Cost Concepts Breakeven

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    CHAPTER 2

    COST CONCEPTS,BREAK-EVEN ANALYSIS,

    And PRESENT ECONOMY

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    COST ESTIMATING

    Used to describe the process by

    which the present and future costconsequences of engineeringdesigns are forecast

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    COST ESTIMATING USED TO

    Provide information used in setting aselling price for quoting, bidding, orevaluating contracts

    Determine whether a proposed productcan be made and distributed at a profit(EG: price = cost + profit)

    Evaluate how much capital can bejustified for process changes or otherimprovements

    Establish benchmarks for productivity

    improvement programs

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    COST ESTIMATINGAPPROACHES

    Top-down Approach

    Bottom-up Approach

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    TOP-DOWN APPROACH

    Uses historical data from similarengineering projects

    Used to estimate costs, revenues, andother parameters for current project

    Modifies original data for changes ininflation / deflation, activity level,weight, energy consumption, size, etc

    Best use is early in estimating process

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    BOTTOM-UP APPROACH

    More detailed cost-estimatingmethod

    Attempts to break down project into

    small, manageable units and estimatecosts, etc.

    Smaller unit costs added together

    with other types of costs to obtainoverall cost estimateWorks best when detail concerning

    desired output defined and clarified

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    CASH COST VERSUS BOOK COST

    Cash cost is a cost that involves payment incash and results in cash flow;

    Book cost or noncash cost is a payment that

    does not involve cash transaction; book costsrepresent the recovery of past expendituresover a fixed period of time;

    Depreciation is the most common example ofbook cost; depreciation is what is chargedfor the use of assets, such as plant and

    equipment; depreciation is not a cash flow;

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    SUNK COST ANDOPPORTUNITY COST

    A sunk cost is one that has occurredin the past and has no relevance to

    estimates of future costs andrevenues related to an alternativecourse of action;

    An opportunity cost is the cost ofthe best rejected opportunity and ishidden or implied;

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    LIFE-CYCLE COST

    Life-cycle cost is the summation of allcosts, both recurring and nonrecurring,

    related to a product, structure, system,or service during its life span.

    Life cycle begins with the

    identification of the economic need orwant ( the requirement ) and ends withthe retirement and disposal activities.

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    CAPITAL AND INVESTMENT

    Investment Cost or capital investment is thecapital (money) required for most activities ofthe acquisition phase;

    Working Capital refers to the funds required forcurrent assets needed for start-up andsubsequent support of operation activities;

    Operation and Maintenance Cost includes many of

    the recurring annual expense items associatedwith the operation phase of the life cycle;

    Disposal Cost includes non-recurring costs ofshutting down the operation;

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    FIXED, VARIABLE, ANDINCREMENTAL COSTS

    Fixed costs are those unaffected by changesin activity level over a feasible range ofoperations for the capacity or capability

    available. Typical fixed costs include insurance and

    taxes on facilities, general management andadministrative salaries, license fees, and

    interest costs on borrowed capital.When large changes in usage of resources

    occur, or when plant expansion or shutdown is

    involved fixed costs will be affected.

    E E

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    FIXED, VARIABLE ANDINCREMENTAL COSTS

    Variable costs are those associated with anoperation that vary in total with thequantity of output or other measures ofactivity level.

    Example of variable costs include : costs ofmaterial and labor used in a product or

    service, because they vary in total with thenumber of output units -- even thoughcosts per unit remain the same.

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    RECURRING ANDNONRECURRING COSTS

    Recurring costs are repetitive and occurwhen a firm produces similar goods andservices on a continuing basis.

    Variable costs are recurring costs becausethey repeat with each unit of output .

    A fixed cost that is paid on a repeatablebasis is also a recurring cost:

    Office space rental$

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    RECURRING ANDNONRECURRING COSTS

    Nonrecurring costs are those that are notrepetitive, even though the totalexpenditure may be cumulative over a

    relatively short period of time;Typically involve developing or establishing

    a capability or capacity to operate;

    Examples are purchase cost for real estateupon which a plant will be built, and theconstruction costs of the plant itself;

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    DIRECT, INDIRECT ANDOVERHEAD COSTS

    Direct costs can be reasonably measuredand allocated to a specific output or workactivity -- labor and material directly

    allocated with a product, service orconstruction activity;

    Indirect costs are difficult to allocate to a

    specific output or activity -- costs ofcommon tools, general supplies, andequipment maintenance ;

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    Overhead consists of plant operating coststhat are not direct labor or material costs indirect costs, overhead and burden are the

    same;

    Prime Cost is a common method ofallocating overhead costs among products,

    services and activities in proportion thesum of direct labor and materials cost ;

    DIRECT, INDIRECT ANDOVERHEAD COSTS

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    CONSUMER GOODS AND PRODUCERGOODS AND SERVICES

    Consumer goods and services are thosethat are directly used by people tosatisfy their wants;

    Producer goods and services are thoseused in the production of consumer

    goods and services: machine tools,factory buildings, buses and farmmachinery are examples;

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    UTILITY,DEMAND and SUPPLY

    Utility is a measure of the value whichconsumers of a product or service placeon that product or service;

    Demand is a reflection of this measure ofvalue, and is represented by price perquantity of output;

    Supply is the quantity of a certaincommodity that is offered for sale at acertain price at a given place and time.

