Daldoss Microlift Installation Manual

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The

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ice

lift

Installation Manual The service lift

First issue: 01/01/1995

Revision: March 2006

Text and lay-out: Microsoft Word 2002 SP3

Dawings: Autodesk Autocad

Produced by: Daldoss Elevetronic

Text and lay-out: Matteo Moser

Copyright Daldoss Elevetronic S.p.A.

All rights reserved.

Localit Cir 38057 Pergine Valsugana. (TN) Italy

Installation Manual Summary

The service lift Document Code: A_ML_010 Revision: 1 Date: March 2006

UNI-EN ISO 9001 Certification N. 9102 DALD

Page: 1

S U M M A R Y

1 TECHNICAL SPECIFICATION.....................................................4 1.1 LIFT GENERALITIES...............................................................................................................................4 1.2 TABLES TO COMPLETE.........................................................................................................................5 1.3. MAIN CHARACTERISTICS ....................................................................................................................5 1.4 LAYOUT DRAWINGS ..............................................................................................................................6

1.4.1 50-100 Kg Models ........................................................................................................................6 1.4.2 200-300 KG Models .....................................................................................................................8 1.4.3 MIC 12 Model .............................................................................................................................10 1.4.4 DD 50 Model...............................................................................................................................11 1.4.5 GN 100 Models ..........................................................................................................................12

1.5 USEFUL ADDRESSES..........................................................................................................................13 1.6 TRANSPORT .........................................................................................................................................14 1.7 WARNINGS............................................................................................................................................14 1.8 DECLARATION OF CONFORMITY ......................................................................................................15

2 REFERENEC TABLES...............................................................16 2.1 DIMENSIONS OF CAR AND LANDING DOORS..................................................................................16

2.1.1 Hinged landing doors .................................................................................................................16 2.1.2 Bi-parting landing doors .............................................................................................................17 2.1.3 Machine room door ....................................................................................................................18 2.1.4 Vertical bi-parting car doors .......................................................................................................19

2.2 TECHNICAL CHARACTERISTICS........................................................................................................20 2.2.1 Technical characteristics of the lift. ............................................................................................20 2.2.2 Gears..........................................................................................................................................22

2.3 WARNINGS FOR INSTALLERS' SAFETY ............................................................................................24 2.3.1 Shaft ...........................................................................................................................................24 2.3.2 Car and counterweight ...............................................................................................................24 2.3.3 Machine room.............................................................................................................................24 2.3.4 Landing doors.............................................................................................................................24 2.3.5 Electrical wiring ..........................................................................................................................24 2.3.6 Warning labels............................................................................................................................25

2.4 PRE-OPERATION CHECK LIST ...........................................................................................................26

3 ASSEMBLING INSTRUCTION...................................................27

3.1 MIC 12 MODEL........................................................................27 3.1.1 Shaft dimensions.................................................................................................................................27 3.1.2 Components installation......................................................................................................................28

3.1.2.1 Uprights ...................................................................................................................................28 3.1.2.2 Guides .....................................................................................................................................29 3.1.2.3 Power supply cabinet ..............................................................................................................30 3.1.2.4 Shaft on the top floor ...............................................................................................................30 3.1.2.5 Traction and selector rope ......................................................................................................30 3.1.2.6 Car guide shoes ......................................................................................................................32 3.1.2.7 Supports Removal...................................................................................................................32





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3.1.2.8 Safety facings..........................................................................................................................32 3.1.2.9 Machine room door .................................................................................................................33 3.1.2.10 Hinged doors (with entrance in position B) ...........................................................................34 3.1.2.11 Hinged doors (with entrances in pos. A-C-AC) .....................................................................35 3.1.2.12 Connections ..........................................................................................................................36 3.1.2.13 Selector operation balls.........................................................................................................36

3.2 50-100 kg MODELS.................................................................37 3.2.1 Shaft dimensions.................................................................................................................................37

3.2.1.1 50-100 kg Mod. .......................................................................................................................37 3.2.1.2 DD50 Mod. ..............................................................................................................................39 3.2.1.3 GN100 Mod. ............................................................................................................................40

3.2.2 Components installation......................................................................................................................41 3.2.2.1 Uprights ...................................................................................................................................41 3.2.2.2 Assembling structure ring........................................................................................................43 3.2.2.3 Guides .....................................................................................................................................45 3.2.2.4 Power supply cabinet and motor gear (50-100 kg Mod.)........................................................47 3.2.2.5 Cabin on the top (50-100 kg Mod.) .........................................................................................47 3.2.2.6 Limit switch (50-100 kg Mod.) .................................................................................................47 3.2.2.7 Power supply cabinet and motor gear (DD50 Mod.)...............................................................48 3.2.2.8 Limit switch (DD50 Mod.) ........................................................................................................48 3.2.2.9 Counterweight .........................................................................................................................49 3.2.2.10 Traction ropes and the selector rope ....................................................................................49 3.2.2.11 Car guide shoes ....................................................................................................................50 3.2.2.12 Supports Removal.................................................................................................................50 3.2.2.13 Safety facings........................................................................................................................50 3.2.2.14 Machine room door ...............................................................................................................51 3.2.2.15 Bi-parting doors .....................................................................................................................53 3.2.2.16 Push button stations, the door locks and frames ..................................................................53 3.2.2.17 Connections ..........................................................................................................................54 3.2.2.18 Selector balls regulation........................................................................................................54 3.2.2.19 Pawl device ...........................................................................................................................55 3.2.2.20 Car and c/weight safety gear assembly drawing ...............................................................56 3.2.2.21 Car and c/weight safety gear Machine Room....................................................................57 3.2.2.22 Car and c/weight safety gear Car.......................................................................................58 3.2.2.23 Car and c/weight safety gear Counterweight .....................................................................59 3.2.2.24 Car and c/weight safety gear Pit ........................................................................................60 3.2.2.25 Counterweight .......................................................................................................................61 3.2.2.26 Overload device ....................................................................................................................62

3.3 200-300 kg MODELS...............................................................64 3.3.1 Shaft dimensions.................................................................................................................................64 3.3.2 Components installation......................................................................................................................66

