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DAFFPBC sigmadafclarifiers.com This is the perfect compact equipment for high load of solids and its great solid separation capacity Overview The FPBC flotation system is a high-built separator designed to treat low to medium loaded waste waters, even those containing low buoyancy particles. The system is based on the counter-current flow principle, through an inclined corrugated plate pack. Water is introduced into the system in a cross-flow configuration which effectively reduces the distance that solids have to travel to be separated effectively. Within the compact separator, a thin layer plate pack has been installed to obtain a maximum separating surface area. The separation velocity is determined by the flow (Q) and the effective plate surface (S), therefore particles which achieve a higher rising velocity (by micro bubble aeration) than the overflow rate (Q/S), will be separated. Due to the application of the plate separating technology, maximum separation efficiency is obtained with very low overflow rates, making the separators compact and effective. Dissolved Air Flotation (DAF) technology is utilised to remove oils, grease, solids and suspended flocculants that do not possess sufficient buoyancy to float; or where an emulsion of oils and solids (with increased density) require air flotation to enhance the separation process. The use of micro-bubbles (30 to 50-micron range) increases efficiency, as smaller bubbles easily adhere to equal-sized or larger particles, boosting the overall effectiveness of the system. Unique system characteristics The FPBC is a high-performance system with distinguishing features. It includes a single movement separator, which rotates against the hydraulic flow of the water, helping to minimise the skimming distance of the floated sludge and eliminating solids carry-over. It creates a sludge with a dry solids content 3 to 4 times greater than conventional systems. The result of which, is a reduction in the need for and scale of any future treatment, such as de-watering or drying, consequently resulting in reduced follow-on costs. The bottom sludge within the system is held in place as it thickens and partially de-watered by the shaftless auger system. This enables the operator to control the sludge thickness, eliminates the early-removal of solids and reduces the build-up of sludge. The residual sludge is then transported to a central discharge point and removed via an automatic pneumatic valve. This discharge cycle is self-cleaning, and any particles adhered to the walls or sides of the system will loosen and follow their initial flow path. Key features · Effective separation surface compared to other systems with low investment costs · Compact system · Unique sludge de-watering and removal system, producing a highly concentrated sludge · Efficient laminar flow regime · Low maintenance and easy to operate · Custom built Industrial applications · Mineral oil and petrochemical industries · Textile production · Poultry, red meat and fish processing plants · Fast food manufacture

DAFFPBC...FPAC 40 40 4.1 9.7 6500 2400 2350 150 150 150 100 0.55 10 7.5 0.37 2000 15300 FPAC 5050 4.2 11.9 240075002350 150 150 150 125 0.5512.5 7.50.37 160002100 FPAC 6060 4.3 13.9

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Page 1: DAFFPBC...FPAC 40 40 4.1 9.7 6500 2400 2350 150 150 150 100 0.55 10 7.5 0.37 2000 15300 FPAC 5050 4.2 11.9 240075002350 150 150 150 125 0.5512.5 7.50.37 160002100 FPAC 6060 4.3 13.9

DAFFPBC

sigmadafclarifiers.com

This is the perfect compact equipment for high load of solids and its great solid separation capacity

OverviewThe FPBC flotation system is a high-built separator designed to treat low to medium loaded waste waters, even those containing low buoyancy particles.

The system is based on the counter-current flow principle, through an inclined corrugated plate pack. Water is introduced into the system in a cross-flow configuration which effectively reduces the distance that solids have to travel to be separated effectively. Within the compact separator, a thin layer plate pack has been installed to obtain a maximum separating surface area. The separation velocity is determined by the flow (Q) and the effective plate surface (S), therefore particles which achieve a higher rising velocity (by micro bubble aeration) than the overflow rate (Q/S), will be separated.

Due to the application of the plate separating technology, maximum separation efficiency is obtained with very low overflow rates, making the separators compact and effective.

Dissolved Air Flotation (DAF) technology is utilised to remove oils, grease, solids and suspended flocculants that do not possess sufficient buoyancy to float; or where an emulsion of oils and solids (with increased density) require air flotation to enhance the separation process.

