12. S IW AR E X W L2 0 0

D R A G O N

T E A M

MMI 12 . S IWAR E X W L2 0 0

5000

1100 , 600

,

MMI

The Application of High Accuracy Direct-Loading Electronics

Belt Scales in Cement Branch

The paper introduces the application experience of high accuracy electronics belt scale with direct-loading

design according to ShanghFeng Cement Plant, and it presentes the principle and features of Siemens MMI

electronics belt scal.

Keywords:Electronic Belt Scale; Direct-Loading Belt Scale; Accuracy; Integrator; Repeatability

,

(1100 ) ,

2m/s 400T /H

700T /H ≤ 0 .5 %

.

MMI BW 500

MD 256

1

1 M MI

MMI MSI

4 20 %

100% ≤ 0.25%

BW500

P ID

P ID

P ID

, ,

MMI MMI

1

1 ) ,

2 )

3)

,

, ,

,

BW 500

BW500

BW 500

0.02 %

0.04 %

,

/

1~ 8

0. 25%

110kg() 210kg

( )350 kg( )

,

2~ 8

0. 25%4

320 kg( )

1~ 4

0.5~1%

50kg

1~ 2

0. 25%

/0 .5 %( )

52kg ( ,

0 . 5 % ) ; 1 04 kg (

, 0 . 2 5% )

SIWAREX MS

S IMAT IC S 7 -200PLC

S I W A R E X M S

S IWAREX MS

S IMAT IC CPU SIMATIC

Step 7

PC

S IMAT IC S 7 S IWAREX MS

S IWAREX MS

S IMAT IC STEP 7

S IWAREX MS S IMAT IC

S 7 - 2 0 0

BW500

BW 500

≤ 0 .05 % 65kg /m

≤ 0.15 %

1 2007 8

2 2004 12

8 P 20 ~ 22

3

1993

2006 (2 ) P59 ~61

2006 .3 P36

1

2

2007 5 2007 12

3

4

200

Application of Flavor Kitchen based on SIEMENS Integrated

Weighing Technology

This paper mainly introduces that the successful application of Flavor Kitchen based on

SIEMENS automation products, especially based on integrated weighing technology, in XuZhou

Tobacco company’ s technical reformation project during the tenth five-year-plan.

Keywords: Integrated Weighing, stable, real time, SIWAREX module

5

5 .1 :

95

1 2007 12 ,

, 1

5 .2 95

2

1

2

3 4

,

3

P L C

4

5 .3

PLC S7 -400PLC 6ES 7

416 -2XK 04 -OABO EtherNet

6 GK7 443-1EX 40 -0XE 0 V2 .4 PS 407

6ES 7 407- 0KA01 -0 AA0 1 4

SCALANCE X - 400 26

Prof iNet 6ES 7 151- 3AA 00- 0AB 0

95 S IWAREX

5 Prof iN E T

C S 7 M H 4 9 1 0 - 0 A A 0 1 2 7

(3 RK1 301- 1BB 00 -0AA 2 ) 28 FC 6SL

3225 -0SE 22 -2UA0 165 I /O 9

27 28

95 60

9 620

1

1 1

P L C S 7 - 4 0 0 P L C 6 E S 7

416- 2XK 04-OABO EtherNet

6 GK7 443-1EX 40- 0XE0 V2 .4 PS 407

6ES 7 407 -0KA 01-0 AA0

SCALANCE X - 400

26 I /O

I /O Prof iNet

I /O RJ 45 iMAP

I /O

PLC Prof iNet

100M b i t / s P ro f iNeT

PLC Prof iNet

FC

Prof iNet

PLC

S IEMENS-ET200 S

Prof ibus -DP PLC

2

3

S IWAREX CS 7 MH4910 -0AA 01

95 5 I /O D501- 116

D501-120 ET 200S 19

S IWAREX CS ET 200S P ro f iNet

31 S IWAREX CS

Prof iNet

PLC 6 1

4

SIWAREX

1

1 %

0 .5 %

2

S IWAREX CS

1

6ES5710-8MA31

6ES7138-4CB11-0AB0

6ES7151-3AA20-0AB0

6ES7193-4CE00-0AA0

6ES7193-4CG20-0AA0

7MH4910-0AA01

830mm( 900 )

PM-E

DC24..48-AC120..230V,

IM151 PN, ET200S

-PROFINET I/O

AUX1;

30mm

SIWAREX CS

PROFINET

1

1

1

1

19

19

6

.

50Hz Prof iNet

. S IMAT IC

STEP 7

.S IWAREX CS

. 1 2 EX

SIWAREX

7 :S IW AT O O L CS

2 0

7 0 1 9 8 9

1 9 9 4

2 0 0 7

8

3 0

STEP 7

S IWATOOL CS S IWATOOL CS

(1 )

S IWATOOL CS

(2 ) : Ad j us tment ze ro

valid(3) Send

(3) DR 3

(Ad j us tment parameter ) Ad j .we ight1

Ad j us tment we ight 1

va l id ( 4) Send

(4 ) :

DR 3

Theore t .Ca l ib .

