zirconium Nitride (ZrN) Coating has proven itself over the years in many industries. ZrN’s charac-teristics have made it suitable for applications where TiN has not performed well. It has excel-lent erosion resistance, good lubricity and duc-tility combined with an attractive appearance to make it stand out from the all the rest. This coat-ing has worked well in all non-ferrous applications.

Recommended Applications: Aluminum, Brass, Cast Iron, Graphite, Ni Alloys, Ti Alloys, 300/PH Series Stainless Zinc, Glass-filled Plastics (Not recommended for carbon steels). Coating Char-acteristics: Thickness (2-5 microns), Hardness (2800 Vickers), Thermal (550°C), Lubricity (0,5 coefficient of friction).

Zirconium Based (ZrN) Coating

• Carbide tool’s life increased 2 to 5 times. Deposition temperatures as low as 250°-450°C protect carbide’s binder from deterioration, by comparison with the CVD process applied at more than 1000°C.

• Isolates the tool from the part, avoids edge buildup and tool cratering.

• Reduced friction against workpiece and chips, reduced spindle torque, less vibration, better finish.

• Speed and Feed increased from 10 to 50 percent.

• Reduces or eliminates coolant (with specific coatings).

• Repeatable, stable performance of the coatings between batches.

Why use a Coating?

COATINGS

Consider PowerA coatings to run

more aggressive speeds and feeds!

PowerA

PowerA is Mastercut Tool Corp’s new proprietary coating that surpasses the proven performance of TiAlN for superior extreme machining results. With a thermal stability above 900°C this coating excels in high speed dry machining applications. Harder than our original TiAlN by 1000 HV, with an increase in thermal stability of 100°C, PowerA will ensure that heat buildup, friction, and edge breakdown are all greatly reduced, resulting in better cutting performance and longer tool life. As with it’s predecessor, PowerA will be an excellent coating for applications involving tough-

to-cut tool steels, stainless, cast iron and non-ferrous material, and it can also be used very effectively for interrupted cuts. PowerA can be run at more aggressive speeds and feeds than other coatings, and can be run without coolant in specific applications. PowerA continues to be the coating of choice for tough-to-cut materials.Hardness: 3800 HVCoating Thickness: 2-4 MicronsThermal Stability: 1.650°F or 900°C

