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Cutting Edge Engineering Ltd
(Offshore Division)
Company Presentation 2016
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CUTTING EDGE ENGINEERING (SCOTLAND) LIMITED
CUTTING EDGE ENGINEERING LTD is dedicated to producing high quality products that meet and exceed the expectations of our customers. Established in 1986, the Company has a long track record of excellence in providing quality products for their customers.
• ISO 9001, 14001 & OHSAS 18001 Approved by DNV GL.
• Highly Skilled workforce with many years experience in the Offshore Industry.
• We Offer an Unrivalled Service to the Offshore Industry which includes Design, Manufacture and Test.
• We offer Design, Machining, Welding, Fabrication, Assembly, & Testing.
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WELDING
• Our Welding Department is Approved to ASME IX with all procedures approved by Lloyds Register/DNV GL Dual Approved Procedures
• Our Welders have many years experience and have approvals including –
625/4130, 625/8630, Stellite/4130, Stellite/8630, Stellite/316, LF2, 316, 316/LF2 etc.
• We also have our own in house Metallurgist and Welding/NDT Engineer for all Technical issues and Project related requirements, giving our Customers an all round technical package on all Welding Materials and Non-Destructive Testing Issues.
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ASSEMBLY
• Our Employees are highly skilled and have many years experience in a wide variety of products.
• We have full facilities for Stripping and Inspection of Oilfield Components to our own In House Procedures or Customer Specified Procedure.
• We have qualified Visual Inspectors.
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TESTINGNon – Destructive Testing on site to
• A.S.N.T Level II / PCN Level II• Dye Penetrant• M.P.I• Ultrasonic
Hardness Testing
• Rockwell, Brinell
Positive Material Identification
• Laboratory Standard – Optical Emission Spectrometer• Model – P.M.I Master, Worldwide Analytical Systems, US
Testing Bay• Hydro Testing Facility, including Chart Recorders etc, for testing of Risers,
Stabs, Valves etc.
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Examples of Work Previously Carried out at Cutting Edge Engineering Ltd
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Examples of Work Previously Carried out at Cutting Edge Engineering Ltd
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Riser Preservation
Understanding the requirement for correct preservation and storage of Riser Joints & Auxiliary Lines we offer a high level of offsite and onsite
preservation.
Some of the services include.
• Pressure washing (UHP) of internal bores and corrosion inhabiting compounds.
• Degreasing and polishing of pin & box sealing areas.
• Corrosion resistant coating sprays.
• (if required) Design of robust main riser pin & box protectors.
• Continual reporting of Preservation to monitor deterioration.
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PLANT LIST AND COMPANY INFORMATION – BLACKBURN FACILITY
No. Of Employees 30Manufacturing Area 10,000 Square FeetLifting Capacity 7.5 Tons
ISO 9001, ISO 14001 & OHSAS 18001 Approved by DNV GL
Specialised Valve Ball Machining and Grinding capability up to 36”
Specialised Presses for Insert Installation
Rockwell and Portable Hardness Testing to ASTM specifications
N.D.T carried out A.S.N.T Level II on site, Dye Penetrant, M.P.I and Ultrasonic
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HORIZONTAL BORING – C.N.C
Giddings & Lewis PC 40 – C.N.C Horizontal Boring MachineFull C.N.C, Table → Large Full CNC Machine (Facing Heads etc)
Milling, Drilling, Line Boring etc. Max Component Weight 10 Tonnes
Giddings & Lewis DPST Horizontal Boring MachineMax Travel x, y, z – Axis – 80” Table Size 96” x 60” → Large Boring Milling / Drilling etc.
Max Component Weight 15 Tonnes Giddings & Lewis Fraser Model 80ERT Horizontal Boring & Milling MachineTable size 1500mm x 1220mm → Medium / Large Milling /Drilling /Facing Max travel – x = 1850mm, y = 1800mm Head Work etc.& w = 1750mm Max Component Weight 7.5 TonnesRetrofitted with G&L NS-6 ControlSpindle Diameter 100mm with 50 Int. Taper
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TURNING Mostana Centre Lathe 24” four jaw chuck, 16” three jaw chuck, → Manual Turning/Threading swing over bed 30” swing over cross slide Max Ø 30” x 10 Feet Long20”, between centres 120”. 72” Webster Bennet Vertical Borer72” Chuck, Max Turning Dia 96”, → Large Turning 100” Ø MaxMax Under Rail .48”. Fitted with 2 Axis DRO. Max Muller MDW30Single Spindle Turning Lathe, refurbished September 1998 Siemens 820 C.N.C → Large CNC Turning/Threading control, main drive motor 84HP 30” Ø Max.