3.3.2.1 Uprights ...................................................................................................................................66 Figure 413.3.2.2 Uprights....................................................................................................................66 3.3.2.2 Uprights ...................................................................................................................................67 3.3.2.3 Guides .....................................................................................................................................69 3.3.2.4 Power supply cabinet and motor gear (200-300 kg Mod.)......................................................70 3.3.2.5 Cabin on the top (200-300 kg Mod.) .......................................................................................70 3.3.2.6 Limit switch (200-300 kg Mod.) ...............................................................................................70 3.3.2.7 Counterweight .........................................................................................................................71 3.3.2.8 Traction ropes and the selector rope ......................................................................................71 3.3.2.9 Car guide shoes ......................................................................................................................72





Page: 3

3.3.2.10 Support Removal...................................................................................................................72 3.3.2.11 Safety facings........................................................................................................................72 3.3.2.12 Machine room door ...............................................................................................................73 3.3.2.13 Third guide installation ..........................................................................................................74 3.3.2.14 Bi-parting doors .....................................................................................................................77 3.3.2.15 Push button stations, the door locks and frames ..................................................................77 3.3.2.16 Connections ..........................................................................................................................78 3.3.2.17 Pawl device ...........................................................................................................................79 3.3.2.18 Car and c/weight safety gear assembly drawing ...............................................................80 3.3.2.19 Car and c/weight safety gear machine room .....................................................................81 3.3.2.20 Car and c/weight safety gear counterweight......................................................................82 3.3.2.21 Car and c/weight safety gear car .......................................................................................83 3.3.2.22 Car and c/weight safety gear pit.........................................................................................84 3.3.2.23 Car frame cross beams and car floor....................................................................................85 3.3.2.24 Car frame cross beams and car top pulley frame.................................................................85 3.3.2.25 Car ceiling .............................................................................................................................86 3.3.2.26 Car upright.............................................................................................................................87 3.3.2.27 Car back wall .........................................................................................................................88 3.3.2.28 Car frame upright ..................................................................................................................89 3.3.2.29 Car guide shoes support .......................................................................................................90 3.3.2.30 Car pulley frame ....................................................................................................................91 3.3.2.31 Oveload device......................................................................................................................92


Installation Manual Section 2. Technical specification



Page: 4

1 TECHNICAL SPECIFICATION 1.1 LIFT GENERALITIES This User's Handbook is to meant to provide a better understanding of your lift installation and to ensure a correct and safe use of it. Though this lift is not suitable for transporting people or animals, great care has been taken to ensure the safety of lift users and for this reason it is essential that any maintenance/service, repair or adjustment carried out are entrusted only to a competent person with the relevant expert knowledge. Such competent persons will have undergone an industry recognised programme of training on lift maintenance, and should have received appropriate training from the manufacturer in order to be familiar with the design of this particular equipment. Especially where safety might be affected it is important to ensure correct replacement parts are chosen. The original supplier/manufacturer cannot be hold liable for any replacement of which they do not approve. Referring to the current EC norms concerning safety, the lift is supplied together with declaration of incorporation or conformity (depending if the lift will be installed directly from the manufacturer or by other companies) in which the manufacturer declares under his own responsibility that: 1. "...THE LIFT HAS BEEN MANUFACTURED IN ACCORDANEC WITH THE PROVISIONS OF MACHINERY DIRECTIVE 98/37/EC AND FURTHER AMENDMENTS" (Declaration of conformity). 2. "...THE LIFT TO WHICH THIS DECLARATION RELATES IS, IN ITS GENERAL CONFIGURATION, IN CONFORMITY WITH MACHINERY DIRECTIVE 98/37/EC, WHICH BECOME COMPLETELY SATISFIED AFTER INSTALLATION OF THE LIFT IN THE DIFFERENT COUNTRIES. AS FAR AS IT IS RELEVANT TO ITS MANUFACTURE, IT IS NOT TO BE PUT INTO SERVIEC UNTIL INCORPORATED INTO A SUITABLE CONSTRUCTION AND UNTIL COMPLETE AND FULLY IN ACCORDANEC WITH THE PROVISIONS OF MACHINERY DIRECTIVE 98/37/EC For safety reasons it is of great importance that all manuals and instructions supplied with the lift are carefully read before any operation of transportation, installation, maintenance, repair, modernisation and disassembly of the lift are carried out. The installer must fill in the schedule contained in chapter 1.2 of this file, containing the reference of the certifications issued for the lift and its main features. He must also make sure that the final user/owner of the lift possesses or comes into posses of the file containing the user's instruction and the address of the lift company which is in charge of the installation and maintenance. In order to maintain reliability and efficient operation, the user/owner must make sure that the lift is inspected and serviced by trained personnel every certain period which depends on the lift type and on the traffic it is undertaken. We suggest servicing the lift at least every 6 months. In order to ensure safety and efficient operation it is necessary that the owner of the building prevents improper use of the lift and avoid that unauthorised people use the lift or gain access into the machine room. Do not overload the lift.





Page: 5

1.2 TABLES TO COMPLETE Marking Data Model / Product. Year Installed by Ref. (Order N.) Ref. (Lift/Stock N) Number / Code of Conformity* of Incorporation Date of Certificate Certificate * to complete only if a certificate of Conformity has been issued to complete only if a certificate of Incorporation has been issued 1.3. MAIN CHARACTERISTICS General Data Client Install. place Model Load Speed (m/s) Stops Entrances Shaft height Headroom Travel Pit Gear Red. ratio Vee sheave

() N/(Ropes) Traction Brake

Motor voltage Power N Pol./Phase Cooling Control panel for all gears, the grooves of the traction pulley are conical, with an angle of 35 Characteristics of the cabin Material Type Processing/machining Thickness Width Depth Height Car weight C/weight Frame code Configuration Dimensions/N Blocks Weight of C/weight Doors N of doors Model Door width Door height Further information Self-supporting structure Electrical wiring Commands and signals Safety circuit Electrical circuit code** * Compare with Appendix 1 of repair and maintenance manual





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1.4 LAYOUT DRAWINGS 1.4 .1 50-100 Kg Models

A

B

A

B

Horizontal section: vertical bi-parting doors

A

B

A

B

Horizontal section: hinged doors

Machine room: Machine room door position "C" preferred

Self-supporting structure





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1.4 .1 50-100 Kg Models

Vertical Section A-A Vertical Section B-B





Page: 8

1.4 .2 200-300 KG Models

A A

B

B

Horizontal section: vertical bi-parting doors

A A

B

B

Horizontal section: hinged doors NOTE: 1 or 2 possible entrances to the cabin; example: A-B-C-AB-AC-BC

Machine room: Machine room door position "C" preferred

Self-supporting structure





Page: 9

1.4 .2 200-300 Kg Models






Page: 10

1.4 .3 MIC 12 Model

A A

B

B

Machine room Horizontal Section

Vertical Section A-A Vertical Section B-B Self-supporting structure





Page: 11

1.4 .4 DD 50 Model

HorizontalSection

Verticalbi-parting door

Machine Room

Machine room doorposition "C" preferred

A A

B

B

NOTE: for the drawingof the self-supportingstructure see 50 Kg mod.






