Custom Industrial Fabrication Services - J.T. Thorpe Fabrication Division Brochure.pdf · Custom Industrial Fabrication Services J.T. Thorpe & Son, ... and Pipe Spools / Insulated

J.T. Thorpe & Son, Inc. provides a wide range of Custom Fabricated Equipment

for the Industrial Market on Schedule, with High Quality and at a Low Cost

Custom Industrial Fabrication Services

J.T. Thorpe & Son, Inc’s Fabrication Division supply high quality ASME Section VIII Division 1 and ASME B31.3

equipment to the Industrial Marketplace. JTT has multiple fabrication locations throughout North America with

the ability to ship worldwide by sea, rail and truck. Let J.T. Thorpe & Son, Inc. provide you with a turn-key

solution to meet your fabrication requirements today. The following are the products we offer:

FCCU equipment: Cyclones, Diplegs, Flapper Valves, Riser Lines, Wyes, Air Grids, Steam Rings, Plenums,

Regen/Reactor Heads, Flue Gas Lines, Transfer Lines, 3rd Stage Separators, KE Burgmann EJS Expansion

Joints. JTT specializes in replacement in kind of FCCU equipment. With the replacement in kind JTT offers both

performance and reliability improvements. JTT has engineered fixes for various “problem areas” with OEM

designs. See Page 2 for more information on FCCU Equipment OR see page 3 for more information on FCCU

Cyclones and Cyclone Parts.

Pressure Vessels, API Tanks, Stacks, Transfer Lines, Equipment, Pipe Spools & Ducting: Custom Metal

Fabrication per ASME Section VIII, Division 1 and ASME B31.3. Refractory (Hexmesh, Anchor) Lined, Inconel/

Stainless Lined and Non Lined Equipment. Exterior insulation and painting as necessary. JTT also offers

fabrication of solid alloy vessels and clad vessels. See page 4 for more information on Petrochemical

Equipment and Ducting OR see page 6 for more information on API Tanks, Stacks, Lined Ducts/Piping—

Refractory, Alloy Lined.

SRU Equipment: Waste Heat Boilers, Condensers, Converters, Reactors, Sour Water Strippers, Colums, In Line

Burners and Refractory Lined Ducting and Piping All equipment can be supplied either refractory (hexmesh,

anchor and brick) lined or unlined and with exterior insulation/painting as necessary. See page 5 for more

information.

Hydrogen Transfer Lines: Engineering, Design and Fabrication of Hydrogen Transfer Lines for Hydrogen and

Ammonia service. JTT offers proprietary engineering and design fixes to eliminate failures. See page 7 for more

information.

Structural Steel: Fabrication per AWS/ASME including Stairs, ladders and platforms - Galvanized, Painted,

Fireproofed (Cementitous, Pyrocrete, Chartek 1709 or Thermolag 3000) as required. See page 8 for more

information.

Engineering: Create detailed steel and refractory CAD drawings for the new equipment. Perform design

calculations, Finite Element Analysis, piping stress analysis, Thermal Calculations, Thermo-mechanical

Calculations and Design refractory lining. JTT will also Engineer refractory installation procedures and thermal

dry-out procedures of the refractory lining. (All Mechanical Calculations performed to ASME latest code).

See page 9 for JTT’s Fabrication Division Client List J.T. Thorpe & Son, Inc Fabrication Division

Pittsburgh, PA 15243 Phone: 412-343-1790 Fax: 412-344-0185

Contact: Kevin Howard [email protected]

www.jtthorpe.com

SAN FRANCISCO, CA LOS ANGELES, CA SALT LAKE CITY, UT TUCSON, AZ

ST. LOUIS, MO MAYSVILLE, KY PITTSBURGH, PA HOUSTON, TX

J.T. Thorpe & Son, Inc. provides a wide range of custom fabricated FCCU

Equipment with high quality and at a low cost

Cyclones / Diplegs / Falpper Valves / Riser Lines / Wyes / Air Grids / Steam

Rings / Plenums / Regen & Reactor Heads / Flue Gas Lines/ Transfer

lines / 3rd Stage Separators / KE Burgmann EJS Expansion Joints

Custom FCCU Equipment

Fabrication Services

J.T. Thorpe & Son, Inc’s Fabrication Division supply high quality ASME Section VIII Division 1 and

ASME B31.3 FCCU equipment. JTT has multiple fabrication locations throughout North America with

the ability to ship worldwide by sea, rail and truck. JTT specializes in replacement in kind of FCCU

Equipment offering both performance and reliability improvements over the original design. JTT has

successfully engineered fixes for various “problem areas” within FCCU equipment. JTT also supplies

refractory (hexmesh & anchor) lined or non-lined equipment and ducting with exterior

insulation/painting as necessary. Let J.T. Thorpe & Son, Inc. provide you with a turn-key solution to

meet your fabrication requirements today.