PowerA Coating

001-727-726-5336www.mastercuttool.com ENDMILLS


Cutting Edge Tolerance +0,000 - 0,0508Shank Tolerance H6


L2

D1 D2

L1

D1 L1 D2 L2 4 FL SQ 2 FL SQ 3 FL SQ

1 3 3 38 81000 81001 81003

1,5 5 3 38 81050 81051 81053

2 6 3 38 81100 81101 81103

2,5 7 3 38 81150 81151 81153

3 12 3 38 81200 81201 81203

3,5 12 4 50 81250 81251 81253

4 14 4 50 81300 81301 81303

4.5 14 5 50 81350 81351 81353

5 16 5 50 81400 81401 81403

6 19 6 63 81450 81451 81453

7 19 8 63 81500 81501 81503

8 19 8 63 81550 81551 81553

9 22 10 70 81600 81601 81603

10 22 10 70 81650 81651 81653

11 25 11 70 81700 81701 81703

12 25 12 75 81750 81751 81753

14 30 14 88 81800 81801 81803

16 32 16 88 81850 81851 81853

18 36 18 100 81900 81901 81903

20 38 20 100 81950 81951 81953

22 38 22 100 82000 82001 82003

25 38 25 100 82050 82051 82053

Square End Standard Length Endmills

D1 L1 D2 L24 FL SQPowerA

2 FL SQPowerA

3 FL SQPowerA

1 3 3 38 81030 81031 81033

1,5 5 3 38 81080 81081 81083

2 6 3 38 81130 81131 81133

2,5 7 3 38 81180 81181 81183

3 12 3 38 81230 81231 81233

3,5 12 4 50 81280 81281 81283

4 14 4 50 81330 81331 81333

4,5 14 5 50 81380 81381 81383

5 16 5 50 81430 81431 81433

6 19 6 63 81480 81481 81483

7 19 8 63 81530 81531 81533

8 19 8 63 81580 81581 81583

9 22 10 70 81630 81631 81633

10 22 10 70 81680 81681 81683

11 25 11 70 81730 81731 81733

12 25 12 75 81780 81781 81783

14 30 14 88 81830 81831 81833

16 32 16 88 81880 81881 81883

18 36 18 100 81930 81931 81933

20 38 20 100 81980 81981 81983

22 38 22 100 82030 82031 82033

25 38 25 100 82080 82081 82083

001-727-726-5336www.mastercuttool.comwww.mastercuttool.com 001-727-726-5336

ENDMILLS6



L2

D1 D2

L1

D1 L1 D2 L24 FL BALLUncoated

2 FL BALLUncoated

1 3 3 38 81004 81005

1,5 5 3 38 81054 81055

2 6 3 38 81104 81105

2,5 7 3 38 81154 81155

3 12 3 38 81204 81205

3,5 12 4 50 81254 81255

4 14 4 50 81304 81305

4,5 14 5 50 81354 81355

5 16 5 50 81404 81405

6 19 6 63 81454 81455

7 19 8 63 81504 81505

8 19 8 63 81554 81555

9 22 10 70 81604 81605

10 22 10 70 81654 81655

11 25 11 70 81704 81705

12 25 12 75 81754 81755

14 30 14 88 81804 81805

16 32 16 88 81854 81855

18 36 18 100 81904 81905

20 38 20 100 81954 81955

22 38 22 100 82004 82005

25 38 25 100 82054 82055

Ball End Standard Length Endmills

D1 L1 D2 L24 FL BALL

PowerA2 FL BALL

PowerA

1 3 3 38 81034 81035

1,5 5 3 38 81084 81085

2 6 3 38 81134 81135

2,5 7 3 38 81184 81185

3 12 3 38 81234 81235

3,5 12 4 50 81284 81285

4 14 4 50 81334 81335

4,5 14 5 50 81384 81385

5 16 5 50 81434 81435

6 19 6 63 81484 81485

7 19 8 63 81534 81535

8 19 8 63 81584 81585

9 22 10 70 81634 81635

10 22 10 70 81684 81685

11 25 11 70 81734 81735

12 25 12 75 81784 81785

14 30 14 88 81834 81835

16 32 16 88 81884 81885

18 36 18 100 81934 81935

20 38 20 100 81984 81985

22 38 22 100 82034 82035

25 38 25 100 82084 82085





D1 L1 D2 L2 4FL SQ 2FL SQ 4FL PowerA 2FL PowerA

3 25 3 65 83000 83001 83030 83031

4 25 4 65 83050 83051 83080 83081

5 25 5 75 83100 83101 83130 83131

6 25 6 75 83150 83151 83180 83181

8 25 8 75 83200 83201 83230 83231

10 38 10 100 83250 83251 83280 83281

12 50 12 100 83300 83301 83330 83331

14 56 14 125 83350 83351 83380 83381

16 75 16 150 83400 83401 83430 83431

18 75 18 150 83450 83451 83480 83481

20 75 20 150 83500 83501 83530 83531

25 75 25 150 83550 83551 83580 83581

Square End Long Length Endmills

D1 L1 D2 L2 4FL 2FL 4FL PowerA 2FL PowerA

3 25 3 65 83004 83005 83034 83035

4 25 4 65 83054 83055 83084 83085

5 25 5 75 83104 83105 83134 83135

6 25 6 75 83154 83155 83184 83185

8 25 8 75 83204 83205 83234 83235

10 38 10 100 83254 83255 83284 83285

12 50 12 100 83304 83305 83334 83335

14 56 14 125 83354 83355 83384 83385

16 75 16 150 83404 83405 83434 83435

18 75 18 150 83454 83455 83484 83485

20 75 20 150 83504 83505 83534 83535

25 75 25 150 83554 83555 83584 83585

Ball End Long Length Endmills

L2

D1 D2

L1

L2

D1 D2

L1

D1 L1 D2 L2 4FL SQ 2FL SQ 4FL BALL 2FL BALL

6 38 6 100 301-1000 300-1000 311-1000 310-1000

6 75 6 150 301-1002 300-1002 311-1002 310-1002

6 75 8 200 301-1004 300-1004 311-1004 310-1004

8 42 8 100 301-1006 300-1006 311-1006 310-1006

8 75 8 150 301-1008 300-1008 311-1008 310-1008

8 75 8 200 301-1010 300-1010 311-1010 310-1010

8 75 10 200 301-1012 300-1012 311-1012 310-1012

10 75 10 150 301-1014 300-1014 311-1014 310-1014

10 75 10 200 301-1016 300-1016 311-1016 310-1016

12 75 12 150 301-1018 300-1018 311-1018 310-1018

12 75 12 200 301-1020 300-1020 311-1020 310-1020

14 62 14 125 301-1022 300-1022 311-1022 310-1022

14 75 14 150 301-1024 300-1024 311-1024 310-1024

14 75 16 200 301-1026 300-1026 311-1026 310-1026

16 75 16 200 301-1028 300-1028 311-1028 310-1028

18 75 18 200 301-1030 300-1030 311-1030 310-1030

20 75 20 200 301-1032 300-1032 311-1032 310-1032

Extra Long Length Endmills

L2

D1 D2

L1


ENDMILLS8


D1 L1 D2 L2 Standard PowerA

3 12 3 38 81202 81232

4 14 4 50 81302 81332

5 16 5 50 81402 81432

6 19 6 63 81452 81482

7 19 8 63 81502 81532

8 21 8 63 81552 81582

9 22 10 70 81602 81632

10 25 10 70 81652 81682

11 25 11 70 81702 81732

12 25 12 75 81752 81782

14 30 14 88 81802 81832

16 32 16 88 81852 81882

18 35 18 100 81902 81932

20 38 20 100 81952 81982

22 38 22 100 82002 82032

25 38 25 100 82052 82082

6 Flute Square Endmills

L2

D1 D2

L1

D1 L1 D2 L24FL

Uncoated2FL

Uncoated4FL

PowerA2FL

PowerA

3 9 3 50 86700 86701 86706 86707

4 10 4 63 86716 86717 86722 86723

5 12 5 63 86732 86733 86738 86739

6 16 6 63 86748 86749 86754 86755

8 18 8 75 86762 86763 86768 86769

10 18 10 75 86778 86779 86784 86785

12 25 12 100 86794 86795 86800 86801

16 32 16 150 86810 86811 86816 86817

Standard Length Square Double End Endmills

D1 L1 D2 L24FL

Uncoated2FL

Uncoated4FL

PowerA2FL

PowerA

3 9 3 50 86708 86709 86714 86715

4 10 4 63 86724 86725 86730 86731

5 12 5 63 86740 86741 86746 86747

6 16 6 63 86756 86757 86826 86827

8 18 8 75 86770 86771 86776 86777

10 18 10 75 86786 86787 86792 86793

12 25 12 100 86802 86803 86808 86809

16 32 16 150 86818 86819 86824 86825

Standard Length Double End Ball Endmills

L2

D1 D2

L1

L2

D1 D2

L1





D1 L1 D2 L22 FL SQ

Uncoated2 FL SQPowerA

3 12 3 38 81201-90 81231-90

5 16 5 50 81401-90 81431-90

6 19 6 63 81451-90 81481-90

8 19 8 63 81551-90 81581-90

10 22 10 70 81651-90 81681-90

12 25 12 75 81751-90 81781-90

16 32 16 88 81851-90 81881-90

18 36 18 100 81901-90 81931-90

2 Flute 90° Drill Mills

L2

D1 D2

L1

D1 L1 D2 L24 FL SQ

Uncoated2 FL SQ


2 FL SQPowerA

1 2 3 38 85000 85001 85030 85031

1,5 3 3 38 85050 85051 85080 85081

2 4 3 38 85100 85101 85130 85131

2,5 5 3 38 85150 85151 85180 85181

3 6 3 38 85200 85201 85230 85231

3,5 7 4 50 85250 85251 85280 85281

4 8 4 50 85300 85301 85330 85331

4,5 9 5 50 85350 85351 85380 85381

5 10 5 50 85400 85401 85430 85431

6 12 6 50 85450 85451 85480 85481

8 12 8 50 85500 85501 85530 85531

10 14 10 50 85550 85551 85580 85581

12 16 12 63 85600 85601 85630 85631

Square End Stub Length Endmills


2 FL BALLUncoated

4 FL BALLPowerA

2 FL BALLPowerA

1 2 3 38 85004 85005 85034 85035

1,5 3 3 38 85054 85055 85084 85085

2 4 3 38 85104 85105 85134 85135

2,5 5 3 38 85154 85155 85184 85185

3 6 3 38 85204 85205 85234 85235

3,5 7 4 50 85254 85255 85284 85285

4 8 4 50 85304 85305 85334 85335

4,5 9 5 50 85354 85355 85384 85385

5 10 5 50 85404 85405 85434 85435

6 12 6 50 85454 85455 85484 85485

8 12 8 50 85504 85505 85534 85535

10 14 10 50 85554 85555 85584 85585

12 16 12 63 85604 85605 85634 85635

Ball End Stub Length EndmillsL2

D1 D2

L1

L2

D1 D2

L1



ENDMILLS10


D1 L1 D2 L24 FL SQ

Uncoated2 FL SQ


2 FL SQPowerA

1 2 3 38 86000 86001 86030 86031

1,5 3 3 38 86050 86051 86080 86081

2 4 3 38 86100 86101 86130 86131

2,5 5 3 38 86150 86151 86180 86181

3 6 3 38 86200 86201 86230 86231

3,5 7 4 50 86250 86251 86280 86281

4 8 4 50 86300 86301 86330 86331

4,5 10 5 50 86350 86351 86380 86381

5 10 5 50 86400 86401 86430 86431

6 12 6 63 86450 86451 86480 86481

8 12 8 63 86500 86501 86530 86531

10 12 10 70 86550 86551 86580 86581

12 16 12 75 86600 86601 86630 86631

Square End Double End Stub Length EndmillsL2

D1 D2

L1


2 FL BALLUncoated

4 FL BALLPowerA

2 FL BALLPowerA

1 2 3 38 86004 86005 86034 86035

1,5 3 3 38 86054 86055 86084 86085

2 4 3 38 86104 86105 86134 86135

2,5 5 3 38 86154 86155 86184 86185

3 6 3 38 86204 86205 86234 86235

3,5 7 4 50 86254 86255 86284 86285

4 8 4 50 86304 86305 86334 86335

4,5 10 5 50 86354 86355 86384 86385

5 10 5 50 86404 86405 86434 86435

6 12 6 63 86454 86455 86484 86485

8 12 8 63 86504 86505 86534 86535

10 12 10 70 86554 86555 86584 86585

12 16 12 75 86604 86605 86634 86635

Ball End Double End Stub Length EndmillsL2

D1 D2

L1





L2

D1 D2

L1

Corner Radius

D1 L1 D2 L22FL

0,25MM2FL

0,50MM2FL

0,75MM2FL

1,00MM2FL

1,25MM2FL

1,50MM

4 14 4 50 81301R0.25 81301R0.50 81301R0.75 81301R1.00 -- --

6 19 6 63 81451R0.25 81451R0.50 81451R0.75 81451R1.00 81451R1.25 81451R1.50

8 19 8 63 81551R0.25 81551R0.50 81551R0.75 81551R1.00 81551R1.25 81551R1.50

10 25 10 70 81651R0.25 81651R0.50 81651R0.75 81651R1.00 81651R1.25 81651R1.50

12 25 12 75 81751R0.25 81751R0.50 81751R0.75 81751R1.00 81751R1.25 81751R1.50

16 32 16 88 81851R0.25 81851R0.50 81851R0.75 81851R1.00 81851R1.25 81851R1.50

20 38 20 100 81951R0.25 81951R0.50 81951R0.75 81951R1.00 81951R1.25 81951R1.50

D1 L1 D2 L24FL

0,25MM4FL

0,50MM4FL

0,75MM4FL

1,00MM4FL

1,25MM4FL

1,50MM

4 14 4 50 81300R0.25 81300R0.50 81300R0.75 81300R1.00 -- --

6 19 6 63 81450R0.25 81450R0.50 81450R0.75 81450R1.00 81450R1.25 81450R1.50

8 19 8 63 81550R0.25 81550R0.50 81550R0.75 81550R1.00 81550R1.25 81550R1.50

10 25 10 70 81650R0.25 81650R0.50 81650R0.75 81650R1.00 81650R1.25 81650R1.50

12 25 12 75 81750R0.25 81750R0.50 81750R0.75 81750R1.00 81750R1.25 81750R1.50

16 32 16 88 81850R0.25 81850R0.50 81850R0.75 81850R1.00 81850R1.25 81850R1.50

20 38 20 100 81950R0.25 81950R0.50 81950R0.75 81950R1.00 81950R1.25 81950R1.50

Corner Radius Endmills

D1 L1 D2 L24FL

0,25MM4FL

0,50MM4FL

0,75MM4FL

1,00MM4FL

1,25MM4FL

1,50MM

PowerA PowerA PowerA PowerA PowerA PowerA

4 14 4 50 81330R0.25 81330R0.50 81330R0.75 81330R1.00 -- --

6 19 6 63 81480R0.25 81480R0.50 81480R0.75 81480R1.00 81480R1.25 81480R1.50

8 19 8 63 81580R0.25 81580R0.50 81580R0.75 81580R1.00 81580R1.25 81580R1.50

10 25 10 70 81680R0.25 81680R0.50 81680R0.75 81680R1.00 81680R1.25 81680R1.50

12 25 12 75 81780R0.25 81780R0.50 81780R0.75 81780R1.00 81780R1.25 81780R1.50

16 32 16 88 81880R0.25 81880R0.50 81880R0.75 81880R1.00 81880R1.25 81880R1.50

20 38 20 100 81980R0.25 81980R0.50 81980R0.75 81980R1.00 81980R1.25 81980R1.50

D1 L1 D2 L22FL

0,25MM2FL

0,50MM2FL

0,75MM2FL

1,00MM2FL

1,25MM2FL

1,50MM

PowerA PowerA PowerA PowerA PowerA PowerA

4 14 4 50 81331R0.25 81331R0.50 81331R0.75 81331R1.00 -- --

6 19 6 63 81481R0.25 81481R0.50 81481R0.75 81481R1.00 81481R1.25 81481R1.50

8 19 8 63 81581R0.25 81581R0.50 81581R0.75 81581R1.00 81581R1.25 81581R1.50

10 25 10 70 81681R0.25 81681R0.50 81681R0.75 81681R1.00 81681R1.25 81681R1.50

12 25 12 75 81781R0.25 81781R0.50 81781R0.75 81781R1.00 81781R1.25 81781R1.50

16 32 16 88 81881R0.25 81881R0.50 81881R0.75 81881R1.00 81881R1.25 81881R1.50

20 38 20 100 81981R0.25 81981R0.50 81981R0.75 81981R1.00 81981R1.25 81981R1.50



ENDMILLS12


D1 L1 D2 L24 FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

3 12 3 38 87008 87009 87014 87015

4 14 4 50 87024 87025 87030 87031

5 16 5 50 87040 87041 87046 87047

6 19 6 63 87056 87057 87062 87063

8 19 8 63 87072 87073 87078 87079

10 22 10 70 87088 87089 87094 87095

12 25 12 75 87104 87105 87110 87111

16 32 16 88 87120 87121 87126 87127

D1 L1 D2 L24 FL

Uncoated2 FL

Uncoated4 FL

PowerA2 FL

PowerA

3 12 3 38 87000 87001 87006 87007

4 14 4 50 87016 87017 87022 87023

5 16 5 50 87032 87033 87038 87039

6 19 6 63 87048 87049 87054 87055

8 19 8 63 87064 87065 87070 87071

10 22 10 70 87080 87081 87086 87087

12 25 12 75 87096 87097 87102 87103

16 32 16 88 87112 87113 87118 87119

Straight Flute EndmillsSquare End

Ball End

L2

D1 D2

L1

Mini Mills Square End

Description 2 Flute 4 Flute

Part ID Part ID

0,5x1,5x3x38 30-0005 31-0005

Description 2 Flute 4 Flute

Part ID Part ID

0,5x1,5x3x38 33-0005 34-0005

Mini Mills Ball End

Mini Mills


001-727-726-5336www.mastercuttool.com 13

HIGH PERFORMANCE

ENDMILLS

001-727-726-5336 www.mastercuttool.com

2 Flute Square 40° Helix Short FluteD1 x L1x D2 x L2

Square

Part # Neck Dia/mm Reach/mm

200-0003

200-0004

200-0005

200-0006

200-0008

200-0010

200-0012

200-0014

200-0016

200-0018

200-0020

3x3x6x75

4x4x6x75

5x5x6x75

6x6x6x100

8x6x8x100

10x10x10x100

12x12x12x100

14x12x14x125

6x12x16x125

18x14x18x125

20x16x20x150

2,5

3,5

4,5

5

7

9

11

13

14

16

18

12

15

20

20

25

25

40

50

50

50

65

D1 x L1x D2 x L2Ball / Aluminum

Part #

206-0006

206-0008

206-0010

206-0012

206-0014

206-0016

206-0018

206-0020

6x6x5x100

8x8x7x100

10x10x9x100

12x12x11x100

14x14x12x125

16x16x14x125

18x18x16x125

20x20x18x150

2 Flute Ball 50° Short Flute / AluminumD1 x L1x D2 x L2

Ball


204-0002

204-0003

204-0004

204-0005

204-0006

204-0008

204-0010

204-0012

204-0014

204-0016

204-0018

204-0020

2x4x6x75

3x5x6x75

4x6x6x75

5x7x6x75

6x8x6x100

8x10x8x100

10x12x10x100

12x16x12x100

14x18x14x100

16x20x16x125

18x22x18x125

20x25x20x150

1,8

2,7

3,6

4,5

5

7

9

11

13

14

16

18

8

9

15

18

20

25

30

40

45

50

60

65

3 Flute Square 40° Helix Short FluteD1 x L1x D2 x L2

Square


300-0006

300-0008

300-0010

300-0012

300-0014

300-0016

300-0018

300-0020

6x6x6x100

8x6x8x100

10x10x10x100

12x12x12x100

14x12x14x125

16x12x16x125

18x14x18x125

20x16x20x150

5

7

9

11

13

14

16

18

20

25

25

40

50

50

50

65


L2

D1 D2

L1


001-727-726-5336www.mastercuttool.com14

HIGH PERFORMANCE

ENDMILLS www.mastercuttool.com 001-727-726-5336

2 Flute Corner Radius 40° Short Flute

D1 x L1x D2 x L2Corner Radius

Part # CR/mm Neck Dia/mm Reach/mm

208-0003R0.5

208-0003R1.0

208-0004R0.5

208-0004R1.0

208-0005R0.5

208-0005R1.0

208-0006R0.5

208-0006R1.0

208-0006R1.5

208-0006R2.0

208-0008R0.5

208-0008R1.0

208-0008R1.5

208-0008R2.0

208-0008R3.0

208-0010R0.5

208-0010R1.0

208-0010R1.5

208-0010R2.0

208-0010R3.0

3x3x6x75

3x3x6x75

4x4x6x75

4x4x6x75

5x5x6x75

5x5x6x75

6x6x6x100

6x6x6x100

6x6x6x100

6x6x6x100

8x8x8x100

8x8x8x100

8x8x8x100

8x8x8x100

8x8x8x100

10x10x10x100

10x10x10x100

10x10x10x100

10x10x10x100

10x10x10x100

0.5

1

0,5

1

0,5

1

0,5

1

1,5

2

0,5

1

1,5

2

3

0,5

1

1,5

2

3

12

12

15

15

20

20

20

20

20

20

25

25

25

25

25

25

25

25

25

25

2,5

2,5

3,5

3,5

4,5

4,5

5

5

5

5

7

7

7

7

7

9

9

9

9

9


Part # CR/mm Neck Dia/mm Reach/mm

208-0012R0.5

208-0012R1.0

208-0012R1.5

208-0012R2.0

208-0012R3.0

208-0014R0.5

208-0014R1.0

208-0016R0.5

208-0016R1.0

208-0016R1.5

208-0016R2.0

208-0016R3.0

208-0016R4.0

208-0020R0.5

208-0020R1.0

208-0020R1.5

208-0020R2.0

208-0020R3.0

208-0020R4.0

12x12x12x100

12x12x12x100

12x12x12x100

12x12x12x100

12x12x12x100

14x14x14x125

14x14x14x125

16x16x16x125

16x16x16x125

16x16x16x125

16x16x16x125

16x16x16x125

16x16x16x125

20x20x20x150

20x20x20x150

20x20x20x150

20x20x20x150

20x20x20x150

20x20x20x150

0,5

1

1,5

2

3

0,5

1

0,5

1

1,5

2

3

4

0,5

1

1,5

2

3

4

40

40

40

40

40

50

50

50

50

50

50

50

50

65

65

65

65

65

65

11

11

11

11

11

13

13

14

14

14

14

14

14

18

18

18

18

18

18

2 Flute 50° Reduced Shank

D1 x L1x D2 x L2Square

Part #

202-0006

202-0008

202-0010

202-0012

202-0014

202-0016

202-0018

202-0020

6x6x5x100

8x8x7x100

10x10x9x100

12x12x11x100

14x14x12x125

16x16x14x125

18x18x16x125

20x20x18x150

2 Flute Ball 55° Helix

D1 x L1x D2 x L2Ball

Part #

207-0003

207-0004

207-0005

207-0006

207-0008

207-0010

207-0012

207-0014

207-0016

207-0018

207-0020

3x12x3x38

4x14x4x50

5x19x5x50

6x19x6x63

8x19x8x63

10x22x10x70

12x25x12x83

14x30x14x83

16x32x16x88

18x35x18x90

20x38x20x100


L2

D1 D2

L1



HIGH PERFORMANCE

ENDMILLS


2 Flute Corner Radius 55° HelixD1 x L1x D2 x L2

Corner Radius

Part # CR/mm

88000R0.5

88000R1.0

88020R0.5

88020R1.0

88030R0.5

88030R1.0

88040R0.5

88040R1.0

88040R1.5

88040R2.0

88060R0.5

88060R1.0

88060R1.5

88060R2.0

88060R3.0

88080R0.5

88080R1.0

88080R1.5

88080R2.0

88080R3.0

88100R0.5

3x12x3x38

3x12x3x38

4x14x4x50

4x14x4x50

5x19x5x50

5x19x5x50

6x19x6x63

6x19x6x63

6x19x6x63

6x19x6x63

8x19x8x63

8x19x8x63

8x19x8x63

8x19x8x63

8x19x8x63

10x22x10x70

10x22x10x70

10x22x10x70

10x22x10x70

10x22x10x70

12x25x12x83

0,5

1

0,5

1

0,5

1

0,5

1

1,5

2

0,5

1

1,5

2

3,0

0,5

1

1,5

2

3

0,5

3 Flute Square 55° Helix Long D1 x L1x D2 x L2

Square

Part #

304-0003

304-0004

304-0005

304-0006

304-0008

304-0010

304-0012

304-0014

304-0016

304-0018

304-0020

3x15x6x75

4x20x6x75

5x25x6x75

6x35x6x100

8x45x8x100

10x45x10x100

12x50x12x100

14x50x14x100

16x60x16x150

18x60x18x150

20x60x20x150

3 Flute Square 55° HelixD1 x L1x D2 x L2

Square

Part #

302-0003

302-0004

302-0005

302-0006

302-0008

302-0010

302-0012

302-0014

302-0016

302-0018

302-0020

3x12x3x38

4x15x4x50

5x20x5x50

6x20x6x64

8x22x8x64

10x25x10x70

12x25x12x76

14x30x14x90

16x35x16x90

18x35x18x90

20x40x20x100



Part # CR/mm

88100R1.0

88100R1.5

88100R2.0

88100R3.0

88120R0.5

88120R1.0

88140R0.5

88140R1.0

88140R1.5

88140R2.0

88140R3.0

88140R4.0

88160R0.5

88160R1.0

88180R0.5

88180R1.0

88180R1.5

88180R2.0

88180R3.0

88180R4.0

12x25x12x83

12x25x12x83

12x25x12x83

12x25x12x83

14x30x14x83

14x30x14x83

16x32x16x88

16x32x16x88

16x32x16x88

16x32x16x88

16x32x16x88

16x32x16x88

18x35x18x90

18x35x18x90

20x38x20x100

20x38x20x100

20x38x20x100

20x38x20x100

20x38x20x100

20x38x20x100

1

1,5

2

3

0,5

1

0,5

1

1,5

2

3

4

0,5

1

0,5

1

1,5

2

3

4

L2

D1 D2

L1

1 D2

L1



HIGH PERFORMANCE


4 Flute Corner RoundingD1 x L2

Corner Radius

Part # CR/mm

401-0008R0.5

401-0008R1.0

401-0010R1.5

401-0010R2.0

401-0012R2.5

401-0012R3.0

401-0016R3.5

401-0016R4.0

401-0016R4.5

401-0016R5.0

401-0020R5.5

401-0020R6.0

8x64

8x64

10x70

10x70

12x76

12x76

16x89

16x89

16x89

16x89

20x100

20x100

0,5

1

1,5

2

2,5

3

3,5

4

4,5

5

5,5

6

6 Flute Corner Radius Long 50° HelixD1 x L1x D2 x L2

PowerA

Part # CR/mm

602-0006R0.5

602-0006R1.0

602-0008R0.5

602-0008R1.0

602-0010R0.5

602-0010R1.0

602-0012R0.5

602-0012R1.0

602-0014R0.5

602-0014R1.0

602-0016R0.5

602-0016R1.0

602-0018R0.5

602-0018R1.0

602-0020R0.5

602-0020R1.0

6x32x6x75

6x32x6x75

8x32x8x75

8x32x8x75

10x50x10x100

10x50x10x100

12x50x12x100

12x50x12x100

14x50x14x100

14x50x14x100

16x62x16x125

16x62x16x125

18x62x18x125

18x62x18x125

20x65x20x130

20x65x20x130

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1



L2

D1 D2

L1

L2

D1 D2

L1

6 Flute Corner Radius 50° HelixD1 x L1x D2 x L2

PowerA

Part # CR/mm

601-0006R0.5

601-0006R1.0

601-0008R0.5

601-0008R1.0

601-0010R0.5

601-0010R1.0

601-0012R0.5

601-0012R1.0

6x18x6x58

6x18x6x58

8x24x8x63

8x24x8x63

10x30x10x75

10x30x10x75

12x36x12x84

12x36x12x84

0,5

1

0,5

1

0,5

1

0,5

1

D1 x L1x D2 x L2PowerA

Part # CR/mm

601-0014R0.5

601-0014R1.0

601-0016R0.5

601-0016R1.0

601-0018R0.5

601-0018R1.0

601-0020R0.5

601-0020R1.0

14x42x14x84

14x42x14x84

16x48x16x93

16x48x16x93

18x54x18x100

18x54x18x100

20x60x20x105

20x60x20x105

0,5

1

0,5

1

0,5

1

0,5

1


HIGH PERFORMANCE

ENDMILLS


Starting point for this chart is based on a 50 Taper Machine Spindle and the lower starting point on the SMM Range. NOTE! Reduce SMM and mmPM by 10% for 45 Taper and 20% for a 40 Taper Machine Spindle!

Recommended starting speeds and feeds for AX Mills.

Speed and Feed Recommendations(1) Aluminum Alloys 6061-T6,7075-T6 (2) Aluminum Alloys 440, 356, 380, C61300


TYPE OF CUT Range Range 6,3mm 9,5mm 12,7mm 15,8mm 19mm 25,4mmShallow Slotting < 12,7mm x 1 365 Plus 0,1143 0,18034 0,254 0,31242 0,37846 0,508

Dia. 2 182 Plus 0,09144 0,11478 0,2032 0,24892 0,30226 0,4064

Deep Slotting 19,5mm -1mm x 1 365 Plus 0,09144 0,11478 0,2032 0,24892 0,30226 0,4064

Dia. 2 182 Plus 0,06858 0,10922 0,1524 0,18796 0,22606 0,3048

Medium Radial 30% x 1 365 Plus 0,1143 0,18034 0,254 0,31242 0,37846 0,0200

1,0 X DIA DEPTH Dia. Radial 2 182 Plus 0,09144 0,11478 0,2032 0,24892 0,30226 0,4064

Heavy Radial 50% x 1 365 Plus 0,09144 0,11478 0,2032 0,24892 0,30226 0,4064


Medium Radial 30% x 1 365 Plus 0,1143 0,18034 0,254 0,31242 0,37846 0,508


Heavy Radial 50% x 1 365 Plus 0,09144 0,11478 0,1524 0,24892 0,30226 0,4064


Finishing MEDIUM < 25% 1 365 Plus 0,1143 0,18034 0,254 0,31242 0,37846 0,508

Radial OF Dia. 2 182 Plus 0,09144 0,11478 0,2032 0,24892 0,30226 0,4064

Finishing Light < 10% 1 365 Plus 0,1143 0,18034 0,254 0,31242 0,37846 0,508

Radial OF Dia. 2 182 Plus 0,09144 0,11478 0,2032 0,24892 0,30226 0,4064

Finishing < 0,254mm 1 365 Plus 0,13716 0,0086 0,3048 0,37338 0,45212 0,6096

Radial Depth 2 182 Plus 0,1143 0,18034 0,254 0,31242 0,37846 0,508

MATERIAL TO BE CUT(1) Aluminum Aloys 6061-T6,7075-T6 (2) Aluminum Alloys 440, 356, 380, C61300


TYPE OF CUT Rc SMM 15,9mm 15,9mm 19mm 19mm 25,4mm 25,4mmShallow Slotting < 12,7mm x < 32 365 Plus 7323 6835,14 6112 6916,42 4584 6985

Dia. > 32 182 Plus 3661 2733,04 3056 2766,06 2292 2794

Deep Slotting 19,05mm - < 32 365 Plus 7323 5468,62 6112 5532,12 4584 5590,54

25,4mm x Dia. > 32 182 Plus 3661 2049,78 3056 2075,18 2292 2095,5

Medium Radial 30% x < 32 365 Plus 7323 6835,14 6112 6916,42 4584 6985

1,0 X DIA DEPTH Dia. Radial > 32 182 Plus 3661 2733,04 3056 2766,06 2292 2794

Heavy Radial 50% x < 32 365 Plus 7323 5468,62 6112 5532,12 4584 5588

1,0 X DIA DEPTH Dia. Radial > 32 182 Plus 3661 2049,78 3056 2075,18 2292 2095,5


2,0 X DIA DEPTH Dia. Radial > 32 182,Plus 3661 2733,04 3056 2766,06 2292 2794



Finishing MEDIUM < 25% < 32 365 Plus 7323 6835,14 6112 6916,42 4584 6985

Radial OF Dia. > 32 182 Plus 3661 2733,04 3056 2766,06 2292 2794

Finishing Light < 10% < 32 365 Plus 7323 6835,14 6112 6916,42 4584 6985


Finishing < 0,254mm < 32 365 Plus 7323 8201,66 6112 8298,18 4584 8382

Radial Depth > 32 182 Plus 3661 3418,84 3056 3456,94 2292 3492,5


TYPE OF CUT Rc SMM 6,3mm 6,3mm 9,5mm 9,5mm 12,7mm 12,7mmShallow Slotting < 12,7mm x < 32 365 Plus 18336 6286,5 12224 6637,02 9168 6985

Dia. > 32 182 Plus 9168 2514,6 6112 2654,3 4584 2794

Deep Slotting 19,05mm - < 32 365 Plus 18336 5029,2 12224 5308,6 9168 5588

25,4mm x Dia. > 32 182 Plus 9168 1887,22 6112 1991,36 4584 2095,5









Finishing MEDIUM < 25% < 32 365 Plus 18336 8382 12224 6637,02 9168 6985


Finishing Light < 10% < 32 365 Plus 18336 8382 12224 6637,02 9168 6985


Finishing < 0,254mm < 32 365 Plus 18336 10060,94 12224 7962,9 9168 8382

Radial Depth > 32 182 Plus 9168 4191 6112 3317,24 4584 3492,5

MATERIAL TO BE CUT Rc SMM CLPT mmPM CLPT mmPM CLPT mmPM

SMM = Surface Meters/MinuteCLPT = Chip Load Per ToothmmPM = Millimeter Per Minute


HIGH PERFORMANCE


PowerZ coating is designed specifically for the effective evacuation of aluminum.

Starting rake and high helix makes the AX Mill a very powerful aluminum cutter.

The two flutes allow for large chip load and high finish.

Chipbreaker will increase the cutting feeds by 30%.

