84
GreenStar Rate Controller Dry *OMPFP13138* OPERATOR'S MANUAL GreenStar Rate Controller Dry OMPFP13138 ISSUE F3 (ENGLISH) CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. If this product contains a gasoline engine: WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. The State of California requires the above two warnings. Additional Proposition 65 Warnings can be found in this manual. John Deere Ag Management Solutions PRINTED IN U.S.A. *DCY* *ompfp13138*

*DCY* GreenStarRateController Dry · Introduction OUO6050,0000FB1 -19-10AUG10-1/1 JS56696,000065A -19-28JUL09-1/1 NOTE

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  • GreenStar Rate ControllerDry

    *OMPFP13138*

    OPERATOR'S MANUALGreenStar Rate Controller DryOMPFP13138 ISSUE F3 (ENGLISH)

    CALIFORNIAProposition 65 Warning

    Diesel engine exhaust and some of its constituentsare known to the State of California to cause cancer,

    birth defects, and other reproductive harm.

    If this product contains a gasoline engine:

    WARNING

    The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.

    The State of California requires the above two warnings.

    Additional Proposition 65 Warnings can be found in this manual.

    John Deere Ag Management SolutionsPRINTED IN U.S.A.

    *DCY*

    *ompfp13138*

  • Introduction

    OUO6050,0000FB1 -19-10AUG10-1/1

    JS56696,000065A -19-28JUL09-1/1

    www.StellarSupport.comNOTE: Product functionality may not be fully represented in this document due to product changes occurring after the time of printing. Read the

    latest Operator's Manual and Quick Reference Guide prior to operation. To obtain a copy, see your dealer or visit www.StellarSupport.com

    Foreword

    READ THISMANUAL carefully to learn how to operate andservice your system correctly. Failure to do so could resultin personal injury or equipment damage. This manual andsafety signs on your machine may also be available inother languages. (See your John Deere dealer to order.)

    THIS MANUAL SHOULD BE CONSIDERED a permanentpart of your system and should remain with the systemwhen you sell it.

    MEASUREMENTS in this manual are given in bothmetric and customary U.S. unit equivalents. Use onlycorrect replacement parts and fasteners. Metric and inchfasteners may require a specific metric or inch wrench.

    RIGHT-HAND AND LEFT-HAND sides are determined byfacing in the direction of forward travel.

    WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.)in the Specification or Identification Numbers section.Accurately record all the numbers to help in tracing

    the components should it be stolen. Your dealer alsoneeds these numbers when you order parts. File theidentification numbers in a secure place off the machine.

    WARRANTY is provided as part of John Deere's supportprogram for customers who operate and maintain theirequipment as described in this manual. The warranty isexplained on the warranty certificate which you shouldhave received from your dealer.

    This warranty provides you the assurance that JohnDeere will back its products where defects appear withinthe warranty period. In some circumstances, John Deerealso provides field improvements, often without chargeto the customer, even if the product is out of warranty.Should the equipment be abused, or modified to changeits performance beyond the original factory specifications,the warranty will become void and field improvementsmay be denied.

    061813

    PN=2

  • Contents

    Page

    SafetyRecognize Safety Information ............................05-1Understand Signal Words...................................05-1Follow Safety Instructions...................................05-1Practice Safe Maintenance.................................05-2Use Steps and Handholds Correctly ..................05-2Handle Electronic Components and

    Brackets Safely ..............................................05-3Wear Protective Clothing....................................05-3Operate Safely....................................................05-3Read and Understand MSDS.............................05-4Handle Agricultural Chemicals Safely ................05-4Dispose of Waste Properly .................................05-5

    Safety SignsUnexpected Conveyor Speed Detected .............10-1Unexpected Meter Speed Detected ...................10-1Unexpected Spinner Speed Detected ................10-1Diagnostic Tests or Calibration Procedures........10-2

    Rate Controller Dry OverviewSystem Overview................................................15-1

    Spreader OverviewComponent Overview and Compatibility ............20-1GreenStar Rate Controller Dry ...........................20-1

    Spreader SetupImplement Setup ................................................25-1System Setup .....................................................25-2Control Valve Calibration Number Tuning ..........25-4Recommended Initial Control Valve

    Calibration Numbers ......................................25-5Alarm Setup........................................................25-6Rate Smoothing Setup .......................................25-6

    Spreader Product SetupProduct Setup.....................................................30-1Product Bin Setup...............................................30-2Bin Chaining .......................................................30-3Product Summary...............................................30-3

    Spreader CalibrationCalibration ..........................................................35-1Calibrate PWM Limits .........................................35-3

    Page

    Spreader OperationRate Controller Dry — Main Page......................40-1Bin Level Indicator ..............................................40-1Rate Control .......................................................40-2Bin Operation......................................................40-3Bin Chaining .......................................................40-4

    Spreader Reports and TotalsReports and Totals..............................................45-1

    Spreader DiagnosticsSpreader Diagnostics .........................................50-1Hardware/Software Readings.............................50-1Switchbox Readings...........................................50-2Delivery System Readings .................................50-2System Voltages Readings.................................50-3Working Parameters Readings...........................50-3Switches/Status Readings..................................50-4Flow Control Test................................................50-4Spreader Check Test ..........................................50-5Bin Cleanout .......................................................50-6Control Valve Test...............................................50-7

    Spreader TroubleshootingRate Controller Dry Troubleshooting ..................55-1

    Air Cart OverviewComponent Overview and Compatibility ............60-1GreenStar Rate Controller Dry ...........................60-1

    Air Cart SetupImplement Setup ................................................65-1System Setup .....................................................65-3Clutch Setup.......................................................65-5Control Valve Calibration Number Tuning ..........65-6Alarm Setup........................................................65-6Rate Smoothing Setup .......................................65-8

    Air Cart Product SetupProduct Setup.....................................................70-1Product Tank Setup ............................................70-2Product Summary...............................................70-3

    Continued on next page

    Original Instructions. All information, illustrations and specifications in thismanual are based on the latest information available at the time of publication.

    The right is reserved to make changes at any time without notice.COPYRIGHT © 2013DEERE & COMPANY

    Moline, IllinoisAll rights reserved.

    A John Deere ILLUSTRUCTION ® Manual

    i 061813PN=1

  • Contents

    Page

    Air Cart CalibrationCalibration ..........................................................75-1Calibrate CFR.....................................................75-1Calibrate PWM Limits .........................................75-3Calibrate Pressure Sensor .................................75-3Calibrate Height Sensor .....................................75-5

    Air Cart OperationRate Controller Dry — Main Page......................80-1Tank Level Indicator............................................80-1Rate Control .......................................................80-2Tank Operation ...................................................80-3

    Air Cart Reports and TotalsReports and Totals..............................................85-1

    Air Cart DiagnosticsAir Cart Diagnostics............................................90-1Hardware/Software Readings.............................90-1Switchbox Readings...........................................90-2Delivery System Readings .................................90-2System Voltages Readings.................................90-3Working Parameters Readings...........................90-3Switches/Status Readings..................................90-4Sensors/Status Readings...................................90-4Flow Control Test................................................90-6Air Cart Check Test.............................................90-7Tank Cleanout.....................................................90-8Control Valve Test...............................................90-9Clutch Test..........................................................90-9

    Aircart TroubleshootingRate Controller Dry Troubleshooting ..................95-1

    Switch Box ControllerSwitch Box........................................................100-1

    System Speed SignalSystem Speed Signal .......................................105-1

    Supplemental Information37-Pin Connectors............................................ 110-1Connector Information for Adapter Harness..... 110-2Recommended Wire Sizes ............................... 110-2Driver Outputs Table......................................... 110-2

    Rate Controller Dry TroubleshootingRate Controller Dry Trouble Codes .................. 115-1GreenStar Rate Controller Switch Box

    Trouble Codes.............................................. 115-2

    ii 061813PN=2

  • Safety

    DX,ALERT -19-29SEP98-1/1

    DX,SIGNAL -19-03MAR93-1/1

    DX,READ -19-16JUN09-1/1

    Recognize Safety InformationThis is a safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to the potentialfor personal injury.

    Follow recommended precautions and safe operatingpractices.

    T81389

    —UN—07DEC88

    Understand Signal WordsA signal word—DANGER, WARNING, or CAUTION—isused with the safety-alert symbol. DANGER identifies themost serious hazards.

    DANGER or WARNING safety signs are located nearspecific hazards. General precautions are listed onCAUTION safety signs. CAUTION also calls attention tosafety messages in this manual.

    TS187—19—30SEP88

    Follow Safety InstructionsCarefully read all safety messages in this manual and onyour machine safety signs. Keep safety signs in goodcondition. Replace missing or damaged safety signs. Besure new equipment components and repair parts includethe current safety signs. Replacement safety signs areavailable from your John Deere dealer.

    There can be additional safety information contained onparts and components sourced from suppliers that is notreproduced in this operator's manual.

    Learn how to operate the machine and how to use controlsproperly. Do not let anyone operate without instruction.

    Keep your machine in proper working condition.Unauthorized modifications to the machine may impair thefunction and/or safety and affect machine life.

    TS201—UN—15APR13

    If you do not understand any part of this manual and needassistance, contact your John Deere dealer.

    05-1 061813PN=5

  • Safety

    DX,SERV -19-17FEB99-1/1

    DX,WW,MOUNT -19-12OCT11-1/1

    Practice Safe MaintenanceUnderstand service procedure before doing work. Keeparea clean and dry.

    Never lubricate, service, or adjust machine while it ismoving. Keep hands, feet , and clothing from power-drivenparts. Disengage all power and operate controls to relievepressure. Lower equipment to the ground. Stop theengine. Remove the key. Allow machine to cool.

    Securely support any machine elements that must beraised for service work.

    Keep all parts in good condition and properly installed.Fix damage immediately. Replace worn or broken parts.Remove any buildup of grease, oil, or debris.

    On self-propelled equipment, disconnect battery groundcable (-) before making adjustments on electrical systemsor welding on machine.

    On towed implements, disconnect wiring harnesses fromtractor before servicing electrical system components orwelding on machine.

    TS218—UN—23AUG88

    Use Steps and Handholds CorrectlyPrevent falls by facing the machine when getting on andoff. Maintain 3-point contact with steps, handholds, andhandrails.

    Use extra care when mud, snow, or moisture presentslippery conditions. Keep steps clean and free of greaseor oil. Never jump when exiting machine. Never mount ordismount a moving machine. T1

    33468—UN—15APR13

    05-2 061813PN=6

  • Safety

    DX,WW,RECEIVER -19-24AUG10-1/1

    DX,WEAR -19-10SEP90-1/1

    JS56696,000065B -19-28JUL09-1/1

    Handle Electronic Components and BracketsSafelyFalling while installing or removing electronic componentsmounted on equipment can cause serious injury. Use aladder or platform to easily reach each mounting location.Use sturdy and secure footholds and handholds. Do notinstall or remove components in wet or icy conditions.