The use of micro-bubbles (30 to 50-micron range) increases efficiency, as smaller bubbles easily adhere to equal-sized or larger particles, boosting the overall effectiveness of the system.

Unique system characteristicsThe FPBC is a high-performance system with distinguishing features. It includes a single movement separator, which rotates against the hydraulic flow of the water, helping to minimise the skimming distance of the floated sludge and

eliminating solids carry-over. It creates a sludge with a dry solids content 3 to 4 times greater than conventional systems. The result of which, is a reduction in the need for and scale of any future treatment, such as de-watering or drying, consequently resulting in reduced follow-on costs.

The bottom sludge within the system is held in place as it thickens and partially de-watered by the shaftless auger system. This enables the operator to control the sludge thickness, eliminates the early-removal of solids and reduces the build-up of sludge. The residual sludge is then transported to a central discharge point and removed via an automatic pneumatic valve. This discharge cycle is self-cleaning, and any particles adhered to the walls or sides of the system will loosen and follow their initial flow path.

Key features· Effective separation surface compared to other systems with low investment costs

· Compact system· Unique sludge de-watering and removal system, producing a highly concentrated sludge

· Efficient laminar flow regime· Low maintenance and easy to operate· Custom built

Industrial applications· Mineral oil and petrochemical industries · Textile production· Poultry, red meat and fish processing plants· Fast food manufacture

Page 2: DAFFPBC...FPAC 40 40 4.1 9.7 6500 2400 2350 150 150 150 100 0.55 10 7.5 0.37 2000 15300 FPAC 5050 4.2 11.9 240075002350 150 150 150 125 0.5512.5 7.50.37 160002100 FPAC 6060 4.3 13.9

DAFFPBC

Type Hydraulic Overflow Projected Free Lenght Width Height Connection Float Connection Outlet Bottom Skimmer Recirculation Screw Installed Weight Weight capacity Rate Surface Surface A B C Inlet D Discharge E Outlet F Sludge G H Pump I J Power Empty Full (m³/hr) (m³/m²/hr) (m²) (m²) (mm) (mm) (mm) DN DN DN DN Kw (m³/hr) Kw Kw Kw Kg Kg

FPBC 10 10 1.3 8 1.1 2200 1400 2100 80 80 80 80 0.37 2 3.2 N/A 0.18 650 2700

FPBC 15 15 1.3 12 1.6 2200 1900 2100 80 80 80 80 0.37 3 3.2 N/A 0.18 750 3700

FPBC 20 20 1.3 15 1.8 2900 1400 2700 100 100 100 100 0.37 4 3.2 N/A 0.18 900 5080

FPBC 35 35 1.3 27 2.7 2900 1900 2700 125 125 125 100 0.55 7 5.5 0.37 0.37 1150 6400

FPBC 50 50 1.3 37 3.7 2900 2400 2700 150 150 150 100 0.55 10 5.5 0.37 0.37 1500 9000

FPBC 75 75 1.3 58 6.1 4400 2400 3500 200 200 200 150 0.55 15 7.5 0.37 0.37 1800 12500

FPBC 100 100 1.3 77 6.9 4800 2400 3800 200 200 225 150 0.55 20 11 0.37 0.37 2200 14800

FPBC 125 125 1.3 96 8.7 4800 2900 3800 250 250 250 150 0.55 25 11 0.37 0.37 2600 1700

FPBC 150 150 1.3 115 10.4 4800 3400 3800 300 300 300 150 0.55 30 11 0.37 0.37 3200 18900

FPBC 175 175 1.3 134 8.7 5800 2400 4500 300 300 300 150 0.55 35 11 0.37 0.37 3700 22000

FPBC 200 200 1.3 154 10.8 5800 2900 4500 300 300 300 150 0.55 40 11 0.37 0.37 4300 25000

FPBC 250 250 1.3 192 13.1 5800 3400 4500 350 350 350 200 0.55 50 15 0.37 0.37 5200 27000

HEADQUARTERS

C/ Marquès de Caldes de Montbui, 37, entl. 3a17003 Girona· Spain(+34) 972 223 [email protected]@sigmadafclarifiers.com

sigmadafclarifiers.com

SIGMA MexicoMiguel Ángel MartinAv. Oaxaca 86Oficina 203Col.Roma,Mexico DF(+52) 55 71550604(+52) 1 [email protected]

