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PAGE 1 | LAFARGE | 2012 CEMENT Innovative formulation by the unequalled technical resources of Lafarge Cement has produced a versatile cement that is the effective solution to the productivity demands of any construction projects and readymix concrete producers. Designed for high performance, Powercrete Plus achieves: Excellent strength at all ages Better workability for better placing Flexibility for further extension to give extra value and customised mixes Lower heat of hydration Better off-shutter finishes Lower-carbon footprint formulation for environmental tender specifications enhanced durability A PREMIUM CEMENT OFFERING EXCELLENT STRENGTH PERFORMANCE AND VERSATILITY Powercrete Plus is produced at our Lichtenburg Cement Works in the North West Province and at our Richards Bay Grinding Station in KwaZulu-Natal. While having similar essential characteristics, the product formulations differ between the sites, to optimise the use of the available raw materials. The products conform to the SANS 50197 (EN 197) specification in accordance with SANS 50196 (EN 196) test requirements. Powercrete Plus produced by our Lichtenburg Cement Works is a CEM II/A-M (V-L) 42,5R Portland-composite cement formulated from Portland cement clinker and quality siliceous fly ash, as well as finely ground, high purity limestone and a strength-enhancing additive. The formulation for Powercrete Plus produced at our Richards Bay Grinding Station is based on Portland cement clinker and quality siliceous fly ash, together with a strength enhancer to achieve a CEM II/A-V 42,5R Portland-fly ash cement. COMPOSITION APPLICATIONS Powercrete Plus is typically delivered in bulk tanker loads of approximately 34ton. On smaller jobs, for convenience and ease of handling, it is supplied in palletised, shrink-wrapped loads of 50kg bags. The versatile product offers a reliable quality, high-performance solution to the requirements of a wide range of applications. Where high strength and early age strength are needed for: Post-tensioning and prestressed slabs and beams Spun pipe manufacturing Precast manufacturing Where large projects require specialised custom blends for: Dam/reservoir construction Structural concrete applications Tunnel lining Where the product’s versatility is a benefit for: Home concrete work such as foundations and garden paths Medium strength concrete for driveways, unreinforced light industrial floors and mass concrete High strength concrete for columns, suspended slabs, heavy duty industrial floors and water retaining structures Masonry work: mortar and plaster Brick and block making DATA SHEET Premium Technical Cement

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Page 1: DATA SHEET - lafarge.co.za › ... › documents › Powercrete_Plus_datash… · (GGBS) or silica fume, to produce a wide range of customised site blends. Scope for extension: Extensive

PAGE 1 | LAFARGE | 2012

CEMENT

Innovative formulation by the unequalled technical resources of Lafarge Cement has produced a versatile cement that is the effective solution to the productivity demands of any construction projects and readymix concrete producers. Designed for high performance, Powercrete Plus achieves:

• Excellentstrengthatallages• Betterworkabilityforbetterplacing• Flexibilityforfurtherextensiontogiveextravalueandcustomisedmixes• Lowerheatofhydration• Betteroff-shutterfinishes• Lower-carbonfootprintformulationforenvironmentaltenderspecifications• enhanceddurability

A premium cement offering excellent strength performAnce And versAtility

Powercrete PlusisproducedatourLichtenburgCementWorksintheNorthWestProvinceandatourRichardsBayGrindingStationinKwaZulu-Natal.Whilehavingsimilaressentialcharacteristics,theproductformulationsdifferbetweenthesites,tooptimisetheuseoftheavailablerawmaterials.TheproductsconformtotheSANS50197(EN197)specificationinaccordancewithSANS50196(EN196)testrequirements.

Powercrete Plus produced by our Lichtenburg CementWorksisaCEMII/A-M(V-L)42,5RPortland-compositecementformulatedfromPortlandcementclinkerandqualitysiliceousflyash,aswellasfinelyground,highpuritylimestoneandastrength-enhancingadditive.

