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Yokogawa Electric Corporation <Document Number> Copyright © Yokogawa Electric Corporation <date/time> (Put Customer Logo here) Yokogawa LNG Chain Industry Solutions Oct 29, 2004

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Page 1: Copyright © Yokogawa Electric Corporation Yokogawa LNG Industry Solutions Page.1 Identifying Information Layers Through Icons –The presentation has 3 sections

Yokogawa Electric Corporation

<Document Number>Copyright © Yokogawa Electric Corporation<date/time>

(Put Customer Logo here)

Yokogawa LNG Chain Industry SolutionsOct 29, 2004

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Yokogawa LNG Industry SolutionsPage.4

<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Covering the Entire Supply Chain

Exploration Liquefaction

LNG CarrierTerminalPower Plant

Pipelines

From wellhead to burner tip

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Safe and Uninterrupted Production and Supply Remaining Cost Competitiveness Scalable and Robust To Meet Demands Increasing

LNG Market Requirements

Yokogawa’s experiences and capabilities are to cover all LNG supply chains

Liquefaction Transportation ► Regasification

““””

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Key Challenges of Customers– Secure safety and no incidents– Provide reliable and uninterrupted gas supply– Manage assets to minimize outages and maximize efficiency– Satisfy quality requirement on Sendout gas

Our Solutions– Fault-tolerant Control System and Safety System – End-to-end process coordination– Integrate subsystems for single window operation– Accurate measuring components

Regasification (LNG Terminal) Control

► Regasification

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Index of Regasification Plants

Applications Proof

► Sakhalin 2 (Shell)− South Hook (ExxonMobil)

► BBE & BBG (Spain, Ente Vasco de la Energia) BBG: LNG Regasification Plants BBE: Power Plant

► Unloading► Seawater Flow► Pumping Controls► Vaporizer► Sendout Gas Quality► Asset Optimization► End-to-End Load Balancing► Integrated Terminal Control System (ITCS)► Service

* Click ► to see more details

► Regasification

Experiences►Installations in the world wide

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Vaporizer 3

Applications for LNG Terminal

LNG Storage Tanks First Stage Sendout Pumps Second Stage

Sendout Pumps

Fuel Gas

To Pipeline

LNG Tanker

BOG

►End-to-End Load Balancing

►LNG Unloading

Vaporizer 2

Vaporizer 1

Vapor return

►Seawater Flow

►Pumping Control

►Integrated Terminal Control System (ITCS)

►Sendout Gas Quality

►Asset Optimization

►Vaporizer

► Regasification

* Click ► to see more details

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Challenge: Prompt, Safe Unloading– Minimize BOG – Precise Pressure and thermal control during the procedure– Maintain Pressure in Tanker

Solution– CENTUM CS 3000 Sustain Recirculation Loop Control

LNG Unloading 1/2

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Challenge: Prompt, Safe Unloading– Safer and no incidents– 24 hours turn around to prevent demurrage loss– Minimize dedicated workforce solely for unloading

Solution– Exapilot Realize SOP (Standard Operation Procedure)– Standardize and automate manual procedure to reduce variation in operator’s

skill.– Improve efficiency of plant operation by reducing manual operation– Improve safety of plant operation by eliminating operator errors and omissions

LNG Unloading 2/2

► Regasification

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Challenge: Accurate, Static– sustaining minimum heated temperature just above liquefaction.

Solution– DP Harp EJA,EJX high static differential pressure transmitter

Seawater Control

EJA EJX

Error

(%)

Static Pressure (kgf/cm2)4203152101050

0.3

0.2

0.1

0

-0.1

-0.2

-0.3

Range: 10000 mmH2O, Capsule: M Capsule

Temp.

80℃

-25℃

23℃

Model EJA130A-DM

► Regasification

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Challenge: Multiple, Parallel Pump Management – Support peak sendout demands as needed – Secure Minimum Sendout Requirements– Consumption of all BOG

Solution– CS 3000 Sustain Recirculation Loop Control

Back

Pumping Controls

► Regasification

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Challenge: Precise Temperature Control – Ambient Temperature Operation

• Maintain minimum heatant temperature above freezing.– Above Ambient Temperature Operation

• Manipulate fuel flow to maintain heatant exit temp at desired temperature target.