J.T. Thorpe & Son, Inc Fabrication Division



www.jtthorpe.com



J.T. Thorpe & Son, Inc. provides FCCU Cyclones, complete or partial, with high

quality, improved reliability, on schedule and at a low cost

Cyclones / Cyclone Parts / Diplegs / Falpper Valves

FCCU Cyclone and Cyclone Parts


JTT’s Fabrication Division supply High Quality ASME Section VIII Division 1 and ASME B31.3 FCCU equipment at

lower costs than traditional Design Firms. JTT specializes in replacement in kind of FCCU Cyclones and their

various parts. With the replacement in kind JTT offers both performance and reliability improvements. JTT has

engineered fixes for various “problem areas” with existing cyclone designs. The following is a list of the various

high failure areas that JTT design engineers can correct for you:

1. Erosion Problems in Dust Hopper Cone leading to hole throughs: JTT offers two (2) fixes to existing designs.

“Heavy Lined” hoppers.

“Extended length” hoppers.

2. Valve Design Issues: JTT offers the following in relation to upgrading your valves.

New design to reinforce bushings to prevent failure in valve door connection.

JTT offers hot stroke testing on the valves.

JTT offers three (3) types of valve designs.

JTT can improve counter weight design to offer more reliability.

3. Diplegs – JTT can perform engineering and design to optimize dipleg size.

4. Outlet Gas Tube – JTT can perform engineering and design to optimize outlet gas tube size.






www.jtthorpe.com

JTT OFFERS FABRICATION SERVICES FOR BOTH LARGE AND SMALL

PROJECTS: ON SCHEDULE, WITH HIGH QUALITY AND LOW COSTS

Riser Lines & Wyes / Flue Gas Lines and Ducting / Hydrogen Transfer lines / Refractory

Lined Transfer Lines, Ducting and Piping / Insulated Ducting and Piping / Reactor Spheres

Petrochemical Equipment and

Ducting Fabrication Services

J.T. Thorpe & Son, Inc’s Fabrication Division supply high quality ASME Section VIII Division 1

and ASME B31.3 piping and ductwork. JTT has multiple fabrication locations throughout

North America with the ability to ship worldwide by sea, rail and truck. JTT supplies refractory

(hexmesh & anchor) lined or non-lined equipment and ducting with exterior

insulation/painting as necessary. At JTT we engineer equipment to fix past problems and

improved both reliability and performance. We provide detailed CAD drawings, perform

mechanical design calculations, Finite Element Analysis, piping stress analysis, thermal

calculations, thermo-mechanical calculations and refractory lining design. Let J.T. Thorpe &

Son, Inc. provide you with a turn-key solution to meet your fabrication requirements today.




www.jtthorpe.com





Waste Heat Boilers / Condensers / Converters / Reactors / Sour Water Strippers /

Colums / In Line Burners and Refractory Lined Ducting and Piping

S.R.U. Equipment


J.T. Thorpe & Son, Inc’s Fabrication Division supply high quality ASME Section VIII Division 1

and ASME B31.3 equipment for SRU service. JTT has multiple fabrication locations

throughout North America with the ability to ship worldwide by sea, rail and truck. JTT

supplies refractory (hexmesh, anchor and brick) lined or non-lined SRU equipment and

ducting with exterior insulation/painting as necessary. Let J.T. Thorpe & Son, Inc. provide you

with a turn-key solution to meet your SRU fabrication requirements today.

J.T.Thorpe & Son, Inc Fabrication Division Pittsburgh, PA 15243 Phone: 412-343-1790 Fax: 412-344-0185 Contact: Kevin Howard [email protected]





Pressure Vessels / API Tanks / Stacks / Refractory Lined Transfer Lines, Ducting

and Pipe Spools / Insulated Ducting and Piping / Alloy and Clad Vessels

Industrial Equipment and

Ducting Fabrication Services

J.T. Thorpe & Son, Inc’s Fabrication Division supply high quality ASME Section VIII Division 1 and

ASME B31.3 Pressure Vessels, API Tanks, Pipe Spools and Ductwork. JTT has multiple fabrication

locations throughout North America with the ability to ship worldwide by sea, rail and truck. JTT

supplies refractory (Hexmesh, Anchor) Lined, Inconel/Stainless Lined and Non Lined Equipment with

exterior insulation and painting as necessary. JTT also offers fabrication of solid alloy vessels and

clad vessels. At JTT we engineer equipment to fix past problems and improved both reliability and

performance. We provide detailed CAD drawings, perform mechanical design calculations, Finite