Page: 12

1.4 .5 GN 100 Models

HorizontalSection

Verticalbi-parting door

Machine room

Machine room doorposition "C" preferred

A A

B

B

NOTE: for the drawingof the self-supportingstructure see 100 Kg mod.






Page: 13

1.5 USEFUL ADDRESSES Manufacturer DALDOSS ELEVETRONIC S.p.A: Localit Cir 38057 Pergine Valsugana (TN) Italy Tel : +39 0461 518 611 Fax: +39 0461 518 654 Supplier* (* mark the box containing the supplier's address)

DALDOSS ELEVETRONIC S.p.A: Localit Cir 38057 Pergine Valsugana (TN) Italy Tel : +39 0461 518 611 Fax: +39 0461 518 654

DALDOSS ELEVETRONIC FRANEC S.A. Z.A. Saint Aubin, Rue Jacqueline Maz 49135 Les Ponts De Ce Cedex France Tel : +33 241 436 263 Fax: +33 241 437 500

DALDOSS ELEVETRONIC NEDERLAND B.V. P.O. BOX 24020 2490 AA Den Haag Nederland Tel : +31 70 301 3059 Fax: +31 70 301 3051

DALDOSS ELEVETRONIC ASIA Sdn. Bhd. 27, Jalan 5/1 Taman Industri Selesa Jaya 43300 - Balakong Selangor Malaysia Tel : +60 3 896 272 77 Fax: +60 3 896 117 70

Installation Company

COMPANY...........................................................................................................

ADDRESS............................................................................................................

CITY/COUNTRY..................................................................................................

Tel.: ........../........../.........................

Fax: ........../........../......................... Maintenance Company

COMPANY...........................................................................................................

ADDRESS............................................................................................................

CITY/COUNTRY..................................................................................................

Tel.: ........../........../.........................

Fax: ........../........../.........................





Page: 14

1.6 TRANSPORT The lift is normally supplied in two packages. One of them contains the guides, the other one the rest of the installation. The weight is indicated on each package in order to choose the adequate mean of transport. Caution: the packages containing different lifts cannot be superimposed. The storage of the lifts must be carried out on shelves with a sufficient capacity. 1.7 WARNINGS The Microlift dumbwaiter as mentioned in the introduction is subject to the provisions contained in the European machinery directive 98/37/EC and further amendments. The manufacturer's "EC" declaration which is supplied with every single lift states clearly that the environment where the machine is installed must be in accordance with the machinery directive. It is therefore necessary that the customer (installer, final user or other person) make sure that the following indications are observed: 1. if the shaft is completely closed with opaque walls a lighting system must be fitted (Art. 8.1 D.P.R. 1497/63) 2. the machine room and the divertor pulley room must be provided with a lighting system and a socket for portable lamp. (EN 81-3:2001, art. 13.6.1) 3. the machine room and the pit bottom of the lift must be provided with an emergency switch which cuts off, if necessary, the power supply of the whole installation, except the lighting circuit (EN 81-3:2001, art. 14.2.2) 4. if a ladder is needed to gain access to the machine room, this must always be available near the entrance. Once the ladder is put into its right position, it must form an angle of 70 - 75 with the ground. The step dimensions must be at least 350x50 mm (refer also to the description contained in the technical norm A23 of ex-ENPI, now ISPESL). The contents mentioned in the above sections refer to the current Italian regulations and to the European norm (EN 81.3) for small dumbwaiters. If the lift is exported in European countries with different regulations, the customer must make sure that the lifts meet the current requirements of the country where the lifts has to be installed. After having checked the conformity of the shaft to the machinery directive 98/37/EC, the installer can proceed with the installation of the lift. The CE label must be applied and the certificate of conformity must be issued, before the lift begins its service. On the next page an example of the EC Declaration of Conformity is represented.





Page: 15

1.8 DECLARATION OF CONFORMITY


Installation Manual Section 2. Reference Tables



Page: 16

2 REFERENEC TABLES

2.1 DIMENSIONS OF CAR AND LANDING DOORS 2.1 .1 Hinged landing doors The dimensions of the hinged landing doors are shown in Fig. 1.

Figure 1

A B C D A B C D A B C D 32/80 320 800 500 880 32/100 320 1000 500 1080 32/120 320 1200 500 128042/80 420 800 600 880 42/100 420 1000 600 1080 42/120 420 1200 600 128052/80 520 800 700 880 52/100 520 1000 700 1080 52/120 520 1200 700 128062/80 620 800 800 880 62/100 620 1000 800 1080 62/120 620 1200 800 128072/80 720 800 900 880 72/100 720 1000 900 1080 72/120 720 1200 900 128090/80 900 800 1080 880 90/100 900 1000 1080 1080 90/120 900 1200 1080 1280100/80 1000 800 1180 880 100/100 1000 1000 1180 1080 100/120 1000 1200 1180 1280





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2.1 .2 Bi -par t ing landing doors The dimensions of the vertical bi-parting landing doors are shown in Fig. 2.

Figure 2

A B C D A B C D A B C D 32/80 320 775 440 910 32/100 320 975 440 1110 32/120 320 1175 440 131042/80 420 775 540 910 42/100 420 975 540 1110 42/120 420 1175 540 131052/80 520 775 640 910 52/100 520 975 640 1110 52/120 520 1175 640 131062/80 620 775 740 910 62/100 620 975 740 1110 62/120 620 1175 740 131072/80 720 775 840 910 72/100 720 975 840 1110 72/120 720 1175 840 131090/80 900 775 1020 910 90/100 900 975 1020 1110 90/120 900 1175 1020 1310





Page: 18

2.1 .3 Machine room door Fig. 3 shows the machine room door.