• Combustion / emissions controls on fired heaters.

Solution– YTA Accurate temperature Control

Vaporizer

► Regasification

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Challenge: Reducing Quality Giveaway – Maintaining quality with minimum investment in current facilities – Secure Minimum Sendout Requirements

Solution– Advanced Process Control Model-based predictive control

Assets Optimization

► Regasification

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

PCDuties

Sendout Demand

Feed Forward

VaporizersVaporizersVaporizersVaporizers

Ttotal Load

Vaporizers‘Load Capacity

Difference = Allowance

VaporizersVaporizersVaporizersHP PumpsVaporizersVaporizersVaporizersLP Pumps

VaporizersVaporizersVaporizersSeawater Pumps

Toctal LoadVaporizers' Demand

Difference = Allowance

TTotal LoadHP pumps'Demand

Difference = Allowance

Ttotal Load

Difference = Allowance

Vaporizers‘Demand

Determine No. of HP pumps

Balance B

Determine No. of Seawater pumps

Balance D

Determine no. of Vaporizers

Balance A

BOG pressure

LNG StorageLNG StorageLNG Storage

LNG StorageLNG StorageBOG Comp LoadControl

Set value

Similar to PC control

Determine No. of BOG compressors'

Balance E

BOG line Pressure

Balance C

Determine No. of LP pumps

Challenge: Coordinated Sendout Control– Load / Duties distribution , Number of Vaporizers– Change-over coordination , Priority selection

Solution– Plant Master Logic Control Plant-wide control

End-to-End Load Balancing

► Regasification

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Challenge: Single Window Operation– Manage the LNG Assets intelligently– Integrate the subsystems

Solution– Integrated Control System Plant-wide control– CCTV– Analytical equipments– PIMS– APC suites– PRM

Integrated Terminal Control System (ITCS) 1/4

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Automatic Start/Stop of Plant SubsystemsLoad SharingTrip ManagementPriority ManagementProhibit Simultaneous StartsAutomatic Start/Stop with Capacity ControlFull AutomaticSemi AutomaticManual control of plant

Technical Requirements

Integrated Terminal Control System (ITCS) 2/4

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

LNG Tank

ORV

SCV

BOG Comp

Suction Drum

SWP

LNG LineNG Line

Send Out

HPP

LPP

PC

FC

FC

FC

Re-Condenser

LNG Tanker

Drain Drum

Problems of LNG Terminals Emergency shutdownProcess shutdownF&G SystemRegulatory Control

Tank Pressure Control

BOG Comp Control

NG FlowControl

VaporizerControl

Send Out PressureControl

Motor Controls

Motor Controls

VaporizerControl

NG FlowControl

Motor Controls

Typical Process Overview

Integrated Terminal Control System (ITCS) 3/4

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

LNG Tank 100 LNG Tank 101 LNG Tank 102 Main Control Room

South Jetty West Vaporizers East Vaporizers Powerhouse Main Security GateGas Metering

Integrated Terminal Control System (ITCS) 4/4 North Jetty

► Regasification

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Challenge: Precise BTU measurement – Measure BTU content before/after– Agile feedback to manipulate BTU process

Solution– Process Gas Analysis Fast-response and highly sensitive

Sendout Gas Quality

– Highly stable isothermal oven and carrier gas control– Reliable and field-proven switching valves– Versatile programmed-temperature oven– Fast-response and highly sensitive TCD– User-friendly LCD displays and PC-based operation

► Regasification

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

A Complete Portfolio of After Sales Services– Training– Remote Maintenance Service (RMS)– Technical Assistance Center (TAC)– Performance Enhancement & Monitoring– Environmental Diagnosis– Operating Inspection– Calibration and Inspection– Repair– Yokogawa User’s Group

“Yokogawa DCS does absolutely everything we want it to do and we are only using a fraction of it's standard functionality. Yokogawa product

quality is unbelievable. From day one it has never missed a single beat.”