AX Mill - Chipbreaker 2 Flute Uncoated


Part # Part # Part #

AX2-88002

-

AX2-88052

-

AX2-88102

-

AX2-88152

-

AX2-88202

-

AX2-88252

-

AX2-88002R0.50

AX2-88002R1.00

AX2-88052R0.50

AX2-88052R1.00

AX2-88102R0.50

AX2-88102R1.00

AX2-88152R0.50

AX2-88152R1.00

AX2-88202R0.50

AX2-88202R1.00

AX2-88252R0.50

AX2-88252R1.00

AX2-88003

-

AX2-88053

-

AX2-88103

-

AX2-88153

-

AX2-88203

-

AX2-88253

-

6x19x6x63

6x19x6x63

8x20x8x63

8x20x8x63

10x22x10x63

10x22x10x63

12x25x12x75

12x25x12x75

16x32x16x88

16x32x16x88

20x36x20x100

20x36x20x100

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

CR/mm




AX2-88030

-

AX2-88080

-

AX2-88130

-

AX2-88180

-

AX2-88230

-

AX2-88280

-

AX2-88030R0.50

AX2-88030R1.00

AX2-88080R0.50

AX2-88080R1.00

AX2-88130R0.50

AX2-88130R1.00

AX2-88180R0.50

AX2-88180R1.00

AX2-88230R0.50

AX2-88230R1.00

AX2-88280R0.50

AX2-88280R1.00

AX2-88031

-

AX2-88081

-

AX2-88131

-

AX2-88181

-

AX2-88231

-

AX2-88281

-

6x19x6x63

6x19x6x63

8x20x8x63

8x20x8x63

10x22x10x63

10x22x10x63

12x25x12x75

12x25x12x75

16x32x16x88

16x32x16x88

20x36x20x100

20x36x20x100

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

CR/mm




AX2-88000

-

AX2-88050

-

AX2-88100

-

AX2-88150

-

AX2-88200

-

AX2-88250

-

AX2-88000R0.50

AX2-88000R1.00

AX2-88050R0.50

AX2-88050R1.00

AX2-88100R0.50

AX2-88100R1.00

AX2-88150R0.50

AX2-88150R1.00

AX2-88200R0.50

AX2-88200R1.00

AX2-88250R0.50

AX2-88250R1.00

AX2-88001

-

AX2-88051

-

AX2-88101

-

AX2-88151

-

AX2-88201

-

AX2-88251

-

6x19x6x63

6x19x6x63

8x20x8x63

8x20x8x63

10x22x10x63

10x22x10x63

12x25x12x75

12x25x12x75

16x32x16x88

16x32x16x88

20x36x20x100

20x36x20x100

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

CR/mm

Chipbreaker

Power Z


HIGH PERFORMANCE

ENDMILLS



AX Mill - 3 Flute Power Z CoatedDIA x LOC x SH x OAL



AX3-88030

-

AX3-88080

-

AX3-88130

-

AX3-88180

-

AX3-88230

-

AX3-88280

-

AX3-88030R0.50

AX3-88030R1.00

AX3-88080R0.50

AX3-88080R1.00

AX3-88130R0.50

AX3-88130R1.00

AX3-88180R0.50

AX3-88180R1.00

AX3-88230R0.50

AX3-88230R1.00

AX3-88280R0.50

AX3-88280R1.00

AX3-88031

-

AX3-88081

-

AX3-88131

-

AX3-88181

-

AX3-88231

-

AX3-88281

-

6x19x6x63

6x19x6x63

8x20x8x63

8x20x8x63

10x22x10x63

10x22x10x63

12x25x12x75

12x25x12x75

16x32x16x88

16x32x16x88

20x36x20x100

20x36x20x100

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

CR/mm



AX3-88000

-

AX3-88050

-

AX3-88100

-

AX3-88150

-

AX3-88200

-

AX3-88250

-

AX3-88000R0.50

AX3-88000R1.00

AX3-88050R0.50

AX3-88050R1.00

AX3-88100R0.50

AX3-88100R1.00

AX3-88150R0.50

AX3-88150R1.00

AX3-88200R0.50

AX3-88200R1.00

AX3-88250R0.50

AX3-88250R1.00

AX3-88001

-

AX3-88051

-

AX3-88101

-

AX3-88151

-

AX3-88201

-

AX3-88251

-

6x19x6x63

6x19x6x63

8x20x8x63

8x20x8x63

10x22x10x63

10x22x10x63

12x25x12x75

12x25x12x75

16x32x16x88

16x32x16x88

20x36x20x100

20x36x20x100

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

CR/mm

The three flute design increases the tool life, lowers the chip load and has very high finish.

Power Z

Power Z

AX Mill - Chipbreaker 2 Flute Power Z Coated



AX2-88032

-

AX2-88082

-

AX2-88132

-

AX2-88182

-

AX2-88232

-

AX2-88282

-

AX2-88032R0.50

AX2-88032R1.00

AX2-88082R0.50

AX2-88082R1.00

AX2-88132R0.50

AX2-88132R1.00

AX2-88182R0.50

AX2-88182R1.00

AX2-88232R0.50

AX2-88232R1.00

AX2-88282R0.50

AX2-88282R1.00

AX2-88033

-

AX2-88083

-

AX2-88133

-

AX2-88183

-

AX2-88233

-

AX2-88283

-

6x19x6x63

6x19x6x63

8x20x8x63

8x20x8x63

10x22x10x63

10x22x10x63

12x25x12x75

12x25x12x75

16x32x16x88

16x32x16x88

20x36x20x100

20x36x20x100

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

CR/mm


HIGH PERFORMANCE


AX Mill - Chipbreaker, 3 Flute, UncoatedDIA x LOC x SH x OAL



AX3-88002

-

AX3-88052

-

AX3-88102

-

AX3-88152

-

AX3-88202

-

AX3-88252

-

AX3-88002R0.50

AX3-88002R1.00

AX3-88052R0.50

AX3-88052R1.00

AX3-88102R0.50

AX3-88102R1.00

AX3-88152R0.50

AX3-88152R1.00

AX3-88202R0.50

AX3-88202R1.00

AX3-88252R0.50

AX3-88252R1.00

AX3-88003

-

AX3-88053

-

AX3-88103

-

AX3-88153

-

AX3-88203

-

AX3-88253

-

6x19x6x63

6x19x6x63

8x20x8x63

8x20x8x63

10x22x10x63

10x22x10x63

12x25x12x75

12x25x12x75

16x32x16x88

16x32x16x88

20x36x20x100

20x36x20x100

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

CR/mm

AX Mill - Chipbreaker, 3 Flute, Power Z CoatedDIA x LOC x SH x OAL



AX3-88032

-

AX3-88082

-

AX3-88132

-

AX3-88182

-

AX3-88232

-

AX3-88282

-

AX3-88032R0.50

AX3-88032R1.00

AX3-88082R0.50

AX3-88082R1.00

AX3-88132R0.50

AX3-88132R1.00

AX3-88182R0.50

AX3-88182R1.00

AX3-88232R0.50

AX3-88232R1.00

AX3-88282R0.50

AX3-88282R1.00

AX3-88033

-

AX3-88083

-

AX3-88133

-

AX3-88183

-

AX3-88233

-

AX3-88283

-

6x19x6x63

6x19x6x63

8x20x8x63

8x20x8x63

10x22x10x63

10x22x10x63

12x25x12x75

12x25x12x75

16x32x16x88

16x32x16x88

20x36x20x100

20x36x20x100

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

0,5

1

CR/mm

Chipbreaker

Power ZOur unique PowerZ coating combination increases the tool life by 40%.


HIGH PERFORMANCE

ENDMILLS


D1 L1 D2 L2 Square CR Corner Radius Ball

3 12 3 38 V4-81200WF 0,25-0,38 V4-81200R.25WF V4-81204WF

3 12 3 38 V4-81200NF 0,25-0,38 V4-81200R.25NF V4-81204NF

4 14 4 50 V4-81300WF 0,25-0,38 V4-81300R.25WF V4-81304WF

4 14 4 50 V4-81300NF 0,25-0,38 V4-81300R.25NF V4-81304NF

5 16 5 50 V4-81400WF 0,25-0,38 V4-81400R.25WF V4-81404WF

5 16 5 50 V4-81400NF 0,25-0,38 V4-81400R.25NF V4-81404NF

6 19 6 63 V4-81450WF 0,38-0,51 V4-81450R.50WF V4-81454WF

6 19 6 63 V4-81450NF 0,38-0,51 V4-81450R.50NF V4-81454NF

8 19 8 63 V4-81550WF 0,38-0,51 V4-81550R.50WF V4-81554WF

8 19 8 63 V4-81550NF 0,38-0,51 V4-81550R.50NF V4-81554NF

10 22 10 70 V4-81650WF 0,38-0,51 V4-81650R.50WF V4-81654WF

10 22 10 70 V4-81650NF 0,38-0,51 V4-81650R.50NF V4-81654NF

12 25 12 75 V4-81750WF 0,64-0,76 V4-81750R.75WF V4-81754WF

12 25 12 75 V4-81750NF 0,64-0,76 V4-81750R.75NF V4-81754NF

14 25 14 88 V4-81800WF 0,64-0,76 V4-81800R.75WF V4-81804WF

14 25 14 88 V4-81800NF 0,64-0,76 V4-81800R.75NF V4-81804NF

16 32 16 88 V4-81850WF 0,76-0,89 V4-81850R.75WF V4-81854WF

16 32 16 88 V4-81850NF 0,76-0,89 V4-81850R.75NF V4-81854NF

18 36 18 100 V4-81900WF 0,76-0,89 V4-81900R.75WF V4-81904WF

18 36 18 100 V4-81900NF 0,76-0,89 V4-81900R.75NF V4-81904NF

20 38 20 100 V4-81950WF 0,76-0,89 V4-81950R.75WF V4-81954WF

20 38 20 100 V4-81950NF 0,76-0,89 V4-81950R.75NF V4-81954NF

25 38 25 100 V4-82050WF 0,76-0,89 V4-82050R.75WF V4-82054WF

25 38 25 100 V4-82050NF 0,76-0,89 V4-82050R.75NF V4-82054NF

V4 - PowerA 4 Flute Standard Length


The V4 Endmill reduces harmonic vibrations creating a smoother running endmill.

SPEED & FEED Recomendations Material

Surface M/Minute

Chip Load Per Tooth (CLPT)

3,175mm 6,35mm 12,7mm 25,4mm

Aluminium Alloys 366 0,0254 0,0508 0,1016 0,2032

Carbon Steel 91 - 183 0,0254 0,0381 0,0762 0,1524

Cast Iron 107 - 168 0,0254 0,0381 0,0762 0,1524

Copper Alloys 152 - 274 0,0254 0,0508 0,0762 0,1524

Steel (Annealed) 107 - 152 0,0254 0,0508 0,0762 0,127

Steel (18-24 HRC) 46 - 152 0,01016 0,02032 0,0381 0,1143

Steel (25-37 HRC) 38 - 61 0,00762 0,0127 0,0254 0,0762

Stainless Steel (Free Machining) 76 - 122 0,0127 0,0254 0,0508 0,0762

Stainless Steel (Other) 46 - 91 0,0127 0,0254 0,0508 0,0762

Inconel, Monel 18 - 30 0,0127 0,0254 0,0381 0,0762

Titanium 53 - 91 0,0127 0,02032 0,0381 0,0762

Recommended starting speeds and feeds for variable-helix endmills.


V4 - Variable Helix Endmills

L2

D1 D2

L1

Mastercut Tool Corp. does not recommend adding a weldon fl at on tools with a shank diameter under 6mm.


HIGH PERFORMANCE



3 20 3 65 V4-83000WF 0,25-0,38 V4-83000R.25WF V4-83004WF

3 20 3 65 V4-83000NF 0,25-0,38 V4-83000R.25NF V4-83004NF

4 20 4 65 V4-83050WF 0,25-0,38 V4-83050R.25WF V4-83054WF

4 20 4 65 V4-83050NF 0,25-0,38 V4-83050R.25NF V4-83054NF

5 20 5 75 V4-83100WF 0,25-0,38 V4-83100R.25WF V4-83104WF

5 20 5 75 V4-83100NF 0,25-0,38 V4-83100R.25NF V4-83104NF

6 25 6 75 V4-83150WF 0,38-0,51 V4-83150R.50WF V4-83154WF

6 25 6 75 V4-83150NF 0,38-0,51 V4-83150R.50NF V4-83154NF

8 25 8 75 V4-83200WF 0,38-0,51 V4-83200R.50WF V4-83204WF

8 25 8 75 V4-83200NF 0,38-0,51 V4-83200R.50NF V4-83204NF

10 38 10 100 V4-83250WF 0,38-0,51 V4-83250R.50WF V4-83254WF

10 38 10 100 V4-83250NF 0,38-0,51 V4-83250R.50NF V4-83254NF

12 50 12 100 V4-83300WF 0,64-0,76 V4-83300R.75WF V4-83304WF

12 50 12 100 V4-83300NF 0,64-0,76 V4-83300R.75NF V4-83304NF

14 56 14 125 V4-83350WF 0,64-0,76 V4-83350R.75WF V4-83354WF

14 56 14 125 V4-83350NF 0,64-0,76 V4-83350R.75NF V4-83354NF

V4 - PowerA 4 Flute Long Length

Cutting Edge Tolerance +0,000 -0,049Shank Tolerance H6


3 6 3 38 V4-85200WF 0,25-0,38 V4-85200R.25WF V4-85204WF

3 6 3 38 V4-85200NF 0,25-0,38 V4-85200R.25NF V4-85204NF

4 8 4 50 V4-85300WF 0,25-0,38 V4-85300R.25WF V4-85304WF

4 8 4 50 V4-85300NF 0,25-0,38 V4-85300R.25NF V4-85304NF

5 10 5 50 V4-85400WF 0,25-0,38 V4-85400R.25WF V4-85404WF

5 10 5 50 V4-85400NF 0,25-0,38 V4-85400R.25NF V4-85404NF

6 12 6 50 V4-85450WF 0,38-0,50 V4-85450R.50WF V4-85454WF

6 12 6 50 V4-85450NF 0,38-0,50 V4-85450R.50NF V4-85454NF

8 12 8 50 V4-85500WF 0,38-0,50 V4-85500R.50WF V4-85504WF

8 12 8 50 V4-85500NF 0,38-0,50 V4-85500R.50NF V4-85504NF

10 14 10 50 V4-85550WF 0,38-0,50 V4-85550R.50WF V4-85554WF

10 14 10 50 V4-85550NF 0,38-0,50 V4-85550R.50NF V4-85554NF

12 16 12 63 V4-85600WF 0,64-0,76 V4-85600R.75WF V4-85604WF

12 16 12 63 V4-85600NF 0,64-0,76 V4-85600R.75NF V4-85604NF

V4 - PowerA 4 Flute Stub Length


Mastercut Tool Corp. does not recommend adding a weldon fl at on tools with a shank diameter under 6mm.


HIGH PERFORMANCE

ENDMILLS


Material SMMChip Load Per Tooth (CLPT)

2,175mm 6,35mm 12,7mm 8,466mm 25,4mm

Cast Iron (Ductile) 76-122 0,0127 0,0381 0,0508 0,1016 0,1524

Cast Iron (Gray) 107-152 0,0127 0,0508 0,1016 0,1524 0,2032

Cast Iron (Malleable) 61-107 0,0127 0,0508 0,1016 0,1524 0,2032

Nickel Base Alloys 61-91 0,0127 0,0254 0,0508 0,0762 0,1016

Stainless Steel (Free Machining) 91-122 0,0127 0,0254 0,0508 0,1016 0,1524

Stainless Steel (Work Hardening) 46-91 0,0127 0,0127 0,0254 0,0762 0,127

Steel (Low Alloy) 107-183 0,0127 0,0254 0,0508 0,1016 0,1524

Steel (Medium Alloy) 61-122 0,0127 0,0254 0,0508 0,1016 0,1524

Steel (High Alloy Mold-Die) 53-76 0,0127 0,0254 0,0508 0,1016 0,1524

Steel (High Strength) 23-46 0,0127 0,0127 0,0254 0,0762 0,1016

Titanium (Soft) 46-91 0,0127 0,0254 0,0508 0,1016 0,1524

Titanium (Hard) 15-46 0,0127 0,0127 0,0254 - 0,1016

Recommended Speed and Feed Rates F45 Endmills

6 Flute 45 Degree Eccentric Relief

High Performance Finishers

This special endmill is one of Mastercut Tool’s newest additions. It is designed to achieve an impeccable finish in hard metals like stainless steel, alloys, and titanium. The 45° spiral achieves faster feed rates.


5 16 5 50 F45-81402 F45-81432

6 19 6 63 F45-81452 F45-81482

7 19 8 63 F45-81502 F45-81532

8 21 8 63 F45-81552 F45-81582

9 22 10 70 F45-81602 F45-81632

10 25 10 70 F45-81652 F45-81682

11 25 11 70 F45-81702 F45-81732

12 25 12 75 F45-81752 F45-81782

14 30 14 88 F45-81802 F45-81832

16 32 16 88 F45-81852 F45-81882

18 35 18 100 F45-81902 F45-81932

20 38 20 100 F45-81952 F45-81982

22 38 22 100 F45-82002 F45-82032

25 38 25 100 F45-82052 F45-82082

F45, 6 Flute Square End


6 19 6 63 F45-81452R0.25 F45-81482R0.25

8 21 8 63 F45-81552R0.25 F45-81582R0.25

7 19 8 63 F45-81502R0.25 F45-81532R0.25

9 22 10 70 F45-81602R0.50 F45-81632R0.50

10 25 10 70 F45-81652R0.50 F45-81682R0.50

11 25 11 70 F45-81702R0.50 F45-81732R0.50

12 25 12 75 F45-81752R0.50 F45-81782R0.50

14 30 14 88 F45-81802R0.50 F45-81832R0.50

16 32 16 88 F45-81852R0.50 F45-81882R0.50

18 35 18 100 F45-81902R1.00 F45-81932R1.00

20 38 20 100 F45-81952R1.00 F45-81982R1.00

22 38 22 100 F45-82002R1.00 F45-82032R1.00

25 38 25 100 F45-82052R1.25 F45-82082R1.25

F45, 6 Flute Corner Radius

Enhanced Surface Finish

Faster Finishing Rates

Improved Tool Life

Radially Relieved For Better Accuracy

Proprietary Coating

High Tolerance Concentricity


L2

D1 D2

L1

CLPT = Chip Load Per ToothSMM = Surface Meters/Minute



HIGH PERFORMANCE


Roughers, or “hoggers”, are useful for rapid removal of large amounts of material. The chip groove design allows for more cutting fluid to the cutting edge and dissipates heat better. There is a wide range of variations in rougher profile forms for different material groups. The coarser the pitch of the roughing edge, the more material removed and the less smooth the finish. In addition, most roughers have eccentric relief so regrinding can be done only using the cutting face. This saves you if you have access to regrinding equipment.

Rougher

L2

D1 D2

L1


Series 621 - Fine Pitch Roughers (.048 Pitch)D1 L1 D2 L2 No. of Flutes Uncoated PowerA

6 19 6 63 3 86828 86831

8 19 8 63 3 86832 86835

10 22 10 63 3 86836 86839

12 25 12 75 4 86840 86843

16 32 16 88 4 86844 86847

20 38 20 100 4 86848 86851

25 38 25 100 6 86852 86855

622 - Coarse Pitch Roughers (.105 Pitch)D1 L1 D2 L2 No. of Flutes Uncoated PowerA

6 19 6 63 3 86856 86859

8 19 8 63 3 86860 86863

10 22 10 63 3 86864 86867

12 25 12 75 3 86868 86871

16 32 16 88 3 86872 86875

20 38 20 100 3 86876 86879

25 38 25 100 3 86880 86883

Fine PitchFor maximum stock removal

of titanium, inconel, waspalloy, and other advanced materials.

Medium PitchFor maximum stock removal of mild, stainless, and hardened

steels and alloys.