Figure 3

Type: Q = Normal door grey backed enamel QX = Normal door finished in polished stainless steel AISI 430 QR = Fire resistant door grey backed enamel QRX = Fire resistant door finished in polished stainless steel AISI 430





Page: 19

2.1.4 Vertical bi-parting car doors The dimensions of the vertical bi-parting car doors are shown in Fig. 4.

Figure 4





Page: 20

2.2 TECHNICAL CHARACTERISTICS 2.2 .1 Technical character is t ics of the l i f t .

MODELS 12 kg 50 kg 100 kg 200 kg 2:1 300 kg 2:1

1) MANUFACTURER DALDOSS Elevetronic S.p.A.

2) ELECTRIC MOTOR

HP 0.45

HP 0.45

HP 0.9

HP 0.9

a) Construction AC MOTOR - SELF VENTILATED - FLANGED

b) N of poles

4

c) RPM by 50 Hz

1450

d) Full load current by 380 V 50 Hz

A 1.20

A 1.20

A 2.15

A 2.15

e) Starting current

3.5*d)

3.5*d)

3.5*d)

3.5*d)

f) Power factor by full load by 3/4 load by 1/2 load

0.72 0.62 0.50

0.72 0.62 0.50

0.78 0.72 0.62

g) Efficiency by full load by 3/4 load by 1/2 load

65 % 65 %

59.5 %

65 % 65 %

59.5 %

72 % 71 % 68 %

h) Torque (Kgm)

0.21

0.21

0.43

0.43

i) Static torque

2.8*h)

2.8*h)

2.8*h)

2.8*h)

l) Moment of inertia (daN m2)

0.0024

0.0024

0.0064

0.0064

m) Insulation class

B

n) Protection

IP 44

o) Motor bearing

Ball bearing

3) MOTOR COUPLING FLANGED

4) BRAKE: FRONTAL DISK BRAKE

int. - ext. mm

50-110

5) GEAR UNIT TYPE

M 100

M 200

a) Worm gear material

C43 F/TR

b) Diametral pitch normal speed high speed

20 mm 31 mm

30 mm 30.5 mm

c) Worm gear diameter (brake side) mm

15

d) Worm gear diameter (motor side) mm

18

22

e) Worm bearing brake side motor side

BRONZE BEARING BALL BEARING

f) Thrust bearing

BALL BEARING

DOUBLE BALL BEARING

g) Ratio normal speed high speed

1:65 1:34

1:65 1:34

h) Wheel material

CUAL UNI 5273

i) Wheel fastener

4 screws M8 R8.8 - UNI 5739





Page: 21

MODELS 12 kg 50 kg 100 kg 200 kg 2:1 300 kg 2:1

l) Slow speed shaft bearing 2 bronze bearing 2 bronze + 1 ball bearing

m) Gear oil type

MOBIL GEAR 629

6) VEE SHEAVE

a) Diametral pitch mm

250

300

b) Number of grooves

1 tapered +

1 for selector

2 tapered +

1 for selector

2 tapered +

1 for selector

2 tapered +

1 for selector

2 tapered +

1 for selector

c) Vee groove angle

35

35

35

35

35

d) Minimum diameter

30 mm

30 mm

30 mm

30 mm

30 mm

e) Vee sheave fastener

feather key 8x7x40 - UNI 6604

feather key

8x7x45 - UNI 6604

7) TRACTION ROPES

a) Number / Diameter

1 / 6 mm

2 / 6 mm

b) Type

METALLIC - STRAND

c) Construction

6 STRANDS + 1 FIBRE CORE

d) Composition

A + 6 x (1 + 6 + 12 + 18)

e) Wire diameter

0.28 mm

0.28 mm

0.28 mm

0.28 mm

0.28 mm

f) Total breaking load

1754 kg

1754 kg

1754 kg

1754 kg

1754 kg

8) CAR

a) Construction

BENDED STEEL PLATE

b) Steel plate thickness

1-1.5 mm

1-1.5 mm

1-1.5-2 mm

1-1.5-2-3 mm

1-1.5-2-3 mm

c) Platform area mq.

0.072

0.228-0.590

0.260-0.672

0.600-1.000

0.600-1.000

d) Min. and max. weight

8-9 Kg

32-58 Kg

49-86 Kg

145-175 Kg

145-175 Kg

9) COUNTERWEIGHT

WITHOUT

a) Material

=====

steel

steel

steel

steel

b) Execution

=====

frame+block

frame+block

fr.+blocks

fr.+blocks

c) Width/Thickness (mm)

=====

220/50

320/50

480/65

480/65

d) Weight in Kg

=====

frame 6

block 40-68

frame 9

block 112

frame 39

blocks 230 10) GUIDES

a) Execution

bended st. plate

b) Type

delta 40

double 80

double 80

double 80

double 80

c) N of guides / Pr. length (m)

2 / 3

2 / 3

2 / 3

3 / 3

3 / 3

d) Weight (Kg/m) / Anchorage distance (m)

1.6 each /

1.00

2.0 each /

1.00

2.0 each /

1.00

2.0 each /

0.75

2.0 each /

0.75

11) HEAT DISSIPATION (Kcal/h)

a) At rest

25

25

25

25

25

b) Each starting

0.36

0.36

0.64

0.70

0.70

c) In continuous rate

380

380

680

700

700





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2.2 .2 Gears The technical characteristics and dimensions of the gears are shown in Fig. 5.