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    The supply of the commodity varies directlyas the price of the commodity, though notproportionately

    LAW OF SUPPLY

    Supply

    pri

    ce

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    The demand for a commodity varies inverselyas the price of the commodity, though notproportionately

    LAW OF DEMAND

    Demand

    pri

    ce

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    Under conditions of perfect competition, the price atwhich any given product will be supplied andpurchased is the price that will result in the supplyand the demand being equal.

    Quantity

    pr

    ice

    LAW OF DEMAND & SUPPLY

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    PRICE

    QUANTITY ( OUTPUT )

    The relationship between price anddemand can be expressed as a line

    PRICE

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    PRICE

    QUANTITY ( OUTPUT )

    Price equals someconstant value minus some multipleof the quantity demanded:

    p = a - b D

    a

    PRICE

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    PRICE

    QUANTITY ( OUTPUT )

    Price equals someconstant value minus some multipleof the quantity demanded:

    p = a - b D

    a

    a = Y-axis (quantity) intercept,(price at 0 amount demanded);

    b = slope of the demand function;

    PRICE P i l

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    PRICE

    QUANTITY ( OUTPUT )

    Price equals someconstant value minus some multipleof the quantity demanded:

    p = a - b D

    a

    a = Y-axis (quantity) intercept,(price at 0 amount demanded);

    b = slope of the demand function;

    D = (ap) / b

    PRICE P i l

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    PRICE

    QUANTITY ( OUTPUT )

    Price equals someconstant value minus some multipleof the quantity demanded:

    p = a - b D

    a

    a = Y-axis (quantity) intercept,(price at 0 amount demanded);

    b = slope of the demand function;

    D = (ap) / b

    PRICE

    Total Revenue = p x D= (abD) x D

    QUANTITY ( OUTPUT )

    PRICE P i l

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    PRICE

    QUANTITY ( OUTPUT )

    Price equals someconstant value minus some multipleof the quantity demanded:

    p = a - b D

    a

    a = Y-axis (quantity) intercept,(price at 0 amount demanded);

    b = slope of the demand function;

    D = (ap) / b

    PRICE

    Total Revenue = p x D= (abD) x D=aDbD2

    QUANTITY ( OUTPUT )

    PRICE P i l

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    PRICE

    QUANTITY ( OUTPUT )

    Price equals someconstant value minus some multipleof the quantity demanded:

    p = a - b D

    a

    a = Y-axis (quantity) intercept,(price at 0 amount demanded);

    b = slope of the demand function;

    D = (ap) / b

    PRICE

    Total Revenue = p x D= (abD) x D=aDbD2

    QUANTITY ( OUTPUT )

    MR = dTR / dD = a2bD = 0

    PRICE P i l

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    PRICE

    QUANTITY ( OUTPUT )

    Price equals someconstant value minus some multipleof the quantity demanded:

    p = a - b D

    a

    a = Y-axis (quantity) intercept,(price at 0 amount demanded);

    b = slope of the demand function;

    D = (ap) / b

    PRICE

    Total Revenue = p x D= (abD) x D=aDbD2

    QUANTITY ( OUTPUT )

    MR = dTR / dD = a2bD = 0MR=0

    PRICE P i l

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    PRICE

    QUANTITY ( OUTPUT )

    Price equals someconstant value minus some multipleof the quantity demanded:

    p = a - b D

    a

    a = Y-axis (quantity) intercept,(price at 0 amount demanded);

    b = slope of the demand function;

    D = (ap) / b

    PRICE

    Total Revenue = p x D= (abD) x D=aDbD2

    QUANTITY ( OUTPUT )

    MR = dTR / dD = a2bD = 0MR=0

    TR = Max

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    COST - VOLUME RELATIONSHIP

    Total Cost

    Fixed Cost

    Variable CostC

    ost

    Volume (D)

    TC = TFC + uvcD

    Marginal

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    Cost/R

    evenue

    Quantity ( Output )

    Demand

    Marginal( Incremental) Cost

    Cost/Re

    venue

    Quantity ( Output )

    Demand

    TFC

    TC

    D1 D

    2

    D*

    Profit Total Revenue

    MaximumProfit

    Profit is maximum whereTotal Revenue exceeds

    Total Cost by greatest amount

    D1 and D2 are breakeven points

    MarginalRevenue

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    PROFIT MAXIMIZATION D*

    Occurs where total revenueexceeds total cost by the

    greatest amount;Occurs where marginal cost =

    marginal revenue;Occurs where dTR/dD = d TC /dD;

    D* = [ a - b (uvc) ] / 2

    BREAKEVEN POINT

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    BREAKEVEN POINTD1and D2

    Occurs where TR = TC( aD - D2) / b = TFC + (uvC ) D

    - D2/ b + [ (a / b) - uvC ] D - TFC Using the quadratic formula:

    D =- [ ( a / b ) - uvC] + { [ (a / b ) - uvC]

    2

    - ( 4 / b ) ( - TFC) }1/2

    ------------------------------------------------------------------------2 / b

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    Price is constant

    Break even point: D = TFC / ( p uvc)

    Volume

    (D)

    Reven

    ue

    COST

    or

    Break Even Pointwhere TR=TC