Series 620 - Medium Pitch Rougher (.062 Pitch)D1 L1 D2 L2 No. of Flutes Uncoated PowerA

6 19 6 63 3 86900 86903

8 19 8 63 3 86904 86907

10 22 10 63 3 86908 86911

12 25 12 75 4 86912 86915

16 32 16 88 4 86916 86919

20 38 20 100 4 86920 86923

25 38 25 100 5 86924 86927

TiN and TiCN also available!


L2

D1 D2

L1

Designed for high speed milling of inconel, titanium, stainless, and steel alloys.

TwisterMill 60° 3 Flute, High Helix TwistermillD1 L1 D2 L2 Uncoated PowerA

6 20 6 63 88250 88253

8 22 8 63 88254 88257

10 25 10 70 88258 88261

12 25 12 75 88262 88265

16 30 16 88 88266 88269

20 38 20 100 88270 88273

Coarse PitchFor maximum stock removal of aluminum, brass, bronze, and

other lightweight alloys.

001-727-726-5336www.mastercuttool.com DRILLS

25 001-727-726-5336 www.mastercuttool.com

L2

D1 D2

L1

L2

D1 D2

L1




HyperMill 45° 2 Flute, High Helix HypermillD1 L1 D2 L2 Uncoated PowerA

6 25 6 63 88200 88203

8 25 8 63 88204 88207

10 25 10 70 88208 88211

12 32 12 75 88212 88215

16 42 16 88 88216 88219

20 48 20 100 88220 88223

AlumaZip 55° 2 Flute, High Helix AlumaZipsD1 L1 D2 L2 Uncoated PowerA

3 12 3 38 88000 88005

4 14 4 50 88020 88025

5 19 5 50 88030 88035

6 19 6 63 88040 88045

8 19 8 63 88060 88065

10 22 10 70 88080 88085

12 25 12 83 88100 88105

14 30 14 83 88120 88125

16 32 16 88 88140 88145

20 38 20 100 88160 88165

25 38 25 100 88180 88185

RECOMMENDATIONS

Standard Drill Recommendations

Replace or Resharpen drills at first sign of dulling

or rounding.

Drills

See the Mastercut Tool website for more in-depth information about High Performance Endmills.

Cutting Edge Tolerance/Shank Tolerance +0,000 -0,005

mm Rate (mm/r)

Material GroupSpeed

(mm/min)1.5875mm 3.175mm 6.35mm 12.7mm 19.05mm

Aluminum/ Aluminum Alloys 91-183 0,02 0,076 0,178 0,305 0,381

Aluminum Alloyed Si > 10% 46-122 0,02 0,051 0,152 0,254 0,305

Soft Cast Irons 61-92 0,025 0,076 0,127 0,254 0,305

Medium Cast Irons 38-69 0,025 0,076 0,127 0,203 0,254

Malleable Cast Irons 20-61 0,013 0,051 0,102 0,178 0,254

Brass 61-92 0,018 0,051 0,076 0,102 0,152

Bronze 46-77 0,018 0,051 0,076 0,102 0,152

Coppers/ Copper Alloys 46-92 0,025 0,076 0,152 0,254 0,305

Magnesium 92-183 0,025 0,076 0,178 0,305 0,381

Nickel Alloys 23-61 0,025 0,076 0,127 0,229 0,305

Free Machining Stainless Steels 30-46 0,025 0,076 0,127 0,203 0,305

Work Hardening Stainless Steels 15-30 0,013 0,051 0,102 0,152 0,254

Low Carbon Steels 46-91 0,025 0,051 0,102 0,178 0,305

Medium Carbon Steels 30-61 0,025 0,051 0,076 0,152 0,254

High Tensile (35-40 Rc) Steels 23-46 0,025 0,051 0,076 0.102 0,127

High Tensile (40-45 Rc) Steels 15-30 0,018 0,025 0,051 0,076 0102

High Tensile (45 Rc+) Steels 8-23 0,013 0,018 0,025 0,051 0,076

Tool Steels 12-30 0,025 0,038 0,076 0,127 0,203

Soft Titanium 24-38 0,025 0,051 0,102 0,152 0,254

Titanium Alloys Hard Titanium 12-30 0,018 0,025 0,051 0,127 0,203


DRILLS26 www.mastercuttool.com 001-727-726-5336

D1

L2

L1

D2

DIN 338 2 Flute 27° Helix 118° 4 Facet Point

Standard Length Drills

D1 L1 D2 L2 PART# TiN PART#

3 33 3 61 47-1181 47-1181TN

3,1 36 3,1 65 47-1220 47-1220TN

3,2 36 3,2 65 47-1260 47-1260TN

3,3 36 3,3 65 47-1299 47-1299TN

3,4 39 3,4 70 47-1339 47-1339TN

3,5 39 3,5 70 47-1378 47-1378TN

3,6 39 3,6 70 47-1417 47-1417TN

3,7 39 3,7 70 47-1457 47-1457TN

3,8 43 3,8 75 47-1496 47-1496TN

3,9 43 3,9 75 47-1535 47-1535TN

4 43 4 75 47-1575 47-1575TN

4,1 43 4,1 75 47-1614 47-1614TN

4,2 43 4,2 75 47-1654 47-1654TN

4,3 47 4,3 80 47-1693 47-1693TN

4,4 47 4,4 80 47-1732 47-1732TN

4,5 47 4,5 80 47-1772 47-1772TN

4,6 47 4.6 80 47-1811 47-1811TN

4,7 47 4,7 80 47-1850 47-1850TN

4,8 52 4,8 86 47-1890 47-1890TN

4,9 52 4,9 86 47-1929 47-1929TN

5 52 5 86 47-1969 47-1969TN

5,1 52 5,1 86 47-2008 47-2008TN

5,2 52 5,2 86 47-2047 47-2047TN

5,3 52 5,3 86 47-2087 47-2087TN

5,4 57 5,4 93 47-2126 47-2126TN

5,5 57 5,5 93 47-2165 47-2165TN

5,6 57 5,6 93 47-2205 47-2205TN

5,7 57 5,7 93 47-2244 47-2244TN

5,8 57 5,8 93 47-2283 47-2283TN

5,9 57 5,9 93 47-2323 47-2323TN

6 57 6 93 47-2362 47-2362TN

6,1 63 6,1 101 47-2402 47-2402TN

6,2 63 6,2 101 47-2441 47-2441TN

6,3 63 6,3 101 47-2480 47-2480TN

6,4 63 6,4 101 47-2520 47-2520TN

6,5 63 6,5 101 47-2559 47-2559TN

6,6 63 6,6 101 47-2598 47-2598TN

6,7 63 6,7 101 47-2638 47-2638TN

6,8 69 6,8 109 47-2677 47-2677TN

6,9 69 6,9 109 47-2717 47-2717TN

3mm to 7mm





D1 L1 D2 L2 PART# TiN PART#

7 69 7 109 47-2756 47-2756TN

7,1 69 7,1 109 47-2795 47-2795TN

7,2 69 7,2 109 47-2835 47-2835TN

7,3 69 7,3 109 47-2874 47-2874TN

7,4 69 7,4 109 47-2913 47-2913TN

7,5 69 7,5 109 47-2953 47-2953TN

7,6 75 7,6 117 47-2992 47-2992TN

7,7 75 7,7 117 47-3031 47-3031TN

7,8 75 7,8 117 47-3071 47-3071TN

7,9 75 7,9 117 47-3110 47-3110TN

8 75 8 117 47-3150 47-3150TN

8,1 75 8,1 117 47-3189 47-3189TN

8,2 75 8,2 117 47-3228 47-3228TN

8,3 75 8,3 117 47-3268 47-3268TN

8,4 75 8,4 117 47-3307 47-3307TN

8,5 75 8,5 117 47-3346 47-3346TN

8,6 81 8,6 125 47-3386 47-3386TN

8,7 81 8,7 125 47-3425 47-3425TN

8,8 81 8,8 125 47-3465 47-3465TN

8,9 81 8,9 125 47-3504 47-3504TN

9 81 9 125 47-3543 47-3543TN

9,1 81 9,1 125 47-3583 47-3583TN

9,2 81 9,2 125 47-3622 47-3622TN

9,3 81 9,3 125 47-3661 47-3661TN

9,4 81 9,4 125 47-3701 47-3701TN

9,5 81 9,5 125 47-3740 47-3740TN

9,6 87 9,6 133 47-3780 47-3780TN

9,7 87 9,7 133 47-3819 47-3819TN

9,8 87 9,8 133 47-3858 47-3858TN

9,9 87 9,9 133 47-3898 47-3898TN

10 87 10 133 47-3937 47-3937TN

10.2 87 10,2 133 47-4016 47-4016TN

10,5 87 10,5 133 47-4134 47-4134TN

11 94 11 142 47-4331 47-4331TN

11,5 94 11,5 142 47-4528 47-4528TN

12 101 12 151 47-4724 47-4724TN

DIN 338 2 Flute 27° Helix 118° 4 Facet Point

Standard Length Drills

7mm to 12mmD1

L2

L1

D2




D1

L2

L1

D2

Medium Length Drills

D1 L1 D2 L2 STD PART # TiN PART #

3,1 16 3,1 46 50-1220 51-1220

3,2 18 3,2 49 50-1260 51-1260

3,3 18 3,3 49 50-1299 51-1299

3,4 20 3,4 52 50-1339 51-1339

3,5 20 3,5 52 50-1378 51-1378

3,6 20 3,6 52 50-1417 51-1417

3,7 20 3,7 52 50-1457 51-1457

3,8 22 3,8 55 50-1496 51-1496

3,9 22 3,9 55 50-1535 51-1535

4 22 4 55 50-1575 51-1575

4,1 22 4,1 55 50-1614 51-1614

4,2 22 4,2 55 50-1654 51-1654

4,3 24 4,3 58 50-1693 51-1693

4,4 24 4,4 58 50-1732 51-1732

4,5 24 4,5 58 50-1772 51-1772

4,6 24 4,6 58 50-1811 51-1811

4,7 24 4,7 58 50-1850 51-1850

4,8 26 4,8 62 50-1890 51-1890

4,9 26 4,9 62 50-1929 51-1929

5 26 5 62 50-1969 51-1969

5,1 26 5,1 62 50-2008 51-2008

5,2 26 5,2 62 50-2047 51-2047

5,3 26 5,3 62 50-2087 51-2087

5,4 28 5,4 66 50-2126 51-2126

5,5 28 5,5 66 50-2165 51-2165

5,6 28 5,6 66 50-2205 51-2205

5,7 28 5,7 66 50-2244 51-2244

5,8 28 5,8 66 50-2283 51-2283

5,9 28 5,9 66 50-2323 51-2323

6 28 6 66 50-2362 51-2362

6,1 31 6,1 70 50-2402 51-2402

6,2 31 6,2 70 50-2441 51-2441

6,3 31 6,3 70 50-2480 51-2480

6,4 31 6,4 70 50-2520 51-2520

6,5 31 6,5 70 50-2559 51-2559

6,6 31 6,6 70 50-2598 51-2598

6,7 31 6,7 70 50-2638 51-2638

6,8 34 6,8 74 50-2677 51-2677

6,9 34 6,9 74 50-2717 51-2717

7 34 7 74 50-2756 51-2756

7,1 34 7,1 74 50-2795 51-2795

7,2 34 7,2 74 50-2835 51-2835

7,3 34 7,3 74 50-2874 51-2874

7,4 34 7,4 74 50-2913 51-2913

7,5 34 7,5 74 50-2953 51-2953

7,6 37 7,6 79 50-2992 51-2992

7,7 37 7,7 79 50-3031 51-3031

7,8 37 7,8 79 50-3071 51-3071

7,9 37 7,9 79 50-3110 51-3110

2 Flute 25° Helix 118° 4 Facet Point





D1

L2

L1

D2

D1 L1 D2 L2 STD PART# TiN PART#

8 37 8 79 50-3150 51-3150

8,1 37 8,1 79 50-3189 51-3189

8,2 37 8,2 79 50-3228 51-3228

8,3 37 8,3 79 50-3268 51-3268

8,4 37 8,4 79 50-3307 51-3307

8,5 37 8,5 79 50-3346 51-3346

8,6 40 8,6 84 50-3386 51-3386

8,7 40 8,7 84 50-3425 51-3425

8,8 40 8,8 84 50-3465 51-3465

8,9 40 8,9 84 50-3504 51-3504

9 40 9 84 50-3543 51-3543

9,1 40 9,1 84 50-3583 51-3583

9,2 40 9,2 84 50-3622 51-3622

9,3 40 9,3 84 50-3661 51-3661

9,4 40 9,4 84 50-3701 51-3701

9,5 40 9,5 84 50-3740 51-3740

9,6 43 9,6 89 50-3780 51-3780

9,7 43 9,7 89 50-3819 51-3819

9,8 43 9,8 89 50-3858 51-3858

9,9 43 9,9 89 50-3898 51-3898

10 43 10 89 50-3937 51-3937

10,1 43 10,1 89 50-3976 51-3976

10,2 43 10,2 89 50-4016 51-4016

10,3 43 10,3 89 50-4055 51-4055

10,4 43 10,4 89 50-4094 51-4094

10,5 43 10,5 89 50-4134 51-4134

10,6 43 10.6 89 50-4173 51-4173

10,7 43 10,7 89 50-4213 51-4213

10,8 43 10,8 89 50-4252 51-4252

11 47 11 95 50-4331 51-4331

11,2 47 11,2 95 50-4409 51-4409

11,5 47 11,5 95 50-4528 51-4528

11,8 47 11,8 95 50-4646 51-4646

12 51 12 102 50-4724 51-4724

12,5 51 12,5 102 50-4921 51-4921

13 51 13 102 50-5118 51-5118

13,5 51 13,5 102 50-5315 51-5315

14 56 14 111 50-5512 51-5512

14,5 56 14,5 111 50-5709 51-5709

15 56 15 111 50-5906 51-5906

15,5 58 15,5 115 50-6102 51-6102

16 58 16 115 50-6299 51-6299

16,5 60 16,5 119 50-6496 51-6496

17 60 17 119 50-6693 51-6693

17,5 62 17,5 123 50-6890 51-6890

18 62 18 123 50-7087 51-7087

18,5 64 18,5 127 50-7283 51-7283

19 64 19 127 50-7480 51-7480

19,5 66 19,5 131 50-7677 51-7677

20 66 20 131 50-7874 51-7874

Medium Length Drills2 Flute 25° Helix 118° 4 Facet Point




Solid Carbide Center DrillsD1 L1 D2 L2 Size# 60 Degree 82 Degree 90 Degree

1,2 1,2 3,18 38 M1 89200 89201 89202

2 2 4,75 50 M2 89203 89204 89205

2,8 2,8 6,3 50 M3 89206 89207 89208

3,15 3,15 8 56 M4 89209 89210 89211

4 4 11,1 70 M5 89212 89213 89214

5 5 12,7 75 M6 89215 89216 89217

6 6 15,9 81 M7 89218 89219 89220

8 8 19 85 M8 89221 89222 89223

D1 L1 D2 L2 Point Angle EDP#

3 10 3 38 90° 89250

4 18 4 63 90° 89251

6 20 6 63 90° 89252

10 25 10 75 90° 89253

12 25 12 75 90° 89254

NC Spotting DrillsD1 L1 D2 L2 Point Angle EDP#

3 10 3 38 120° 89255

4 18 4 63 120° 89256

6 20 6 63 120° 89257

10 25 10 75 120° 89258

12 25 12 75 120° 89259

D1 L1 D2 L2 PART#

5,5 21 5,5 66 45-2166

5,6 21 5,6 66 45-2205

5,7 21 5,7 66 45-2244

5,8 21 5,8 66 45-2283

5,9 21 5,9 66 45-2323

6 21 6 66 45-2363

6,1 23 6,1 70 45-2402

6,2 23 6,2 70 45-2441

6,3 23 6,3 70 45-2480

6,4 23 6,4 70 45-2520

6,5 23 6,5 70 45-2559

7 25 7 74 45-2756

7,5 25 7,5 74 45-2953

8 27 8 79 45-3150

8,5 27 8,5 79 45-3346

9 29 9 84 45-3543

9,5 29 9,5 84 45-3740

10 31 10 89 45-3938

10,5 31 10,5 89 45-4134

11 33 11 95 45-4331

11,5 33 11,5 95 45-4528

12 35 12 102 45-4724

12,5 35 12,5 102 45-4921

13 35 13 102 45-5118

14 37 14 107 45-5512

D1 L1 D2 L2 PART#

3 12 3 46 45-1182

3,1 14 3,1 49 45-1220

3,2 14 3,2 49 45-1260

3,3 14 3,3 49 45-1299

3,4 15 3,4 52 45-1339

3,5 15 3,5 52 45-1379

3,6 15 3,6 52 45-1417

3,7 15 3,7 52 45-1457

3,8 17 38 55 45-1496

3,9 17 3,9 55 45-1535

4 17 4 55 45-1575

4,1 17 4,1 55 45-1614

4,2 17 4,2 55 45-1654

4,3 18 4,3 58 45-1693

4,4 18 4,4 58 45-1732

4,5 18 4,5 58 45-1773

4,6 18 4,6 58 45-1811

4,7 18 4,7 58 45-1850

4,8 20 4,8 62 45-1890

4,9 20 4,9 62 45-1929

5 20 5 62 45-1970

5,1 20 5,1 62 45-2008

5,2 20 5,2 62 45-2047

5,3 20 5,3 62 45-2087

5,4 21 5,4 66 45-2126

Stub Length Drills, DIN 6539, 2 Flute, 25° Helix

L2

D1 D2

L1

D1

L2

L1

D2

L2

D1 D2

L1


001-727-726-5336www.mastercuttool.com

BURS31 001-727-726-5336 www.mastercuttool.com

Bur Shapes and Sizes

Single Cut (SC) Double Cut (DC)

Chipbreaker Cut (CB)

Diamond Cut (DM)

Fastmill Cut-Alumacut (FM)

Bur Cut Types

SA/SB SC SD SE SF SG

SH SJ SK SL SM SN

Bur Part Number Codes

L6 - 150 mm Shank (6 Inch) L4 - 100 mm Shank (4 Inch)L3 - 75 mm Shank (3 Inch)

R - 8 mm Shank (3/8 Inch)

X - Solid Carbide (Bur and Shank)

ECO - Endcut Only

SC - SinglecutDC - DoublecutDM - DiamondcutCB - ChipbreakerFM - Fastmill Cut/AlumacutFC - Fine CutCC - Coarse Cut

Example

SL-5RMML6DCSL S

hape

Cutter S

ize8

mm

Shank (3

/8

Inch)

15

0 m

m Shank (6

Inch)

Doublecut

Millim

eter

Solid Carbide Bur

Brazed Burs (Solid Carbide

Head with brazed steel shank)

Long Series - Brazed Burs (Solid Carbide

Head with brazed steel shank)

Denoted with “L6” in part number

Bur Speed Recommendations

The chart is a general and approximate recommendation. Variations to achieve desired results may be necessary. Long shank burs should be used at reduced speeds.

Bur Diameter RPM

3mm Solid Carbide 45.000-50.000


5mm Carbide Head Brazed to 1/8 or 3mm Steel Shank 30.000-35.000










We carry burs in all shapes and sizes. We can also customize any bur to your needs.