GEAR TYPE M100 / M200

G

D D

A A CB

M

N

I

L

Q

R

OP

U

V

Z

ST

300

11 17 12 848

35

6

MAXIMUM STATIC LOAD : M100 = 270 Kg

M200 = 450 Kg

DIMENSIONS (mm) MOD A B C D E F G I L M N O P Q R S T U V Z M100 160 27 50 30 187 210 295 20 247 80 297 197 93 92 75 112 397 350 177 527 M200 160 27 65 30 187 225 295 29 252 80 297 197 93 92 80 112 412 385 177 562

Figure 5





Page: 23

GEAR TYPES M 100 / M 200

SINGLE PHASE MOTOR RUN CAPACITOR STARTING CAPACITOR HP Volt MF Volt Tolerance MF Volt Tolerance 0.60 220-240 20 400 20 % 63/80 280 20 % 1.00 220-240 30 400 20 % 100/130 280 20 %

MOD. Load Speed Reduct.RATIO 2 SPEED - AC

MOTOR Traction PULLEY

Traction ROPES

Selector ROPES MOTOR BRAKE CONTROL

Kg m/sec Hp RPM a 50 Hz Selector Kg AC HZ Vdc Vac Vdc

M100N 50 0.35 1:65 0.45 1450 300 2x6 1x4 51 3-Ph 50 48 24 48 M200N 100 0.35 1:65 0.90 1450 300 2x6 1x4 60 3-Ph 50 48 24 48 M100V 30 0.67 1:34 0.45 1450 300 2x6 1x4 51 3-Ph 50 48 24 48 M200V 60 0.61 1:37 0.90 1450 300 2x6 1x4 60 3-Ph 50 48 24 48 M100M 50 0.35 1:65 0.60 1450 300 2x6 1x4 58 1-Ph 50 48 24 48 M200M 100 0.35 1:65 1.00 1450 300 2x6 1x4 60 1-Ph 50 48 24 48

M100MV 30 0.67 1:34 0.60 1450 300 2x6 1x4 58 1-Ph 50 48 24 48 M200MV 60 0.61 1:37 1.00 1450 300 2x6 1x4 60 1-Ph 50 48 24 48

Service instructions for the lift gear. The gear package contains the following components: motor gear, oil container, thermostatic switch; the last one is supplied only after request. The motor gear must be installed on its bedplate, after the complete assembly of the structure; afterwards the carter must be filled with oil type MOBILGEAR 629, which is supplied in the same package. Characteristics of the MOBILGEAR 629 oil

Specific weight 15C

Burning grade,C Sliding point,C Visc. Engler at 50C Grade of viscosity Class. AGMA: N

0.890 225 -23 10.5 95 3 EP Note: use only the oil supplied by the manufacturer or one equivalent, taking as reference the comparing tables available on the market.





Page: 24

2.3 WARNINGS FOR INSTALLERS' SAFETY 2.3 .1 Shaf t - Use gloves, helmet and special shoes while installing the lift. - Follow carefully all instructions given by the manufacturer during installation. - Fence the shaft entrances until the lift is completely installed and cladded. Prevent unauthorised people from entering into the shaft. - If the lift has been ordered without enclosure, the installer must have the shaft cladded in accordance to the current regulation of the country in which the lift is installed. (D.P.R. 1497/63, TRA400, BS5655 or others) before putting the lift into operation. - Remove eventual hindrances which may appear in the shaft before putting it into operation. - Do not stay in the lift pit if mechanical blocking devices are missing. Cut off the power supply before carrying out any repair on the cabin roof. Do not run the lift while people are standing on the cabin roof or in the pit. When mechanical blocks are missing do not stay on the cabin roof for repair. - Once the lift is installed and cladded, before putting it into operation, apply all warning labels as shown on fig. 6. 2.3 .2 Car and counterw eight - The c/weight is supplied together with its fillers. The installation instructions are as follows: remove the fillers from the c/weight frame, install the frame and put back the fillers in the frame. At the end of the installation check that the fillers are well fixed through the top catch. - Before running the lift, make sure that the pulley protection device is installed onto the cabin roof (available on 200/300 Kg models). 2.3 .3 Machine room - Before running the lift make sure that the installation of the pulley protection devices has been carried out. - Do not touch the motor if it has been running for a long time. - Install the label showing emergency operation instruction into the machine room. - N.B. The noise level of the gears is inferior to 70 dB. The testing procedures are reported on Daldoss Quality Manual (see acceptance and testing instruction IC 041100, Ed. 3, 18/07/94). 2.3 .4 Landing doors - Landing push button stations and automatic bi-parting doors operate with low current. 2.3 .5 Electr ica l w ir ing - Make sure that the shaft does not contain different wiring from the ones belonging to the lift installation. - Ensure the unipotentiality between metallic parts of the lift and the ground connection.





Page: 25

2.3 .6 Warning labels

Install the "CE" markwell visible in the caror on the gear bedplate

Figure 6





Page: 26

2.4 PRE-OPERATION CHECK LIST Before running the lift perform the following tests (EN 81.3): 1) check the accuracy of the complete documentation supplied with the lift 2) check the correspondence to the current regulation 3) verify the following safety devices:

- closing of eventual inspection and emergency doors (traps) - emergency switch in the pit (if required) - emergency switch in the pulley room (if required) - landing door locks - landing door contacts - closing of landing door panels without locks (if required) - closing of cabin doors - speed governor (if required) - safety gear and its safety contacts (if required) - overtravel switches - rope slack contacts (if required)

4) verify the suspension components and its fixings 5) carry out measurements of current (absorbed current) and speed 6) measure the insulating resistance of the circuits 7) Verify the traction making the cabin stop in the following way:

- up travel with empty cabin - down travel with loaded cabin (125% of rated load)


Installation Manual Section 3. Assembling Instruction

MIC12 Model



Page: 27

3 ASSEMBLING INSTRUCTION

3.1 MIC 12 MODEL 3.1.1 Shaft dimensions Check the shaft dimensions with the dimensions indicated in fig. 7

CONTROLLER Universal, with call and send push buttons, position indicators at every floor. Antipatinage upon request.. POWER SUPPLY 380 Volt, 3-Phase 50 Hz. SPEED 0.30 m/sec. LANDINGS Up to 6 stops (max. 15 meter travel). CABIN Made of grey baked enamel finished st. steel. DOORS Hinged, with door locks and electrical contacts. Frame in grey baked enamel finished st. steel. Door panel in plexiglas. OPERATION Motor gear with worm, direct, with electromagnetic disc brake. SELF SUPPORTING STRUCTURE Galvanized self supporting structure. INSTALLATION Refer to the assembly instruction supplied together with the lift.

Figure 7



MIC12 Model



Page: 28

3.1.2 Components installation 3.1 .2 .1 Upr ights

Measure the shaft height and cut the uprights as shown on fig. 8 Install the uprights, the rings, the motor gear support and the diverter pulley.

