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Yokogawa Electric Corporation
<Document Number>Copyright © Yokogawa Electric Corporation<date/time>
(Put Customer Logo here)
Yokogawa LNG Chain Industry SolutionsOct 29, 2004
Yokogawa LNG Industry SolutionsPage.4
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Covering the Entire Supply Chain
Exploration Liquefaction
LNG CarrierTerminalPower Plant
Pipelines
From wellhead to burner tip
Yokogawa LNG Industry SolutionsPage.5
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Safe and Uninterrupted Production and Supply Remaining Cost Competitiveness Scalable and Robust To Meet Demands Increasing
LNG Market Requirements
Yokogawa’s experiences and capabilities are to cover all LNG supply chains
Liquefaction Transportation ► Regasification
““””
Yokogawa LNG Industry SolutionsPage.6
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Key Challenges of Customers– Secure safety and no incidents– Provide reliable and uninterrupted gas supply– Manage assets to minimize outages and maximize efficiency– Satisfy quality requirement on Sendout gas
Our Solutions– Fault-tolerant Control System and Safety System – End-to-end process coordination– Integrate subsystems for single window operation– Accurate measuring components
Regasification (LNG Terminal) Control
► Regasification
Yokogawa LNG Industry SolutionsPage.7
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Index of Regasification Plants
Applications Proof
► Sakhalin 2 (Shell)− South Hook (ExxonMobil)
► BBE & BBG (Spain, Ente Vasco de la Energia) BBG: LNG Regasification Plants BBE: Power Plant
► Unloading► Seawater Flow► Pumping Controls► Vaporizer► Sendout Gas Quality► Asset Optimization► End-to-End Load Balancing► Integrated Terminal Control System (ITCS)► Service
* Click ► to see more details
► Regasification
Experiences►Installations in the world wide
Yokogawa LNG Industry SolutionsPage.8
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Vaporizer 3
Applications for LNG Terminal
LNG Storage Tanks First Stage Sendout Pumps Second Stage
Sendout Pumps
Fuel Gas
To Pipeline
LNG Tanker
BOG
►End-to-End Load Balancing
►LNG Unloading
Vaporizer 2
Vaporizer 1
Vapor return
►Seawater Flow
►Pumping Control
►Integrated Terminal Control System (ITCS)
►Sendout Gas Quality
►Asset Optimization
►Vaporizer
► Regasification
* Click ► to see more details
Yokogawa LNG Industry SolutionsPage.9
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Challenge: Prompt, Safe Unloading– Minimize BOG – Precise Pressure and thermal control during the procedure– Maintain Pressure in Tanker
Solution– CENTUM CS 3000 Sustain Recirculation Loop Control
LNG Unloading 1/2
Yokogawa LNG Industry SolutionsPage.10
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Challenge: Prompt, Safe Unloading– Safer and no incidents– 24 hours turn around to prevent demurrage loss– Minimize dedicated workforce solely for unloading
Solution– Exapilot Realize SOP (Standard Operation Procedure)– Standardize and automate manual procedure to reduce variation in operator’s
skill.– Improve efficiency of plant operation by reducing manual operation– Improve safety of plant operation by eliminating operator errors and omissions
LNG Unloading 2/2
► Regasification
Yokogawa LNG Industry SolutionsPage.11
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Challenge: Accurate, Static– sustaining minimum heated temperature just above liquefaction.
Solution– DP Harp EJA,EJX high static differential pressure transmitter
Seawater Control
EJA EJX
Error
(%)
Static Pressure (kgf/cm2)4203152101050
0.3
0.2
0.1
0
-0.1
-0.2
-0.3
Range: 10000 mmH2O, Capsule: M Capsule
Temp.
80℃
-25℃
23℃
Model EJA130A-DM
► Regasification
Yokogawa LNG Industry SolutionsPage.12
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Challenge: Multiple, Parallel Pump Management – Support peak sendout demands as needed – Secure Minimum Sendout Requirements– Consumption of all BOG
Solution– CS 3000 Sustain Recirculation Loop Control
Back
Pumping Controls
► Regasification
Yokogawa LNG Industry SolutionsPage.13
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Challenge: Precise Temperature Control – Ambient Temperature Operation
• Maintain minimum heatant temperature above freezing.– Above Ambient Temperature Operation
• Manipulate fuel flow to maintain heatant exit temp at desired temperature target.