General Bur Cut Type ApplicationsMaterials Doublecut Singlecut Alumacut Diamondcut Chipbreaker

Aluminum

Brass, Bronze, Copper

Fiberglass

Cast Iron

Plastics

Steel: 40-55rc

Steel: 55-60rc

Steel: Carbon

Steel Nickel, Chrome

Stainless Steel

Steel Weldments

Titanium

Zinc


BURS32 www.mastercuttool.com 001-727-726-5336



1,5 6 3 38 SB-41MMSC* SB-41MMDC* SB-41MMFM*

2,5 11 3 38 SB-42MMSC* SB-42MMDC* SB-42MMFM*

3 14 3 38 SB-43MMSC* SB-43MMDC* SB-43MMFM*

6,3 4,7 3 43 SB-51MMSC SB-51MMDC SB-51MMFM

3 12,7 6 60 SB-12MMSC* SB-12MMDC* SB-12MMFM*



6 16 6 162 SB-1MML6SC SB-1MML6DC SB-1MML6FM

8 19 6 64 SB-2MMSC SB-2MMDC SB-2MMFM

9,5 19 6 64 SB-3MMSC SB-3MMDC SB-3MMFM

9,5 19 6 169 SB-3MML6SC SB-3MML6DC SB-3MML6FM



12,7 25 6 175 SB-5MML6SC SB-5MML6DC SB-5MML6FM




SB Burs - Cylindrical With Endcut


1, 5 6 3 38 SA-41MMSC* SA-41MMDC* SA-41MMFM*2,5 11 3 38 SA-42MMSC* SA-42MMDC* SA-42MMFM*3 14 3 38 SA-43MMSC* SA-43MMDC* SA-43MMFM*

6,3 12,7 3 50 SA-51MMSC SA-51MMDC SA-51MMFM3 12,7 6 50 SA-12MMSC* SA-12MMDC* SA-12MMFM*5 16 6 50 SA-14MMSC* SA-14MMDC* SA-14MMFM*6 16 6 50 SA-1MMSC* SA-1MMDC* SA-1MMFM*6 16 6 162 SA-1MML6SC SA-1MML6DC SA-1MML6FM6 25 6 50 SA-1MMASC* SA-1MMADC* SA-1MMAFM*8 19 6 64 SA-2MMSC SA-2MMDC SA-2MMFM

9,5 19 6 64 SA-3MMSC SA-3MMDC SA-3MMFM9,5 19 6 169 SA-3MML6SC SA-3MML6DC SA-3MML6FM11 25 6 70 SA-4MMSC SA-4MMDC SA-4MMFM

12,7 25 6 70 SA-5MMSC SA-5MMDC SA-5MMFM12,7 25 6 175 SA-5MML6SC SA-5MML6DC SA-5MML6FM16 25 6 70 SA-6MMSC SA-6MMDC SA-6MMFM19 25 6 70 SA-7MMSC SA-7MMDC SA-7MMFM

25,4 25 6 70 SA-9MMSC SA-9MMDC SA-9MMFM

SA Burs - Cylindrical No Endcut

D1

L1

L2

D2

D1

L1

L2

D2


Burs also available in Chipbreaker and

Diamondcut






2,5 11 3 38 SC-41MMSC* SC-41MMDC* SC-41MMFM*

3 14 3 38 SC-42MMSC* SC-42MMDC* SC-42MMFM*

6,3 12,7 3 50 SC-51MMSC SC-51MMDC SC-51MMFM




6 16 6 162 SC-1MML6SC SC-1MML6DC SC-1MML6FM

8 19 6 64 SC-2MMSC SC-2MMDC SC-2MMFM

9,5 19 6 64 SC-3MMSC SC-3MMDC SC-3MMFM

9,5 19 6 169 SC-3MML6SC SC-3MML6DC SC-3MML6FM


12,7 25 6 70 SC-5MMSC SC-5MMDC SC-5MMFM

12,7 25 6 175 SC-5MML6SC SC-5MML6DC SC-5MML6FM



SC Burs - Radius Cylinder


2,5 2,3 3 38 SD-41MMSC* SD-41MMDC* SD-41MMFM*

3 2,5 3 38 SD-42MMSC* SD-42MMDC* SD-42MMFM*

6,3 5 3 44 SD-51MMSC SD-51MMDC SD-51MMFM

3 2 6 50 SD-12MMSC* SD-12MMDC* SD-12MMFM*



6 5 6 155 SD-1MML6SC SD-1MML6DC SD-1MML6FM

8 6,4 6 51,4 SD-2MMSC SD-2MMDC SD-2MMFM


9,5 8 6 158 SD-3MML6SC SD-3MML6DC SD-3MML6FM

11 9,5 6 54,5 SD-4MMSC SD-4MMDC SD-4MMFM


12,7 11 6 161 SD-5MML6SC SD-5MML6DC SD-5MML6FM

16 14 6 58 SD-6MMSC SD-6MMDC SD-6MMFM

19 16 6 61 SD-7MMSC SD-7MMDC SD-7MMFM


SD Burs - Ball Shape


3 5.5 3 38 SE-41MMSC* SE-41MMDC* SE-41MMFM*

6,3 9,5 3 47 SE-51MMSC SE-51MMDC SE-51MMFM

6 9,5 6 50 SE-1MMSC* SE-1MMDC* SE-1MMFM*

6 9,5 6 160 SE-1MML6SC SE-1MML6DC SE-1MML6FM

9,5 16 6 61 SE-3MMSC SE-3MMDC SE-3MMFM

9,5 16 6 166 SE-3MML6SC SE-3MML6DC SE-3MML6FM

12,7 22 6 67 SE-5MMSC SE-5MMDC SE-5MMFM

12,7 22 6 172 SE-5MML6SC SE-5MML6DC SE-5MML6FM

16 25 6 70 SE-6MMSC SE-6MMDC SE-6MMFM

19 25 6 70 SE-7MMSC SE-7MMDC SE-7MMFM

SE Burs - Oval Shape


D1

L1

L2

D2

D1

L1

L2

D2

D1

L1

L2

D2




Diamondcut


3 6 3 38 SF-41MMSC* SF-41MMDC* SF-41MMFM*

3 12,7 3 38 SF-42MMSC* SF-42MMDC* SF-42MMFM*

6,3 12,7 3 50 SF-51MMSC SF-51MMDC SF-51MMFM

6 16 6 50 SF-1MMSC* SF-1MMDC* SF-1MMFM*

6 16 6 163 SF-1MML6SC SF-1MML6DC SF-1MML6FM

9,5 19 6 64 SF-3MMSC SF-3MMDC SF-3MMFM

9,5 19 6 169 SF-3MML6SC SF-3MML6DC SF-3MML6FM

11 25 6 70 SF-4MMSC SF-4MMDC SF-4MMFM



12,7 25 6 175 SF-5MML6SC SF-5MML6DC SF-5MML6FM





SF Burs - Tree Shape

D1

L1

L2

D2


3 6 3 38 SG-41MMSC* SG-41MMDC* SG-41MMFM*

3 9,5 3 38 SG-43MMSC* SG-43MMDC* SG-43MMFM*

3 12,7 3 38 SG-44MMSC* SG-44MMDC* SG-44MMFM*

6,3 12,7 3 50 SG-51MMSC SG-51MMDC SG-51MMFM

6 16 6 50 SG-1MMSC* SG-1MMDC* SG-1MMFM*

6 16 6 163 SG-1MML6SC SG-1MML6DC SG-1MML6FM

8 19 6 64 SG-2MMSC SG-2MMDC SG-2MMFM

9,5 19 6 64 SG-3MMSC SG-3MMDC SG-3MMFM

9,5 19 6 169 SG-3MML6SC SG-3MML6DC SG-3MML6FM



12,7 25 6 175 SG-5MML6SC SG-5MML6DC SG-5MML6FM



SG Burs - Pointed Tree


3 6,3 3 38 SH-41MMSC* SH-41MMDC* SH-41MMFM*

6 12,7 6 50 SH-1MMSC* SH-1MMDC* SH-1MMFM*

6 12,7 6 160 SH-1MML6SC SH-1MML6DC SH-1MML6FM

8 19 6 64 SH-2MMSC SH-2MMDC SH-2MMFM

8 19 6 169 SH-2MML6SC SH-2MML6DC SH-2MML6FM

12,7 32 6 77 SH-5MMSC SH-5MMDC SH-5MMFM

12,7 32 6 182 SH-5MML6SC SH-5MML6DC SH-5MML6FM



SH Burs - Flame Shape

D1

L1

L2

D2

D1

L1

L2

D2


* Denotes Solid Carbide*^ Denotes Double End




3 2,5 3 38 SJ-42MMSC* SJ-42MMDC SJ-42MMFM

3 2,5 3 38 SJ-42MMDESC*^ SJ-42MMDEDC*^ SJ-42MMDEFM*^

6 4 6 50 SJ-1MMSC* SJ-1MMDC* SJ-1MMFM*

6 4 6 50 SJ-1MMDESC*^ SJ-1MMDEDC*^ SJ-1MMDEFM*^

9,5 8 6 53 SJ-3MMSC SJ-3MMDC SJ-3MMFM

12,7 11 6 56 SJ-5MMSC SJ-5MMDC SJ-5MMFM

16 14,5 6 59,5 SJ-6MMSC SJ-6MMDC SJ-6MMFM



SJ Burs - 60° Included Cone


3 1,5 3 38 SK-42MMSC* SK-42MMDC* SK-42MMFM*

3 1,5 3 38 SK-42MMDESC*^ SK-42MMDEDC*^ SK-42MMDEFM*^

6 3 6 50 SK-1MMSC* SK-1MMDC* SK-1MMFM*

6 3 6 50 SK-1MMDESC*^ SK-1MMDEDC*^ SK-1MMDEFM*^

9,5 4,7 6 49,7 SK-3MMSC SK-3MMDC SK-3MMFM

12,7 6,3 6 51,3 SK-5MMSC SK-5MMDC SK-5MMFM

16 8 6 53 SK-6MMSC SK-6MMDC SK-6MMFM

19 9,5 6 54,5 SK-7MMSC SK-7MMDC SK-7MMFM

25 12,7 6 57,7 SK-9MMSC SK-9MMDC SK-9MMFM

SK Burs - 90° Included Cone

D1 L1 D2 L2 DEG Singlecut Doublecut Alumacut

3 9,5 3 38 8° SL-41MMSC* SL-41MMDC* SL-41MMFM*

3 12,7 3 38 8° SL-42MMSC* SL-42MMDC* SL-42MMFM*

6 16 6 50 14° SL-1MMSC* SL-1MMDC* SL-1MMFM*

6 16 6 166 14° SL-1MML6SC SL-1MML6DC SL-1MML6FM

8 22 6 67 14° SL-2MMSC SL-2MMDC SL-2MMFM

9,5 27 6 72 14° SL-3MMSC SL-3MMDC SL-3MMFM

9,5 27 6 177 14° SL-3MML6SC SL-3MML6DC SL-3MML6FM

12,7 28 6 73 14° SL-4MMSC SL-4MMDC SL-4MMFM

12,7 28 6 178 14° SL-4MML6SC SL-4MML6DC SL-4MML6FM




SL Burs - 14° Included Cone


3 8,9 3 38 12° SM-41MMSC* SM-41MMDC* SM-41MMFM*

3 11 3 38 14° SM-42MMSC* SM-42MMDC* SM-42MMFM*


6,3 12,7 3 54 22° SM-51MMSC SM-51MMDC SM-51MMFM

6 12,7 6 50 22° SM-1MMSC* SM-1MMDC* SM-1MMFM*

6 19 6 50 14° SM-2MMSC SM-2MMDC SM-2MMFM


9,5 16 6 61 28° SM-4MMSC SM-4MMDC SM-4MMFM

12,7 22 6 67 28° SM-5MMSC SM-5MMDC SM-5MMFM

16 25 6 73 31° SM-6MMSC SM-6MMDC SM-6MMFM

SM Burs - Pointed Cone Shape

D1

L1

L2

D2

D1

L1

L2

D2

D1

L1

L2

D2

D1

L1

L2

D2


* Denotes Solid Carbide*^ Denotes Double End



Diemills


2,5 3 3 38 10° SN-41MMSC* SN-41MMDC* SN-41MMFM*

3 4 3 38 10° SN-42MMSC* SN-42MMDC* SN-42MMFM*

6,3 6 3 44 10° SN-51MMSC SN-51MMDC SN-51MMFM

6 8 6 50 10° SN-1MMSC* SN-1MMDC* SN-1MMFM*

9,5 9,5 6 54,5 13° SN-2MMSC SN-2MMDC SN-2MMFM

12,7 12,7 6 57,7 28° SN-4MMSC SN-4MMDC SN-4MMFM

16 19 6 64 18° SN-6MMSC SN-6MMDC SN-6MMFM

19 16 6 61 30° SN-7MMSC SN-7MMDC SN-7MMFM

SN Burs - Inverted Cone

D1 L1 D2 L2 STD COARSE

3 12 3 38 M48000 M48020

4 12 4 50 M48100 M48120

5 16 5 50 M48200 M48220

6 18 6 50 M48300 M48320

8 22 8 63 M48400 M48420

10 25 10 63 M48500 M48520

Diemills

D1 L1 L1-1 D2 L2 Doublecut Singlecut

3 25 3 3 75 M22000 M22001

5 32 5 5 75 M22100 M22101

6 32 6 6 75 M22200 M22201

10 50 10 10 100 M22300 M22301

12 50 12 12 100 M22400 M22401

Piloted Diemills

D1 L1 D2 L2 Round Shank Tri-Shank

3 14 3 38 STBM-012 STBM-012T

6 50 6 75 STBM-013 STBM-013T

8 53 8 100 STBM-014 STBM-014T

10 75 10 100 STBM-015 ~

10 75 10 100 ~ STBM-015T

Tire Burs


D1

L1

L2

D2

D1

L1

L2

D2

D1

L1

L2

D2

L1-1

D1

L1

L2

D2



Diamondcut




D1 L1 D2 L2 Plain (A) Burend (B) Millend (C) Drillend (D)

1,5 5 3 38 FGRM1A FGRM1B FGRM1C FGRM1D

2 10 3 38 FGRM1-1A FGRM1-1B FGRM1-1C FGRM1-1D

3 12 3 38 FGRM2A FGRM2B FGRM2C FGRM2D












Fiberglass Routers

Bur SetsBURS INCLUDED Singlecut Doublecut Alumacut

SA43, SA42, SC42, SC41, SD42, SE41, SF41, SG41, SH41, SJ41, SL42, SN42

SETM100MMWSC SETM100MMWDC ~

SA51, SB51, SC51, SD51, SE51, SF51, SG51, SM51, SN51


SA1, SC1, SD1, SE1, SF1, SG1, SH1, SJ1, SK1, SL1, SM1, SN1



SETM130MMWSC SETM130MMWDC SETM130MMWFM







SA5, SC3, SC5, SD5, SF3, SF5, SG3, SL4


SB5, SC3, SC5, SD5, SF3, SF5, SG3, SL4


SC3L6, SD3L6, SF3L6, SF5L6


Plain End Mill End

Bur End Drill End




The Mastercut 48-Piece Countertop Display showcases 48 pieces of our popular burs. The burs are showcased in a high quality acrylic lexan display with locking back panel.

The set includes:

Doublecut Burs (3mm Shank)SA-51MMDC, SB-51MMDC, SC-51MMDC, SD-51MMDC, SE-51MMDC, SF-51MMDC, SG-51MMDC, SM-51MMDC, SN-51MMDC

Doublecut Burs (6mm Shank)SA-1MMDC, SA-3MMDC, SA-5MMDC, SC-1MMDC, SC-3MMDC, SC-5MMDC, SD-1MMDC, SD-3MMDC, SD-5MMDC, SE-1MMDC, SE-3MMDC, SE-5MMDC, SF-1MMDC, SF-3MMDC, SF-5MMDC, SG-1MMDC, SG-3MMDC, SG-5MMDC, SL-4MMDC, SL-3MMDC, SL-1MMDC, SM-5MMDC, SM-4MMDC, SM-3MMDC

AlumaCut Burs (6mm Shank)SA-1MMFM, SA-3MMFM, SA-5MMFM, SC-1MMFM, SC-3MMFM, SC-5MMFM, SD-5MMFM, SD-3MMFM, SE-5MMFM, SE-3MMFM, SF-5MMFM, SF-3MMFM, SF-1MMFM, SL-4MMFM, SL-3MMFM

Description Part Number

48 Piece Bur Display DISPLAY2-48

48 Piece Bur Display Without 3mm Shank Burs DISPLAY2-39

Bur Set Without Plastic Display DIS48-ND

The Mastercut 48-Piece Countertop Display

Description No. Of Pieces Part Number

Plastic Pouch 150 mm Shank SetIncludes: SD-3L6MMDC, SF-5L6MMDC, SF-3L6MMDC, SC-3L6MMDC

4 SET8170

Tire Bur SetIncludes: 270, 271, and 271/38 in Clamshell Case

3 SET-TB1

Tire Bur SetIncludes: 270, 270P, 271, and 271P in Clamshell Case

4 SET-TB2

24 Piece Display Includes: SA-5MMDC, SA-3MMDC, SA-1MMDC, SC-5MMDC,

SC-3MMDC, SC-1MMDC, SD-5MMDC, SD-3MMDC, SD-1MMDC, SE-5MMDC, SE-3MMDC, SE-1MMDC, SF-5MMDC, SF-3MMDC, SF-1MMDC, SG-5MMDC, SG-3MMDC, SG-1MMDC, SL-4MMDC, SL-3MMDC, SL-1MMDC, SM-5MMDC, SM-4MMDC, SM-3MMDC

24 DISPLAY2

15 Piece Alumacut Display Includes: SA-1MMFM, SA-3MMFM, SA-5MMFM, SC-1MMFM,

SC-3MMFM, SC-5MMFM, SD-3MMFM, SD-5MMFM, SE-3MMFM, SE-5MMFM, SF-1MMM, SF-3MMFM, SF-5MMFM, SL-3MMFM, SL-4MMFMSimilar to 24 Piece display but with 15 holes.

15SETBDIS250-FM

18 Piece 150mm Shank Bur DislpayIncludes: SC-5L6MMDC, SC-3L6MMDC, SC-1L6MMDC,

SE-5L6MMDC, SE-3L6MMDC, SE-1L6MMDC, SF-5L6MMDC, SF-3L6MMDC, SF-1L6MMDC, SC-5L6MMFM, SC-3L6MMFM, SC-1L6MMFM, SE-5L6MMFM, SE-3L6MMFM, SE-1L6MMFM, SF-5L6MMFM, SF-3L6MMFM, SF-1L6MMFM,

18 DISPLAY6-18

Additional Bur Sets


150mm Shank Bur Display


150mm Shank

Plastic Pouch

Tire Bur Set with Clamshell Case

001-727-726-5336www.mastercuttool.com 39 001-727-726-5336 www.mastercuttool.com

Diagramming is an essential part of manufacturing customized tools to your specifications. Routinely, samples from both our customers special items and our standard items are translated into AutoCAD format tool manufacturing prints. These prints are useful in maintaining accurate details of a tool for future measurements. Our tools are compared to these prints after each manufacturing cycle to ensure that the newly manufactured tools match the tools you purchased in the past.