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TURNING CONTINUED
Puma 240 LC2007 CNC Lathe, 10” → Small CNC
Chuck, Max Dia 420mm Turning/Threading 10ӯ Max.
Puma 400B2008 CNC Lathe, is Chuck, Max Dia 590MM → Medium CNC Max Swing 770MM Max Length 1.1Metres Turning/Threading
16” Ø Max. Lodge & Shipley – Profiturn 40Full CNC Lathe – 32” Chuck,3 metre bed length. → Large CNC
Siemens Control CNC 810T Control, Hydraulic Turning/ThreadingTailstock. 32” Ø Max.
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MACHINING CENTRES – C.N.C Yamazen VMC 4020 – Year 2001 ModelVertical Machining Centre, Fadal Control → Small to Medium Milling, Table size 46” x 20 “ Drilling Max travel x axis 40”, y axis 20” & z axis 24” Max Weight 500kgs21 tool changer.
Yamazen Matchmaker VMC 5V-MVertical Machining Centre, Fadal Control → Small to Medium Milling, Table Size 30” x 12” Drilling. Max Weight 500kgs16 Tool Changer.
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VALVE BALL MACHINING
1 Off – Dunbar & Cook – Spherical Turning and → Valve Ball SpecificSuper Finishing Grinding C.N.C Ball Machine – Capable of turning and finish grinding valve balls from 8” WB to 30” NB 1 Off Specialised Valve Ball Machine – Capable of turning & finish grinding valve balls from 8” WB to 36” NB – (Maximum Spherical Dia 60”) 1 Off Specialised Valve Ball MachineCapable of turning and finish grinding valve balls from 4” WB to 12” NB
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CUTTING Bigstone-CF 450M Saw with in feeding roller track → Saw CuttingMax dia. 350mm.
ADDITIONAL INFORMATION Cutting Edge Engineering (Scotland) Ltd offer versatile experienced professionallyQualified engineers in the following specialised areas, Valve refurbishment, Metallurgy, Non – Destructive Testing, Welding and CAD-CAM design and programming. Welding → Lloyds/DNV GL approved – ASME IX – 4130, Inconel 625/4130 etc. N.D.T. → Level II – U.T / Dye Pen / M.P.I.
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SUMMARY• Cutting Edge Engineering is a highly successful Offshore Engineering
Company with many years’ experience in Oil and Gas Industry.
• We are ISO 9001 , 14001 & OHSAS 18001 approved.
• We Offer and Unrivalled Service to the Offshore Industry which includes Design, Manufacture and Test.
• In house we can offer Machining, Assembly, Welding, Fabrication and Testing.
• This is supported by our expert technical capabilities in both Metallurgy and Weld Engineering.
• We have considerable experience in sourcing Oil Field materials, such as 4140, 4130 and exotics, with a proven forging supply base both in the UK and Europe.
• We are conveniently located just off the M8 giving us excellent transport links throughout the UK.
• We have a dedicated Office for Customer/ 3rd Party representatives on site .
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Previous equipment @ Cutting Edge Engineering Ltd
• BOP’s 7- 1/16” Cameron U Type BOB 3M to 15M Working Pressure
• BOP Ram Blocks Pipe/VBR/SBR & Blind. • BOP Test Mandrils/Hub & Clamps. • BOP Drilling Spools & Drilling Spool Adapters. • Surface & Subsea Valves 2- 1/16”, 3 1/16”, 4 1/16”
Cameron, WOM, WKM.• Choke & Kill Manifolds Cameron ,WOM, WKM.• Telescopic Joint (Slip Joint 2 & 3 Barrels).• Risers HMF, RD, MR6, FD8, XMRF, SSQR, DT1 & DT2.• Riser Spider Hydraulic & Manual. • Riser Handling Subs Hydraulic & Manual. • Goose Necks & Kick Outs.• Hydraulic Latches. • Riser Adapters. • DR1 Ball Joint. • Diverter Running Tools.• H4 10M & 15M 18 ¾” EBF Connectors.
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Your Contacts at Cutting Edge Engineering are
• Ronnie Coyne [email protected] • Rikky Clark [email protected]
• Dorothy Kelly [email protected]
Landline : 01506 654656 01506 632000Fax : 01506 634000