1

2007 5

2

2007 7

3

4

20 mA A/D

. A /D

. 16

12 15

.

S IWAREX U

This paper introduces that the feature of SIEMENS SIWAREX Weighing system in KUMHO GPRO

chemical. It mainly focuses on how to solve the Explosion, shaking and multi-tank measure

questions in complicated processing. It also contains the detail hardware configuration,

installation guide and the advantage of integrated and extended weighing system.

Key Words: SIWAREX U Weighing Module, Mixer, Explosion-proof, tank group, Control System,

Electronics Integrator

Application of KUMHO GPRO Chemical Based

on SIEMENS Weighing Product

50 %:50 %

2

2007 10

8 5

16 20

20 20 17.5

2008 6 28

/

1

PPG

3 .1

S7

PLC

AD

PLC CPU

CPU

S IWAREX U CPU 8

ET 200M I /O

2

PO 3

PO 4

3 .2 PPG

2

5 P PG 1 5

6

3

4 S IW AREX U

PPG 15

1

S IWAREX U 1

2

S IWAREX U S IWAREX IS

Ex 1 S IWAREX

IS

6 ATEX EN500 1U

2 D/ I I (2 )G[EEx ib ] I IC

2

S IWAREX U

1000 m SIWAREX IS

500m

PPG

S IWAREX IS 5

3 . 3 PPG

PPG

4mm

6.

0.05Hz 5Hz

S IWATOOL U

SIWAREX U

PROFIBUS DP

3.4

S IWAREX

SIWAREX U

N SIWAREX U CPU

8 S IWAREX U

16 ET 200M

7 SIWAREX U

PROF IBUS DP 123

S IMAT IC CPU

4.1

4 3

4 4

4

7

8

n x 40 mm

SIMAT IC (5 V)

n x 100 mA

SIMATIC CPU

4100 + n x 170

4

PO PPG

301

4. 2

S IWAREX U

( )

2mV/V 0

J D 0=2427 J D1 =63107

S IWAREX U

S IWATOOL U S IWAREX U

S IWATOOL U

8

4. 3

PPG301

1 DCS 0 .99 1 0

DCS 8 .25 0.5

DCS 7.76 10

10 .07 0.5 DCS 9.57

20 15 .13 0 .5

DCS 1 5.63 0 1 0 .41

0.5 DCS 10.90 10

20

100

= / * 100%= 0.02 /100

*100%= 0. 02%

JD0=

+2427

JD1= +JD0

*60680

2mV/V

*60680

2mV/V

JD0 JD1 65535

0

7.

0 .2%

15 % 100

S IWAREX U

PO PPG

SIWAREX

WL200

S IWAREX

2 0 0 8 1 2 1

S IWAREX WL200

SIMATIC

S I W A R E X W L 2 0 0 S I W A R E X

R

1

2

3 S

SIWAREX WL200

3 k g 2 0 0 t

SIWAREX IS

S IWAREX

S IWAREX

S IWAREX

S I M A T I C

S 7 S I W A R E X S I M A T I C S 7

S IWAREX

S IWAREX

SIWAREX WL200 OIML

A T E X F M

10

MSI BW100

1 MSI

1

MSIThe Application of MSI Belt Scales in Copper Mine

MSI

The concrete application of Siemens MSI belt scale in copper mine ball mill for constant feed

system is introduced involves some questions which to belt scale application processes in

and so on belt scale's installation, correction and calibration, unit replacement, failure

processing usually meets.

Keywords: Electronic belt scales Mounted position Correction and calibration Tachometer.

Keywords: TIA (Totally Integrated Automation), Weighing System, Coking, Coal Blending,

1 MS I

1 MS I

Q

, V

, B

, L

t / h

m/ s

mm

m

80

1 .25

650

1 .000

30

2

21 .35m

13 º

4~ 5m 9 m

2 3

3

1 2 m

3m 4 1

[1]

1 - 2 - 3 -

4 -

2

3

2 2 3

9m

6m

13º

2 3

3

4

2

3

0.8mm

4

4 A1 A 2 S1 R1 R2 5

4 1m

1 mm

5

8kg

1 .27m/s

P V =

80 1 /3 .6 1 .27 = 17 .50kg

Q L V 1 V

4

A1 A 2 S 1 R 1 R2

P

10kg

10 kg

10 100kg

1~2kg 20 30

1%

1%~ 2%

2 s

10 1 1

1m

2~ 3 1m

10

1 m

2~4

6

MSI

1m

mV

5

a

( b)

1 - 2 -

9

S IMAT IC S7 -400 PLC

PLC

PLC

10kg /

PLC

PLC

PLC

10kg /

1000 kg /

2 G4-TBSP - 100

100 45 kg 90 kg

BW 100 P940 P941

mV

8~9 mV 10 VDC

2mV/V

40 ~45 %

80t /h ,

P 17 .50 kg

20 %

100%

35%

200%

160~240t /h

80t /h

100t/h 120t/h 150t/h

P011( )