    If installing or servicing a RTK base station on a tower orother tall structure, use a certified climber.

    If installing or servicing a global positioning receiver mastused on an implement, use proper lifting techniques andwear proper protective equipment. The mast is heavy andcan be awkward to handle. Two people are required whenmounting locations are not accessible from the groundor from a service platform.

    TS249—UN—23AUG88

    Wear Protective ClothingWear close fitting clothing and safety equipmentappropriate to the job.

    Prolonged exposure to loud noise can cause impairmentor loss of hearing.

    Wear a suitable hearing protective device such asearmuffs or earplugs to protect against objectionable oruncomfortable loud noises.

    Operating equipment safely requires the full attention ofthe operator. Do not wear radio or music headphoneswhile operating machine.

    TS206—UN—15APR13

    Operate SafelyNever allow children on or near machine.

    Before operating, make sure air has been bled fromwing-fold hydraulic system.

    Be sure area around machine is clear before raising orlowering machine frame or wings.

    Do not operate close to a ditch or creek.

    Do not operate with wings folded.

    Slow down when turning and traveling over rough ground.

    Always shut off tractor and shift to PARK or set brakeswhen leaving tractor. Remove key when leaving tractorunattended.

    Always have tractor stopped on level ground when raisingor lowering wings.

    Operate machine from tractor seat only.

    N39547—UN—06OCT8

    8

    If chemicals are used, follow manufacturer'srecommendations for handling and storage.

    Tow machine behind a properly equipped tractor only.

    05-3 061813PN=7

  • Safety

    JS56696,0000661 -19-28JUL09-1/1

    DX,WW,CHEM01 -19-24AUG10-1/1

    Read and Understand MSDSDirect exposure to hazardous chemicals can causeserious injury. Potentially hazardous chemicals used withJohn Deere equipment include such items as lubricants,coolants, paints, and adhesives.

    A Material Safety Data Sheet (MSDS) provides specificdetails on chemical products: physical and health hazards,safety procedures, and emergency response techniques.

    Check the MSDS before you start any job using ahazardous chemical. That way you will know exactly whatthe risks are and how to do the job safely. Follow allrecommended procedures.

    (See your John Deere dealer for MSDS’s on chemicalproducts used with John Deere equipment.)

    TS1132

    —UN—15APR13

    Handle Agricultural Chemicals SafelyChemicals used in agricultural applications suchas fungicides, herbicides, insecticides, pesticides,rodenticides, and fertilizers can be harmful to your healthor the environment if not used carefully.

    Always follow all label directions for effective, safe, andlegal use of agricultural chemicals.

    Reduce risk of exposure and injury:

    • Wear appropriate personal protective equipment asrecommended by the manufacturer. In the absenceof manufacturer's instructions, follow these generalguidelines:- Chemicals labeled 'Danger': Most toxic. Generallyrequire use of goggles, respirator, gloves, and skinprotection.

    - Chemicals labeled 'Warning': Less toxic. Generallyrequire use of goggles, gloves, and skin protections.

    - Chemicals labeled 'Caution': Least toxic. Generallyrequire use of gloves and skin protection.

    • Avoid inhaling vapor, aerosol or dust.• Always have soap, water, and towel available whenworking with chemicals. If chemical contacts skin,hands, or face, wash immediately with soap and water.If chemical gets into eyes, flush immediately with water.• Wash hands and face after using chemicals and beforeeating, drinking, smoking, or urination.• Do not smoke or eat while applying chemicals.• After handling chemicals, always bathe or shower andchange clothes. Wash clothing before wearing again.• Seek medical attention immediately if illness occursduring or shortly after use of chemicals.• Keep chemicals in original containers. Do not transferchemicals to unmarked containers or to containers usedfor food or drink.

    TS220—UN—15APR13

    A34471—UN—11OCT8

    8

    • Store chemicals in a secure, locked area away fromhuman or livestock food. Keep children away.• Always dispose of containers properly. Triple rinseempty containers and puncture or crush containers anddispose of properly.

    05-4 061813PN=8

  • Safety

    DX,DRAIN -19-03MAR93-1/1

    Dispose of Waste ProperlyImproperly disposing of waste can threaten theenvironment and ecology. Potentially harmful waste usedwith John Deere equipment include such items as oil, fuel,coolant, brake fluid, filters, and batteries.

    Use leakproof containers when draining fluids. Do not usefood or beverage containers that may mislead someoneinto drinking from them.

    Do not pour waste onto the ground, down a drain, or intoany water source.

    Air conditioning refrigerants escaping into the air candamage the Earth’s atmosphere. Government regulationsmay require a certified air conditioning service center torecover and recycle used air conditioning refrigerants.

    Inquire on the proper way to recycle or dispose of wastefrom your local environmental or recycling center, or fromyour John Deere dealer.

    TS1133

    —UN—15APR13

    05-5 061813PN=9

  • Safety Signs

    CZ76372,000031B -19-14JUL11-1/1

    BA31779,000046F -19-24MAY12-1/1

    CZ76372,000031F -19-14JUL11-1/1

    Unexpected Conveyor Speed DetectedThis message will be displayed when the commandedspeed of specified conveyor is zero/stopped, butmovement has been detected for more than five seconds.

    PC13640—19—14JU

    L11

    Unexpected Meter Speed DetectedThis message will be displayed when the commandedspeed of specified meter is zero/stopped, but movementhas been detected for more than five seconds.

    PC15045—19—21MAY

    12

    Unexpected Spinner Speed DetectedThis message will be displayed when the commandedspeed of the spinner is zero/stopped, but movement hasbeen detected for more than ten seconds.

    PC13641—19—14JU

    L11

    10-1 061813PN=10

  • Safety Signs

    CZ76372,000031C -19-14JUL11-1/1

    Diagnostic Tests or Calibration ProceduresThis message will be displayed when any diagnostic testor calibration procedure is selected that will dischargeproduct.

    PC13642—19—14JU

    L11

    10-2 061813PN=11

  • Rate Controller Dry Overview

    RW00482,0000111 -19-15MAY13-1/1

    System OverviewGreenStar™ Rate Controller Dry system controlsproduct application on pull-type spreaders, self-propelledspreaders, and air cart configurations. It is designed toturn the implement on and off according to coverage,boundary, and GPS location to work seamlessly with JohnDeere Section Control.

    NOTE: See GreenStar 2630 operator's manual forfurther details on Section Control.

    Section Control works with pull-type spreaders,self-propelled spreaders, and air carts.

    The system is comprised of the following hardwarecomponents:• GreenStar 2630 display only• Rate Controller Dry flexBox• Foot Switch• Rate Controller Dry wiring harnesses• Switch Box Controller (optional)• GreenStar cab harness• StarFire GPS receiver (optional)Rate Controller Dry controls hydraulic oil flow to hydraulicmotors based upon display settings, vehicle speed, footswitch status, signals from speed sensors, and status ofswitches on optional Switch Box Controller.

    NOTE: A limit of twenty products can be createdon controller.

    Switch Box Controller (SBC) monitors the status of tenswitches plus a master switch and broadcasts switchmessages to Rate Controller Dry. The master switch ishard-wired to Rate Controller Dry. This allows operatorto manually enable/disable bins/tanks or spinner onspreaders rather than rely solely upon the display for thesesettings. The master switch permits operator to shut off allbins/tanks on Rate Controller Dry. The master switch onswitch box serves the same purpose as foot switch andonly one of the two is required for system operation.

    In order for the system to control product applicationunder normal operating conditions, the followingconditions must be met:• Implement and Product Setup must be complete.• Master switch must be on.• Bin/tank switch must be on and assigned to a bin/tank(if Switch Box is present).• Operator must have turned on the respective bin/tankon display.• Spinner/fan must be on.• Section Control must have commanded the bin to be on(if applicable) or Section Control is deactivated.

    NOTE: Section Control works with pull-type spreaders,self-propelled spreaders, and air carts.

    • Vehicle speed must be greater than 0.8 km/h (0.5 mph).

    GreenStar is a trademark of Deere & Company

    15-1 061813PN=12

  • Spreader Overview

    BA31779,0000453 -19-07MAY12-1/1

    CZ76372,0000321 -19-13JUL11-1/1

    Component Overview and CompatibilityThe following component configurations are compatiblewith the Rate Controller Dry. See 37-Pin Connector Tablesat the end of the manual for additional pin out information.

    Control Valves

    • Control Valve types: Fast (Servo/Motorized) and PWM(Proportional).• Control Valves that require 12 V power to open.• Control Valves that require less than 2.5 amps of current.(For Control Valves requiring more than 2.5 amps, aboost box is needed. See your John Deere Dealer.)

    • Fast Close (Servo) Control ValvesThe Fast Close Control Valve serves as the rate controlvalve and completely closes when it is necessary tostop product flow. To start product flow once again, thefast close valve opens and quickly ramps flow back upto achieve the target application rate.

    • PWM Close Control ValvesThe PWM Close Control Valve serves as the rate controlvalve and completely closes when it is necessary tostop product flow. To start product flow once again, thePWM close valve opens and quickly ramps flow backup to achieve the target application rate.Performance of PWM valves is slightly better thanperformance of Fast (Servo) valves due to theimmediate responsiveness of PWM valves.

    Conveyor Speed Sensor

    A speed sensor is required for each configuredbin/conveyor and is used to monitor the conveyor speedfor rate control.

    The sensor can be powered by 5 V or 12 V and mustprovide a frequency-based square wave signal withrespect to the conveyor speed. The sensor must pull the

    signal to Ground to create the lower portion of the squarewave and the controller will pull the signal up to 5V whenthe sensor is not in the active state, completing the squarewave.

    Conveyor speed sensors are available in several stylesincluding optical encoders and gear tooth sensors.

    Spinner Speed Sensor

    A speed sensor is required for the spinner if the speed willbe controlled by the controller (i.e., Control Valve Type isnot “None”). If the spinner speed will not be controlledby the controller then the sensor is optional. The sensoris used to monitor the spinner speed for automatic ormanual speed control.

    The sensor can be powered by 5 V or 12 V and mustprovide a frequency-based square wave signal withrespect to the spinner speed. The sensor must pull thesignal to Ground to create the lower portion of the squarewave and the controller will pull the signal up to 5V whenthe sensor is not in the active state, completing the squarewave.