• Combustion / emissions controls on fired heaters.
Solution– YTA Accurate temperature Control
Vaporizer
► Regasification
Yokogawa LNG Industry SolutionsPage.14
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Challenge: Reducing Quality Giveaway – Maintaining quality with minimum investment in current facilities – Secure Minimum Sendout Requirements
Solution– Advanced Process Control Model-based predictive control
Assets Optimization
► Regasification
Yokogawa LNG Industry SolutionsPage.15
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
PCDuties
Sendout Demand
Feed Forward
VaporizersVaporizersVaporizersVaporizers
Ttotal Load
Vaporizers‘Load Capacity
Difference = Allowance
VaporizersVaporizersVaporizersHP PumpsVaporizersVaporizersVaporizersLP Pumps
VaporizersVaporizersVaporizersSeawater Pumps
Toctal LoadVaporizers' Demand
Difference = Allowance
TTotal LoadHP pumps'Demand
Difference = Allowance
Ttotal Load
Difference = Allowance
Vaporizers‘Demand
Determine No. of HP pumps
Balance B
Determine No. of Seawater pumps
Balance D
Determine no. of Vaporizers
Balance A
BOG pressure
LNG StorageLNG StorageLNG Storage
LNG StorageLNG StorageBOG Comp LoadControl
Set value
Similar to PC control
Determine No. of BOG compressors'
Balance E
BOG line Pressure
Balance C
Determine No. of LP pumps
Challenge: Coordinated Sendout Control– Load / Duties distribution , Number of Vaporizers– Change-over coordination , Priority selection
Solution– Plant Master Logic Control Plant-wide control
End-to-End Load Balancing
► Regasification
Yokogawa LNG Industry SolutionsPage.16
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Challenge: Single Window Operation– Manage the LNG Assets intelligently– Integrate the subsystems
Solution– Integrated Control System Plant-wide control– CCTV– Analytical equipments– PIMS– APC suites– PRM
Integrated Terminal Control System (ITCS) 1/4
Yokogawa LNG Industry SolutionsPage.17
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Automatic Start/Stop of Plant SubsystemsLoad SharingTrip ManagementPriority ManagementProhibit Simultaneous StartsAutomatic Start/Stop with Capacity ControlFull AutomaticSemi AutomaticManual control of plant
Technical Requirements
Integrated Terminal Control System (ITCS) 2/4
Yokogawa LNG Industry SolutionsPage.18
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
LNG Tank
ORV
SCV
BOG Comp
Suction Drum
SWP
LNG LineNG Line
Send Out
HPP
LPP
PC
FC
FC
FC
Re-Condenser
LNG Tanker
Drain Drum
Problems of LNG Terminals Emergency shutdownProcess shutdownF&G SystemRegulatory Control
Tank Pressure Control
BOG Comp Control
NG FlowControl
VaporizerControl
Send Out PressureControl
Motor Controls
Motor Controls
VaporizerControl
NG FlowControl
Motor Controls
Typical Process Overview
Integrated Terminal Control System (ITCS) 3/4
Yokogawa LNG Industry SolutionsPage.19
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
LNG Tank 100 LNG Tank 101 LNG Tank 102 Main Control Room
South Jetty West Vaporizers East Vaporizers Powerhouse Main Security GateGas Metering
Integrated Terminal Control System (ITCS) 4/4 North Jetty
► Regasification
Yokogawa LNG Industry SolutionsPage.20
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Challenge: Precise BTU measurement – Measure BTU content before/after– Agile feedback to manipulate BTU process
Solution– Process Gas Analysis Fast-response and highly sensitive
Sendout Gas Quality
– Highly stable isothermal oven and carrier gas control– Reliable and field-proven switching valves– Versatile programmed-temperature oven– Fast-response and highly sensitive TCD– User-friendly LCD displays and PC-based operation
► Regasification
Yokogawa LNG Industry SolutionsPage.21
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
A Complete Portfolio of After Sales Services– Training– Remote Maintenance Service (RMS)– Technical Assistance Center (TAC)– Performance Enhancement & Monitoring– Environmental Diagnosis– Operating Inspection– Calibration and Inspection– Repair– Yokogawa User’s Group
“Yokogawa DCS does absolutely everything we want it to do and we are only using a fraction of it's standard functionality. Yokogawa product
quality is unbelievable. From day one it has never missed a single beat.”