35%

200%

7

MD- 256

256

0.05m/s

10~12VDC

P018

P015

0.02m/s

MD- 256

8

5

a

5 b

20 mm

5 b

5 a

[1] MILLTRONICS. BELT SCALE APPLICATION GUIDELINES. 2002.3

1 9 42

1 9 94 2 0 07

0 8 71 -3 1 68 4 2 4 o 1 3 07 8 7 87 5 0 2

6 5 00 5 1 4 8#

E -m a i l F a ngyb4 2@s in a . com

75~80 %

# 1 200MW

2001 12 28 168

1#

B W 5 0 0

BW 500

P ID

The Coal Feeder System Retrofit Solution Realized

with Siemens Weighing Integrator

The paper introduced the process how to choose and use Siemens weighing integrator

product BW500 to retrofit the Coal Feeder System to solve the problems according to the

experience actually met on site, and also introduced the feature of BW500.

Keywords: Coal Feeder; Integrator; PID Control

9224 I /O

P ID I / O

3.1

1

Q: 0 t 1 kg q :

kg / min W: ( )

kg / m v: m/ min

[ l ] [ v ]

l=v t , t= 0 l=0 t 1

l1 =vt1 1 2

2 1 A B C

1

W = f( l ) : [ l ] W d l

d l

3.2

PLC

PC

PLC PLC

PLC I /O

BW500

P ID

*

*

* P ID

P ID

* ,

,

* BW500 7

P ID

3.3

BW500

S7- 200 PLC

BW500

S7- 200PLC BW 500 P ID

4 -20mA

PID 4 -20 mA

S7-200 PLC

P ID

BW500

E500

mV , mV

kg /m

m/s

Rate

( t /h )=Load(kg /m)*Speed(m/s )*3 .6

P ID

2 B W5 0 0

3

S7 -200

/ /

/ /

BW 500

MICONEX 2008

M I C O N E X 2 0 0 8

1 1 1 8 - 2 1

MICONEX

(SLC I IA&DT)

S IWAREX

S IWAREX

S I W A R E X

S I M A T I C S 7

S I M A T I C S 7 C 7

I /O

*

* /

*

* ,

*100 % S IMAT IC

*

* A T E X E E x S I W A R E X

2

* :

/ , , , ,

,

1 , 2 0 06 .No. 5

2, , ,

2005.N o. 3

3 2 0 07 8

P L C

P L C

V B V C

C C N

CCN AG ZG

3 5

14

CCN AG

2 2 Z G 1 0

CCN

SIWAREX FTA

S IWAREX FTA

S IWAREX; FTA; ; ; ; CCN ;

1 0 0 K g C C N

S IW AREX F T A

PLC

S IWAREX FTA

1. S IW AREX F T A

S I W A R E X F T A S 7 P L C

S 7 - 3 0 0 P L C P L C

0 . 0 5

3 6000d FTA

/

( < 1 m s )

2 .

1 9 1 9

S IWAREX FTA S7- 3152 DP

P r o f i b u s D P 5 F T A

E T 2 0 0 M I / O E T 2 0 0 M 7 F T A

E T 2 0 0 M P r o f i B u s D P S 7 - 3 1 5

2 DP CPU

F T A

P r o f i b u s S 7 - 3 1 5 2 D P P L

3 .

S I W A R E X F T A

PLC

I/O 2000

S I W A R E X F T A

S7 -300 PLC FTA

1 6 I / O 4 2 0 m A

PLC

4 - 2 0 m A P L C

S I W A R E X F T A S I M A T I C

1 9 S I W A R E X F T A

P L C

ET200M I /O S7-315 DP CPU

S 7 - 3 1 5 D P C P U P r o f i b u s

D P

S I W A R E X F T A

F B 4 1

S I W A R E X F T A

S7-300CPU FTA

C P U F T A

MMC

W i n d o w s S I W A T O O L F T A

P L C

PLC

06

SIWAREX FTA OIML

3

5

SIWAREX FTA

SIWAREX

FTA

SIWAREX FTA

SIWAREX MS

/

/ /

S I W A R E X 1

S i w a r e x M S 2 3

4

/

/

Siwarex MS 6VDC

m V m V

6 S i w a r e x M S

S 7 - 2 0 0 C P U T D 4 0 0 C

ProfibusDP PLC

P L C

S IWAREX

SIWAREX MS 0.05

65000 /

0 .1

T D4 00C

PP I

S IW ARE X MS

0 /4 ~ 2 0m A DC S PL C DCS

6 /

CPU226 85...264V AC

SIWAREX MS

Profibus DP

HMI TD400C

6ES7216 2BD23-0XB8

7MH4930-0AA01

6ES7277-0AA22-0XA0

6AV6640-0AA00-0AX0

1

6

1

1

S I W A R E X M S

S7-200PLC

10 29 11 1 2008

20 14 2 0 08

2008 10 30

PLC

PLC

S iwarex

S iwarex

S iwarex

S iwarex PO PPG

S iwarex S iwarex