    Spinner speed sensors usually are magnetic pickupsensors that sense bolt heads or gear teeth.

    Bin Level Switch (Optional)

    A Bin Level Switch is used to alert the operator of low binstatus.

    The optical switch senses the presence or absence ofproduct in the bin. When the bin level switch output voltageis low, product is absent and the bin is nearly empty.

    A Bin Level Switch is required for bin chaining.

    NOTE: Maximum application ground speed for spinnerspreader systems is 56.3 km/h (35 mph).

    GreenStar Rate Controller DryTo access the Rate Controller Dry main page, select themenu button followed by the Rate Controller Dry button.Each Rate Controller Dry is identified by the controllerserial number and implement name once the setupprocedure has been completed.

    NOTE: The Rate Controller Dry icon will appear uponpower up after the harness is installed and theRate Controller Dry is connected.

    A Status bar indicates progress while thecontroller is loading.

    PC8663 —UN—05AUG05

    Menu ButtonPC13638 —UN—06JUL11

    20-1 061813PN=13

  • Spreader Setup

    RW00482,000011E -19-15MAY13-1/2

    RW00482,000011E -19-15MAY13-2/2

    Implement SetupSelect Implement Setup softkey to enter GreenStar RateController Dry setup.

    NOTE: Master switch must be off to change mostsettings or values.

    PC13261 —UN—21APR11

    Implement Setup Softkey

    Select Implement tab to enter implement setup.

    NOTE: Switchbox switch numbers (I) are only availableif a switchbox is connected.

    Implement Selection

    1. Select desired Implement Type (pull-behind spreaderor self-propelled spreader) from the drop-down menu(A).

    2. Select Implement Name from drop-down (B).

    If no Implement Name has been added yet:1. Select New (C).2. Type new name on keypad.3. Select enter.

    If Implement Name needs to be revised:1. Select implement name to be revised from drop-down.2. Select Rename (D).3. Type new name on keypad.4. Select enter.

    If Implement Name is no longer needed:1. Select implement name to be deleted from drop-down.2. Select Remove (E).3. Accept pop-up notification.

    NOTE: If Rate Controller Dry is not used but remainsconnected, check Disable this GDC checkbox (F) toeliminate connection to display for Documentation,Section Control, and controller warnings.

    A maximum of three implement configura-tions/names can be saved per controller.

    Rename does not affect System, Alarm, andRates tabs previously configured. Existingcalibrations remain valid.

    Implement Name must be defined before theSystem tab, Alarm tab, and Rates tab are enabled.

    PC13260—UN—21APR11

    Implement Setup

    A—Implement SelectionDrop-Down

    B—Implement NameDrop-Down

    C—New Implement ButtonD—Rename Implement ButtonE—Remove Implement Button

    F—Disable This GDCCheckbox

    G—Number of Bins Drop-DownH—Bin NumbersI— Associated Switchbox

    Switch Numbers

    Bin Selection

    For the current implement, select the Number of Bins inthe drop-down (G).

    This is the maximum number of bins for multiple binconfiguration, regardless of whether all bins are in use.

    25-1 061813PN=14

  • Spreader Setup

    Continued on next page RW00482,000011F -19-15MAY13-1/3

    System SetupSelect System tab to enter system setup.

    NOTE: Please refer to the COMPATIBILITY section forcomponents compatible with Rate Controller Dry.

    NOTE: Each bin and spinner must be set up before using.

    NOTE: Switchbox switch numbers (I) are only availableif a switchbox is connected.

    Select the button for the bin or spinner that needs to beconfigured.

    A—Bin 1 System ButtonB—Bin 2 System ButtonC—Bin 3 System ButtonD—Bin 4 System ButtonE—Spinner Setup Button

    F—Control Valve TypeG—Control Valve CalibrationH—Sensor CalibrationI— Switchbox Number

    PC13262—UN—21APR11

    System Setup

    25-2 061813PN=15

  • Spreader Setup

    Continued on next page RW00482,000011F -19-15MAY13-2/3

    Bin Setup

    1. Select Control Valve Type (A).

    2. Enter Conveyor Speed Sensor Calibration number (C).

    Conveyor Speed Sensor varies by spreadermanufacturer.

    3. Enter Heaped Bin Capacity (D).

    Heaped Bin Capacity is the maximum volume ofproduct that bin can contain when loaded. A valuelarger than actual value is recommended if exact valueis unknown. This value is only used to determine howfull the bin is.

    4. Select checkbox (E) if a Bin Level Switch is present.

    5. If a switch box is present, select a switch number (F)to assign to the bin.

    6. If Bin 2 is currently being configured, indicate if it is amicronutrient bin by checking the box at the bottom ofthe screen.

    NOTE: Bin 1 cannot be set up as a micronutrient bin, Bin 2has the option to be set up as amicronutrient bin, andBins 3 and 4 are always setup as micronutrient bins.

    7. For Fast Close valves, enter the Control ValveCalibration Number (B).

    Refer to Control Valve Calibration Number Tuningsection of this operator’s manual to make adjustmentsto Control Valve Calibration Number.

    NOTE: Selecting PWM Close for Control Valve Typechanges the Control Valve Calibration input to abutton. Select the button to enter PWM Settings.

    Conveyor Speed Sensor Calibration Numbermust be entered before PWM Limits buttonbecomes active.

    For PWM valves, select the PWM Settings button.Enter Control Valve Calibration (G), Coil Frequency(H), High Limit (I), and Low Limit (J) values.

    Refer to manufacturer’s recommendation for PWMCoil Frequency.

    8. Select the Accept button when all required informationis complete.

    PC13263—UN—21APR11

    Bin Setup

    PC13633—UN—27JU

    N11

    PWM Settings

    A—Control Valve TypeDrop-Down

    B—Control Valve CalibrationInput

    C—Conveyor Speed SensorCalibration Input

    D—Heaped Bin Capacity InputE—Bin Level Switch CheckboxF—Switchbox Assignment

    Drop-Down

    G—Control Valve CalibrationInput

    H—Coil Frequency InputI— High Limit InputJ—Low Limit InputK—Calibrate PWM Limits

    Button

    25-3 061813PN=16

  • Spreader Setup

    RW00482,000011F -19-15MAY13-3/3

    BA31779,00003C6 -19-14MAR12-1/1

    Spinner Setup

    Select the button for Spinner Setup.

    1. Select the Control Valve Type (A).

    2. Spinner Speed Sensor Installed checkbox is enabledonly when Control Valve Type "None" is selected.Otherwise the box is checked and disabled. Thisallows the user to indicate a speed monitor is installedon an uncontrolled spinner.

    3. Enter Spinner Speed Sensor Calibration number (C).

    Spinner Speed Sensor Calibration is the number ofbolt heads sensed in a revolution. Common valuesare 2 or 4.

    4. If a switch box is present, select a switch number (D)to assign to the spinner.

    5. For Fast Close valves, enter the Control ValveCalibration Number (B).

    Refer to Control Valve Calibration Number Tuningsection of this operator’s manual to make adjustments.

    For PWM valves, select the PWM Settings button.Enter the Control Valve Calibration Number, CoilFrequency, and then High and Low Limit.

    Refer to manufacturer’s recommendation for PWMCoil Frequency.

    6. Select the Accept button when all required informationis complete.

    PC13264—UN—09JU

    N11

    Spinner Setup

    A—Control Valve TypeDrop-Down

    B—Control Valve CalibrationInput

    C—Spinner Speed SensorCalibration Input

    D—Switchbox AssignmentDrop-Down

    Control Valve Calibration Number TuningThe control valve calibration number is set up in thefollowing format XXYZ.

    The numbers work similar for all control valve types inspinner and conveyor configurations.

    XX adjusts how fast the valve reacts to error betweentarget and actual speeds. If the control is too slow,increase this value. If the control is too fast or fluctuatesconstantly, reduce this value. Input range is 1-99. Typicalvalues are between 25-75.

    Y adjusts overshoot when controlling to a speed change.If the system overshoots the target, increase this number.If control is slow reacting to a speed change, reduce thisnumber. Input range is 0-9. Typical values are between2-4.

    XX and Y can affect each other when changed. Adjustingone value may require a change to the other. It is best toadjust the XX value first to ensure that the system is quickto react. Then change Y value as needed.

    PC14715 —UN—10FEB12

    A—XX: Valve SpeedB—Y: Overshoot Reduction

    C—Z: % Error Allowed

    Z adjusts control deadband. It represents the error (% oftarget conveyor/spinner speed) allowed when reaching atarget speed. To make the controller more responsiveto errors, lower the value. To make the controller moreaccepting of errors, increase the value. If oscillation orchasing of the target speed occurs, increase this number.The input range is between 0-9. Typical starting value is 3.

    25-4 061813PN=17

  • Spreader Setup

    CZ76372,0000333 -19-13JUL11-1/1

    Recommended Initial Control Valve Calibration Numbers

    Manufacturer Model Bin/Spinner Valve Type Initial NumberBBI Triad Main 1 Fast (servo) 5023BBI Triad Micro 2 Fast (servo) 1535BBI Triad Micro 3 Fast (servo) 1535BBI Endurance Main 1 Fast (servo) 5023BBI MagnaSpread Main 1 Fast (servo) 5023Force Unltd. AgForce Spinner PWM 5013Force Unltd. AgForce Main 1 PWM 5023Force Unltd. Duo-Force Main 2 PWM 3023Force Unltd. Tri-Force Micro 3 PWM 3023Force Unltd. Quad-Force Micro 4 PWM 5023Force Unltd. AgForce Spinner Fast (servo) 5003Force Unltd. AgForce Main 1 Fast (servo) 5033Force Unltd. Duo-Force Main 2 Fast (servo) 5023Force Unltd. Tri-Force Micro 3 Fast (servo) 5023Force Unltd. Quad-Force Micro 4 Fast (servo) 7503New Leader G4 - Single Spinner PWM 2503New Leader G4 - Single Bin 1 Fast (servo) 5043New Leader G4 - MultApplier Bin 2 Fast (servo) 5043New Leader G4 - MultiBin Bin 3 Fast (servo) 5043New Leader G4 - MultiBin Bin 4 Fast (servo) 5043

    25-5 061813PN=18

  • Spreader Setup

    RW00482,000014D -19-15MAY13-1/1

    CZ76372,00002EE -19-13JUL11-1/1

    Alarm Setup

    PC13270—UN—02MAY

    11Alarm Setup

    PC13271—UN—02MAY

    11

    Bin 1 Alarms

    A—Bin 1 AlarmB—Bin 2 AlarmC—Bin 3 AlarmD—Bin 4 AlarmE—Application Rate (% +/- of

    Target Rate)

    F—Low Bin Level (%)G—Bin Level SwitchH—Spinner Speed AlarmI— Spinner Speed (% +/- of Target

    RPM)

    J—Application Rate AlarmK—Application Rate (% +/- of

    Target Rate)L—Low Bin Level Alarm

    M—Low Bin Level (%)N—Bin Level Switch

    Select Alarms tab to enter alarm setup.