Jack Leonard, CTR Holdings
“Yokogawa DCS does absolutely everything we want it to do and we are only using a fraction of it's standard functionality. Yokogawa product
quality is unbelievable. From day one it has never missed a single beat.”
Jack Leonard, CTR Holdings
Service
► Regasification
Yokogawa LNG Industry SolutionsPage.22
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
The LNG Leader – Shell Sakhalin 2
5 Individual Projects – 5 ContractorsLNG Plant, 2 Offshore Platforms, Onshore Treatment Plant, 600 Km Pipeline, Oil Export Terminal
– Project type: MAC / Early Involvement
– Delivery: 2004
– System Size +/- 35,000 I/O points
– Scope:
•CENTUM CS3000
•PROSAFE-PLC IPS / F&G
•ODS, EXAQuantum
•Panels
•100% Foundation Fieldbus / PRM Asset Management
•APC (RQE)
•Machine Monitoring
•Tank Data Acquisition
•Ship Monitoring and Berthing
•Tank Leak Detection
•Analyser Management (AMADAS)
•Dynamic Training Simulator
► Regasification
Yokogawa LNG Industry SolutionsPage.23
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Success Story : Stable Energy Supply
Customer Challenges– Build a 800-MW gas fired combined cycle power station (BBE) and a LNG
regasification plant (BBG) to achieve a stable supply of gas and electricity for Spain.
Location: Bilbao, SpainOutput / Fuel: 800 MW, gas firedOwners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum,and Iberdrole S.A.Operation Date: 2003Project Type: greenfield siteGas & Steam Turbines: General Electric Company
Location: Bilbao, SpainOutput / Fuel: 800 MW, gas firedOwners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum,and Iberdrole S.A.Operation Date: 2003Project Type: greenfield siteGas & Steam Turbines: General Electric Company
BBE & BBG plants, a combined cycle power plant and a LNG regasification plantrealized stable energy supply leveraging Yokogawa’s field-proven control solutions.
Results– Each plant has been operated with high availability. Yokogawa’s field-proven
CENTUM CS 3000 distributed control system contributes to the entire plant’s high availability by offering a high degree of redundancy.
– At the BBE power station, with its Unified Operator Interface (UOI), CENTUM CS 3000 enables the seamless operation of multivender control systems for turbine, Heat Recovery Steam Generator( HRSG), Balance of Plant (BOP) and electrical.
Yokogawa LNG Industry SolutionsPage.24
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
““
””
Testimonial
We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS controls use the same HMI system as the turbine
and electrical control system, and there is no need for a dedicated communication gateway and
separate screens. This significantly reduces the engineering time and costs.
The engineer of Spanish engineering companySiemsa Notre S.A
We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS controls use the same HMI system as the turbine
and electrical control system, and there is no need for a dedicated communication gateway and
separate screens. This significantly reduces the engineering time and costs.
The engineer of Spanish engineering companySiemsa Notre S.A
► Regasification
Yokogawa LNG Industry SolutionsPage.25
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
A Worldwide LNG Presence
Regasification
58%
Liquefaction
36%
LNG Carrier
30
25 Trains and 63.9 MT/Y LNG are controlled by Yokogawa
25 of 45 LNG Terminals are controlled by Yokogawa
30 of LNG Carriers are controlled by Yokogawa
Yokogawa LNG Industry SolutionsPage.26
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Back
Yokogawa’s Experiences (History)
Yokogawa’s over 30 years LNG experiences– In 1968 first LNG terminal in Japan (Negishi)– In 1972 first computer control system for LNG terminal at Chiba
(Sodegaura) – Development on full automation algorithms / functions
First DCS Release into the Business Area– In 1975 release of CENTUM ,
the world’s first DCS(Distributed Control System)
– De-Facto standard for control– system is Yokogawa
► Regasification
Yokogawa LNG Industry SolutionsPage.28
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
– Leading Edge Technology & Commitment– Extensive Portfolio of Solutions– Open System Architecture & Flexible Configuration– Field Proven LNG Process Control Applications– 36 Years of LNG Project Experience– Proven MAC / MIV Experience & Results– Leadership in Fieldbus Solutions– Highly Competitive Pricing– Lowest Total Cost of Ownership– Local Post Installation Service & Support Commitment.
Why Yokogawa For Your LNG Terminal?
Conclusion
Yokogawa LNG Industry SolutionsPage.29
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Provides reliable and long-term solutions to
secure energy lifeline
Yokogawa commitment to LNG chains.