Jack Leonard, CTR Holdings

“Yokogawa DCS does absolutely everything we want it to do and we are only using a fraction of it's standard functionality. Yokogawa product

quality is unbelievable. From day one it has never missed a single beat.”

Jack Leonard, CTR Holdings

Service

► Regasification

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

The LNG Leader – Shell Sakhalin 2

5 Individual Projects – 5 ContractorsLNG Plant, 2 Offshore Platforms, Onshore Treatment Plant, 600 Km Pipeline, Oil Export Terminal

– Project type: MAC / Early Involvement

– Delivery: 2004

– System Size +/- 35,000 I/O points

– Scope:

•CENTUM CS3000

•PROSAFE-PLC IPS / F&G

•ODS, EXAQuantum

•Panels

•100% Foundation Fieldbus / PRM Asset Management

•APC (RQE)

•Machine Monitoring

•Tank Data Acquisition

•Ship Monitoring and Berthing

•Tank Leak Detection

•Analyser Management (AMADAS)

•Dynamic Training Simulator

► Regasification

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Success Story : Stable Energy Supply

Customer Challenges– Build a 800-MW gas fired combined cycle power station (BBE) and a LNG

regasification plant (BBG) to achieve a stable supply of gas and electricity for Spain.

Location: Bilbao, SpainOutput / Fuel: 800 MW, gas firedOwners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum,and Iberdrole S.A.Operation Date: 2003Project Type: greenfield siteGas & Steam Turbines: General Electric Company

Location: Bilbao, SpainOutput / Fuel: 800 MW, gas firedOwners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum,and Iberdrole S.A.Operation Date: 2003Project Type: greenfield siteGas & Steam Turbines: General Electric Company

BBE & BBG plants, a combined cycle power plant and a LNG regasification plantrealized stable energy supply leveraging Yokogawa’s field-proven control solutions.

Results– Each plant has been operated with high availability. Yokogawa’s field-proven

CENTUM CS 3000 distributed control system contributes to the entire plant’s high availability by offering a high degree of redundancy.

– At the BBE power station, with its Unified Operator Interface (UOI), CENTUM CS 3000 enables the seamless operation of multivender control systems for turbine, Heat Recovery Steam Generator( HRSG), Balance of Plant (BOP) and electrical.

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““

””

Testimonial

We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS controls use the same HMI system as the turbine

and electrical control system, and there is no need for a dedicated communication gateway and

separate screens. This significantly reduces the engineering time and costs.

The engineer of Spanish engineering companySiemsa Notre S.A

We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS controls use the same HMI system as the turbine

and electrical control system, and there is no need for a dedicated communication gateway and

separate screens. This significantly reduces the engineering time and costs.

The engineer of Spanish engineering companySiemsa Notre S.A

► Regasification

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

A Worldwide LNG Presence

Regasification

58%

Liquefaction

36%

LNG Carrier

30

25 Trains and 63.9 MT/Y LNG are controlled by Yokogawa

25 of 45 LNG Terminals are controlled by Yokogawa

30 of LNG Carriers are controlled by Yokogawa

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Back

Yokogawa’s Experiences (History)

Yokogawa’s over 30 years LNG experiences– In 1968 first LNG terminal in Japan (Negishi)– In 1972 first computer control system for LNG terminal at Chiba

(Sodegaura) – Development on full automation algorithms / functions

First DCS Release into the Business Area– In 1975 release of CENTUM ,

the world’s first DCS(Distributed Control System)

– De-Facto standard for control– system is Yokogawa

► Regasification

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

– Leading Edge Technology & Commitment– Extensive Portfolio of Solutions– Open System Architecture & Flexible Configuration– Field Proven LNG Process Control Applications– 36 Years of LNG Project Experience– Proven MAC / MIV Experience & Results– Leadership in Fieldbus Solutions– Highly Competitive Pricing– Lowest Total Cost of Ownership– Local Post Installation Service & Support Commitment.