SIGMA PanamaMax GómezC/Bellavista Urb. Obarrio C52Edif, Fiesta local 10bCiudad de Panama+50766747161 [email protected]

SIGMA PeruQUIMTIA S.A.Giancarlo Schuler EchevarríaSupervisor de Nuevas TecnologíasQUIMTIA PERÚT. (511) 630 - 6500 anexo 20038M. [email protected]

Member of:

Page 3: DAFFPBC...FPAC 40 40 4.1 9.7 6500 2400 2350 150 150 150 100 0.55 10 7.5 0.37 2000 15300 FPAC 5050 4.2 11.9 240075002350 150 150 150 125 0.5512.5 7.50.37 160002100 FPAC 6060 4.3 13.9

DAFFPAC

sigmadafclarifiers.com

It is the efficient equipment for excellence of water with low elements of buoyancy thanks to its system of flotation by air

OverviewThe FPAC flotation system is a large surface air flotation system with cross flow separation. The system has been designed to treat wastewater flows heavily loaded with solids that need significant amounts of free surface area for successful flotation and separation (up to 40kg of solids per m² of free surface area inside the system can be treated).

Dissolved Air Flotation (DAF) system processes wastewater that are introduced at one end of the apparatus and ejects the clean water at the other end.

DAF technology is utilised to remove oils, grease, solids and suspended flocculants that do not possess sufficient buoyancy to float; or where an emulsion of oils and solids (with increased density) require air flotation to enhance the separation process.

The use of micro-bubble flotation technology (30 to 50-micron range) increases efficiency, as smaller bubbles easily adhere to equal-sized or larger particles, boosting the overall effectiveness of the system.

Unique system characteristicsThe FPAC flotation system is a large surface air flotation system with cross flow separation. The system has been designed to treat wastewater flows heavily loaded with solids that need significant amounts of free surface area for successful flotation and separation (up to 40kg of solids per m² of free surface area inside the system can be treated).

Dissolved Air Flotation (DAF) system processes wastewater that are introduced at one end of the apparatus and ejects the clean water at the other end.

DAF technology is utilised to remove oils, grease, solids and suspended flocculants that do not possess sufficient buoyancy to float; or where an emulsion of oils and solids (with increased density) require air flotation to enhance the separation process.

The use of micro-bubble flotation technology (30 to 50-micron range) increases efficiency, as smaller bubbles easily adhere to equal-sized or larger particles, boosting the overall effectiveness of the system.

Key features· Ability to process waste waters with high solid loading · Compact system· Unique sludge de-watering and removal system, producing a highly concentrated sludge

· Efficient laminar flow regime· Low maintenance and easy to operate· Custom built

Industrial applications· Slaughterhouse and rendering plants· Textile production· Processing plants· Pulp and paper industries· Fish processing facilities

Page 4: DAFFPBC...FPAC 40 40 4.1 9.7 6500 2400 2350 150 150 150 100 0.55 10 7.5 0.37 2000 15300 FPAC 5050 4.2 11.9 240075002350 150 150 150 125 0.5512.5 7.50.37 160002100 FPAC 6060 4.3 13.9

DAFFPAC

Type Hydraulic Overflow Free Lenght Width Height Connection Float Connection Outlet Bottom Skimmer Recirculation Screw Weight Weight capacity Rate Surface A B C Inlet D Discharge E Outlet F Sludge G H Pump I J Empty Full (m³/hr) (m³/m²/hr) (m²) (mm) (mm) (mm) DN DN DN DN Kw (m³/hr) Kw Kw Kg Kg