Conclusion
Yokogawa LNG Industry SolutionsPage.30
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Thank you for your attention.
Commitment means building the future to last.
Yokogawa LNG Industry SolutionsPage.31
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Appendix
Yokogawa LNG Industry SolutionsPage.32
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
The tools & services that bring it all together
Design and Engineering
VigilantPlant = the clear path to operational excellence
Installation andCommissioning
Operation andOptimization
Maintenanceand upgrade
Revamp andExpansion
Production Management
Asset Management andOperational Efficiency
Production Control andSafety Management
Data Acquisition andLogic Control
Analysis and Quality Control
Sensing and Actuation
pla
nt-
wid
e in
teg
rati
on
life-cycle optimization
Measu
reC
on
trol
Op
tim
ize
ER
P
Yokogawa LNG Industry SolutionsPage.33
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Measure - feature products
Sensing and Actuation– DPharp EJX series Differential Pressure & Pressure Transmitters– ADMAG AXF Magnetic Flowmeter
Analysis and Quality Control– EXA GD402 Multi-Mode Oscillation Gas Density Analyzer– EXAxt ZR402G Zirconia Oxygen Analyzer– GC1000 Mark II Process Gas Chromatograph
Yokogawa LNG Industry SolutionsPage.34
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Control - feature products
Data Acquisition and Logic Control– DX100 / DX200 / CX1000 / CX2000 / DX100P /
DX200P Paperless Videographic Recorders– DX100P/DX200P Paperless Videographic Recorders for
Pharmaceutical Manufacturing Applications– FA-M3R Range Free Controller
Production Control and Safety Management– CENTUM CS 3000 Integrated Production Control System– STARDOM Network-based Control System (NCS)
Yokogawa LNG Industry SolutionsPage.35
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Optimize - feature products
Asset Management and Operational Efficiency
Production Management
– Exaquantum/Batch Batch Plant Information Management Systrem (PIMS)
– Exasmoc Advanced Process Control Suite
PRM Plant Resource Manager Exaplog Event Analysis Package
Exapilot Operation Efficiency Improvement Package AAASuite Advanced Alarm Administration
Exaquantum Plant Information Management Systrem (PIMS)
Yokogawa LNG Industry SolutionsPage.36
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Pressure Measurement & Flow
Measurement
Yokogawa LNG Industry SolutionsPage.37
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Differential Pressure & Pressure Transmitters
Advanced Features– Field-proven highly accurate silicon resonant sensor ensures
high performance and long term stability. – EJX series are certified by TÜV for the use of Safety Integrity
Level(SIL) 2. – Multi-sensing capability: differential pressure transmitter
can also measure static pressure which can be monitored on an integral indicator or by communication. Fieldbus model is capable to output both differential and static pressure.
– Optional contact output is available to notify pressure alarm.
DPharp EJX seriesDifferential Pressure & Pressure TransmittersHigh-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure.
Yokogawa LNG Industry SolutionsPage.38
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Differential Pressure & Pressure Transmitters
Unique Benefit– Highly accurate measurement will contribute to improve plant
efficiency.– High stability will contribute to minimize maintenance cost. – TÜV certified transmitters: no need to select special
instruments for SIS(Safety Instrumented System) application. Standard transmitter can be used for SIS application.
– With multi-sensing technology and optional contact output, one transmitter can offer the solution which are normally realized by using two or more instruments.
– User-friendly integral indicator offers a clear read-out of the important process variables as well as self-diagnostic information.
DPharp EJX seriesDifferential Pressure & Pressure TransmittersHigh-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure.
Yokogawa LNG Industry SolutionsPage.39
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Process Gas Analysis
Yokogawa LNG Industry SolutionsPage.40
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Process Gas Analysis (Gas Density)
Advanced Features– Highly responsive and sensitive measurement of density. Specific
gravity, molecular weight and gas concentration can also be displayed using Yokogawa’s gas density analyzer techniques.
– Resistant to external vibrations– Outstanding stability against sudden changes in gas temperature– Two-wire cost-effective wiring between the detector and the
converter – Simple, user-friendly interface
EXA GD402Multi-Mode Oscillation Gas Density AnalyzerContinuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs.