Figure 8



MIC12 Model



Page: 29

3.1 .2 .2 Guides

Install the guides starting from the top as shown on fig. 9. NOTE : Cut only the top section of the guides (if necessary) making sure that they are parallel to the structure with a correct plumbing.

Figure 9



MIC12 Model



Page: 30

3.1 .2 .3 Pow er supply cabinet Fix the power supply cabinet (if required) to the motor room upright. 3.1 .2 .4 Shaf t on the top f loor Place the car in the shaft on the top floor, loosening the top ring of the door. We suggest to use a timber board to support the car. 3 .1 .2 .5 Tract ion and selector rope Install the traction and selector rope, as shown on fig. 10.



MIC12 Model



Page: 31

Figure 10



MIC12 Model



Page: 32

3.1 .2 .6 Car guide shoes Install the car guide shoes and carry out the needed adjustments. 3.1 .2 .7 Supports Removal Remove the timber board. 3.1 .2 .8 Safety fac ings Install the safety facings (where needed) as shown on fig. 11 (with entrance in position B) and on fig. 12 (with entrances on position A-C-AC).

(Entrance pos. B) (Entrances pos. A-C-AC) Safety facing fixing

Safety facing fixing

Figure 11 Figure 12



MIC12 Model



Page: 33

3.1 .2 .9 Machine room door Install the machine room door (if required) as shown on fig. 13

Figure 13



MIC12 Model



Page: 34

3 .1 .2 .10 Hinged doors (w i th entrance in posi t ion B) Install the hinged doors as shown on fig. 14 (with entrance in position B) and assure a proper operation.

Figure 14



MIC12 Model



Page: 35

3.1 .2 .11 Hinged doors (w i th entrances in pos. A-C-AC) Install the hinged doors as shown on fig. 15 (with entrances in pos. A-C-AC) and assure a proper operation.

Figure 15



MIC12 Model



Page: 36

3.1 .2 .12 Connect ions Carry out the connections as shown on fig. 16. 3.1 .2 .13 Selector operat ion bal ls Fix the selector operation balls, paying attention not to overtighten the screws.

Figure 16



50-100 kg Models



Page: 37

3.2 50-100 kg MODELS

3.2.1 Shaft dimensions 3 .2 .1 .1 50-100 kg Mod. Check the shaft dimensions with the dimensions shown on fig. 17.

* = WITH SAFETY GEAR** = WITHOUT SAFETY GEAR

* **

* **

Figure 17



50-100 kg Models



Page: 38

MODELS

Capacity Capacity

CAR DIMENSIONS

* With hinged doors available models

CONTROL PANEL Fully automatic push buttons, with call and despatch facilities at each entrance; "lift arrival" and "lift occupied" indicators fitted at each entrance. POWER SUPPLY 380 Volt, 3-phase 50 Hz. SPEED 0.35 m/sec. FLOORS Can serve up to 12 stops (30 mt. travel max.) CAR Constructed in mild steel, with one removable shelf in stainless steel AISI 430 forming two equal compartments. Car finished in grey backed enamel with bottom in stainless steel. DOORS Vertical bi-parting doors fitted with locks and safety electrical contacts. Finished in grey backed enamel. MACHINE Traction type, located on machine bedplate attached to tower. The motor drives through a reduction gear and an electro-magnetic disc brake is fitted. A hand winding wheel and brake release are incorporated. SELF SUPPORTING STRUCTURE Constructed in galvanised cold rolled profiles. INSTALLATION Installation instructions are supplied.



50-100 kg Models



Page: 39

3.2 .1 .2 DD50 Mod. For the dimensions of model DD50, refer to fig. 18.

Figure 18

CONTROL PANEL Fully automatic push buttons, with call and despatch facilities at each entrance; "lift arrival" and "lift occupied" indicators fitted at each entrance. POWER SUPPLY 380 Volt, 3-phase 50 Hz. SPEED 0.35 m/sec. FLOORS Can serve up to 12 stops (30 mt. travel max.) CAR Constructed in mild steel, with one removable shelf in polished stainless steel AISI 430 forming two equal compartments. Car finished in grey backed enamel with bottom in stainless steel. DOORS Vertical bi-parting doors fitted with locks and safety electrical contacts. Finished in grey backed enamel. MACHINE Traction type, located on machine bedplate attached to tower. The motor drives through a reduction gear and an electro-magnetic disc brake is fitted. A hand winding wheel and brake release are incorporated. SELF SUPPORTING STRUCTURE Constructed in galvanised cold rolled profiles. INSTALLATION Installation instructions are supplied.



50-100 kg Models



Page: 40

3.2 .1 .3 GN100 Mod. For the dimensions of model GN100, refer to fig. 19.

Figure 19

CONTROL PANEL Fully automatic push buttons, with call and despatch facilities at each entrance; "lift arrival" and "lift occupied" indicators fitted at each entrance. POWER SUPPLY 380 Volt, 3-phase 50 Hz. SPEED 0.35 m/sec. FLOORS Can serve up to 12 stops (30 mt. travel max.) CAR Constructed in polished stainless steel AISI 430 with 6 shelf supports. DOORS Vertical bi-parting doors fitted with locks and safety electrical contacts. Finished in polished stainless steel AISI 430. MACHINE Traction type, located on machine bedplate attached to tower. The motor drives through a reduction gear and an electro-magnetic disc brake is fitted. A hand winding wheel and brake release are incorporated. SELF SUPPORTING STRUCTURE Constructed in galvanised cold rolled profiles. INSTALLATION Installation instructions are supplied.



50-100 kg Models



Page: 41

3.2.2 Components instal lat ion 3.2 .2 .1 Upr ights 50-100 kg Mod. Measure the shaft height and cut (if necessary) the uprights as shown on fig. 20. Install the uprights, the rings and the motor bedplate, as shown on fig. 20.

Figure 20



50-100 kg Models



Page: 42

DD50 Mod.

For the cut and installation of the uprights for model DD50, refer to fig. 21.

Figure 21



50-100 kg Models



Page: 43

3.2 .2 .2 Assembl ing structure r ing



50-100 kg Models



Page: 44



50-100 kg Models



Page: 45

3.2 .2 .3 Guides 50-100 Kg Mod. Install the guides starting from the top as shown on fig. 22. NOTE : Cut only the lower section of the guides (if necessary), making sure that they are parallel to the structure with a correct plumbing.