FPAC 05 5 4.2 1.2 2250 1400 1400 50 50 50 50 0.18 2 3 N/A 1000 10000

FPAC 10 10 4.2 2.3 3000 1650 1500 80 80 80 80 0.37 3.5 3 N/A 1200 10200

FPAC 15 15 3.1 4.8 4000 1900 2350 80 80 80 80 0.37 4 5.5 N/A 1500 1500

FPAC 20 20 3.4 5.8 4500 2400 2350 100 100 100 100 0.37 5 5.5 0.18 1700 13500

FPAC 25 25 3.4 7.3 5250 2400 2350 100 100 100 100 0.37 7 7.5 0.37 1800 14200

FPAC 30 30 3.4 8.8 6000 2400 2350 100 150 150 100 0.37 7.5 7.5 0.37 1900 15000

FPAC 40 40 4.1 9.7 6500 2400 2350 150 150 150 100 0.55 10 7.5 0.37 2000 15300

FPAC 50 50 4.2 11.9 7500 2400 2350 150 150 150 125 0.55 12.5 7.5 0.37 2100 16000

FPAC 60 60 4.3 13.9 8500 2400 2350 150 150 200 125 0.55 15 11 0.37 2200 17200

FPAC 70 70 4.4 15.9 9500 2400 2350 150 150 200 125 0.55 17.5 11 0.37 2300 21000

FPAC 80 80 4.5 17.7 10500 2400 2350 200 150 200 125 0.55 20 11 0.37 2400 22000

FPAC 90 90 4.5 20 11500 2400 2550 200 200 200 150 0.55 22.5 11 0.37 2600 24000

FPAC 100 100 4.5 22.2 9000 3400 2350 200 200 250 150 0.55 25 15 0.37 2800 28000

FPAC 120 120 4.5 26.6 10500 3400 2350 200 200 250 150 0.55 30 15 0.37 2900 32000

FPAC 140 140 4.5 31.1 12000 3400 2350 250 200 250 150 0.55 35 15 0.37 3000 36000

FPAC 160 160 4.5 35.5 13500 3400 2350 250 200 300 150 0.55 40 18.5 0.37 3300 39000

HEADQUARTERS

C/ Marquès de Caldes de Montbui, 37, entl. 3a17003 Girona· Spain(+34) 972 223 [email protected]@sigmadafclarifiers.com

sigmadafclarifiers.com

SIGMA MexicoMiguel Ángel MartinAv. Oaxaca 86Oficina 203Col.Roma,Mexico DF(+52) 55 71550604(+52) 1 [email protected]

SIGMA PanamaMax GómezC/Bellavista Urb. Obarrio C52Edif, Fiesta local 10bCiudad de Panama+50766747161 [email protected]

SIGMA PeruQUIMTIA S.A.Giancarlo Schuler EchevarríaSupervisor de Nuevas TecnologíasQUIMTIA PERÚT. (511) 630 - 6500 anexo 20038M. [email protected]

Member of:

Page 5: DAFFPBC...FPAC 40 40 4.1 9.7 6500 2400 2350 150 150 150 100 0.55 10 7.5 0.37 2000 15300 FPAC 5050 4.2 11.9 240075002350 150 150 150 125 0.5512.5 7.50.37 160002100 FPAC 6060 4.3 13.9

DAFFPHF

sigmadafclarifiers.com

OverviewThe FPHF flotation system is a separation system, improved from existing plate pack technology which utilises a combination of cross flow and counter-current flow. This technology was originally developed for special applications for high flow volumes with a substantial suspended solids content. Settling particles can be separated with a relative high efficiency by the FPHF.

High flow volume demands a better flow distribution. The inflow surface of the plate packs is equally divided against laminar flor proportionality within the system. In practice, it shows an attainable volume treatment above 100%, compared to conventional plate separators, which have mostly an overflow rate of at least 3m3 per m2 per hour.

DAF technology is utilised to remove oils, grease, solids and suspended flocculants that do not possess sufficient buoyancy to float; or where an emulsion of oils and solids (with increased density) require air flotation to enhance the separation process. The use of micro-bubble flotation technology (30 to 50-micron range) increases efficiency, as smaller bubbles easily adhere to equal-sized or larger particles, boosting the overall effectiveness of the system.