Yokogawa LNG Industry SolutionsPage.41
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Process Gas Analysis (Gas Density)
Unique Benefits– Two-wire system reduces your initial installation costs– Precise measurement minimizes your operational costs of
calorie control applications. Ideal for LPG applications.– Two thermal conductivity meters are replaced by one gas
density meter which has hydrogen purity and replacement. Saves both your installation costs and operational/maintenance costs. Ideal for hydrogen-cooling turbine generator applications.
EXA GD402Multi-Mode Oscillation Gas Density AnalyzerContinuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs.
Yokogawa LNG Industry SolutionsPage.42
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Process Gas Analysis (Oxygen)
Advanced Features– LCD touch screen display provides easy operation– Interactive model displays instructions to follow, including those for: setti
ngs, oxygen concentration trends, and calibration– Can measure either oxygen concentration or humidity with a single analyz
er– Highly reliable measurements with trend-data graphics– The zirconia cell and heater assembly can be replaced in the field
EXAxt ZR402GZirconia Oxygen AnalyzerMeasures oxygen concentration inside various combustion units, e.g. boilers and incinerators
Yokogawa LNG Industry SolutionsPage.43
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Process Gas Analysis (Oxygen)
Unique Benefits– Accurate oxygen concentration measurement helps you optimize com
bustion processes. Reduces the emission of CO2, SOx, and NOx and prevents global warming and air pollution
– Molecular bonding method ensures sensor integrity and extends sensor life time. The highly corrosion-resistant sensor saves your operational/maintenance costs.
• Used in an SO2 gas, typical sensor lasts only about two weeks, while the Yokogawa sensor keeps working for six to twelve months
EXAxt ZR402GZirconia Oxygen AnalyzerMeasures oxygen concentration inside various combustion units, e.g. boilers and incinerators
Yokogawa LNG Industry SolutionsPage.44
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Process Gas Analysis (Gas Chromatograph)
Advanced Features– Highly stable isothermal oven and carrier gas
control– Reliable and field-proven switching valves– Versatile programmed-temperature oven– Fast-response and highly sensitive TCD– User-friendly LCD displays and PC-based
operation
GC1000 Mark IIProcess Gas ChromatographAdvanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations
Yokogawa LNG Industry SolutionsPage.45
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Process Gas Analysis (Gas Chromatograph)
Unique Benefits– Highly stable isothermal oven temperature and flow control enables
accurate and repeatable measurement– Reliable and easy-to-maintain switching valves withstand continuous high-
temperature operation and minimize your operational/maintenance costs– Programmed-temperature oven with advanced capillary columns covers
wide applications such as PINA and SIMDIS– Highly sensitive TCD reduces the utility costs associated with FID usage– LCD display makes GC operations easy, while detailed data uploading and
downloading can be handled by PC-based operations
GC1000 Mark IIProcess Gas ChromatographAdvanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations
Yokogawa LNG Industry SolutionsPage.46
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Data Monitoring & Recording
Yokogawa LNG Industry SolutionsPage.47
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Data Monitoring and Recording
Advanced Features– Standard networking capability with Ethernet
• FTP, Email, Web• Enables network-based multiple data back-up
– High-resolution, wide-angle TFT color LCD provides a wide variety of display mode and unparalleled ease of viewing
– Storage options for greater flexibility. Compact flash memory card and Zip disk available as an option
– Rugged construction for high reliability. IEC529-IP65 compliant front panel keeps out dust, grit, and water spray
– Control functions available in CX1000/CX2000
DX200CX2000
DX100/DX200/CX1000/CX2000Paperless Videographic RecordersEnables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities
Yokogawa LNG Industry SolutionsPage.48
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Data Monitoring and Recording
Unique Benefits– Network connection enables you to monitor remote units– Paperless data recording eliminates the costs of paper and ink– Storage options allow you to archive long-term trends– LCD screen ensures easy access to the data you need– Electronic data facilitate quick analysis. Report generation is
also swift by quick data export (e.g. to MS-Excel)
Email Notification of
Alarms
Monitoring via Web
DX100/DX200/CX1000/CX2000Paperless Videographic RecordersEnables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities
Yokogawa LNG Industry SolutionsPage.49
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
IT Machine Control
Yokogawa LNG Industry SolutionsPage.50
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
IT Machine Control
Advanced Features– Fast(20,000 steps within 1ms)
• FA-M3R features a minimum scan time of 200μS, and is faster than microcomputer boards.