Why Yokogawa For Your LNG Terminal?

Conclusion

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Provides reliable and long-term solutions to

secure energy lifeline

Yokogawa commitment to LNG chains.

Conclusion

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Thank you for your attention.

Commitment means building the future to last.

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Appendix

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

The tools & services that bring it all together

Design and Engineering

VigilantPlant = the clear path to operational excellence

Installation andCommissioning

Operation andOptimization

Maintenanceand upgrade

Revamp andExpansion

Production Management

Asset Management andOperational Efficiency

Production Control andSafety Management

Data Acquisition andLogic Control

Analysis and Quality Control

Sensing and Actuation

pla

nt-

wid

e in

teg

rati

on

life-cycle optimization

Measu

reC

on

trol

Op

tim

ize

ER

P

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Measure - feature products

Sensing and Actuation– DPharp EJX series Differential Pressure & Pressure Transmitters– ADMAG AXF Magnetic Flowmeter

Analysis and Quality Control– EXA GD402 Multi-Mode Oscillation Gas Density Analyzer– EXAxt ZR402G Zirconia Oxygen Analyzer– GC1000 Mark II Process Gas Chromatograph

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Control - feature products

Data Acquisition and Logic Control– DX100 / DX200 / CX1000 / CX2000 / DX100P /

DX200P Paperless Videographic Recorders– DX100P/DX200P Paperless Videographic Recorders for

Pharmaceutical Manufacturing Applications– FA-M3R Range Free Controller

Production Control and Safety Management– CENTUM CS 3000 Integrated Production Control System– STARDOM Network-based Control System (NCS)

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Optimize - feature products

Asset Management and Operational Efficiency

Production Management

– Exaquantum/Batch Batch Plant Information Management Systrem (PIMS)

– Exasmoc Advanced Process Control Suite

PRM Plant Resource Manager Exaplog Event Analysis Package

Exapilot Operation Efficiency Improvement Package AAASuite Advanced Alarm Administration

Exaquantum Plant Information Management Systrem (PIMS)

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Pressure Measurement & Flow

Measurement

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Differential Pressure & Pressure Transmitters

Advanced Features– Field-proven highly accurate silicon resonant sensor ensures

high performance and long term stability. – EJX series are certified by TÜV for the use of Safety Integrity

Level(SIL) 2. – Multi-sensing capability: differential pressure transmitter

can also measure static pressure which can be monitored on an integral indicator or by communication. Fieldbus model is capable to output both differential and static pressure.

– Optional contact output is available to notify pressure alarm.

DPharp EJX seriesDifferential Pressure & Pressure TransmittersHigh-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure.

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Differential Pressure & Pressure Transmitters

Unique Benefit– Highly accurate measurement will contribute to improve plant

efficiency.– High stability will contribute to minimize maintenance cost. – TÜV certified transmitters: no need to select special

instruments for SIS(Safety Instrumented System) application. Standard transmitter can be used for SIS application.

– With multi-sensing technology and optional contact output, one transmitter can offer the solution which are normally realized by using two or more instruments.

– User-friendly integral indicator offers a clear read-out of the important process variables as well as self-diagnostic information.

DPharp EJX seriesDifferential Pressure & Pressure TransmittersHigh-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure.

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Process Gas Analysis

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Process Gas Analysis (Gas Density)

Advanced Features– Highly responsive and sensitive measurement of density. Specific

gravity, molecular weight and gas concentration can also be displayed using Yokogawa’s gas density analyzer techniques.

– Resistant to external vibrations– Outstanding stability against sudden changes in gas temperature– Two-wire cost-effective wiring between the detector and the

converter – Simple, user-friendly interface

EXA GD402Multi-Mode Oscillation Gas Density AnalyzerContinuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs.

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Process Gas Analysis (Gas Density)

Unique Benefits– Two-wire system reduces your initial installation costs– Precise measurement minimizes your operational costs of

calorie control applications. Ideal for LPG applications.– Two thermal conductivity meters are replaced by one gas

density meter which has hydrogen purity and replacement. Saves both your installation costs and operational/maintenance costs. Ideal for hydrogen-cooling turbine generator applications.