Figure 22



50-100 kg Models



Page: 46

DD50 Mod . For the installation of the guides of model DD50, refer to fig. 23.

320

10

LG = H -705

3000

3000

1000

930

X

T

S

2

1

1

2

z

Guide brackets fixing

Guides fixing

Z = guide length to cut

R

H = ( S + R + T ) - X

Figure 23



50-100 kg Models



Page: 47

3.2 .2 .4 Pow er supply cabinet and motor gear (50-100 kg Mod. ) Fix the power supply cabinet (if required) on the machine room upright. Place the motor gear on the bedplate between the guiding points, and put the insulation rubber . 3 .2 .2 .5 Cabin on the top (50-100 kg Mod. ) Place the, loosening the top ring of the door. We suggest using a timber board to support the cabin. 3.2 .2 .6 L imi t sw i tch (50-100 kg Mod. ) Check the dimensions of the over travel and install the limit switch, as shown on fig. 24.

150

1

2

150

2

1

Removable bufferstop (optional)

50 Kg MODELS

FIXED BUFFER STOP ANDOVERTRAVEL LIMIT SWITCH ASSEMBLY

100 Kg MODELS

Figure 24



50-100 kg Models



Page: 48

3.2 .2 .7 Pow er supply cabinet and motor gear (DD50 Mod. ) For the installation of the model DD50, refer to fig. 25. 3.2 .2 .8 L imi t sw i tch (DD50 Mod. ) For the installation of the limit switch of the model DD50, refer to fig. 25.

150

1

2

150

2

1

Removable bufferstop (optional)

FIXED BUFFER STOP ANDOVERTRAVEL LIMIT SWITCH ASSEMBLY

Figure 25



50-100 kg Models



Page: 49

3.2 .2 .9 Counterw eight Keep the counterweight 250 mm above the limit switch, and install the car guide fixings and car guide shoes, making sure that the counterweight is placed as shown on fig. 26. 3.2 .2 .10 Tract ion ropes and the se lector rope Install the 2 traction ropes and the selector rope as shown on fig. 27.5 and 27.6.

Ropes attachment (car side)

Ropes attachment (c/weight side)

Self supporting structure assembly Figure 26 Figure 27



50-100 kg Models



Page: 50

3.2 .2 .11 Car guide shoes 50-100 kg Mod. Install the car guide shoes and carry out the needed adjustments. (fig. 28). DD50 Mod. For the installation of the car guide shoes for the model DD50, refer to fig. 29

Car shoe fixing Car shoe fixing

Figure 28 Figure 29 3.2 .2 .12 Supports Removal Remove the timber board and the counterweight support. 3.2 .2 .13 Safety fac ings 50-100 kg Mod. Install the safety facings (if required) as shown on fig. 30. DD50 Mod. For the installation of the safety facings for the model DD50, refer to fig. 31.

Safety facings fixing Safety facings fixing

Figure 30 Figure 31



50-100 kg Models



Page: 51

3.2 .2 .14 Machine room door 50-100 kg Mod. Install the machine room door as shown on fig. 32.

Machine room door assembly

Horizontal section

Vertical section A - B

Figure 32



50-100 kg Models



Page: 52

DD50 Mod. For the installation of the machine room door for the model DD50, refer to fig. 33

Machine room door assembly

Horizontal section


Figure 33



50-100 kg Models



Page: 53

3.2 .2 .15 Bi -par t ing doors Install the as shown on fig. 34 and make sure that the door panels slide freely on the guides. The position of the doors must be adjusted after phase 3.2.2.15. DD50 Mod. For the installation of the bi-parting doors of model DD50, refer to fig. 35.

Vertical bi-parting door fixing Vertical bi-parting door fixing

Figure 34 Figure 35

3.2 .2 .16 Push but ton stat ions, the door locks and f rames Fix the push button stations, the door locks and frames. Align the door lock roller with the operation shape of the door lock, adjusting the position of the panels.



50-100 kg Models



Page: 54

3.2 .2 .17 Connect ions Carry out the connections as shown on fig. 36. 3.2 .2 .18 Selector bal ls regulat ion Fix the selector balls (pay attention not the tighten the fixing screw to much).

Figure 36



50-100 kg Models



Page: 55

3.2 .2 .19 Paw l device Place the pawl device following fig. 37.

M8x20 BOLTS

SECT. A - A

Figure 37



50-100 kg Models



Page: 56

3.2 .2 .20 Car and c /w eight safety gear assembly draw ing For the installation of the car safety gear refer to fig. 38.

Figure 38



50-100 kg Models



Page: 57

3.2 .2 .21 Car and c /w eight safety gear Machine Room



50-100 kg Models



Page: 58

3.2 .2 .22 Car and c /w eight safety gear Car

DETAIL A SEE DETAIL A



50-100 kg Models



Page: 59

3.2 .2 .23 Car and c /w eight safety gear Counterw eight For the installation of the c/weight safety gear refer to fig. 39.

Figure 39

CAR SIDE

STRUCTURE SIDE



50-100 kg Models



Page: 60

3.2 .2 .24 Car and c /w eight safety gear P i t

GUIDE RAIL

SAFETY GEAR LEVER SET

CAUTION: THE MINIMUM PIT DEPTH IS 600mm

hexagonal head M8x20 screws, M8 growers, M8 double threaded hole brackets

CAR SIDE

UPRIGHT

STRUCTURE SIDE



50-100 kg Models



Page: 61

3.2 .2 .25 Counterw eight



50-100 kg Models



Page: 62

3.2 .2 .26 Over load device



50-100 kg Models



Page: 63



200-300 kg Models



Page: 64

3.3 200-300 kg MODELS 3.3.1 Shaft dimensions Check shaft size with the dimensions indicated on fig. 40.