– Compact(Post Card Size)• Truly compact and light, FA-M3R takes up a space of only 147 X
100 X 88, yet allows up to 192 points.– Smart(Max. 8192 points, 344K words)
• FA-M3R is the result of a request for high performance and advanced functions. It offers high cost performance, too.
FA-M3RRange Free ControllerSupports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving.
FA-M3R
Yokogawa LNG Industry SolutionsPage.51
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
IT Machine Control
Unique Benefits– Simply combine modules to suit your applications– Quest for high-speed performance leads to improve
productivity– Total design efficiency – from development to maintenance– Relentless pursuit of higher speed and richer functionality– Abundant product lineup enabling the user to choose
according to your needs– Global remote maintenance over the Internet
FA-M3RRange Free ControllerSupports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving.
Yokogawa LNG Industry SolutionsPage.52
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Integrated Production Control
Yokogawa LNG Industry SolutionsPage.53
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Integrated Production Control
Advanced Features– Utmost scalability. Designed to handle everything from
small-scale factories to the very largest of plants– Extreme reliability. Fault Avoidance and Fault Tolerance
technologies guaranteed the Field Control Station high availability of 99.99999, seven 9s
– Integrated operations. Prompt screen display and comfortable operation environment are our commitment
CENTUM CS 3000Integrated Production Control SystemWorld’s most scalable control system that supports small to super-large applications
Yokogawa LNG Industry SolutionsPage.54
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
Integrated Production Control
Unique Benefits– Single-architecture scalability ensures uninterrupted system
expansion and smooth capability expansion as your business grows
– High availability ensures reliable plant operation and TCO reduction
– Unified operation and monitoring environment with various windows facilitates speedy decision making under complicated operations
CENTUM CS 3000Integrated Production Control SystemWorld’s most scalable control system that supports small to super-large applications
Yokogawa LNG Industry SolutionsPage.55
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
SCADA & Network-based
Control
Yokogawa LNG Industry SolutionsPage.56
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
SCADA and Network-based Control
Advanced Features– Rugged hardware and dual-redundant configuration reduce risk of
failure.– Compliant with IEC61131-3 international standard programming
language. No need to learn manufacturer-specific language.– Application Portfolio (APPF) contains various control logic modules.
Also, users can easily add extra functions into library.– Ultimate communicator in the field.
TCP/IP, OPC, Foundation Fieldbus, Web server and E-mail alarms.
STARDOMNetwork Based Control System (NCS)Autonomous control system for highly distribute applications
Yokogawa LNG Industry SolutionsPage.57
<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>
SCADA and Network-based Control
Unique Benefits– Management cost saving
• The right information to the right people anytime, anywhere• Low cost enterprise integration
– Capital cost saving• Reduced engineering cost by IEC61131 and Application
Portfolio• Reduced installation cost by flexible architecture and off-the-
shelf networking component– Operational cost saving
• Reduced downtime by redundant configuration and I/O card hot swap
• Reduced maintenance cost by remote access via web browser
STARDOMNetwork Based Control System (NCS)Autonomous control system for highly distribute applications
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IntegratedPlant Resource
Manager
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Integrated Plant Resource Management
Advanced Features– Integrated device database for both FOUNDATION
Fieldbus and HART devices– The Device Parameter window dramatically simplifies
device configuration– User configurable device event log facilitates audit trail
management– Quick access to electronic documents and chart
PRMPlant Resource ManagerIntegrated database enables new maintenance style using Fieldbus, minimizing maintenance costs and maximizing total value of ownership
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Integrated Plant Resource Management
Unique Benefits– Operators and maintenance crew can check field device status
from CCR and maintenance room, reducing site trips.– Maintenance crew can execute automatic and standardized
maintenance work by way of software tool such as ValveNavi.– 24/7 monitoring of field status. – Loop/unit diagnosis by advanced diagnosis function. – Predictive maintenance reduces maintenance costs and
prevents unscheduled downtime caused by device failure.
PRMPlant Resource ManagerIntegrated database enables new maintenance style using Fieldbus, minimizing maintenance costs and maximizing total value of ownership
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Event Analysis
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Event Analysis
Advanced Features– Event Balance Trend shows numerical balance between process
requests and operator actions– When, Where, What filters help you narrow focus of analysis Event Balance Trend Window (When) Category Sort Window (What) Point ID Sort Window (Where) Message Summary Window– The combination of the scope in filter and the cut out filter allows you
drill down analysis
ExaplogEvent Analysis PackageExaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency.