Element Analysis, piping stress analysis, thermal calculations, thermo-mechanical calculations and

refractory lining design. Let J.T. Thorpe & Son, Inc. provide you with a turn-key solution to meet your

fabrication requirements today.




www.jtthorpe.com

SAN FRANCISCO, CA LOS ANGELES, CA SALT

LAKE CITY, UT TUCSON, AZ ST. LOUIS, MO MAYSVILLE, KY PITTS-

J.T. Thorpe & Son, Inc. provides a wide range of Custom Fabricated Equipment

for the Industrial Market on Schedule, with High Quality and at a Low Cost

Petrochemical Hydrogen Transfer Line Custom Engineering,

Design and Fabrication Services—Hydrogen and Ammonia Services

J.T. Thorpe & Son, Inc’s Fabrication Division supply high quality ASME B31.3 hydrogen transfer lines to the

Petrochemical Marketplace. We provide Engineering, Design and Fabrication of Hydrogen Transfer Lines for

both Hydrogen and Ammonia service. JTT offers proprietary engineering and design fixes to eliminate failures.

We create detailed steel and refractory CAD drawings, perform design calculations, Finite Element Analysis,

piping stress analysis, thermal calculations, thermo-mechanical calculations and design your refractory lining.

JTT has multiple fabrication locations throughout North America with the ability to ship worldwide by sea, rail

and truck. At JTT we can solve many of your Hydrogen Line problems:

Internal diameter too small to allow access for repairs.

Refractory lining failing (mainly at elbows and T’s).

Poor refractory lining design.

Line Overstressed with inadequate support system (sliding supports, fixed supports, spring cans etc.)

JTT offers engineering fixes all above problems. We offer both single component refractory lining systems and

dual component lining systems. Our designs allow for thinner linings thus helping increase ID of line, allows for

greater product throughput and drops pressure; allows for easier future field repairs and permits formed and

poured field joints. JTT completes Finite Element Analysis of your entire system (from waste heat boiler thru

entire line, headers and counter weights) and will recommend set limits of movement for headers etc to

prevent future failures. In many cases existing lines fail our analysis allowing JTT to work within your

parameters and confines to design new mechanical supports and linings to reduce overall stresses and

improve both the reliability and quality of your equipment.

Example 1: Refractory Failing throughout line causing hot spots. Line

moving in 3 axis. Switched fixed support to Spring Can support (designed

by JTT). Redesigned complete lining to prevent failure of insulating

castable in 2 component design by crushing and Steam/CO2 attack.

Example 2: Refractory Failing at Elbows & T’s. Refractory lining design not

“at fault” – Steel design issues. Fixed supports existed instead of sliding

supports and the line had under designed steel at elbows.

Example 3: Line diameter too small to allow for refractory repairs – 34”

Line with 10” two component refractory lining . JTT re-designed refractory

lining to continue to meet process and temperature requirements. Lining

changed to 6” thick single component lining. Allows for access to line for

inspection, repairs and also completing field joints. Flanges were

previously used at field joints and left hot spots. JTT proprietary design

eliminates need for flanges without compromising refractory lining design

or installation technique. J.T. Thorpe & Son, Inc Fabrication Division



www.jtthorpe.com



J.T. Thorpe & Son, Inc. provides a wide range of solutions to meet industrial

Structural Steel needs on schedule, with high quality and low costs

Structural Steel - Galvanized, Painted, Cementitious or Intumescent Fireproofed

Industrial Structural Steel


Structural Steel fabrication per AWS/ASME including Stairs, ladders

and platforms - Galvanized, Painted, Fireproofed (Cementitous,

Pyrocrete, Chartek 1709 or Thermolag 3000) as required.






www.jtthorpe.com

Fabrication Division Pittsburgh, PA 15243

Ph: 412-343-1790 Fax: 412-344-0185

FABRICATION DIVISION CLIENT LIST (Equipment Only – Excludes Structural Steel)

End User

Valero

Exxon Mobil

Chevron

PBF Energy

British Petroleum

Total

Motiva

Shell

Dyno Nobel

ConocoPhillips

ALON USA

Engineering Company

Shaw

CDI Engineering

KE Burgmann – EJS

Foster Wheeler

Jacobs

KBR

Worley Parsons

Documents

Custom Industrial Fabrication Services - J.T. Thorpe Fabrication Division Brochure.pdf · Custom Industrial Fabrication Services J.T. Thorpe & Son, ... and Pipe Spools / Insulated