Figure 40



200-300 kg Models



Page: 65

MODELS

Capacity Capacity

CAR DIMENSIONS

CONTROL PANEL Fully automatic push buttons, with call and despatch facilities at each entrance; "lift arrival" and "lift occupied" indicators fitted at each entrance. POWER SUPPLY 380 Volt, 3-phase 50 Hz. SPEED 0.17 m/s single speed AC motor for 200 Kg models. 0.31-0.10 m/s 2 speed AC motor for 300 Kg models. FLOORS Can serve up to 12 stops (30 mt. travel max.) CAR Constructed in mild steel. Car finished in grey backed enamel with bottom in stainless steel. DOORS Vertical bi-parting doors fitted with locks and safety electrical contacts. Finished in grey backed enamel. MACHINE 2:1 traction type for 200 Kg models; 1:1 traction for 300 Kg models. Located above on machine bedplate attached to tower. The motor drives through a reduction gear and electro-magnetic disc brake is fitted. A hand winding wheel and brake release are incorporated. SELF SUPPORTING STRUCTURE Constructed in galvanised cold rolled profiles. INSTALLATION Installation instructions are supplied.



200-300 kg Models



Page: 66

3.3.2 Components instal lat ion 3.3 .2 .1 Upr ights Measure the shaft height and cut (if necessary) the angular uprights following the dimensions of fig 41. Install the uprights , the rings and the gear steel.

Figure 41



200-300 kg Models



Page: 67

3.3.2.2 Uprights



200-300 kg Models



Page: 68



200-300 kg Models



Page: 69

3.3 .2 .3 Guides Install the guides and the guide brackets starting from the top (fig. 42). NOTE: Cut the bottom section of the guides only (if necessary), ensuring that the guides are parallel to the bearing structure and plumb.

Figure 42



200-300 kg Models



Page: 70

3.3 .2 .4 Pow er supply cabinet and motor gear (200-300 kg Mod. ) Fix the power supply cabinet (if required) on the machine room upright. Place the motor gear on the bedplate between the guiding points, and put the insulation rubber . 3 .3 .2 .5 Cabin on the top (200-300 kg Mod. ) Place the, loosening the top ring of the door. We suggest using a timber board to support the cabin. 3.3 .2 .6 L imi t sw i tch (200-300 kg Mod. ) Check the dimensions of the over travel and install the limit switch, as shown on fig. 43.

Figure 43



200-300 kg Models



Page: 71

3.3 .2 .7 Counterw eight Keep the counterweight 250 mm above the limit switch, and install the car guide fixings and car guide shoes, making sure that the counterweight is placed as shown on fig. 45. 3.3 .2 .8 Tract ion ropes and the se lector rope Install the 2 traction ropes and the selector rope as shown on fig. 44.5 and 44.6.

Ropes attachment (car side)

Ropes attachment (c/weight side)

Self supporting structure assembly

Figure 44 Figure 45



200-300 kg Models



Page: 72

3.3 .2 .9 Car guide shoes Install the car guide shoes and carry out the needed adjustments on car and counterweight guide shoes as shown on fig. 46

Car shoe fixing

Figure 46 3.3 .2 .10 Support Removal Remove the timber board and the counterweight support. 3.3 .2 .11 Safety fac ings Install the safety facings (if required) as shown on fig. 47.

Safety facings fixing

Figure 47



200-300 kg Models



Page: 73

3.3 .2 .12 Machine room door Install the machine room door as shown on fig. 48.

Installation of machine room door

Horizontal section


Figure 48



200-300 kg Models



Page: 74

3.3 .2 .13 Third guide insta l la t ion Install the third guide as shown on fig. 49

Figure 49



200-300 kg Models



Page: 75

Car w al l pos. B and car th i rd guide shoes pos. A-C



200-300 kg Models



Page: 76

Car w al l pos. B and car th i rd guide shoes pos. B



200-300 kg Models



Page: 77

3.3 .2 .14 Bi -par t ing doors Install the bi-parting doors as shown on fig. 50 and make sure that the door panels slide freely on the guides. The position of the doors must be adjusted after phase 3.3.2.14.

Vertical bi-parting door fixing

Figure 50 3.3 .2 .15 Push but ton stat ions, the door locks and f rames Fix the push button stations, the door locks and frames. Align the door lock roller with the operation shape of the door lock, adjusting the position of the panels.



200-300 kg Models



Page: 78

3.3 .2 .16 Connect ions For the 200-300 Kg models, carry out the connections as shown on fig. 51. Fix the selector balls (pay attention not the tighten the fixing screw to much).

Figure 51



200-300 kg Models



Page: 79

3.3 .2 .17 Paw l device Place the pawl device following fig. 52.

SCREWS M8x20

SEZ. A - A

Figure 52



200-300 kg Models



Page: 80

3.3 .2 .18 Car and c /w eight safety gear assembly draw ing For the installation of the car safety gear refer to fig. 53.

Figure 53



200-300 kg Models



Page: 81

3.3 .2 .19 Car and c /w eight safety gear machine room For the installation of the c/weight safety gear refer to fig. 54.

Figure 54



200-300 kg Models



Page: 82

3.3 .2 .20 Car and c /w eight safety gear counterw eight

CAR SIDE

STRUCTURE SIDE



200-300 kg Models



Page: 83

3.3 .2 .21 Car and c /w eight safety gear car

hexagonal head M10x30 screws, M10 growers, M10 double threaded hole brackets

SAFETY GEAR HOLES

SHOE HOLES



200-300 kg Models



Page: 84

3.3 .2 .22 Car and c /w eight safety gear p i t

CAR SIDE

STRUCTURE SIDE

hexagonal head M8X20 screws, M8 growers, M8 double threaded hole brackets

CAUTION: THE MINIMUM PIT DEPTH IS 600mm



200-300 kg Models



Page: 85

3.3 .2 .23 Car f rame cross beams and car f loor

3 .3 .2 .24 Car f rame cross beams and car top pul ley f rame



200-300 kg Models



Page: 86

3.3 .2 .25 Car ce i l ing



200-300 kg Models



Page: 87

3.3 .2 .26 Car upr ight



200-300 kg Models



Page: 88

3.3 .2 .27 Car back w al l



200-300 kg Models



Page: 89

3.3 .2 .28 Car f rame upr ight



200-300 kg Models



Page: 90

3.3 .2 .29 Car guide shoes support



200-300 kg Models



Page: 91

3.3 .2 .30 Car pul ley f rame



200-300 kg Models



Page: 92

3.3 .2 .31 Oveload device

Daldoss Elevetronic SpA Italy Localit Cir

Pergine Valsugana (Tn) Phone: Fax:

info@daldosscomwwwdaldosscom

Documents

Daldoss Microlift Installation Manual