At Mastercut Tool we take great pride in our high standards of quality control and in the accomplishments of your customers using our tools. Therefore, our bottom line is: Our customers’ success with our products is the measure of our success. From advanced

grinders and machinery, to great quality control personnel, our priority has always been providing you with the highest quality tools for your customers.

Quality Control

Mastercut Automated Production System or MAPS is a production control technique which utilizes Simulators, Measuring Equipment, and Grinding Equipment in a process that ensures that our tools are consistent from differing manufacturing dates. Our process starts with a simulated grinding of a tool on a “Cyber Grinding Computer”. Simulated grinding is faster and does not consume any physical resources. Upon a good simulation, a

real carbide test tool is ground. The test tool is then inspected using advanced automated inspection equipment and compared to previously saved geometry. If it meets our standards, it is then and only then that the tool will go into production and the program to grind the tool is saved on a separate production server to be used on all future tool manufacturing runs.

Mastercut Automated Production System (M.A.P.S.)

Diagramming

All of our tools receive a full inspection before being placed on our stock shelves. When the tool has finished the manufacturing cycle, it is given a detailed inspection of tool geometry. Every dimension is taken down, which includes general dimensions, such as radius and cutting edge length, and some not so common dimensions like secondary land width and rake angles. As tool complexity increases, so does the number of dimensions recorded. When the tool has passed the quality inspection, it then must go through another inspection while in cleaning and packaging. After cleaning and packaging, the tools are placed on our stock shelves awaiting your order.

Inspection

In August of 2003 Mastercut Tool Corp. obtained it’s

ISO 9001:2000 Certification


Cutting Edge Technology

QUALITY PROGRAM

MC

T1

00

8-M

P




965 F. Harbor Lake Dr.Safety Harbor, FL 34695 USAPhone 001-727-726-5336Fax 001-727-725-2532Email [email protected]


Mastercut Tool Corp. offers a full line of

solid carbide cutting tools, both standards

and special requests. Whether you are

cutting wood, exotic metals, acrylic, or any

other material, Mastercut has an ideal

solution for all of your cutting tool needs.



E-mail us for more information.

01-2009-15-MU

Solid Carbide Router Bits2009 Catalog ~ Fractional CUT

TOOLCORP.


D1 - Cutting Diameter L 1 - Cutting Length D2 - Shank Diameter L 2 - Overall Length

www.mastercuttool.com Tel: 1-727-726-53362



Minimum Orders$50 for standard items, $200 for special orders. Orders below $50 are subject to a $7.50 handling fee.

Standard Payment TermsOverseas customers: Prepaid. US customers: Net 30 Days, pending credit approval, past due after 30 days from billing date.

FreightMinimum freight charge, $7.00. Orders totaling $1500 or more are shipped freight prepaid barring any special labeling or etching requirements. Freight is F.O.B. shipping point. A 1.5% special marking fee is available as an option to receive prepaid freight for privately marked or-ders exceeding $1500. Prepaid freight only applies to ground shipments within the US.



Return PolicyWe do not accept returns on items which we do not maintain in stock. Returns are subject to a 15% re-stocking fee. No returns on specials. No returns will be accepted beyond 6 months from date of shipment.

Table of ContentsTechnical Information Page 3Wood Router Material Usage and Feed Rates Pages 4 - 51 Flute Pages 6 - 102 Flute Pages 11 - 193 Flute Pages 20 - 234 Flute Pages 24 - 25Trimmers, Finishers, and Routers Pages 26 - 27

For pricing information about the products shown in this catalog, please refer to the

Mastercut Router Bits Fractional Catalog’s Price List, or contact Customer Service via phone (727) 726-5336 or fax (727) 725-2532 or

Email at [email protected].

965 F. Harbor Lake Dr. Safety Harbor, FL 34695 USA

Phone: (727) 726-5336 Fax: (727) 725-2532

Email: [email protected]

Mastercut Tool Corp. has been providing tools and services to the Solid Carbide Cutting Tool industry

for over 22 years. Mastercut offers a large inventory of high quality Endmills - Burs - Drills -

Reamers - Routers and High-performance tools as well as providing special-order

customization services to our clients.

Visit www.mastercuttool.com for details about the wide range of products and services offered.



Cutting Edge TechnologyMade in the U.S.A.

Cutting Edge Tolerance: +.000 -.003Shank Tolerance: h6


Fax: 1-727-725-2532 www.mastercuttool.com3

Wood Router Technical Information Straight Flute vs. Spiral Routers

Straight flute router bits are generally used for routing

plastics and other soft materials.

They are a great choice for hand feed

operations. Spiral flute router bits should only be used in automatic

feed operations. They are good for use on

all materials.

1 Flute routers are a good choice for soft materials. They provide a good finish, and are capable of faster feed rates.

2 Flute routers work well with harder materials, providing an excellent finish to the material.

Upcut, Downcut, and Compression Bits

Upcut routers are used when a good bottom finish is desired on the material. Chips flow in an upward direction.

Downcut routers produce the best finish to the top of the material. Chips flow in a downward direction.

Compression routers are best used when both top and bottom finish are important. They are best used with material that has laminate on both the top and bottom. Chips flow in a sideways direction.

Flute Types

Crescent PointCrescent points are typically found on 1 flute router bits. They are good for both plunging, and flat bottom cutting.

Plunge (Fishtail) Point

Plunge (Fishtail) points are the most commonly seen end points in the wood router industry. They are perfect when a rigid plunge point is required.

Endmill PointEndmill points are most often found on 3 and 4 flute routers. They are good for achieving smooth finish on a flat bottom surface, and are commonly used in the plastic routing industry.

Upcut

GoodBottom Finish

Downcut

GoodTopFinish

Compression

GoodTop and BottomFinish

Wood Router Edge (Cut Type) Finishes

Mat

eria

l Flo

w

Mat

eria

l Flo

w

Mat

eria

l Flo

w

Left Hand SpiralRight Hand Cut

Right Hand SpiralRight Hand Cut

Wood Router

Technical Information




TOOL DESCRIPTION

SoftWoods

HardWoods

Soft Plywood

Hard Plywood

Particle Board

LaminatedParticleBoard

LaminatedPlywood

Soft DuctilePlastics

Hard BrittlePlastics

Fiber ReinforcedPlastics

Solid Surface

Materials

Plastic LaminatedMaterials

Aluminum

1 FLUTE ROUTERS Surface Inches per minute1 Flute Straight “V” Flute 100-

300100-250

100-250

100-250

100-250

~ ~ ~ ~ ~ ~ ~ ~

1 Flute Straight “O” Flute 100-300

~ ~ ~ ~ ~ ~ 350 300 ~ ~ ~ ~

1 Flute Straight “O” Flute (Soft Or Hard Plastics)

~ ~ ~ ~ ~ ~ ~ 350 300 ~ ~ ~ ~

1 Flute Upcut Spiral 150-300

150-300

~ ~ 150-300

~ ~ ~ ~ ~ ~ ~ ~

1 Flute “O” Flute Upcut Spiral (Soft Plastics) ~ ~ ~ ~ ~ ~ ~ ~ 200 ~ 100-180 ~ ~

1 Flute Upcut Spiral (Hard Plastics & Aluminum)

~ ~ ~ ~ ~ ~ ~ ~ ~ 100 ~ ~ 150

1 Flute “O” Flute Upcut Spiral (Hard Plastics) ~ ~ ~ ~ ~ ~ ~ 150 150 ~ 150-180 ~ ~

1 Flute Downcut Spiral 150-300

150-300

~ ~ 150-300

~ ~ ~ ~ ~ ~ ~ ~

1 Flute “O” Flute Downcut Spiral (Hard Plastics)

150-300

150-300

~ ~ 150-300

~ ~ ~ ~ ~ ~ ~ ~

1 Flute Downcut Spiral (Hard Plastics & Aluminum)

~ ~ ~ ~ ~ ~ ~ ~ ~ 150 ~ ~ 100

1 Flute “O” Flute Downcut Spiral (Soft Plastics) ~ ~ ~ ~ ~ ~ ~ 150 150 ~ 100-180 ~ ~

1 Flute Compression Spiral 100-600

100-600

100-600

100-600

100-500

100-600

100-600

~ ~ ~ ~ ~ ~

1 Flute Mortise Compression Spiral 100-600

100-600

100-600

100-600

100-500

100-600

100-600

~ ~ ~ ~ ~ ~

2 FLUTE ROUTERS2 Flute Straight Cut (Natural Wood & Hard Plastics)

200-400

200-400

200-400

200-400

200-400

~ ~ ~ ~ ~ ~ ~ ~

2 Flute Straight Cut (Hard Plastics) ~ ~ ~ ~ ~ ~ ~ ~ 250 150 ~ ~ ~

2 Flute “O” Flute Straight Cut (Soft Plastics) ~ ~ ~ ~ ~ ~ ~ ~ 250 150 150-200 ~ ~

2 Flute “O” Flute Straight Cut (Hard Plastics) ~ ~ ~ ~ ~ ~ ~ ~ 250 150 150-200 ~ ~

2 Flute Upcut Spiral 200-450

200-400

~ ~ 200-450

~ ~ 200 ~ ~ 150-200 ~ ~

2 Flute Upcut Spiral (Hard Plastics & Aluminum)

~ ~ ~ ~ ~ ~ ~ ~ ~ 150 150-200 ~ 150

2 Flute Upcut Spiral (High Impact) 200-450

200-400

~ ~ 200-450

~ ~ ~ ~ ~ ~ ~ ~

2 Flute “O” Flute Upcut Slow Spiral (Soft & Hard Plastics)

~ ~ ~ ~ ~ ~ ~ 275 250 ~ 150 ~ ~

2 Flute Upcut Spiral Chipbreaker Finisher

400-1500

400-1200

400-1400

400-1200

400-1000

~ ~ ~ ~ ~ ~ ~ ~

2 Flute Upcut Spiral Chipbreaker Finisher (High Impact)

400-1500

400-1200

400-1400

400-1200

400-1000

~ ~ ~ ~ ~ ~ ~ ~

2 Flute Downcut Spiral 200-450

200-400

~ ~ 200-450

~ ~ ~ ~ ~ 150-200 ~ ~

2 Flute Downcut Spiral (Hard Plastics & Aluminum)

~ ~ ~ ~ ~ ~ ~ ~ ~ 150 150-200 ~ 150

2 Flute Downcut Slow Spiral (Hard Plastics & Aluminum)

~ ~ ~ ~ ~ ~ ~ 300 275 ~ 150 ~ ~

2 Flute Downcut Spiral (High Impact) 200-450

200-400

~ ~ 200-450

~ ~ ~ ~ ~ ~ ~ ~

2 Flute Downcut Spiral Chipbreaker Finisher 400-1500

400-1200

400-1400

400-1200

400-1000

~ ~ ~ ~ ~ ~ ~ ~

2 Flute Downcut Spiral Chipbreaker Finisher (High Impact)

400-1500

400-1200

400-1400

400-1200

400-1000

~ ~ ~ ~ ~ ~ ~ ~

2 Flute Compression 400-1200

400-1000

400-1200

400-1000

400-800

400-1200

400-1000

~ ~ ~ ~ ~ ~

2 Flute Chipbreaker Finisher Compression 400-1500

400-1200

400-1400

400-1200

400-1000

400-1400

400-1200

~ ~ ~ ~ ~ ~

2 Flute Compression (High Wear) 400-1200

400-1000

400-1200

400-1000

400-800

400-1200

400-1000

~ ~ ~ ~ ~ ~

2 Flute Mortise Compression 400-1200

400-1000

400-1200

400-1000

400-800

400-1200

400-1000

~ ~ ~ ~ ~ ~

Wood Router Material Usage and Feed Rates

Material UsageFeed Rates



Fax: 1-727-725-2532 www.mastercuttool.com5

Material UsageFeed Rates

Material Usage and Feed Rates ContinuedTOOL

DESCRIPTIONSoft

WoodsHard

WoodsSoft

PlywoodHard

PlywoodParticleBoard

LaminatedParticleBoard

LaminatedPlywood

Soft DuctilePlastics

Hard BrittlePlastics

Fiber ReinforcedPlastics

Solid SurfaceMaterials

Plastic LaminatedMaterials

Aluminum

Surface Inches per minute3 FLUTE

ROUTERS 3 Flute Upcut Slow

Spiral Finisher200-600 200-500 ~ ~ 200-500 ~ ~ ~ 300 ~ 100-300 ~ ~

3 Flute Downcut Slow Spiral Finisher

200-600 200-500 ~ ~ 200-500 ~ ~ ~ 300 ~ 100-300 ~ ~

3 Flute Upcut Spiral Chipbreaker Finisher

500-1600

500-1500

700-1800 700-1600 600-1200

~ ~ ~ ~ ~ ~ ~ ~

3 Flute Downcut Spiral Chipbreaker Finisher

500-1600

500-1500

700-1800 700-1600 600-1201

~ ~ ~ ~ ~ ~ ~ ~

3 Flute Upcut Spiral (Hard Plastics)

~ ~ ~ ~ ~ ~ ~ ~ ~ 150 ~ ~ ~

3 Flute Upcut Slow Helix Ripper

700-1200

700-1200

700-1500 700-1500 600-1500

~ ~ ~ ~ ~ ~ ~ ~

3 Flute Upcut Spiral High Helix Ripper

700-1200

700-1200

700-1500 700-1500 600-1500

~ ~ ~ ~ ~ ~ ~ ~

3 Flute Upcut Spiral Hogger (High Impact)

700-1200

700-1200

700-1500 700-1500 600-1500

~ ~ ~ ~ ~ ~ ~ ~

3 Flute Downcut Spiral (Hard Plastics)

~ ~ ~ ~ ~ ~ ~ ~ ~ 150 ~ ~ ~

3 Flute Downcut Slow Helix Ripper

700-1200

700-1200

700-1500 700-1500 600-1500

~ ~ ~ ~ ~ ~ ~ ~

3 Flute Downcut Spiral High Helix Ripper

700-1200

700-1200

700-1500 700-1500 600-1500

~ ~ ~ ~ ~ ~ ~ ~

3 Flute Downcut Spiral Hogger (High Impact)

700-1200

700-1200

700-1500 700-1500 600-1500

~ ~ ~ ~ ~ ~ ~ ~

3 Flute Compression

400-1200

400-1000

400-1200 400-1000 400-800 400-1200 400-1000 ~ ~ ~ ~ ~ ~

3 Flute Compression

(High Wear)

400-1200

400-1000

400-1200 400-1000 400-800 400-1200 400-1000 ~ ~ ~ ~ ~ ~

3 Flute Mortise Compression

400-1200

400-1000

400-1200 400-1000 400-800 400-1200 400-1000 ~ ~ ~ ~ ~ ~

4 FLUTE ROUTERS4 Flute Upcut Spiral

(Hard Plastics)~ ~ ~ ~ ~ ~ ~ ~ ~ 100-300 ~ ~ ~

4 Flute Upcut Combination Spiral (High Speed)

1000-1800

1000-1800

1200-3000

1200-2800

1000-2000

~ ~ ~ ~ ~ ~ ~ ~

4 Flute Downcut Spiral (Hard Plastics)

~ ~ ~ ~ ~ ~ ~ ~ ~ 150 ~ ~ ~

4 Flute Downcut Combination Spiral

(High Speed)

1000-1800

1000-1800

1200-3000

700-2200 1200-2800

~ ~ ~ ~ ~ ~ ~ ~

4 Flute Compression 500-1600

500-1500

700-2400 700-2200 600-1600

700-2400 700-2200 ~ ~ ~ ~ ~ ~

4 Flute Combination Compression

1000-1800

1000-1800

1200-3000

1200-2800

1000-2000

1200-3000 1200-2800

~ ~ ~ ~ ~ ~

4 Flute Mortise Compression

500-1600

500-1500

700-2400 700-2200 600-1600

700-2400 700-2200 ~ ~ ~ ~ ~ ~

SPECIALITY TOOLS

Diamond Burr Fiberglass Finisher

(Hard Plastics)

~ ~ ~ ~ ~ ~ ~ ~ ~ 125 ~ ~ ~

2 Flute Diamond Burr Fiberglass Finisher (Hard

Plastics)

~ ~ ~ ~ ~ ~ ~ ~ ~ 125 ~ ~ ~

Flush Trim Laminate Bit

(Plastic Laminate)

~ ~ ~ ~ ~ ~ ~ ~ ~ Hand Feed

~ ~ ~

7 Degree Bevel Laminate Bit

(Plastic Laminate)

~ ~ ~ ~ ~ ~ ~ ~ ~ Hand Feed

~ ~ ~




1 Flute Upcut Spiral (Soft Plastics)D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 812-2101

3/16 3/4 1/4 2 812-2102

1/4 7/8 1/4 2-1/2 812-2103

1/4 1 1/4 2-1/2 812-2104

5/16 1-1/8 5/16 3 812-2105

3/8 1-1/8 3/8 3 812-2106

1/2 1-1/8 1/2 3 812-2107

Material Finish-Top: PoorMaterial Finish-Bottom: Excellent

End Point Type: EndmillHelix Angle: 30°

1 Flute “V” Flute Straight CutD1 L1 D2 L2 Part#

1/8 1/2 1/4 2 812-1001

3/16 3/4 1/4 2 812-1002

1/4 7/8 1/4 2-1/2 812-1003

1/4 1 1/4 2-1/2 812-1004

5/16 1-1/8 5/16 3 812-1005

3/8 1-1/8 3/8 3 812-1006

1/2 1-1/8 1/2 3 812-1007

Material Finish-Top: GoodMaterial Finish-Bottom: Good

End Point Type: Crescent

1 Flute

6

1 Flute “O” Flute Straight Cut (Soft or Hard Plastics)D1 L1 D2 L2 Part#

1/8 5/16 1/4 2 811-1001

1/8 1/2 1/4 2 811-1002

1/8 1/2 1/4 2 811-1003 (Left Hand)

1/8 5/8 1/4 4 811-1004

1/8 1/2 1/8 2 811-1005

1/8 5/8 1/8 3 811-1006

5/32 9/16 1/4 2 811-1009

7/32 5/8 1/4 2-1/2 811-1014

3/16 3/8 1/4 2 811-1010

3/16 5/8 1/4 2 811-1011

3/16 5/8 1/4 2 811-1012 (Left Hand)

3/16 1 1/4 4 811-1013

3/16 5/8 3/16 2-1/2 811-1007

1/4 3/8 1/4 2-1/2 811-1015

1/4 3/4 1/4 2-1/2 811-1016

1/4 3/4 1/4 2-1/2 811-1017 (Left Hand)