EXA GD402Multi-Mode Oscillation Gas Density AnalyzerContinuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs.

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Process Gas Analysis (Oxygen)

Advanced Features– LCD touch screen display provides easy operation– Interactive model displays instructions to follow, including those for: setti

ngs, oxygen concentration trends, and calibration– Can measure either oxygen concentration or humidity with a single analyz

er– Highly reliable measurements with trend-data graphics– The zirconia cell and heater assembly can be replaced in the field

EXAxt ZR402GZirconia Oxygen AnalyzerMeasures oxygen concentration inside various combustion units, e.g. boilers and incinerators

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Process Gas Analysis (Oxygen)

Unique Benefits– Accurate oxygen concentration measurement helps you optimize com

bustion processes. Reduces the emission of CO2, SOx, and NOx and prevents global warming and air pollution

– Molecular bonding method ensures sensor integrity and extends sensor life time. The highly corrosion-resistant sensor saves your operational/maintenance costs.

• Used in an SO2 gas, typical sensor lasts only about two weeks, while the Yokogawa sensor keeps working for six to twelve months

EXAxt ZR402GZirconia Oxygen AnalyzerMeasures oxygen concentration inside various combustion units, e.g. boilers and incinerators

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<BMD-D0007-R0_Tier3_LNG>Copyright © Yokogawa Electric Corporation<Oct 2004>

Process Gas Analysis (Gas Chromatograph)

Advanced Features– Highly stable isothermal oven and carrier gas

control– Reliable and field-proven switching valves– Versatile programmed-temperature oven– Fast-response and highly sensitive TCD– User-friendly LCD displays and PC-based

operation

GC1000 Mark IIProcess Gas ChromatographAdvanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations

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Process Gas Analysis (Gas Chromatograph)

Unique Benefits– Highly stable isothermal oven temperature and flow control enables

accurate and repeatable measurement– Reliable and easy-to-maintain switching valves withstand continuous high-

temperature operation and minimize your operational/maintenance costs– Programmed-temperature oven with advanced capillary columns covers

wide applications such as PINA and SIMDIS– Highly sensitive TCD reduces the utility costs associated with FID usage– LCD display makes GC operations easy, while detailed data uploading and

downloading can be handled by PC-based operations

GC1000 Mark IIProcess Gas ChromatographAdvanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations

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Data Monitoring & Recording

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Data Monitoring and Recording

Advanced Features– Standard networking capability with Ethernet

• FTP, Email, Web• Enables network-based multiple data back-up

– High-resolution, wide-angle TFT color LCD provides a wide variety of display mode and unparalleled ease of viewing

– Storage options for greater flexibility. Compact flash memory card and Zip disk available as an option

– Rugged construction for high reliability. IEC529-IP65 compliant front panel keeps out dust, grit, and water spray

– Control functions available in CX1000/CX2000

DX200CX2000

DX100/DX200/CX1000/CX2000Paperless Videographic RecordersEnables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities

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Data Monitoring and Recording

Unique Benefits– Network connection enables you to monitor remote units– Paperless data recording eliminates the costs of paper and ink– Storage options allow you to archive long-term trends– LCD screen ensures easy access to the data you need– Electronic data facilitate quick analysis. Report generation is

also swift by quick data export (e.g. to MS-Excel)

Email Notification of

Alarms

Monitoring via Web

DX100/DX200/CX1000/CX2000Paperless Videographic RecordersEnables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities

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IT Machine Control

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IT Machine Control

Advanced Features– Fast(20,000 steps within 1ms)

• FA-M3R features a minimum scan time of 200μS, and is faster than microcomputer boards.

– Compact(Post Card Size)• Truly compact and light, FA-M3R takes up a space of only 147 X

100 X 88, yet allows up to 192 points.– Smart(Max. 8192 points, 344K words)

• FA-M3R is the result of a request for high performance and advanced functions. It offers high cost performance, too.

FA-M3RRange Free ControllerSupports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving.