    Application Rate (E), Low Bin Level (F), and Bin LevelSwitch (G) alarms are displayed on Alarms tab.

    Select Bin Alarm buttons (A, B, C, and D) to set up alarmsfor each bin.

    Mark the checkboxes to enable each alarm, and enter apercentage value to trigger alarm.

    Rate Smoothing SetupTo enable Rate Smoothing mark the checkbox for the binand enter Rate Smoothing percentage.

    To enable Speed Smoothing mark the checkbox for thespinner and enter Speed Smoothing percentage.

    Smoothing shows the actual rate/speed as the targetrate/speed when the actual rate/speed is within theuser-defined percentage. Smoothing percentage rangeis 3-15% and system defaults to 3%.

    PC13272—UN—09JU

    N11

    25-6 061813PN=19

  • Spreader Product Setup

    RW00482,0000112 -19-15MAY13-1/2

    RW00482,0000112 -19-15MAY13-2/2

    Product SetupSelect Product Setup softkey.

    PC13274 —UN—02MAY11

    Product Setup Softkey

    Product Information

    1. Select Product Information tab to begin product setup.

    2. Select a Product from Product Name drop-down (A) orpress the New button (B) to create a product.

    3. Select Product Type from drop-down (E).

    4. Select Application Units drop-down (F).

    5. Enter Product Density (G), Spread Width (I), TargetSpinner Speed (J), and Spinner Frame (K).

    NOTE: Enter position of spinner frame for Spinner Frame(K). Spinner Frame value is based upon the physicalposition of spinner frame on implement. This valueis saved to Product Name in Product Setup.

    6. Select rate mode from Rate Mode drop-down (H).

    If using prescriptions, select Map-Based as RateMode. Otherwise select Predefined or Manual.

    Predefined allows you to configure up to three differentrates for a single bin. If Predefined is selected, enterdesired rates in the three entry boxes (L, M, and N).

    If Manual is selected, a Manual Rate ChangeIncrement must be entered.

    PC14238—UN—05DEC11

    Product Information

    A—Product Name Drop-DownB—New ButtonC—Rename ButtonD—Remove ButtonE—Product Type Drop-DownF—Application Units

    Drop-DownG—Product Density Entry

    H—Rate Mode Drop-DownI— Spread Width EntryJ—Target Spinner Speed EntryK—Spinner Frame EntryL—Predefined Rate 1M—Predefined Rate 2N—Predefined Rate 3

    30-1 061813PN=20

  • Spreader Product Setup

    RW00482,0000120 -19-18APR13-1/1

    Product Bin Setup1. Enable each bin applying product by placing a check in

    checkbox (A) next to Bin Setup buttons (D). Uncheckany bins that are not currently in use.

    NOTE: Disabled bins are not controlled and do not produceproduct documentation information or warnings.

    2. Select a Bin Setup button (B) to configure that bin.

    3. On the Bin Product Setup popup, select the predefinedProduct Name from drop-down menu (H).

    4. Enter Feed Gate Opening value (I). This value iscritical and must be accurate. This value does notcontrol the feed gate opening.

    5. Enter CFR value (J) for conveyor. This value is quotedfrom most manufacturers and is the amount of productdispensed in 1 revolution of the conveyor pulley if thegate height is set at 1 inch (or 1 cm if using metric).

    If the CFR is unknown, select the Calibrate CFR (K)button. See the Calibration section of this Operator’sManual for more information.

    A—Bin Enable/DisableCheckboxes

    B—Bin Setup ButtonsC—Product Name InfoD—Feed Gate Opening InfoE—CFR InfoF—Bin Chaining On/Off

    Drop-Down Menu

    G—Bin Chaining OrderDrop-Down Menu

    H—Product Name Drop-DownMenu

    I— Feed Gate Opening EntryJ—CFR EntryK—Calibrate CFR Button

    PC16831—UN—18APR13

    PC16832—UN—18APR13

    30-2 061813PN=21

  • Spreader Product Setup

    BA31779,0000390 -19-05MAR12-1/1

    BA31779,0000391 -19-05MAR12-1/1

    Bin ChainingBin Chaining requires two main bins, and both with thesame product. Bin Chaining does not work with microbins.

    Bin Chaining allows spreading with two main bins to beswitched from one bin to another with minimal effort. Thisallows the operator to easily spread a single product usingtwo bins.

    When using Documentation, this creates one as-appliedmap from the two main bins.

    The first bin to empty must contain a bin level sensor.

    1. Select Bin Chaining Type (A):

    • Auto—Controller automatically switches bins whenbin level switch is activated.• Manual—User is notified when bin level switch isactivated and user switches bins manually.

    PC13277 —UN—05MAY11

    Bin Chaining

    A—Bin Chaining Type B—Bin Chaining Order

    • Off—Bin Chaining Off2. Select Bin Chaining Order (B):

    • 1 to 2—Bin 1 is emptied before switching to bin 2.• 2 to 1—Bin 2 is emptied before switching to bin 1.

    Resetting Bin Chaining

    Bin chaining resets to original bin once the vehicle stopsand bin level sensor is covered.

    Product SummaryThe Product Summary tab displays the productinformation for each bin. Use this page to verify allinformation is set as desired.

    PC13278—UN—05MAY

    11

    Product Summary

    30-3 061813PN=22

  • Spreader Calibration

    RW00482,0000121 -19-16MAY13-1/3

    Continued on next page RW00482,0000121 -19-16MAY13-2/3

    CalibrationSelect Calibration softkey to configure Spreadercalibration values.

    PC13612 —UN—13MAY11

    Calibration Softkey

    Calibrate CFR

    Adjust CFR calibration value by dispensing product intoa container, without moving the machine, and manuallyentering amount collected.

    1. Select CFR tab.

    2. Turn off spinner (A) and allow speed to drop to 0.

    3. Configure the conveyor control valve and encoder inImplement Setup.

    4. Configure product in Product Setup and associate bin.

    5. Select bin to calibrate (B), and charge bin (C).

    NOTE: Ensure bin is charged before beginning calibration.Product must be ready to dispense at start of test.

    6. Select Calibrate CFR button (D) to begin calibrationtest.

    A—Spinner Enable CheckboxB—Bin Selection Drop-Down

    Menu

    C—Bin Charge ButtonD—Calibrate CFR Button

    PC13292—UN—30JU

    N11

    35-1 061813PN=23

  • Spreader Calibration

    RW00482,0000121 -19-16MAY13-3/3

    PC13621—UN—09JU

    N11

    PC13622—UN—09JU

    N11

    1. Enter calibration test parameters. Test time must bebetween 10 seconds and 10 minutes.

    NOTE: Use conditions in this test that are comparable tonormal operation. Larger dispense volumes resultin longer, but more accurate, calibration tests.

    NOTE: Values for Product Density (A), Feed GateOpening (B), or Expected CFR (C) are populatedfor product in the currently selected bin. Changesto these values are saved if new CFR valueis accepted at end of test.

    2. Select Next button (G).

    3. Turn Master Switch On.

    4. Select Start button (I) to begin test.

    NOTE: Turn Master Switch OFF at any time to cancel test.

    5. Once test is complete, enter amount of product applied(J).

    6. Select accept to save new CFR value or select Cancelto use old CFR value.

    PC13623—UN—09JU

    N11

    A—Product DensityB—Feed Gate OpeningC—Expected CFRD—Test SpeedE—Test RateF—Desired Weight

    G—Next ButtonH—Master On IndicatorI— Start ButtonJ—Actual Amount AppliedK—Accept Button

    35-2 061813PN=24

  • Spreader Calibration

    RW00482,0000123 -19-16MAY13-1/1

    Calibrate PWM Limits1. Select Other tab.

    2. Select Calibrate PWM Limits from drop-down menu(A).

    NOTE: Calibrate PWM Limits only appears if PWMClose is selected as a control valve type for atleast one bin conveyer or spinner.

    3. Turn off spinner, and allow speed to drop to 0.

    4. Select the bin or spinner from drop-down menu (B).

    5. Turn Master Switch ON.

    6. Select Start Button (D).

    7. Adjust setting using + (F) and - (E) buttons until anon-zero RPM is observed. Press the Set Low Limitbutton (G).

    NOTE: Select + and - buttons until the slowestpossible RPM value is achieved.

    8. Adjust setting until the maximum acceptable RPM isachieved, and select the Set High Limit button (H).

    NOTE: Turn Master Switch OFF at any time to cancel test.

    PC13293—UN—13MAY

    11

    A—Calibration TypeDrop-Down Menu

    B—Valve Selection Drop-DownMenu

    C—Master Switch IndicatorD—Start Button

    E—Decrease (-) ButtonF—Increase (+) ButtonG—Set Low Limit ButtonH—Set High Limit Button

    35-3 061813PN=25

  • Spreader Operation

    RW00482,0000124 -19-16MAY13-1/1

    CZ76372,0000312 -19-13JUL11-1/2

    CZ76372,0000312 -19-13JUL11-2/2

    Rate Controller Dry — Main Page

    A—Master Switch IndicatorB—Bin Level IndicatorsC—Spinner CheckboxD—Activate Chaining ButtonE—Actual RatesF—Target Rate Button

    G—Target RatesH—Bin Charge ButtonI— Bin CheckboxesJ—Spinner Actual SpeedK—Spinner Target SpeedL-O— Information Drop-Down

    Menus

    PC14234—UN—02DEC11

    Main Page

    Bin Level IndicatorThe Bin Level Indicator displays the estimated amount ofproduct remaining in each bin.

    The maximum level of each indicator is based on HeapedBin Capacity entered in Implement Setup and Density ofthe product assigned to the bin in Product Setup.

    The bar graph is orange when the amount of product isabove the Low Level Indicator, and turns red once theamount drops below. Adjust low level indicator in AlarmSetup

    If a bin is equipped with a Bin Level Sensor, and thesensor indicates a low level, a thick red line appearsaround the Bin Level Indicator.

    PC13295 —UN—12MAY11

    A—Estimated ProductRemaining

    B—Low Level IndicatorC—Bin Number

    D—Bin Applying IndicatorE—Bin Level Sensor Indicator

    Refilling Bin

    Pressing one of the Bin Level Indicators displays the RefillBin window.