1/4 3/4 1/4 3-1/2 811-1018

1/4 3/4 1/4 3-1/2 811-1019 (Left Hand)

1/4 1 1/4 3-1/4 811-1020

1/4 1-1/4 1/4 4 811-1008

3/8 5/8 3/8 2-1/2 811-1022

3/8 7/8 3/8 2-1/2 811-1023

3/8 1-5/8 3/8 6 811-1024

1/2 1 1/2 3 811-1025

1/2 1-5/8 1/2 4 811-1026

1/2 2-1/8 1/2 6 811-1027


End Point Type:Crescent



Fax: 1-727-725-2532 www.mastercuttool.com

1 Flute Upcut Spiral (Hard Plastics and Aluminum)D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-2001

5/32 9/16 1/4 2 801-2002

3/16 5/8 1/4 2 801-2003

7/32 5/8 1/4 2-1/2 801-2004

1/4 3/4 1/4 2-1/2 801-2005

9/32 3/4 3/8 2-1/2 801-2006

5/16 13/16 3/8 2-1/2 801-2007

3/8 7/8 3/8 2-1/2 801-2008

7/16 1 1/2 3 801-2009

1/2 1 1/2 3 801-2010

Material Finish-Top: PoorMaterial Finish-Bottom: ExcellentEnd Point Type: EndmillHelix Angle: 30°

1 Flute “O” Flute Upcut Spiral (Soft Plastics)D1 L1 D2 L2 Part#

1/16 1/4 1/8 2 801-1701

1/16 1/4 1/4 2 801-1702

1/8 1/4 1/8 2 801-1703

1/8 1/4 1/4 2 801-1704

1/8 1/2 1/8 2 801-1705

1/8 1/2 1/4 2 801-1706

5/32 9/16 1/4 2 801-1707

3/16 3/8 3/16 2 801-1708

3/16 3/8 1/4 2 801-1709

3/16 5/8 1/4 2 801-1710

7/32 3/4 1/4 2-1/2 801-1711

1/4 3/8 1/4 2 801-1715

1/4 3/4 1/4 2-1/2 801-1712

1/4 1-1/4 1/4 3 801-1713

3/8 1-1/8 3/8 3 801-1714

Material Finish-Top: PoorMaterial Finish-Bottom: ExcellentEnd Point Type: CrescentHelix Angle: 21°

1 Flute “O” Flute Upcut Spiral (Hard Plastics)D1 L1 D2 L2 Part#

1/16 1/4 1/8 2 801-1609

1/16 1/4 1/4 2 801-1601

1/8 1/4 1/8 2 801-1610

1/8 1/2 1/8 2 801-1611

1/8 1/4 1/4 2 801-1602

1/8 1/2 1/4 2 801-1603

3/16 3/8 3/16 2 801-1612

3/16 5/8 3/16 2 801-1613

3/16 3/8 1/4 2 801-1604

3/16 5/8 1/4 2 801-1605

1/4 3/8 1/4 2 801-1614

1/4 3/4 1/4 2-1/2 801-1606

1/4 1-1/4 1/4 3 801-1607

3/8 1-1/8 3/8 3 801-1608

Material Finish-Top: PoorMaterial Finish-Bottom: ExcellentEnd Point Type: CrescentHelix Angle: 21°

1 Flute

7




1 Flute Downcut SpiralD1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-1901

3/16 3/4 1/4 2 801-1902

1/4 7/8 1/4 2-1/2 801-1903

1/4 1 1/4 2-1/2 801-1904

5/16 1-1/8 5/16 3 801-1905

3/8 1-1/8 3/8 3 801-1906

1/2 1-1/8 1/2 3 801-1907

1 Flute Downcut Spiral (Hard Plastics and Aluminum)D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-1801

1/4 3/4 1/4 2-1/2 801-1802

5/16 13/16 3/8 2-1/2 801-1803

3/8 7/8 3/8 2-1/2 801-1804

Material Finish-Top: ExcellentMaterial Finish-Bottom: Poor




1 Flute

1 Flute “O’ Flute Downcut Spiral (Soft Plastics)D1 L1 D2 L2 Part#

1/8 1/2 1/8 2 801-1501

1/8 1/2 1/4 2 801-1502

3/16 5/8 3/16 2 801-1503

3/16 5/8 1/4 2 801-1504

1/4 3/4 1/4 2-1/2 801-1505

1/4 1-1/4 1/4 3 801-1506

3/8 1-1/8 3/8 3 801-1507


End Point Type: CrescentHelix Angle: 21°

8




1 Flute “O” Flute Downcut SpiralD1 L1 D2 L2 Part#

1/8 1/2 1/8 2 801-1408

1/8 1/2 1/4 2 801-1401

5/32 9/16 1/4 2 801-1402

3/16 5/8 3/16 2 801-1409

3/16 5/8 1/4 2 801-1403

7/32 3/4 1/4 2-1/2 801-1404

1/4 3/4 1/4 2-1/2 801-1405

1/4 1-1/4 1/4 3 801-1406

3/8 1-1/8 3/8 3 801-1407

Material Finish-Top: ExcellentMaterial Finish-Bottom: PoorEnd Point Type: CrescentHelix Angle: 22°

1 Flute

1 Flute Compression Spiral D1 L1 D2 L2 Part#

1/8 3/8 1/4 2-1/2 803-1201

3/16 5/8 1/4 2-1/2 803-1202

1/4 7/8 1/4 2-1/2 803-1203

3/8 1-1/8 3/8 3 803-1204

3/8 1-1/8 3/8 3 803-1204L - (Left Hand)

1/2 1 1/2 3 803-1207

1/2 1-1/8 1/2 3 803-1209

1/2 1-3/8 1/2 3-1/2 803-1211

1/2 1-5/8 1/2 3-1/2 803-1212

1/2 1-5/8 1/2 3-1/2 803-1213 (Left Hand)

5/8 2-1/4 5/8 4 803-1214

3/4 2 3/4 4 803-1215

Material Finish-Top: ExcellentMaterial Finish-Bottom: ExcellentEnd Point Type: CrescentHelix Angle: 30°

9

1 Flute Veining BitD1 L1 D2 L2 Part#

1/16 1/4 1/4 1-1/2 801-2710

3/32 1/4 1/4 1-1/2 801-2711

1/8 1/4 1/4 1-1/2 801-2712





1 Flute Compression Hard SurfaceD1 L1 D2 L2 Part#

1/2 1 1/2 3 803-1208

1 Flute Compression Hard WoodD1 L1 D2 L2 Part#

1/2 1-1/8 1/2 3 803-1210

1 Flute Mortise Compression SpiralD1 L1 Mortise D2 L2 Part#

1/4 7/8 .175 1/4 2-1/2 803-1901

3/8 7/8 .188 3/8 3 803-1902

1/2 7/8 .200 1/2 3 803-1903

1/2 7/8 .200 1/2 3 803-1904 (Left Hand)

1/2 1-5/8 .200 1/2 3-1/2 803-1905

Material Finish-Top: ExcellentMaterial Finish-Bottom: Excellent




1 Flute

1 Flute Straight “O” Flute Edge RoundingD1 L1 D2 L2 Opening Radius

Small Diameter

Tip to Radius

Part#

1/4 3/8 1/4 2-1/2 5/32 1/8 .195 1/16 806-2001

1/4 3/8 1/4 2-1/2 7/32 3/16 .180 1/16 806-2002

1/4 3/8 1/4 2-1/2 9/32 1/4 .163 1/16 806-2003

1 Flute Spiral “O” Flute Edge RoundingD1 L1 D2 L2 Opening Radius

Small Diameter

Tip to Radius

Part#

1/4 3/8 1/4 2-1/2 5/32 1/8 .195 1/16 806-2101

1/4 3/8 1/4 2-1/2 7/32 3/16 .180 1/16 806-2102

1/4 3/8 1/4 2-1/2 9/32 1/4 .163 1/16 806-2103





10



Fax: 1-727-725-2532 www.mastercuttool.com 2 Flute

2 Flute Straight CutD1 L1 D2 L2 Part#

1/8 1/4 1/4 2 811-1801

3/16 3/8 1/4 2 811-1802

3/16 5/8 1/4 2 811-1803

3/16 5/8 1/4 2 811-1804 (Left Hand)

3/16 5/8 1/4 4 811-1805

1/4 3/8 1/4 2-1/2 811-1806

1/4 3/4 1/4 2-1/2 811-1807

1/4 3/4 1/4 2-1/2 811-1808 (Left Hand)

1/4 1-1/4 1/4 4 811-1809

3/8 5/8 3/8 2-1/2 811-1810

3/8 7/8 3/8 2-1/2 811-1811

3/8 7/8 3/8 2-1/2 811-1812 (Left Hand)

3/8 1-5/8 3/8 6 811-1813

1/2 1 1/2 3 811-1814

1/2 1 1/2 3 811-1815 (Left Hand)

1/2 2-1/8 1/2 6 811-1816

Material Finish-Top: ExcellentMaterial Finish-Bottom: ExcellentEnd Point Type: Endmill

11

2 Flute Straight Cut (Natural Wood and Hard Plastics)D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 811-1101

5/32 5/8 1/4 2 811-1102

3/16 3/4 1/4 2 811-1103

7/32 3/4 1/4 2-1/2 811-1104

1/4 7/8 1/4 2-1/2 811-1105

1/4 7/8 1/4 2-1/2 811-1106 (Soft Plastics)

1/4 1 1/4 2-1/2 811-1107

1/4 1-1/8 1/4 3 811-1108

9/32 1 5/16 2-1/2 811-1109

5/16 1-1/8 5/16 3 811-1110

5/16 1-1/8 1/2 3 811-1111

3/8 1-1/8 3/8 3 811-1112

3/8 1-1/4 3/8 3 811-1114

3/8 1-1/4 1/2 3 811-1115

7/16 1 1/2 3 811-1116

1/2 1-1/8 1/2 3 811-1117

1/2 1-1/4 1/2 3-1/2 811-1119

1/2 1-5/8 1/2 3-1/2 811-1120

17/32 1-1/8 1/2 3 811-1122

5/8 2-1/8 5/8 4 811-1123

3/4 1-5/8 3/4 4 811-1124

Material Finish-Top: ExcellentMaterial Finish-Bottom: ExcellentEnd Point Type: Plunge (Fishtail)




2 Flute

2 Flute “O” Flute Straight Cut (Soft Plastics)D1 L1 D2 L2 Part#

1/8 5/16 1/4 2 811-1401

1/8 1/2 1/4 2 811-1402

1/8 5/8 1/4 4 811-1403

3/16 3/8 1/4 2 811-1404

3/16 5/8 1/4 2 811-1405

3/16 1 1/4 4 811-1406

1/4 3/8 1/4 2-1/2 811-1407

1/4 1 1/4 2-1/2 811-1408

1/4 1 1/4 2-1/2 811-1409 (Left Hand)

1/4 1 1/4 3-1/4 811-1410

1/4 1-1/4 1/4 4 811-1411

3/8 7/8 3/8 2-1/2 811-1412

3/8 1 3/8 4 811-1413

1/2 1 1/2 3 811-1414

1/2 1 1/2 4 811-1415

1/2 1-3/4 1/2 4 811-1416

1/2 2-1/8 1/2 6 811-1417


End Point Type: Endmill

2 Flute Straight Flute“V” BottomD1 L1 D2 L2 Part#

3/16 5/8 1/4 2 805-1301

1/4 3/4 1/4 2 805-1302

3/8 3/4 3/8 2-1/2 805-1303

Material Finish-Top: ExcellentMaterial Finish-Bottom: ExcellentEnd Point Type: Plunge (Fishtail)

12

2 Flute Straight “O” Flute Edge RoundingD1 L1 D2 L2 Opening Radius

Small Diameter

Tip to Radius

Part#

1/4 3/8 1/4 2-1/2 5/32 1/8 .195 1/16 806-2201

1/4 3/8 1/4 2-1/2 7/32 3/16 .180 1/16 806-2202

1/4 3/8 1/4 2-1/2 9/32 1/4 .163 1/16 806-2203

Designed for rounding the edge of sheets or parts.

They come in both single edge and double edge.

Usage: Edge rounding of partsMaterial: SP, HP, SSP

2 Flute Straight “V” Flute Edge RoundingD1 L1 D2 L2 Opening Radius

Small Diameter

Tip to Radius

Part#

3/8 3/8 3/8 2-1/2 5/32 1/8 .320 1/16 806-2301

3/8 3/8 3/8 2-1/2 7/32 3/16 .305 1/16 806-2302

3/8 3/8 3/8 2-1/2 9/32 1/4 .288 1/16 806-2303

3/8 1/2 3/8 2-1/2 13/32 3/8 .255 1/16 806-2304

1/2 3/8 1/2 3 5/32 1/8 .445 1/16 806-2305

1/2 3/8 1/2 3 7/32 3/16 .430 1/16 806-2306

1/2 3/8 1/2 3 9/32 1/4 .413 1/16 806-2307

1/2 5/8 1/2 3 17/32 1/2 .347 1/16 806-2308

Designed for rounding the edge of sheets or parts.

They come in both single edge and double edge.

Usage: Edge rounding of partsMaterial: SP, HP, SSP



Fax: 1-727-725-2532 www.mastercuttool.com2 Flute

13

2 Flute Rout and ChamferD1 L1 D2 L2 Part#

1/4 3/16 3/8 2-1/4 806-1101

3/8 3/16 1/2 3 806-1102

1/4 1/4 3/8 2-1/4 806-1103

3/8 1/4 1/2 3 806-1104

1/4 5/16 3/8 2-1/4 806-1105

3/8 5/16 1/2 3 806-1106

Designed to provide up to a 1/16” top face chamfer and a finished side edge on plastic sheets or parts.Usage: Rout and chamfer in plastic.Material: SP, HP

2 Flute Upcut SpiralD1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-2801

1/8 1/2 1/4 2 801-2802 (Left Hand)

5/32 1/2 1/4 2-1/2 801-2803

5/32 5/8 1/4 2 801-2804

3/16 3/4 3/16 2 801-2893

3/16 3/4 1/4 2 801-2843

3/16 3/4 1/4 2 801-2806 (Left Hand)

3/16 3/4 1/4 2-1/2 801-2807

7/32 3/4 1/4 2-1/2 801-2808

7/32 1 1/4 2-1/2 801-2809

1/4 7/8 1/4 2-1/2 801-2810

1/4 1 1/4 2-1/2 801-2812

1/4 1 1/4 2-1/2 801-2813 (Left Hand)

1/4 1-1/8 1/4 3 801-2814

9/32 1 5/16 2-1/2 801-2815

5/16 1-1/8 5/16 3 801-2816

5/16 1-1/4 5/16 3 801-2817

5/16 1-1/8 1/2 3 801-2818

5/16 1-1/8 1/2 3 801-2819 (Left Hand)

3/8 1 3/8 3 801-2820

3/8 1-1/8 3/8 3 801-2821

3/8 1-1/4 3/8 3 801-2823

3/8 1-1/4 3/8 3 801-2824 (Left Hand)

3/8 1-1/4 1/2 3 801-2825

7/16 1 1/2 3 801-2826

1/2 1-1/8 1/2 3 801-2827

1/2 1-1/4 1/2 3-1/2 801-2829

1/2 1-5/8 1/2 3-1/2 801-2830

1/2 1-5/8 1/2 3-1/2 801-2831 (Left Hand)

1/2 2-1/8 1/2 4 801-2833

17/32 1-1/8 1/2 3 801-2834

5/8 1-5/8 5/8 3-1/2 801-2835

5/8 2-1/8 5/8 4 801-2836

5/8 2-1/8 5/8 4 801-2837 (Left Hand)

3/4 1-5/8 3/4 4 801-2838

3/4 2-1/8 3/4 4 801-2839

3/4 2-1/8 3/4 4 801-2840 (Left Hand)

1 3 1 5 801-2841

Material Finish-Top: PoorMaterial Finish-Bottom: ExcellentEnd Point Type: Plunge (Fishtail)Helix Angle: 30°




2 Flute

14

2 Flute Upcut Spiral Chipbreaker FinisherD1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3 802-1201

1/2 1-1/8 1/2 3 802-1202

1/2 1-5/8 1/2 3-1/2 802-1203

1/2 2-1/8 1/2 4 802-1204

1/2 1-7/8 1/2 3-1/2 802-1205

5/8 2-1/8 5/8 4 802-1206

3/4 2-1/8 3/4 4 802-1207

2 Flute Upcut Spiral (Hard Plastics and Aluminum)D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 802-2401

5/32 9/16 1/4 2 802-2402

3/16 5/8 1/4 2 802-2403

3/16 5/8 1/4 2 802-2404 (Left Hand)

7/32 5/8 1/4 2-1/2 802-2405

1/4 3/4 1/4 2-1/2 802-2406

1/4 3/4 1/4 2-1/2 802-2407 (Left Hand)

9/32 3/4 3/8 2-1/2 802-2408

5/16 13/16 3/8 2-1/2 802-2409

3/8 7/8 3/8 2-1/2 802-2410

7/16 1 1/2 3 802-2411

1/2 1 1/2 3 802-2412

2 Flute Upcut Spiral (High Impact)D1 L1 D2 L2 Part#

1/4 7/8 1/4 2-1/2 801-2901

3/8 1-1/8 3/8 3 801-2902

3/8 1-1/4 3/8 3 801-2903

1/2 1-1/4 1/2 3 801-2904



Material Finish-Top: PoorMaterial Finish-Bottom: ExcellentEnd Point Type: Plunge (Fishtail)

Helix Angle: 30°





Fax: 1-727-725-2532 www.mastercuttool.com2 Flute

15

2 Flute Upcut Spiral Chipbreaker Finisher (High Impact)D1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3 802-1901

1/2 1-1/8 1/2 3 802-1902

1/2 1-5/8 1/2 3-1/2 802-1903

1/2 2-1/8 1/2 4 802-1904


2 Flute “O” Flute Upcut Slow Spiral (Soft and Hard Plastics)D1 L1 D2 L2 Part#

1/4 3/8 1/4 2-1/2 801-2601

1/4 3/4 1/4 2-1/2 801-2602

3/8 1 3/8 3 801-2603

1/2 1-1/8 1/2 3-1/2 801-2604

2 Flute Upcut Bottom SurfaceD1 L1 D2 L2 Part#

1/8 1/4 1/8 2 806-1401

1/8 1/4 1/4 2 806-1402

1/4 3/8 1/4 2 806-1403

3/8 5/8 3/8 2-1/2 806-1404

1/2 7/8 1/2 3 806-1405

2 Flute Upcut Ball Wood RoutersD1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-3401

1/8 1/2 1/4 3 801-3402

3/16 3/4 1/4 2 801-3403

3/16 3/4 1/4 3 801-3404

1/4 7/8 1/4 2-1/2 801-3405

1/4 1 1/4 4 801-3406

3/8 1-1/8 3/8 3 801-3407

3/8 1-1/4 3/8 4 801-3408

1/2 1-1/8 1/2 3 801-3409

1/2 1-1/2 1/2 5 801-3411


Material Finish-Top: PoorMaterial Finish-Bottom: ExcellentHelix Angle: 30°

Material Finish-Top: PoorMaterial Finish-Bottom: ExcellentHelix Angle: 30°



www.mastercuttool.com Tel: 1-727-726-53362 Flute

16


1/8 1/2 1/8 2 801-2203

1/8 1/2 1/4 2 801-2201

1/8 1/2 1/4 2 801-2202 (Left Hand)