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Unique Benefits– To analyze DCS event history helps you enhance process
efficiency– Event balance trends suggest areas for improvement– Continuous usage of Exaplog helps you to optimize alarm
setting
Event Analysis
ExaplogEvent Analysis PackageExaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency.
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Operation Efficiency
Improvement
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Operation Efficiency Improvement
Advanced Features– Operating procedures can be represented by a sequence of
unit procedure icons– Confirmation prompt is displayed at the start of each step– DCS operation and monitoring can be automated based on
operator’s know-how
ExapilotOperation Efficiency Improvement PackageExapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators.
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Operation Efficiency Improvement
Unique Benefits– Standardize and automate manual procedure to reduce
variation in operator’s skill.– Improve efficiency of plant operation by reducing manual
operation– Improve safety of plant operation by eliminating operator
errors and omissions
ExapilotOperation Efficiency Improvement PackageExapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators.
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Advanced Alarm Administration
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Advanced Alarm Administration
Advanced Features– Automatic alarm suppression
• Unnecessary repeating, longstanding or oscillating HI/LO alarms• Unnecessary input out of range alarms
– Automatic diagnosis– Alarm re-activation
• Long standing HI/LO alarms• Long standing input out of range alarms
– Predictive alert
AAASuiteAdvanced Alarm AdministratorAutomated alarm management system
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Advanced Alarm Administration
Unique Benefits– AAASuite can optimize and manage existing alarms eliminating unnec
essary alarms without additional engineering effort.– Operators can concentrate on necessary alarms and know process st
ability in advance by predictive alert.– Customers can avoid direct or indirect losses by reducing the risks of
plant shut-down or accident caused by oversight of important alarms, and no actions, or incorrect actions.
AAASuiteAdvanced Alarm AdministratorAutomated alarm management system
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Plant Information Management System
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Plant Information Management System
Advanced Features– Interfacing with plant data system using industry standard OPC– Comprehensive job-directed and type-specific historisation and aggregation
of many data type– Flexible schedule and ad-hoc reporting including embedded Microsoft Excel,
Word, internet/intranet and other applications– Closing functions based on the plant’s production calendar, including
automatic and manual data correction– Powerful user interface available on thick client and web-enabled thin client– Alarm and event handling
ExaquantumPlant Information Management System (PIMS)Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information
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Plant Information Management System
Unique Benefits– Enhanced, seamless information flow within and between plant systems and
business applications– Automated instantaneous reporting– Integrated information from plant data and business systems– Measuring Key Performance Indicators (KPIs)– Automatic database configuration and updating– Rapid and simple implementation– Industry standard Microsoft Windows operating system– Enable long term history including alarms and events
ExaquantumPlant Information Management System (PIMS)Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information
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Batch PlantInformation
Management
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Batch Plant Information Management
Advanced Features– Based upon S88 models & terminology– Interface with OPC Enabled Control Systems– Tightly coupled with CS Batch 1000/ 3000 and other syste
ms– Web-based user interface (BatchWeb)– Production improvement by Six Sigma Analysis– Comprehensive Reporting Tool– FDA 21 CFR Part 11 option for Pharmaceutical industry
Exaquantum/BatchBatch Plant Information Management SystemAn intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints
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Plant Information Management (Batch Plant)
Unique Benefits– Strong batch reporting platform where batch, master recipe and
equipment data for each batch is available for any report– Automatic data collection is used to minimize set up time and
engineering with Yokogawa Batch control systems– Batch record keeping, reporting, monitoring and data analysis for
improving batch production– Better information for improved decision making– Supports Six Sigma programs
Exaquantum/BatchBatch Plant Information Management SystemAn intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints
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AdvancedProcess Control
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Advanced Process Control
Advanced Features– A unique, unmeasured disturbance model that can be
updated, filters out noise to bring about more robust control– The introduction of intermediate variables enables better and
smoother control– Grey box models to facilitate easier debugging of control
responses, also enables a higher confidence level– Adjudged as “Controller with Highest Uptime in Industry” by
autonomous body Solomon Associates
ExasmocAdvanced Process Control Suite• A product of Yokogawa’s alliance with Shell Global Solutions, Exasmoc was jointly developed and is in continual development to meet the demanding necessities of industry• Exasmoc is a multi-variable control APC Suite built by the user for the user