    Enter the estimated weight of product in the bin.

    Press Accept to save new bin level.

    PC13296—UN—11MAY

    11

    40-1 061813PN=26

  • Spreader Operation

    RW00482,000014E -19-16MAY13-1/2

    RW00482,000014E -19-16MAY13-2/2

    Rate ControlSelect Target Rate button (A) to display Set Target Ratewindow.

    If Map Based is selected as Rate Mode for product in abin, a Rx symbol is displayed above the bin checkbox.

    A—Target Rate Button B—Target Rates

    PC14235—UN—02DEC11

    Manual Rate

    Enter desired rates in boxes for each bin.

    Use + (I) and - (G) buttons to increase or decrease rate.The increment value is entered in Product Setup.

    Predefined Rate

    Three buttons for each bin appear showing the predefinedTarget Rate on the button. The current active target ratebutton is highlighted.

    Map Based Rate

    If Map Based is selected as the Rate Mode for the productin a bin, the rate from the prescription is displayed witha Rx symbol.

    NOTE: Ensure prescription is selected in GreenStarDocumentation.

    Bins 1 and 2 are chained (E) will appear if Bin Chainingis active.

    NOTE: Configure Rate Mode in Product Setup.

    PC14233—UN—30NOV11

    A—Predefined RateB—Rate 1C—Rate 2D—Rate 3E—Bins 1 and 2 are Chained

    F—Manual RateG—Decrease RateH—Rate Entry BoxI— Increase RateJ—Prescription Rate

    40-2 061813PN=27

  • Spreader Operation

    RW00482,000014F -19-16MAY13-1/1

    Bin Operation1. Select Bin Charge button (D) to display Bin Charge

    window.

    2. Press and hold Bin Charge button (F) on Bin Chargepopup window to turn on conveyor and move productto spinner. Select Accept when finished.

    NOTE: Bin Charge runs conveyor at 25 RPM.

    CAUTION: Always check for bystanders beforestarting spinner. Failure to do so may causeinjury to you or others.

    3. Turn on Spinner and all Bins that are dispensingproduct by using checkboxes (E) on screen.

    If using a Switchbox, both switches and checkboxes(E) must be used to turn spinner and bins on. Only oneof the two need to be used to turn spinner and bins off.

    4. Turn on Master Switch.

    5. Once vehicle ground speed exceeds minimum speed(0.5 kph / 0.3 mph), the controller starts the conveyor.

    6. Bins applying product are marked with a green triangle(C) under the Bin Level Indicator.

    PC14236—UN—05DEC11

    PC14802—UN—12MAR12

    A—Master Switch IndicatorB—Spinner CheckboxC—Bin Applying Indicator

    D—Bin Charge ButtonE—Bin On CheckboxF—Bin Charge Button

    40-3 061813PN=28

  • Spreader Operation

    RW00482,0000150 -19-16MAY13-1/1

    Bin Chaining

    PC13610—UN—06JU

    L11

    Manual Bin Chaining Alarm PC13611—UN—09JU

    N11

    Main Page — Bin Chaining

    A—Activate Chaining Button B—Bin Chaining Arrow C—Bin 2 ApplyingD—Bin 1 Applying

    For information on setting up Bin Chaining, see ProductSetup section of this operator’s manual.

    Bin Chaining Arrow indicates the order that bins empty. Itremains in place as long as Bin Chaining is enabled.

    If Bin Chaining Type is set as Auto, Rate ControllerDry automatically switches bins when Bin Level Sensorindicates a low level.

    If Bin Chaining Type is set to Manual:

    1. User is prompted with a notification to change binswhen Bin Level Sensor is activated.

    2. If this message is accepted, Activate Chaining buttonbecomes enabled on Main page.

    3. Press Activate Chaining button to switch bins.

    40-4 061813PN=29

  • Spreader Reports and Totals

    RW00482,0000151 -19-16MAY13-1/4

    Continued on next page RW00482,0000151 -19-16MAY13-2/4

    Reports and TotalsSelect Reports and Totals softkey to show totals storedon controller.

    PC13279 —UN—05MAY11

    Totals Softkey

    Current

    Current tab displays totals for currently selectedimplement.

    Use the Units drop-down (C) to change units.

    Clear totals for individual bins using the Bin Zero button(D).

    Clear totals for all bins using the Implement Zero button(E).

    A—AreaB—Total AppliedC—Units Selection

    D—Clear Bin TotalsE—Clear Implement Totals

    PC13280—UN—06MAY

    11

    Current Totals

    45-1 061813PN=30

  • Spreader Reports and Totals

    RW00482,0000151 -19-16MAY13-3/4

    RW00482,0000151 -19-16MAY13-4/4

    Job Summaries

    Job Summaries page keeps track of totals by user-definedjobs (A). Only values for the currently selected jobsummary are incremented.

    Job Summaries are stored on the controller. The controllercan store up to 6 different jobs for each configuration.

    To create a new job follow these steps:

    1. Select the New button (B) and a keypad appears.

    2. Type in a name for the current job on the key pad.

    3. Select Enter.

    Jobs that are no longer needed may be deleted byselecting the job (A) and pressing the remove button (C).

    UseBin Selection drop-down to view separate totals foreach bin.

    Change units by using the Unit Selection drop-down (E).

    Totals can be reset to zero by pressing the zero button (M).

    PC13281—UN—06MAY

    11

    Job Summaries

    A—Job Summary SelectionB—New ButtonC—Remove ButtonD—Bin SelectionE—Unit SelectionF—AreaG—Total Applied

    H—Average Applied per AreaI— Total TimeJ—Application TimeK—Average Area per HourL—Average Applied per HourM—Clear Job Totals

    Lifetime

    Lifetime tab keeps track of all totals for the lifetime ofselected implement (A).

    Change units by using Unit Selection drop-down (D).

    A—Implement NameB—Total TimeC—BinsD—Unit Selection

    E—AreaF—Total AppliedG—Application Time

    PC13282—UN—29JU

    N11

    Lifetime

    45-2 061813PN=31

  • Spreader Diagnostics

    RW00482,0000125 -19-16MAY13-1/1

    RW00482,0000126 -19-25MAR13-1/1

    Spreader DiagnosticsSelect Diagnostics button on right-hand side to enterdiagnostics page.

    Diagnostics is split into two sections, Readings (A) andTests (B).

    Select either tab, and select a reading or test fromdrop-down menu (C).

    A—Readings TabB—Tests Tab

    C—Drop-Down Menu

    PC13283 —UN—11MAY11

    DiagnosticsPC12249 —UN—14SEP09

    Diagnostics Tabs

    Hardware/Software Readings

    A—Readings SelectionDrop-Down Menu

    B—Hardware Part NumberC—Hardware Serial Number

    D—Software Part NumberE—Software Version Number

    PC14811—UN—15MAR12

    50-1 061813PN=32

  • Spreader Diagnostics

    RW00482,0000127 -19-25MAR13-1/1

    RW00482,0000128 -19-18APR13-1/1

    Switchbox Readings

    A—Readings SelectionDrop-Down Menu

    B—Switchbox Present Status

    C—Switches 1 Through 5Status on Switchbox

    D—Switches 6 Through 10Status on Switchbox

    PC12251—UN—06OCT0

    9

    Delivery System ReadingsPWM Duty Cycle—This number represents currentposition of PWM Close Control Valve. The number isbetween the current High and Low Limit settings whileoperating.

    A—Readings SelectionDrop-Down Menu

    B—Bin Selection Drop-DownMenu

    C—Speed SensorD—Flow Rate

    E—Control ValveF—Motor SpeedG—Application RateH—PWM Duty Cycle

    PC13284—UN—10MAY

    11

    50-2 061813PN=33

  • Spreader Diagnostics

    RW00482,0000129 -19-25MAR13-1/1

    RW00482,000012A -19-25MAR13-1/1

    System Voltages ReadingsNOTE: If Valve Power is not connected, Valve

    Power shows "None".

    A—Readings SelectionDrop-Down Menu

    B—ECU PowerC—Sensor 1 PowerD—Sensor 2 PowerE—Sensor 3 PowerF—Sensor 4 Power

    G—Valve PowerH—Valve 1 PowerI— Valve 2 PowerJ—Valve 3 PowerK—Valve 4 Power

    PC12255—UN—06OCT0

    9

    Working Parameters Readings

    A—Readings SelectionDrop-Down Menu

    B—Working Width

    C—SpeedD—Speed Source

    PC12256—UN—06OCT0

    9

    50-3 061813PN=34

  • Spreader Diagnostics

    CZ76372,0000309 -19-13JUL11-1/1

    RW00482,000012B -19-16MAY13-1/1

    Switches/Status Readings

    A—Readings SelectionDrop-down Menu

    B—Master Switch Status

    C—Bin Level 1 Switch StatusD—Bin Level 2 Switch Status

    PC13285—UN—10MAY

    11

    Flow Control TestOperator can run a Flow Control Test to ensure thatcontrol valves are functioning properly.

    NOTE: Turn Master Switch OFF at any time to cancel test.

    To begin test:

    1. Select Flow Control Test from tests drop-down menu.

    2. Turn off spinner, and allow speed to drop to 0.

    3. Select Valve to Test.

    4. Turn the Master Switch ON.

    5. Select Start button on the screen.

    The valve is tested across the entire range of control.Results are displayed in the RPM/Variance table on thescreen.

    If the system does not control speed accurately, there area few things to look for and adjust. A high variance numberin desired RPM range indicates inaccurate rate control.

    • Ensure to enter correct calibration value for controlvalve type (or a similar valve type) that is being used.This value is a starting point and can be tuned to yourspecific system.

    • The lower the Variance (%), the better Rate ControllerDry is able to control at a desired RPM. There are afew issues that might cause variance on the test to beinconsistent:

    - Improper tuning of valve calibration value. Seesection on valve calibration tuning

    PC13286—UN—10MAY

    11

    Flow Control Test

    A—Tests Drop-Down MenuB—Spinner On CheckboxC—Control Valve Selection

    Drop-Down Menu

    D—Master Switch IndicatorE—Start Configuration Test

    Button

    - Incorrect speed sensor calibration. Ensure the correctnumber of pulses per revolution are entered

    - Noisy speed signal. Ensure belt, spinner or rollers turnfreely and are not scraping or chattering during test

    • System operating parameters (ie. tractor speed, etc.)may need to be adjusted to increase performance atcertain levels.

    50-4 061813PN=35

  • Spreader Diagnostics

    RW00482,000012C -19-16MAY13-1/3

    Continued on next page RW00482,000012C -19-16MAY13-2/3

    Spreader Check TestOperator can run a Spreader Check Test to ensure thatcontrol valves are functioning properly.