TheformulationforPowercrete Plus produced at our Richards BayGrindingStationisbasedonPortlandcementclinkerandqualitysiliceousflyash,togetherwithastrengthenhancertoachieveaCEMII/A-V42,5RPortland-flyashcement.

composition

ApplicAtionsPowercrete Plusistypicallydeliveredinbulktankerloadsofapproximately34ton.Onsmallerjobs,forconvenienceandeaseofhandling,itissuppliedinpalletised,shrink-wrappedloadsof50kgbags.Theversatileproductoffersareliablequality,high-performancesolutiontotherequirementsofawiderangeofapplications. Where high strength and early age strength are needed for:

• Post-tensioningandprestressedslabsandbeams• Spunpipemanufacturing• Precastmanufacturing

Where large projects require specialised custom blends for:• Dam/reservoirconstruction• Structuralconcreteapplications• Tunnellining

Wheretheproduct’sversatilityisabenefitfor:• Homeconcreteworksuchasfoundationsandgardenpaths• Mediumstrengthconcrete fordriveways,unreinforced light industrialfloorsandmass

concrete• Highstrengthconcreteforcolumns,suspendedslabs,heavyduty industrialfloorsand

waterretainingstructures• Masonrywork:mortarandplaster• Brickandblockmaking

DATA SHEETPremiumTechnicalCement

Page 2: DATA SHEET - lafarge.co.za › ... › documents › Powercrete_Plus_datash… · (GGBS) or silica fume, to produce a wide range of customised site blends. Scope for extension: Extensive

PAGE 2 | LAFARGE | 2012

speciAl chArActeristicsFlexibility:Powercrete Plus can be extended further with DuraPozz®, slag(GGBS)orsilicafume,toproduceawiderangeofcustomisedsiteblends.

Scope for extension:Extensive trials have demonstrated the potential for further cement replacementwithanadditional15%upto30%DuraPozz®or30%upto50%slag(GGBS).

Reduced water demand:Typically,thewaterdemandofaconcretemixmadewithPowercrete Plus is reducedbybetween2%and5%comparedwithaCEMIclass cement. The reduction depends on a number of factors inadditiontotheamountofflyashinthecement.

Lower heat of hydration: Powercrete Plus contributes to lower temperatures inmass concrete. Peaktemperaturesarealsoatalaterage,resultinginmorematureconcrete.A typical value forHeat ofHydrationdetermined in accordancewith EN196-9is227J/gat41h,makingPowercretePlusalowheatcommoncement(<270J/g).

Powercrete Plus is formulated to meet the high, good early strength requirementsofspecialisttechnicalapplications. This isofparticularbenefitinapplicationssuchaspost-tensioningofprestressedbeams.

strength development

strength performAnce Powercrete Plus

Com

pres

sive

Str

engt

h (M

Pa)

W/C Ratio 3days 7days 28days

Lafarge South Africa 35 Westfield Road

Longmeadow Business Estate Ext 11, Edenvale, 1609Tel: 0860 LAFARG / 0860 523 274

or 0861 LAFARG / 0861 523 274 Main fax: 086 631 0006

www.lafarge.co.za

*Average test results

physicAl properties

Property Powercrete Plus*

EN Spec.requirement

2dayCompressivestrength 22,5 MPa ≥ 10,0 MPa

28dayCompressivestrength 56,5 MPa ≥ 42,5 MPa ≤ 62,5 MPa

Initial set 200 minutes ≥ 60 m

Soundness 1,0 mm ≤ 10,0 mm

Relative Density 3,04 N/A

chemicAl properties

Property Powercrete Plus EN Spec.requirement

SO3 2,10% ≤ 3,5% m/m

CI- 0,051% ≤ 0,10% m/m

Powercrete Plus complies with the chemical and physicalrequirementsofSANS50197(EN197)foraClassII42,5Rcement.

QuAlity

CustomerswhohaveregisteredtoaccesstheLafargeCustomerPortal,canorder Powercrete Plusattheirconvenience,24hoursaday,365daysayear.

ForfurtherinformationortoregistertousethePortal,pleasecontact:• YourlocalLafargeSalesRepresentative• CustomerCare:0116571010• DownloadanApplicationformfromourwebsite:www.lafarge.co.za

for eAse of ordering

For further information on Powercrete Plus, please contact us on: Toll-free: 0860 109 275 or Call Centre: 011 657 1111or Customer Care: 011 657 1010

contAct us

OurLichtenburgCementWorksandRichardsBayGrindingStationareSABS/ISO9001-2000listed.ThestrengthdevelopmentandperformanceofPowercretePlusiscontinuallymonitoredforcompliancewithLafarge’sstringentin-housestandards(referredtoas“UsageQualityTesting”).

reliAbility

Powercrete Plus is fully supported by Lafarge Cement’s QualityDepartment Southern Africa, which is a SANAS accredited CivilEngineering testing facility. Complying with ISO/IEC 17025,the facility has a proud sixteen year track record of continuousaccreditation.

technicAl services

sAfety: no 1 priorityBefore starting any job, make safety the first step in your planning.Safety Data sheets are available from:

• Your local building materials supplier • LafargeCustomerCareon0116571010• Lafargewebsite:www.lafarge.co.za