FA-M3R

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IT Machine Control

Unique Benefits– Simply combine modules to suit your applications– Quest for high-speed performance leads to improve

productivity– Total design efficiency – from development to maintenance– Relentless pursuit of higher speed and richer functionality– Abundant product lineup enabling the user to choose

according to your needs– Global remote maintenance over the Internet

FA-M3RRange Free ControllerSupports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving.

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Integrated Production Control

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Integrated Production Control

Advanced Features– Utmost scalability. Designed to handle everything from

small-scale factories to the very largest of plants– Extreme reliability. Fault Avoidance and Fault Tolerance

technologies guaranteed the Field Control Station high availability of 99.99999, seven 9s

– Integrated operations. Prompt screen display and comfortable operation environment are our commitment

CENTUM CS 3000Integrated Production Control SystemWorld’s most scalable control system that supports small to super-large applications

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Integrated Production Control

Unique Benefits– Single-architecture scalability ensures uninterrupted system

expansion and smooth capability expansion as your business grows

– High availability ensures reliable plant operation and TCO reduction

– Unified operation and monitoring environment with various windows facilitates speedy decision making under complicated operations

CENTUM CS 3000Integrated Production Control SystemWorld’s most scalable control system that supports small to super-large applications

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SCADA & Network-based

Control

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SCADA and Network-based Control

Advanced Features– Rugged hardware and dual-redundant configuration reduce risk of

failure.– Compliant with IEC61131-3 international standard programming

language. No need to learn manufacturer-specific language.– Application Portfolio (APPF) contains various control logic modules.

Also, users can easily add extra functions into library.– Ultimate communicator in the field.

TCP/IP, OPC, Foundation Fieldbus, Web server and E-mail alarms.

STARDOMNetwork Based Control System (NCS)Autonomous control system for highly distribute applications

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SCADA and Network-based Control

Unique Benefits– Management cost saving

• The right information to the right people anytime, anywhere• Low cost enterprise integration

– Capital cost saving• Reduced engineering cost by IEC61131 and Application

Portfolio• Reduced installation cost by flexible architecture and off-the-

shelf networking component– Operational cost saving

• Reduced downtime by redundant configuration and I/O card hot swap

• Reduced maintenance cost by remote access via web browser

STARDOMNetwork Based Control System (NCS)Autonomous control system for highly distribute applications

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IntegratedPlant Resource

Manager

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Integrated Plant Resource Management

Advanced Features– Integrated device database for both FOUNDATION

Fieldbus and HART devices– The Device Parameter window dramatically simplifies

device configuration– User configurable device event log facilitates audit trail

management– Quick access to electronic documents and chart

PRMPlant Resource ManagerIntegrated database enables new maintenance style using Fieldbus, minimizing maintenance costs and maximizing total value of ownership

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Integrated Plant Resource Management

Unique Benefits– Operators and maintenance crew can check field device status

from CCR and maintenance room, reducing site trips.– Maintenance crew can execute automatic and standardized

maintenance work by way of software tool such as ValveNavi.– 24/7 monitoring of field status. – Loop/unit diagnosis by advanced diagnosis function. – Predictive maintenance reduces maintenance costs and

prevents unscheduled downtime caused by device failure.

PRMPlant Resource ManagerIntegrated database enables new maintenance style using Fieldbus, minimizing maintenance costs and maximizing total value of ownership

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Event Analysis

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Event Analysis

Advanced Features– Event Balance Trend shows numerical balance between process

requests and operator actions– When, Where, What filters help you narrow focus of analysis Event Balance Trend Window (When) Category Sort Window (What) Point ID Sort Window (Where) Message Summary Window– The combination of the scope in filter and the cut out filter allows you

drill down analysis

ExaplogEvent Analysis PackageExaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency.

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Unique Benefits– To analyze DCS event history helps you enhance process

efficiency– Event balance trends suggest areas for improvement– Continuous usage of Exaplog helps you to optimize alarm

setting

Event Analysis

ExaplogEvent Analysis PackageExaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency.