    NOTE: Turn Master Switch OFF at any time to cancel test.

    To begin spreader check test:

    1. Select Spreader Check from Tests drop-down menu(A).

    2. Turn off spinner (B), and allow speed to drop to 0.

    3. Ensure that a product has been assigned to each bin.

    4. Press “Spreader Check” button (D) to enter test.

    A—Tests Drop-Down MenuB—Spinner Enable Checkbox

    C—Bin Product AssignmentsD—Spreader Check Button

    PC16833—UN—18APR13

    5. Enable bins to apply (A), and enter target rates (B).

    6. Enter Test Speed (B).

    7. Enable Spinner (D) if desired.

    8. Press Next button (E).

    A—Bin Enable CheckboxesB—Target Rate EntriesC—Test Speed Entry

    D—Spinner CheckboxE—Next Button

    PC16834—UN—18APR13

    50-5 061813PN=36

  • Spreader Diagnostics

    RW00482,000012C -19-16MAY13-3/3

    RW00482,0000152 -19-16MAY13-1/1

    9. Turn Master Switch ON (D).

    10. Press Start Button (E).

    NOTE: Turn Master Switch OFF at any time to cancel test.

    NOTE: Operator may adjust rates while test is running.

    A—Actual RatesB—Target Rate EntriesC—RPM’s

    D—Master Switch IndicatorE—Start Test ButtonF—Accept Button

    PC16835—UN—18APR13

    Bin Cleanout1. Turn off spinner (B), and allow speed to drop to 0.

    2. Select bins (C) to be cleaned out.

    3. Turn Master Switch ON (D).

    4. Press Start Button (E).

    5. Toggle bins on or off using checkboxes (C).

    NOTE: Turn Master Switch OFF at any time to cancel test.

    A—Tests Drop-Down MenuB—Spinner Enable CheckboxC—Bin Enable Checkboxes

    D—Master Switch IndicatorE—Start Button

    PC16840—UN—18APR13

    50-6 061813PN=37

  • Spreader Diagnostics

    RW00482,000012D -19-16MAY13-1/1

    Control Valve Test1. Turn off spinner (B), and allow speed to drop to 0.

    2. Select bin or spinner from list (C).

    3. Turn Master switch ON (D).

    4. Press Start button.

    5. Press and hold - (F) or + (G) button to operate controlvalve.

    NOTE: Turn Master Switch OFF at any time to cancel test.

    A—Test Drop-Down MenuB—Spinner Enable CheckboxC—Control Valve Selection

    Drop-Down MenuD—Master Switch Indicator

    E—Start Test ButtonF— - ButtonG— + Button

    PC16841—UN—18APR13

    50-7 061813PN=38

  • Spreader Troubleshooting

    CZ76372,000032E -19-13JUL11-1/1

    Rate Controller Dry TroubleshootingBin or Spinner Speed not stopping when turned OFF

    • Ensure the speed feedback wires for each bin andspinner are properly connected to the correct controllerinputs (see 37-pin Connectors wiring pin outs)• Ensure the valve signal wires for each bin and spinnerare properly connected from the controller to the valve• For PWM valve:- Unplug valve power connection. If system remainsoperating, valve is sticking. Try loosening valve fromblock.

    • For Fast valve:- Unplug the valve and check voltage coming fromcontroller is +/- 12 VDC.

    Bin or Spinner performance is erratic, too slow, orovershoots desired speed

    • Ensure operating speed range is not too low. Mayneed to reduce gate height or increase vehicle speedto improve controllability.• Control Valve Calibration value is not tuned properly.See Control Valve Calibration Tuning section andperform Flow Control tests to confirm performance.

    Bin or Spinner desired speed is not achievable

    • Ensure adequate hydraulic flow is going to the valves.Check SCV flow rates and/or PTO pump speed.• Check valve max operating speed using Flow Controltests and ensure the system is capable of the desiredspeeds. If not, gate height may need to be increased toslow the desired speeds down accordingly.

    55-1 061813PN=39

  • Air Cart Overview

    RW00482,0000188 -19-16MAY13-1/1

    BA31779,00003E7 -19-07MAY12-1/1

    Component Overview and CompatibilityThe following component configurations are compatiblewith Rate Controller Dry. See 37-Pin Connector Tables atend of manual for additional pin out information.

    Control Valves

    • Control Valve types: Fast (Servo/Motorized) and PWM(Proportional).• Control Valves that require 12 V power to open.• Control Valves that require less than 2.5 amps of current.(For Control Valves requiring more than 2.5 amps, aboost box is needed. See your John Deere Dealer.)

    • Fast Control ValveFast control valves are used in dual-valve systems andin conjunction with an ON/OFF valve or clutch. TheON/OFF valve or clutch will stop product flow and thefast control valve remains in its current position. Uponre-opening ON/OFF valve or clutch, the fast controlvalve should need little to no adjustment, assumingtarget flow rate has not changed dramatically.• Fast Close (Servo) Control ValvesFast Close Control Valve serves as the rate controlvalve and completely closes when it is necessary tostop product flow. To start product flow once again, fastclose valve opens and quickly ramps flow back up toachieve target application rate.

    • PWM Close Control ValvesPWM Close Control Valve serves as the rate controlvalve and completely closes when it is necessary tostop product flow. To start product flow once again,PWM close valve opens and quickly ramps flow backup to achieve target application rate.Performance of PWM valves is slightly better thanperformance of Fast (Servo) valves due to theimmediate responsiveness of PWM valves.

    Meter Speed Sensor

    A speed sensor is required for each configured tank/meterand is used to monitor the meter speed for rate control.

    The sensor can be powered by 5 V or 12 V and mustprovide a frequency-based square wave signal withrespect to meter speed. The sensor must pull signal toGround to create lower portion of square wave and thecontroller will pull signal up to 5 V when sensor is not inactive state, completing the square wave.

    Meter speed sensors are available in several stylesincluding optical encoders and gear tooth sensors.

    Fan Speed Sensor

    Fan speed sensor is used to monitor fan speed forautomatic or manual speed control. Sensor canbe powered by 5 V or 12 V and must provide afrequency-based square wave signal with respect to fanspeed. Sensor must pull signal to ground to create lowerportion of square wave. The controller will pull signal upto 5 V when sensor is not in active state, completing thesquare wave. Fan speed sensors usually are magneticpickup sensors that sense bolt heads or gear teeth.

    Tank Level Switch (Optional)

    A Tank Level Switch is used to alert operator of low tankstatus.

    The optical switch senses the presence or absence ofproduct in tank. When tank level switch output voltage islow, product is absent and tank is nearly empty.

    NOTE: Maximum application ground speed for airseeding systems is 32.1 km/h (20 mph).

    GreenStar Rate Controller DryTo access the Rate Controller Dry main page, select themenu button followed by the Rate Controller Dry button.Each Rate Controller Dry is identified by the controllerserial number and implement name once the setupprocedure has been completed.

    NOTE: The Rate Controller Dry icon will appear uponpower up after the harness is installed and theRate Controller Dry is connected.

    A Status bar indicates progress while thecontroller is loading.

    PC8663 —UN—05AUG05

    Menu ButtonPC14948 —UN—11MAY12

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    Continued on next page RW00482,0000113 -19-16MAY13-1/2

    Implement SetupSelect Implement Setup softkey to enter GreenStar RateController Dry setup.

    NOTE: Master switch must be off to change mostsettings or values.

    PC13261 —UN—21APR11

    Implement Setup Softkey

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  • Air Cart Setup

    RW00482,0000113 -19-16MAY13-2/2

    Select Implement tab to enter implement setup.

    NOTE: Switchbox switch numbers only available ifa switchbox is connected.

    Implement Selection

    1. Select desired Implement Type (Air Cart) fromdrop-down menu (A).

    2. Select Implement Name from drop-down menu (B).

    If no Implement Name has been added yet:1. Select New (C).2. Type new name on keypad.3. Select enter.

    If Implement Name needs revised:1. Select implement name to revise from drop-down

    menu (B).2. Select Rename (D).3. Type new name on keypad.4. Select enter.

    If Implement Name is no longer needed:1. Select implement name to delete from drop-down

    menu (B).2. Select Remove (E).3. Accept pop-up notification.

    NOTE: If Rate Controller Dry is not used but remainsconnected, check Disable this GDC checkbox (F) toeliminate connection to display for Documentation,Section Control, and controller warnings.

    A maximum of three implement configura-tions/names can be saved per controller.

    Rename does not affect System tab, Alarm tab,and Rates tab previously configured. Existingcalibrations remain valid.

    Implement Name must be defined before theSystem tab, Alarm tab, and Rates tab are enabled.

    Tank Selection

    Select number of tanks current implement has fromNumber of Tanks drop-down menu (G). Enter maximumnumber of tanks implement has regardless of the numberof tanks in use.

    Implement Width

    Enter current implement width in Implement Width inputbox (I).

    PC16706—UN—19MAR13

    A—Implement SelectionDrop-Down Menu

    B—Implement NameDrop-Down Menu

    C—New Implement ButtonD—Rename Implement ButtonE—Remove Implement ButtonF—Disable This GDC

    CheckboxG—Number of Tanks

    Drop-Down Menu

    H—Tank/Switchbox NumberBar

    I— Implement WidthJ— Implement Width BarK—Height Indication

    Drop-Down MenuL—Calibrate Height Sensor

    ButtonM—Send Status Checkbox

    Height Indication

    Select desired Height Indication from drop-down menu (K).

    • None• Switch• Sensor• ReceiveCalibrate Height Sensor button (L) becomes availablewhen Sensor is selected from drop-down menu (K). Theheight sensor must be calibrated with the Sensor selection.

    When Switch or Sensor is selected, Send Status checkboxis available to send status to another controller.

    Receive can be used to receive the status from anotherGreenStar Rate Controller.

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    Continued on next page RW00482,0000114 -19-22MAY13-2/4

    System SetupSelect Implement Setup softkey to enter GreenStar RateController Dry setup.

    NOTE: Master switch must be off to change mostsettings or values.

    PC13261 —UN—21APR11

    Implement Setup Softkey

    Select System tab to enter system setup.

    NOTE: Please refer to COMPATIBILITY section forcomponents compatible with Rate Controller Dry.

    Each fan and tank must be set up before use.

    Switchbox switch numbers are available if aswitchbox is connected.

    Select a tank button (D, E, F, or G) for the tank that needsconfigured.