Unique system characteristicsThe FPHF is a high-performance system with a number of distinct features. It includes a single movement separator, which rotates against the hydraulic flow of the water, helping to minimise the skimming distance of the floated sludge and eliminating solids carry-over. It creates a sludge with a dry solids content 3 to 4 times greater than a conventional system. The result of which, is a reduction in the need for and scale of any future treatment, such as de-watering or drying,

consequently resulting in reduced follow-on costs.

The bottom sludge within the system is held in place as it thickens and partially de-watered by the shaftless auger system. This enables the operator to control the thickness of the sludge, eliminates the early-removal of solids and reduces the build-up of sludge. The residual sludge is then transported to a central discharge point and removed via an automatic pneumatic valve. This discharge cycle is self-cleaning, and any particles adhered to the walls or sides of the system will loosen and follow their initial flow path.

The system as standard, is fitted with an aerator, recirculation module, a pneumatic switch and a control panel to enable the air supply to the aeration module and sediment discharge valve to be controlled.

Key features· Updated and improved design of plate pack technology· Effectively handles large flow volumes with a high suspended solids content

· Compact system with high-processing capacity· Unique sludge de-watering and removal system, producing a highly concentrated sludge

· Efficient laminar flow regime· Low maintenance and easy to operate· Custom built

Industrial applications· Ballast water treatment · Edible oil refineries · Food processing plants· Pulp and paper industries· Fish processing facilities· Petrochemical industry

This compact equipment is especially effective for high volumes of solids and its reevaluation in the technology of plate packages

Page 6: DAFFPBC...FPAC 40 40 4.1 9.7 6500 2400 2350 150 150 150 100 0.55 10 7.5 0.37 2000 15300 FPAC 5050 4.2 11.9 240075002350 150 150 150 125 0.5512.5 7.50.37 160002100 FPAC 6060 4.3 13.9

DAFFPHF

HEADQUARTERS

C/ Marquès de Caldes de Montbui, 37, entl. 3a17003 Girona· Spain(+34) 972 223 [email protected]@sigmadafclarifiers.com

sigmadafclarifiers.com

SIGMA MexicoMiguel Ángel MartinAv. Oaxaca 86Oficina 203Col.Roma,Mexico DF(+52) 55 71550604(+52) 1 [email protected]

SIGMA PanamaMax GómezC/Bellavista Urb. Obarrio C52Edif, Fiesta local 10bCiudad de Panama+50766747161 [email protected]

SIGMA PeruQUIMTIA S.A.Giancarlo Schuler EchevarríaSupervisor de Nuevas TecnologíasQUIMTIA PERÚT. (511) 630 - 6500 anexo 20038M. [email protected]

Member of:

Type Hydraulic Overflow Projected Free Lenght Width Height Connection Float Connection Outlet Bottom Skimmer Recirculation Screw Installed Weight Weight capacity Rate Surface Surface A B C Inlet D Discharge E Outlet F Sludge G H Pump I J Power Empty Full (m³/hr) (m³/m²/hr) (m²) (m²) (mm) (mm) (mm) DN DN DN DN Kw (m³/hr) Kw Kw Kw Kg Kg

FPHF 300 300 2 150 12.5 6250 3400 4600 400 250 400 200 0.55 30 18.5 0.37 0.37 7000 30000

FPHF 400 400 1.8 220 15.9 7500 3400 4600 450 250 450 200 0.55 80 18.5 0.37 0.37 8000 40200

FPHF 500 500 1.6 300 19.6 8750 3400 4600 450 250 450 200 0.55 100 22 0.37 0.37 10000 45000

FPHF 750 750 1.9 400 23.4 10000 3400 4600 500 250 500 200 0.55 120 22 0.37 0.37 11500 49000

FPHF 1000 1000 2 500 28.2 12000 3400 4600 600 250 600 200 0.55 150 30 0.37 0.37 13500 60000