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Operation Efficiency

Improvement

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Operation Efficiency Improvement

Advanced Features– Operating procedures can be represented by a sequence of

unit procedure icons– Confirmation prompt is displayed at the start of each step– DCS operation and monitoring can be automated based on

operator’s know-how

ExapilotOperation Efficiency Improvement PackageExapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators.

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Operation Efficiency Improvement

Unique Benefits– Standardize and automate manual procedure to reduce

variation in operator’s skill.– Improve efficiency of plant operation by reducing manual

operation– Improve safety of plant operation by eliminating operator

errors and omissions

ExapilotOperation Efficiency Improvement PackageExapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators.

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Advanced Alarm Administration

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Advanced Alarm Administration

Advanced Features– Automatic alarm suppression

• Unnecessary repeating, longstanding or oscillating HI/LO alarms• Unnecessary input out of range alarms

– Automatic diagnosis– Alarm re-activation

• Long standing HI/LO alarms• Long standing input out of range alarms

– Predictive alert

AAASuiteAdvanced Alarm AdministratorAutomated alarm management system

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Advanced Alarm Administration

Unique Benefits– AAASuite can optimize and manage existing alarms eliminating unnec

essary alarms without additional engineering effort.– Operators can concentrate on necessary alarms and know process st

ability in advance by predictive alert.– Customers can avoid direct or indirect losses by reducing the risks of

plant shut-down or accident caused by oversight of important alarms, and no actions, or incorrect actions.

AAASuiteAdvanced Alarm AdministratorAutomated alarm management system

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Plant Information Management System

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Plant Information Management System

Advanced Features– Interfacing with plant data system using industry standard OPC– Comprehensive job-directed and type-specific historisation and aggregation

of many data type– Flexible schedule and ad-hoc reporting including embedded Microsoft Excel,

Word, internet/intranet and other applications– Closing functions based on the plant’s production calendar, including

automatic and manual data correction– Powerful user interface available on thick client and web-enabled thin client– Alarm and event handling

ExaquantumPlant Information Management System (PIMS)Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information

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Plant Information Management System

Unique Benefits– Enhanced, seamless information flow within and between plant systems and

business applications– Automated instantaneous reporting– Integrated information from plant data and business systems– Measuring Key Performance Indicators (KPIs)– Automatic database configuration and updating– Rapid and simple implementation– Industry standard Microsoft Windows operating system– Enable long term history including alarms and events

ExaquantumPlant Information Management System (PIMS)Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information

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Batch PlantInformation

Management

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Batch Plant Information Management

Advanced Features– Based upon S88 models & terminology– Interface with OPC Enabled Control Systems– Tightly coupled with CS Batch 1000/ 3000 and other syste

ms– Web-based user interface (BatchWeb)– Production improvement by Six Sigma Analysis– Comprehensive Reporting Tool– FDA 21 CFR Part 11 option for Pharmaceutical industry

Exaquantum/BatchBatch Plant Information Management SystemAn intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints

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Plant Information Management (Batch Plant)

Unique Benefits– Strong batch reporting platform where batch, master recipe and

equipment data for each batch is available for any report– Automatic data collection is used to minimize set up time and

engineering with Yokogawa Batch control systems– Batch record keeping, reporting, monitoring and data analysis for

improving batch production– Better information for improved decision making– Supports Six Sigma programs

Exaquantum/BatchBatch Plant Information Management SystemAn intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints

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AdvancedProcess Control

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Advanced Process Control

Advanced Features– A unique, unmeasured disturbance model that can be

updated, filters out noise to bring about more robust control– The introduction of intermediate variables enables better and

smoother control– Grey box models to facilitate easier debugging of control

responses, also enables a higher confidence level– Adjudged as “Controller with Highest Uptime in Industry” by

autonomous body Solomon Associates

ExasmocAdvanced Process Control Suite• A product of Yokogawa’s alliance with Shell Global Solutions, Exasmoc was jointly developed and is in continual development to meet the demanding necessities of industry• Exasmoc is a multi-variable control APC Suite built by the user for the user