    A—Control Valve TypeB—Control Valve CalibrationC—Sensor CalibrationD—Tank 1 System ButtonE—Tank 2 System Button

    F—Tank 3 System ButtonG—Tank 4 System ButtonH—Fan Setup ButtonI— Clutch Setup ButtonJ—Pressure Sensor Checkbox

    PC16707—UN—08APR13

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  • Air Cart Setup

    Continued on next page RW00482,0000114 -19-22MAY13-3/4

    Tank Setup

    1. Select Control Valve Type (A).

    When selecting a control value type consider thefollowing:

    • If Tank 1 is set up as a Fast control valve, all othertanks will automatically be set to Fast and disabledin tank Setup. Fast Valve is only a control valveoption for Tank 1 Setup.• If Rate Controller Dry is being used to vary speedratio through a transmission metering system on aground driven air cart, select Fast as a control valvetype.• If meter is being controlled by hydraulic oil flow to ahydraulic motor, select Fast Close or PWM Closeas a control valve type depending on type of valveinstalled.• If meter is being controlled directly by an electricmotor, select PWM Close as a control valve type.• If control valve is being used in conjunction with amain and/or tank clutch or a main hydraulic enablesolenoid, select Fast as a control valve type.

    2. Enter Meter Speed Sensor Calibration Number (C).

    Meter Speed Sensor Calibration varies by air cartmanufacturer.

    3. Enter Tank Capacity (D).

    Tank Capacity is the maximum volume of productthat tank can contain when loaded. A value largerthan actual value is recommended if exact value isunknown. This value is only used to determine howfull the tank is.

    4. Select Tank Capacity Units (E).

    5. Select checkbox (F) if a Tank Level Switch is present.

    6. If a switchbox is present assign a switch number tothe tank.

    7. Select the Accept button when all required informationis complete.

    8. For Fast or Fast Close valves, enter the Control ValveCalibration (B) Number.

    Refer to Control Valve Calibration Number Tuningsection of this operator’s manual to make adjustmentsto Control Valve Calibration Number.

    NOTE: Selecting PWM Close for Control Valve Typechanges Control Valve Calibration input to a button.Select the button to enter PWM Settings.

    Meter Speed Sensor Calibration Number (C) must beentered before PWM Limits button becomes active.

    For PWM valves, select the PWM Settings button.Enter Control Valve Calibration Number (H), CoilFrequency (I), High Limit (J), and Low Limit (K).

    PC16842—UN—18APR13

    PC16843—UN—18APR13

    A—Meter Control TypeDrop-Down Menu

    B—Meter Control CalibrationInput

    C—Meter Speed SensorCalibration Input

    D—Tank Capacity InputE—Tank Capacity UnitsF—Tank Level Switch Installed

    Checkbox

    G—Switchbox AssignmentH—Control Valve Calibration

    InputI— Coil Frequency InputJ—High Limit InputK—Low Limit InputL—Calibrate PWM Limits

    Button

    Refer to manufacturer’s recommendation for PWMCoil Frequency.

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    RW00482,0000118 -19-16MAY13-1/1

    Fan Setup

    Rate Controller Dry will not control fan speed but can beconfigured to monitor up to two fan speeds.

    Select Fan Setup button to set up fans.

    1. Select Fan Speed Sensor Installed checkbox (A) ifsensor is present.

    2. Enter Fan Speed Sensor Calibration number (B).

    NOTE: Fan Speed Sensor Calibration number isthe number of signal readings sensed in onerevolution. Common value is 1. If unsure of whatvalue should be or if fan speed readings are notaccurate, refer to manufacturer’s recommendationfor fan speed sensor calibration.

    3. Repeat steps 1 and 2 if a 2nd fan is present.

    4. Select Accept button when all required information iscomplete.

    A—Fan Speed Sensor InstalledCheckbox

    B—Fan Speed SensorCalibration Input

    C—2nd Fan Speed SensorInstalled Checkbox

    D—2nd Fan Speed SensorCalibration Input

    PC16708—UN—20MAR13

    Clutch SetupRate Controller Dry can be set up to control Main Clutchand Tank Clutches on the air cart system.

    NOTE: If a Fast valve is selected as Meter ControlValve Type in Tank Setup, a main and/ortank clutches are required.

    Select Clutch Setup button to set up clutch.

    1. Select checkbox (A) to control Main Clutch with RateController Dry.

    2. Select Main Clutch polarity from drop-down menu (B).

    NOTE: Active High indicates that clutch engageswhen 12 volts is applied and disengages when12 volts is removed. Active Low indicates thatclutch disengages when 12 volts is applied andengages when 12 volts is removed.

    3. Select checkbox (C) to control Tank Clutch with RateController Dry.

    4. Select Tank Clutches polarity from drop-down menu(D).

    5. Select the Accept button when all required informationis complete.

    PC16709—UN—20MAR13

    A—Main Clutch CheckboxB—Main Clutch Polarity

    Drop-Down Menu

    C—Tank Clutch CheckboxD—Tank Clutch Polarity

    Drop-Down Menu

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    Continued on next page RW00482,0000116 -19-21MAY13-1/2

    Control Valve Calibration Number TuningControl valve calibration number is set up in XXYZ format.

    The numbers work similar for all control valve types inmeter configurations.

    XX adjusts how fast valve reacts to error between targetand actual speeds. If the control is too slow, increasethis value. If control is too fast or fluctuates constantly,reduce this value. Input range is 1-99. Typical values arebetween 25-75.

    Y adjusts overshoot when controlling to a speed change. Ifsystem overshoots target, increase this number. If controlis slow reacting to a speed change, reduce this number.Input range is 0-9. Typical values are between 2-4.

    XX and Y can affect each other when changed. Adjustingone value may require a change to the other. It is bestto adjust XX value first to ensure the system is quick toreact. Then change Y value as needed.

    PC14715 —UN—10FEB12

    Control Valve Calibration Number Tuning

    A—XX: Valve SpeedB—Y: Overshoot Reduction

    C—Z: % Error Allowed

    Z adjusts control deadband. It represents the error % oftarget meter allowed when reaching a target speed. Tomake controller more responsive to errors, lower value.To make controller more accepting of errors, increasevalue. If oscillation or chasing of target speed occurs,increase this number. The input range is between 0-9.Typical starting value is 3.

    Alarm SetupSelect Alarms tab to enter alarm setup.

    Select Tank button (A, B, C, or D) to set up alarms for thattank. Multiple alarms can be set. Application Rate (% +/-of Target Rate) (E), Low Tank Level (%) (F) and Tank LevelSwitch (G) status are all displayed on the Alarms tab.

    Select Fan Alarms button (H) to set up alarms for fans.Fan Speed (% +/- of Target RPM) (I) and Fan 2 Speed (%+/- of Target RPM) are displayed on the Alarms tab.

    Select Presure Alarms button (K) to set up pressurealarms. Miniumum (in H20) (L) and Maximum (in H20) (M)pressures are displayed on Alarms tab.

    A—Tank 1 AlarmB—Tank 2 AlarmC—Tank 3 AlarmD—Tank 4 AlarmE—Application Rate (% +/- of

    Target Rate)F—Low Tank Level (%)G—Tank Level Switch

    H—Fan AlarmsI— Fan Speed (% +/- of Target

    RPM)J—Fan 2 Speed (% +/- of Target

    RPM)K—Pressure AlarmsL—Miniumum (in H20)M—Maximum (in H20)

    PC16710—UN—21MAR13

    65-6 061813PN=46

  • Air Cart Setup

    RW00482,0000116 -19-21MAY13-2/2

    PC16711—UN—21MAR13

    PC16712—UN—21MAR13

    Tank Alarm Setup

    Select checkbox (A, B, or C) to enable chosen alarm.Multiple alarms can be set. When setting alarms (A or B),enter a percentage value to trigger alarm.

    Fan Alarms Setup

    Select checkbox (F or G) to enable chosen alarm andenter a percentage value to trigger alarm. One or bothalarms can be set.

    Pressure Alarms Setup

    Select checkbox (J or K) to enable chosen alarm andenter a percentage value to trigger t alarm. One or bothalarms can be set.

    A—Application Rate AlarmCheckbox

    B—Low Tank Level AlarmCheckbox

    C—Tank Level Switch AlarmCheckbox

    D—Application Rate (% +/- ofTarget Rate)

    E—Low Tank Level (%)F—Fan Speed Alarm CheckboxG—Fan Speed Alarm Checkbox

    H—Fan Speed (% +/- of TargetRPM)

    I— Fan 2 Speed (% +/- of TargetRPM)

    J—Minimum Pressure AlarmCheckbox

    K—Maximum Pressure AlarmCheckbox

    L—Minimum (in H20)M—Maximum (in H20)

    PC16713—UN—21MAR13

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  • Air Cart Setup

    RW00482,0000117 -19-16MAY13-1/1

    Rate Smoothing SetupTo enable Rate Smoothing, select checkbox (A, B, C, orD) for chosen tank and enter Rate Smoothing percentage(D, E, F, or G).

    To enable Speed Smoothing, select checkbox (I or J) forchosen fan and enter Speed Smoothing percentage (D).

    Smoothing shows actual rate/speed as target rate/speedwhen actual rate/speed is within user-defined percentage.Smoothing percentage range is 3-15% and systemdefaults to 3%.

    A—Tank 1 Rate SmoothingCheckbox

    B—Tank 2 Rate SmoothingCheckbox

    C—Tank 3 Rate SmoothingCheckbox

    D—Tank 4 Rate SmoothingCheckbox

    E—Tank 1 Rate SmoothingPercentage

    F—Tank 2 Rate SmoothingPercentage

    G—Tank 3 Rate SmoothingPercentage

    H—Tank 4 Rate SmoothingPercentage

    I— Fan Speed SmoothingCheckbox

    J—Fan 2 Speed SmoothingCheckbox

    K—Fan Speed SmoothingPercentage

    L—Fan 2 Speed SmoothingPercentage

    PC16719—UN—21MAR13

    65-8 061813PN=48

  • Air Cart Product Setup

    RW00482,000011A -19-16MAY13-1/2

    RW00482,000011A -19-16MAY13-2/2

    Product SetupSelect Product Setup softkey.

    PC13274 —UN—02MAY11

    Product Setup Softkey

    Product Information

    1. Select Product Information tab to begin product setup.

    2. Select a Product from Product Name drop-down menu(A) or select the New button (B) to create a product.

    3. Select Product Type (E).

    4. Select Application Units (F).

    5. Enter Product Density (G) and Target Fan Speeds (Iand J).

    6. Select rate mode from Rate Mode drop-down menu(H).

    If using prescriptions, select Map-Based Rate Mode.Otherwise, select Predefined or Manual.

    Predefined allows you to configure up to three differentrates for a single bin. If Predefined is selected, enterdesired rates in the three entry boxes (K, L, and M).