5/32 1/2 1/4 2-1/2 801-2204

5/32 5/8 1/4 2 801-2244

3/16 3/4 3/16 2 801-2206

3/16 3/4 1/4 2 801-2207

3/16 3/4 1/4 2 801-2208

3/16 3/4 1/4 2-1/2 801-2209

7/32 3/4 1/4 2-1/2 801-2210

7/32 1 1/4 2-1/2 801-2211

1/4 7/8 1/4 2-1/2 801-2212

1/4 1 1/4 2-1/2 801-2214

1/4 1 1/4 2-1/2 801-2215 (Left Hand)

1/4 1-1/8 1/4 3 801-2216

9/32 1 5/16 2-1/2 801-2217

5/16 1-1/8 5/16 3 801-2218

5/16 1-1/4 5/16 3 801-2219

5/16 1-1/8 1/2 3 801-2220

5/16 1-1/8 1/2 3 801-2221 (Left Hand)

3/8 1 3/8 3 801-2222

3/8 1-1/8 3/8 3 801-2223

3/8 1-1/4 3/8 3 801-2225

3/8 1-1/4 3/8 3 801-2226 (Left Hand)

3/8 1-1/4 1/2 3 801-2227

7/16 1 1/2 3 801-2228

1/2 1-1/8 1/2 3 801-2229

1/2 1-1/4 1/2 3-1/2 801-2231

1/2 1-5/8 1/2 3-1/2 801-2232

1/2 1-5/8 1/2 3-1/2 801-2233 (Left Hand)

1/2 2-1/8 1/2 4 801-2235

17/32 1-1/8 1/2 3 801-2236

5/8 1-5/8 5/8 3-1/2 801-2237

5/8 2-1/8 5/8 4 801-2238

5/8 2-1/8 5/8 4 801-2239 (Left Hand)

3/4 1-5/8 3/4 4 801-2240

3/4 2-1/8 3/4 4 801-2241

3/4 2-1/8 3/4 4 801-2242 (Left Hand)

1 3 1 5 801-2243


End Point Type: Plunge (Fishtail)Helix Angle: 30°




17

2 Flute Downcut Spiral Chipbreaker FinisherD1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3 802-1001

1/2 1-1/8 1/2 3 802-1002

1/2 1-5/8 1/2 3-1/2 802-1003

1/2 1-7/8 1/2 3-1/2 802-1004

1/2 2-1/8 1/2 4 802-1005

5/8 2-1/8 5/8 4 802-1006

3/4 2-1/8 3/4 4 802-1007

D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-2401

5/32 9/16 1/4 2 801-2402

3/16 5/8 1/4 2 801-2403

7/32 5/8 1/4 2-1/2 801-2404

1/4 3/4 1/4 2-1/2 801-2405

9/32 3/4 3/8 2-1/2 801-2406

5/16 13/16 3/8 2-1/2 801-2407

3/8 7/8 3/8 2-1/2 801-2408

7/16 1 1/2 3 801-2409

1/2 1 1/2 3 801-2410

2 Flute Downcut Spiral (Hard Plastics and Aluminum)

2 Flute Downcut Spiral (High Impact)D1 L1 D2 L2 Part#

1/4 7/8 1/4 2-1/2 801-2501

3/8 7/8 3/8 3 801-2502

3/8 1-1/8 3/8 3 801-2503

3/8 1-1/4 3/8 3 801-2504

1/2 1-1/4 1/2 3 801-2505

2 Flute Downcut Spiral Chipbreaker Finisher (High Impact)D1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3 802-1801

1/2 1-1/8 1/2 3 802-1802

1/2 1-5/8 1/2 3-1/2 802-1803

1/2 2-1/8 1/2 4 802-1804

Material Finish-Top: GoodMaterial Finish-Bottom: PoorEnd Point Type: EndmillHelix Angle: 30°


Material Finish-Top: ExcellentMaterial Finish-Bottom: PoorEnd Point Type: Plunge (Fishtail)Helix Angle: 30°





2 Flute

18

2 Flute “O” Flute Downcut Slow Spiral (Hard Plastics & Aluminum)D1 L1 D2 L2 Part#

1/4 3/8 1/4 2-1/2 801-2301

1/4 3/4 1/4 2-1/2 801-2302

3/8 1 3/8 3 801-2303

1/2 1-1/8 1/2 3-1/2 801-2304

2 Flute CompressionD1 L1 D2 L2 Part#

1/4 7/8 1/4 2-1/2 803-1409

3/8 1-1/8 3/8 3 803-1401

1/2 1 1/2 3 803-1402

1/2 1-1/8 1/2 3 803-1403

1/2 1-5/16 1/2 3 803-1411

1/2 1-3/8 1/2 3-1/2 803-1404

1/2 1-5/8 1/2 4 803-1405

5/8 2-1/4 5/8 5 803-1406

3/4 1-7/8 3/4 4 803-1407

3/4 2-1/2 3/4 5 803-1408

2 Flute Compression (High Wear)D1 L1 D2 L2 Part#

3/8 7/8 3/8 3 803-1301

3/8 7/8 3/8 3 803-1321*

1/2 7/8 1/2 3 803-1302

1/2 7/8 1/2 3 803-1322*

1/2 1-1/8 1/2 3 803-1308

1/2 1-1/4 1/2 3 803-1303

1/2 1-3/8 1/2 3-1/2 803-1304

1/2 1-5/8 1/2 3-1/2 803-1305

* Indicates Mortise Compression




End Point: Endmill Helix Angle:30°


End Point: EndmillHelix Angle: 30°




19

2 Flute Mortise CompressionD1 L1 Mortise D2 L2 Part#

1/4 7/8 .188 1/4 2-1/2 803-2001

3/8 7/8 .188 3/8 3 803-2002

3/8 1-1/8 .188 3/8 3 803-2005

3/8 1-1/8 .188 3/8 3 803-2012 (Left Hand)

1/2 7/8 .200 1/2 3 803-2003

1/2 1-3/8 .200 1/2 3-1/2 803-2004

2 Flute Chipbreaker Finisher CompressionD1 L1 D2 L2 Part#

3/8 7/8 3/8 3 803-1001

3/8 1-1/8 3/8 3 803-1002

1/2 7/8 1/2 3 803-1014

1/2 1 1/2 3 803-1003

1/2 1-1/8 1/2 3 803-1004

1/2 1-3/8 1/2 3-1/2 803-1005

1/2 1-5/8 1/2 4 803-1006

5/8 2-1/4 5/8 5 803-1007

3/4 1-7/8 3/4 4 803-1008

2 Flute Ball Round Bottom - Slow HelixD1 L1 D2 L2 Part#

1/8 3/8 1/4 2 805-1351

3/16 5/8 1/4 2 805-1352

1/4 3/4 1/4 2 805-1353

3/8 3/4 3/8 2-1/4 805-1354

D1 L1 D2 L2 Part#

3/8 3/8 1/4 1-5/8 806-1501

2 Flute T - Slot Cutter

Material Finish-Top: ExcellentMaterial Finish-Bottom: ExcellentEnd Point: EndmillHelix Angle: 30°


Material Finish-Top: ExcellentMaterial Finish-Bottom: PoorEnd Point: BallHelix Angle: 3°




3 Flute

20

3 Flute Straight Flute RouterD1 L1 D2 L2 Part#

1/8 1/2 1/4 2 811-1301

1/4 3/4 1/4 2-1/2 811-1302



3 Flute Upcut Spiral Millend (Hard Plastics)D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-1201

3/16 5/8 1/4 2 801-1202

1/4 3/4 1/4 2-1/2 801-1203

3/8 1-1/4 3/8 3 801-1204



3 Flute Upcut Slow Spiral FinisherD1 L1 D2 L2 Part#

1/4 3/8 1/4 3 802-2501

1/4 7/8 1/4 3 802-2502

3/8 5/8 3/8 3 802-2503

3/8 1-1/8 3/8 3 802-2504

1/2 1-1/8 1/2 3-1/2 802-2507

1/2 1-5/8 1/2 4 802-2509

1/2 2-1/8 1/2 4-1/2 802-2510

3/4 1-5/8 3/4 4 802-2511

3/4 2-1/8 3/4 5 802-2512



3 Flute Upcut Spiral Chipbreaker FinisherD1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3 802-2101

1/2 1-1/8 1/2 3 802-2102

1/2 1-3/8 1/2 3-1/2 802-2103

1/2 1-5/8 1/2 3-1/2 802-2104

5/8 1-5/8 5/8 4 802-2105

3/4 1-5/8 3/4 4 802-2106

3/4 2-1/4 3/4 4 802-2107

3/4 3-1/8 3/4 6 802-2108






21

3 Flute Upcut Slow Helix RipperD1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3-1/2 802-1601

1/2 1-1/8 1/2 3-1/2 802-1602

1/2 1-5/8 1/2 4 802-1603

5/8 1-5/8 5/8 4 802-1604

5/8 2-1/8 5/8 5 802-1605

3/4 1-5/8 3/4 4 802-1606

3/4 2-1/8 3/4 5 802-1607

Material Finish-Top: PoorMaterial Finish-Bottom: ExcellentEnd Point: EndmillHelix Angle: 10°

3 Flute Upcut High Helix RipperD1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3-1/2 802-1701

1/2 1-1/8 1/2 3-1/2 802-1703

1/2 1-5/8 1/2 4 802-1704

5/8 1-5/8 5/8 4 802-1705

5/8 2-1/2 5/8 5 802-1706

3/4 1-5/8 3/4 4 802-1709

3/4 2-1/8 3/4 5 802-1710

3 Flute Upcut Spiral Hogger (High Impact)D1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3 802-2701

1/2 1-1/8 1/2 3 802-2702

1/2 1-5/8 1/2 3-1/2 802-2703

1/2 2-1/8 1/2 4 802-2704


1/8 1/2 1/4 2 801-1001

3/16 5/8 1/4 2 801-1002

1/4 3/4 1/4 2-1/2 801-1003



Material Finish-Top: ExcellentMaterial Finish-Bottom: PoorEnd Point: EndmillHelix Angle: 30°




3 Flute

22

3 Flute Downcut Slow Spiral FinisherD1 L1 D2 L2 Part#

1/4 3/8 1/4 3 802-2301

1/4 7/8 1/4 3 802-2302

3/8 5/8 3/8 3 802-2303

3/8 1-1/8 3/8 3 802-2310

1/2 1-1/8 1/2 3-1/2 802-2311

1/2 1-5/8 1/2 4 802-2312

1/2 2-1/8 1/2 4-1/2 802-2307

3/4 1-5/8 3/4 4 802-2313

3/4 2-1/8 3/4 5 802-2309



3 Flute Downcut Spiral Chipbreaker FinisherD1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3 802-2001

1/2 1-1/8 1/2 3 802-2002

1/2 1-3/8 1/2 3-1/2 802-2003

1/2 1-5/8 1/2 3-1/2 802-2004

5/8 1-5/8 5/8 4 802-2005

3/4 1-5/8 3/4 4 802-2006

3/4 2-1/4 3/4 5 802-2007

3/4 3-1/8 3/4 6 802-2008



3 Flute Downcut Slow Helix RipperD1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3-1/2 802-1401

1/2 1-1/8 1/2 3-1/2 802-1402

1/2 1-5/8 1/2 4 802-1404

5/8 1-5/8 5/8 4 802-1405

5/8 2-1/8 5/8 5 802-1406

3/4 1-5/8 3/4 4 802-1407

3/4 2-1/8 3/4 5 802-1408



3 Flute Downcut Spiral High Helix RipperD1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3-1/2 802-1501

1/2 1-1/8 1/2 3-1/2 802-1503

1/2 1-5/8 1/2 4 802-1504

5/8 1-5/8 5/8 4 802-1505

5/8 2-1/8 5/8 5 802-1506

3/4 1-5/8 3/4 4 802-1509

3/4 2-1/8 3/4 5 802-1510






23

3 Flute Downcut Spiral Hogger (High Impact)D1 L1 D2 L2 Part#

3/8 1-1/8 3/8 3 802-2201

1/2 1-1/8 1/2 3 802-2202

1/2 1-5/8 1/2 3-1/2 802-2203

1/2 2-1/8 1/2 4 802-2204

Material Finish-Top: GoodMaterial Finish-Bottom: PoorEnd Point: EndmillHelix Angle: 30°

3 Flute Mortise CompressionD1 L1 Mortise D2 L2 Part#

3/8 7/8 .200 3/8 3 803-2101

1/2 7/8 .200 1/2 3 803-2102

1/2 1-3/8 .200 1/2 3-1/2 803-2103

3/4 2 .200 3/4 4 803-2104


3/8 1-1/8 3/8 3 803-1501

1/2 1-1/8 1/2 3 803-1502

1/2 1-5/8 1/2 3-1/2 803-1503

3/4 2 3/4 4 803-1504

Material Finish-Top: ExcellentMaterial Finish-Bottom: ExcellentHelix Angle: 30°End Point: Endmill

3 Flute Compression (High Wear)D1 L1 D2 L2 Part#

3/8 7/8 3/8 3 803-1601*

3/8 7/8 3/8 3 803-1621

* Indicates Mortise Compression


3 Flute Upcut Lock MortiseD1 L1

Depth of Cut

D2 L2 Part#

5/8 2 4-1/2 5/8 6-1/2 802-1751

Material Finish-Top: ExcellentMaterial Finish-Bottom: ExcellentHelix Angle: 30°





4 Flute

4 Flute Upcut Spiral (Hard Plastics)D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-1301

5/32 9/16 1/4 2 801-1302

3/16 5/8 1/4 2 801-1303

1/4 3/4 1/4 2-1/2 801-1304

4 Flute Upcut Combination Spiral (High Speed)D1 L1 D2 L2 Part#

1/2 1-1/8 1/2 3-1/2 804-1001

1/2 1-5/8 1/2 4 804-1002

1/2 2-1/8 1/2 4-1/2 804-1003

5/8 2-1/8 5/8 5 804-1004

3/4 2-1/8 3/4 5 804-1005





24

4 Flute Downcut Spiral (Hard Plastics)D1 L1 D2 L2 Part#

1/8 1/2 1/4 2 801-1101

5/32 9/16 1/4 2 801-1102

3/16 5/8 1/4 2 801-1103

1/4 3/4 1/4 2-1/2 801-1104

4 Flute Downcut Combination Spiral (High Velocity)D1 L1 D2 L2 Part#

1/2 1-1/8 1/2 3-1/2 804-1101

1/2 1-5/8 1/2 4 804-1102

1/2 2-1/8 1/2 4 804-1103

5/8 2-1/8 5/8 5 804-1104

3/4 2-1/8 3/4 5 804-1105








25


1/2 1 1/2 3 803-1701

1/2 1-1/8 1/2 3 803-1702

1/2 1-3/8 1/2 3-1/2 803-1703

1/2 1-5/8 1/2 4 803-1704

5/8 2-1/4 5/8 5 803-1705

3/4 1-7/8 3/4 4 803-1706

3/4 2-1/2 3/4 5 803-1707

4 Flute Combination CompressionD1 L1 D2 L2 Part#

1/2 1 1/2 3 803-1801

1/2 1-1/8 1/2 3 803-1802

1/2 1-3/8 1/2 3-1/2 803-1803

1/2 1-5/8 1/2 4 803-1804

5/8 2-1/4 5/8 5 803-1805

3/4 1-7/8 3/4 4 803-1806

3/4 2-1/2 3/4 5 803-1807

4 Flute Mortise CompressionD1 L1 D2 L2 Part#

1/2 7/8 1/2 3 803-2201

1/2 1-3/8 1/2 3-1/2 803-2202







Trimmers and Fiberglass


End Point: Drill

D1 L1 D2 L2 Part#

1/4 1/4 1/4 1-1/2 805-1001

1/4 3/8 1/4 1-1/2 805-1000

Flush Trim Laminate Trimmer (Plastic Laminates)

D1 L1 D2 L2 Part#

1/4 1/4 1/4 1-1/2 805-1002

7° Bevel Laminate Trimmer (Plastic Laminates)

D1 L1 D2 L2 Part#

1/4 3/4 1/4 2-1/2 802-2601

1/4 1 1/4 3 802-2604

3/8 7/8 3/8 2-1/2 802-2605

1/2 1 1/2 3 802-2608

Diamond Bur Fiberglass Finisher (Hard Plastics)

26

D1 L1 D2 L2 Part#

1/4 3/4 1/4 2-1/2 802-2603

3/8 7/8 3/8 2-1/2 802-2607

1/2 1 1/2 3 802-2610

Aramid Router


End Point: EndmillHelix Angle: Upcut 20°,

Downcut 15°


End Point: RoundHelix Angle: Straight


End Point: RoundHelix Angle: Straight




Material Finish-Top: GoodMaterial Finish-Bottom: GoodEnd Point: Drill


Material Finish-Top: ExcellentMaterial Finish-Bottom: PoorEnd Point: EndmillHelix Angle: 30°

Trimmers and Fiberglass

D1 L1 D2 L2 Part#

3/8 5/8 3/8 3 801-1151

3/8 1-1/8 3/8 3 801-1152

1/2 5/8 1/2 3-1/2 801-1153

1/2 1-1/8 1/2 3-1/2 801-1154

4 Flute Downcut Fiberglass Router

D1 L1 D2 L2 Part#

1/4 3/4 1/4 2-1/2 802-2602

3/8 7/8 3/8 2-1/2 802-2606

1/2 1 1/2 3 802-2609

2 Flute Diamond Bur Fiberglass Finisher Drill End

D1 L1 D2 L2 Part#

3/8 5/8 3/8 3 801-1351

3/8 1-1/8 3/8 3 801-1352

1/2 5/8 1/2 3-1/2 801-1353

1/2 1-1/8 1/2 3-1/2 801-1354

4 Flute Upcut Fiberglass Router

27


009-2009-03A-UF



965 F. Harbor Lake Dr.Safety Harbor, FL 34695 USAPhone (727) 726-5336Fax (727) 725-2532Email [email protected]


Mastercut Tool Corp. offers a full line of solid

carbide cutting tools, both standards and

special requests. Whether you are cutting

wood, exotic metals, acrylic, or any other

material, Mastercut has an ideal solution for

all of your cutting tool needs.



Email us for more information.

105

CUTTOOLCORP.

Documents

DENTAL LAB - J.W. Donchin CO. - J.W. Donchin CO.jwdonchin.com/catalogs/cutting-tools/Mastercut Catalogs.pdf · 44-C 1/8 x 9/16 x .0925 x 1-1/2 Cylinder 41-P 1/8 x 5/8 x .0925 x 1-1/2