    If Manual is selected, a Manual Rate ChangeIncrement must be entered.

    On the Main page, rate can be adjusted with increase(+) and decrease (-) buttons. The value enteredfor Manual Rate Change Increment increases ordecreases rate with each button press.

    A rate change of 0 may be used. This disables the +/-buttons in rate popup for any bin using current product.

    PC16720—UN—21MAR13

    A—Product Name Drop-DownMenu

    B—New ButtonC—Rename ButtonD—Remove ButtonE—Product Type Drop-Down

    MenuF—Application Units

    Drop-Down MenuG—Product Density Entry Box

    H—Rate Mode Drop-DownMenu

    I— Target Fan Speed Entry BoxJ—Target Fan Speed 2 Entry

    BoxK—Predefined Rate 1L—Predefined Rate 2M—Predefined Rate 3

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  • Air Cart Product Setup

    RW00482,0000119 -19-16MAY13-1/1

    Product Tank Setup1. Enable each tank that is applying product by placing

    a check in box (A, B, C, or D) next to Tank Setupbutton (E, F, G, or H). Uncheck any tanks that are notcurrently in use.

    NOTE: Disabled tanks are not controlled anddo not produce product documentationinformation or warnings.

    2. Select Tank Setup button (E, F, G, or H) for tank beingconfigured.

    3. On Tank Product Setup popup, select the predefinedProduct Name from drop-down menu (K).

    4. Enter CFR (F) for meter. This value is quoted frommost manufacturers and is the amount of productdispensed in 1 revolution of meter.

    If CFR is unknown, select Calibrate CFR (G) button.See Calibration section of this Operator’s Manual formore information.

    NOTE: Each individual tank must be set up if morethan one tank is being used.

    5. Select checkbox (P or Q) to assign fan(s) to chosenproduct.

    NOTE: Predefined Target Fan Speed 1 and 2 can bechanged in Tank Product Setup.

    A—Tank 1 Enable/DisableCheckbox

    B—Tank 2 Enable/DisableCheckbox

    C—Tank 3 Enable/DisableCheckbox

    D—Tank 4 Enable/DisableCheckbox

    E—Tank 1 Setup ButtonF—Tank 2 Setup ButtonG—Tank 3 Setup ButtonH—Tank 4 Setup ButtonI— Product Name

    J—CFR (ft^3/rev)K—Product Name Drop-Down

    MenuL—CFR EntryM—Calibrate CFR ButtonN—Target Fan Speed 1 (RPM)

    EntryO—Target Fan Speed 2 (RPM)

    EntryP—Assign Product to Fan 1

    CheckboxQ—Assign Product to Fan 2

    Checkbox

    PC16721—UN—08APR13

    PC16722—UN—08APR13

    70-2 061813PN=50

  • Air Cart Product Setup

    RW00482,0000141 -19-21MAY13-1/1

    Product SummaryProduct Summary tab displays product information foreach tank. Use this page to verify that all information isset as desired.

    If a target fan speed is not assigned to a specific productand tank in Tank Product Setup tab, target fan speed willdefault to lowest numbered enabled tank, usually Tank 1.

    PC16777—UN—08APR13

    70-3 061813PN=51

  • Air Cart Calibration

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    Continued on next page RW00482,0000144 -19-16MAY13-1/2

    CalibrationSelect Calibration softkey to configure Air Cart calibrationvalues.

    PC13612 —UN—13MAY11

    Calibration Softkey

    Calibrate CFRAdjust CFR calibration value by dispensing product intoa container, without moving the machine, and manuallyentering amount collected.

    1. Select CFR tab.

    2. Configure the meter control valve and encoder inImplement Setup.

    3. Configure product in Product Setup and associate tank.

    4. Select tank to calibrate (A), and charge tank (B).

    NOTE: Ensure tank is charged before beginningcalibration. Product must be ready todispense at start of test.

    NOTE: A fan speed reading only appears if the FanSpeed Sensor(s) and/or checkbox is checkedand has a sensor calibration value.

    5. Select Calibrate CFR button (C) to begin calibrationtest.

    PC16778—UN—08APR13

    A—Tank Selection Drop-DownB—Tank Charge Button

    C—Calibrate CFR Button

    75-1 061813PN=52

  • Air Cart Calibration

    RW00482,0000144 -19-16MAY13-2/2

    PC14647—UN—07FE

    B12

    PC13622—UN—09JU

    N11

    1. Enter calibration test parameters. Test time must bebetween 10 seconds and 10 minutes.

    NOTE: Use conditions in this test that are comparable tonormal operation. Larger dispense volumes resultin longer, but more accurate, calibration tests.

    Values for Product Density (A) and ExpectedCFR (B) are populated for product in the currentlyselected tank. Changes to these values are savedif new CFR value is accepted at end of test.

    2. Select Next button (G).

    3. Turn Master Switch On (H).

    4. Select Start button (I) to begin test.

    NOTE: Turn Master Switch OFF at any time to cancel test.

    5. Once test is complete, enter amount of product applied(J).

    6. Select Accept (K) to save new CFR value or selectCancel to use old CFR value.

    PC13623—UN—09JU

    N11

    A—Product DensityB—Expected CFRC—Test SpeedD—Test RateE—Desired WeightF—Estimated Test Time

    G—Next ButtonH—Master On IndicatorI— Start ButtonJ—Actual Amount AppliedK—Accept Button

    75-2 061813PN=53

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    Continued on next page RW00482,000011B -19-16MAY13-1/3

    Calibrate PWM Limits1. Select Other tab.

    2. Select Calibrate PWM Limits from drop-down menu(A).

    NOTE: Calibrate PWM Limits will only appear ifPWM Close is selected as control valve typefor at least one tank meter.

    3. Select a tank from drop-down menu (B).

    4. Turn Master Switch ON (C).

    5. Press Start Button (D).

    6. Adjust setting using + (F) and - (E) buttons until anon-zero RPM is observed. Select the Set Low Limitbutton (G).

    NOTE: Select + and - buttons until the slowestpossible RPM value is achieved.

    7. Adjust setting until the maximum acceptable RPM isachieved, and Select the Set High Limit button (H).

    NOTE: Turn Master Switch OFF at any time to cancel test.

    PC16779—UN—09APR13

    A—Calibration TypeDrop-Down Menu

    B—Valve Selection Drop-DownMenu

    C—Master Switch IndicatorD—Start Button

    E—Decrease (-) ButtonF—Increase (+) ButtonG—Set Low Limit ButtonH—Set High Limit Button

    Calibrate Pressure SensorSelect Other tab. Select Calibrate Pressure Sensor fromdrop-down menu (A).

    NOTE: Calibrate Pressure Sensor option is only availablewhen Pressure Sensor is enabled. To enable goto Implement Setup >> System Tab and selectPressure Sensor Enable/Disable checkbox.

    There are two options for calibrating a pressure sensor.Operation Based Calibration requires one calibration pointbe entered and is used when slope of pressure sensor isnot known. Voltage Based Calibration can be used whenslope of pressure sensor is known and only requires azero point.

    To calibrate pressure sensor:

    1. Ensure there is zero pressure at the sensor to becalibrated.

    2. Press calibration button (B or C) for the desired typeof calibration to begin test and set zero point.

    PC16724—UN—22MAR13

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  • Air Cart Calibration

    RW00482,000011B -19-16MAY13-2/3

    RW00482,000011B -19-16MAY13-3/3

    Calibrate Voltage-based Pressure Sensor

    1. Ensure the sensor has 12 volt power supply.

    2. Enter the slope as reported by the implement pressuregauge manufacturer in the box below.

    3. Select Accept.

    PC16725—UN—22MAR13

    Calibrate Voltage-based Pressure Sensor

    1. Set the fan to normal operating speed.

    2. Enter the pressure in the box below as reported by theimplement pressure gauge.

    3. Select Accept.

    PC16726—UN—22MAR13

    75-4 061813PN=55

  • Air Cart Calibration

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    Continued on next page RW00482,000018B -19-15MAY13-2/3

    Calibrate Height Sensor1. Press Calibrate Height Sensor (B) to begin calibration.

    A—Calibration TypeDrop-Down Menu

    B—Calibrate Height SensorButton

    PC14799—UN—09MAR12

    2. Raise implement completely and press Set RaisedPosition (B).

    3. Lower implement completely and press Set LoweredPosition (C).

    NOTE: Raised and lowered range must begreater than 1 V.

    4. Select Next (D).

    A—Current Height SensorReading

    B—Set Raised Position Button

    C—Set Lowered PositionButton

    D—Next Button

    PC14800—UN—09MAR12

    75-5 061813PN=56

  • Air Cart Calibration

    RW00482,000018B -19-15MAY13-3/3

    5. Enter value (A) or position implement and select SetStart Height (B).

    6. Enter value (C) or position implement and select SetStop Height (D).

    NOTE: Start % must be greater than or equal to stop %.

    Start heights above 80% or stop heights below 20%are not recommended and could cause unexpectedor inconsistent product application.

    Main Drive Start/Stop height is the percentageof the full range of movement of implement.Implement full range of movement is based uponthe Raised and Lowered settings on first pageof Calibrate Height Sensor procedure.

    7. Select Accept (H) to save new height sensorcalibration.

    A—Main Drive Start HeightB—Set Start HeightC—Main Drive Stop HeightD—Set Stop Height

    E—Main Drive Start HeightF—Current Implement HeightG—Main Drive Stop HeightH—Accept Button

    PC14801—UN—08MAY

    12

    75-6 061813PN=57

  • Air Cart Operation

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    RW00482,0000146 -19-16MAY13-1/2

    RW00482,0000146 -19-16MAY13-2/2

    Rate Controller Dry — Main Page

    A—Master Switch IndicatorB—Tank Level IndicatorsC—Pressure ReadingD—Fan 1 Actual SpeedE—Fan 2 Actual SpeedF—Actual Rates

    G—Target Rate ButtonH—Target RatesI— Tank Charge ButtonJ—Tank ON CheckboxesK-N— Information Drop-Down

    Menus

    PC16780—UN—09APR13

    Tank Level IndicatorTank Level Indicators displays estimated amount ofproduct remaining in each tank.

    Each indicators maximum level is based on Tank Capacityentered in Implement Setup and Density of productassigned to tank in Product Setup.

    The bar graph is orange when amount of product is abovethe low level indicator, and turns red once the amountdrops below. Adjust low level indicator in Alarm Setup

    If a tank is equipped with a Tank Level Sensor and sensorindicates a low level, a thick red line appears around TankLevel Indicator.

    PC15018 —