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EFFECT OF PAVEMENT SUPPORT CONDITION ON CRCP BEHAVIOR AND
PERFORMANCE
by
Wujun Zhou, B.S.; M.S.E.
A Dissertation
In
Civil Engineering
Submitted to the Graduate Faculty of Texas Tech University in
Partial Fulfillment of the Requirements for
the Degree of
DOCTOR OF PHILOSOPHY
Approved
Moon C. Won Chair of Committee
Priyantha W. Jayawickrama
Sanjaya P. Senadheera
Dar-Hao Chen
Dominick Casadonte
Interim Dean of the Graduate School
August, 2013
Copyright 2013, Wujun Zhou
Texas Tech University, Wujun Zhou, August 2013
ii
ACKNOWLEDGMENTS First, I would like to thank my supervisor Dr. Moon C. Won for his valuable
support, guidance, and advice during my doctoral research. This dissertation could not
have been come to realization without his help. It’s the greatest fortune in my life to
have him as my supervisor.
Also I would like to thank Drs. Priyantha W. Jayawickrama, Sanjaya P.
Senadheera and Dar-Hao Chen for accepting to serve in my committee and providing
me with great comments, guidance, and suggestions for my dissertation work.
My special thanks are extended to all former and current researchers at Texas
Tech University – Drs. Pangil Choi, Seongwoo Ryu and Renjuan Sun. I cannot
express in words how much I appreciate their help, advice, and encouragement.
Finally, I wish to express my deepest and extreme appreciation to my family
members for their unconditional love, support, and patience. This dissertation is
dedicated to my family.
Texas Tech University, Wujun Zhou, August 2013
iii
TABLE OF CONTENTS ACKNOWLEDGMENTS .................................................................................... ii
ABSTRACT .......................................................................................................... vi
LIST OF TABLES .............................................................................................. vii
LIST OF FIGURES ........................................................................................... viii
I. INTRODUCTION ............................................................................................. 1
1.1 Background and Research Need .................................................................... 1
1.2 Objective and Scope ...................................................................................... 3
II. SUPPORT CONDITION OF CONCRETE PAVEMENT .......................... 5
2.1 Amarillo IH 40 (May 2010) .......................................................................... 5
2.2 Amarillo IH-40 (May 2012) ........................................................................ 11
2.3 Atlanta US 59 (September 2012) ................................................................ 13
2.4 Wichita Falls US 81 (September 2012) ....................................................... 15
2.5 Summary ...................................................................................................... 19
III. REVIEW OF CURRENT PRACTICE ...................................................... 20
3.1 Definition of Pavement Support in Pavement Design ................................. 20
3.1.1 Pavement Support Model ..................................................................... 20
3.1.2 Development of k-value for Pavement Design ..................................... 24
3. 2 Erosion ........................................................................................................ 44
3.2.1 Erosion Mechanism .............................................................................. 44
3.2.2 Erosion Models ..................................................................................... 47
3.2.3 Erosion in Pavement Design ................................................................. 54
3.3 Current Practice ........................................................................................... 58
3.3.1 AASHTO 1993 Approach .................................................................... 58
Texas Tech University, Wujun Zhou, August 2013
iv
3.3.2 MEPDG Approach................................................................................ 71
3.3.3 TxCRCP-ME ........................................................................................ 72
3.3.4 Comparison ........................................................................................... 75
IV. SITE CHARACTERIZATION AND PAVEMENT SUPPORT
CONDITION ....................................................................................................... 77
4.1 Test Site Characterization ............................................................................ 77
4.2 Pavement Support Condition Evaluation .................................................... 79
4.2.1 DCP ...................................................................................................... 79
4.2.2 FWD ..................................................................................................... 81
4.2.3 PBT ....................................................................................................... 83
4.3 Pavement Support Results ........................................................................... 86
4.4 Summary ...................................................................................................... 89
V. PAVEMENT BEHAVIOR INVESTIGATION .......................................... 91
5.1 Overview of gage installation locations ...................................................... 91
5.2 Material Properties ...................................................................................... 92
5.3 Various Gauges and Instrumentation .......................................................... 93
5.3.1 Total Strain Measurement in Pavement ................................................ 93
5.3.2 Relative Humidity Measurements in Pavement ................................... 96
5.3.3 Stress-Independent Strain Calculation in Pavement ............................. 98
5.3.4 Warping and Curling Measurements at Pavement Edge .................... 101
5.3.5 Base Friction Evaluation..................................................................... 103
5.4 Summary .................................................................................................... 106
VI. DATA ANALYSIS ...................................................................................... 107
6.1 Pavement Support Condition ..................................................................... 107
Texas Tech University, Wujun Zhou, August 2013
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6.1.1 k-values on Natural and Cement Treated Subgrade ........................... 107
6.1.2 Deflections and k-values on Base Layers ........................................... 109
6.1.3 Deflections and k-values on Concrete Layers .................................... 111
6.1.4 FWD Deflection Basin Determination using Linear Elastic Program 113
6.2 CRCP Behavior and Performance ............................................................. 116
6.2.1 Effect of Base Type on CRCP Transverse Curling ............................ 116
6.2.2 Effects of Base Type and Transverse Crack on CRCP Longitudinal
Curling ......................................................................................................... 130
6.3 Summary .................................................................................................... 132
VII. IMPLEMENTATION .............................................................................. 134
7.1 Design Input .............................................................................................. 134
7.2 Job Control Testing ................................................................................... 136
VIII. FINDINGS AND CONCLUSIONS ........................................................ 141
8.1 Findings and Conclusions .......................................................................... 141
8.2 Recommendations for Future Research ..................................................... 144
REFERENCE .................................................................................................... 146
Texas Tech University, Wujun Zhou, August 2013
vi
ABSTRACT
Based on visual survey, dynamic cone penetrometer testing, and falling weight
deflectometer testing on several continuous reinforced concrete pavement (CRCP)
sections with or without distresses and high or low deflection, different support
condition is the main cause of difference between CRCP behaviors and performances.
Currently, the support provided by the base layer under Portland cement
concrete (PCC) pavement is most commonly characterized by elastic medium such as
a spring constant. Analysis of PCC pavement behavior with a spring constant for
pavement performance prediction has severe limitations, with the primary limitation
being that base stiffness has little effect on the stresses and resulting performance in
PCC pavement.
Field performance evaluations indicate a strong correlation between base
support and PCC pavement performance. The uniformity of the base support also
plays an important role in determining PCC pavement behavior and performance. This
area hasn’t been investigated as thoroughly as warranted.
The prevailing distress mechanism in the Mechanistic Empirical Pavement
Design Guide (MEPDG) developed under NCHRP 1-37(A) involves warping and
curling stresses, which are alleviated with softer base materials. There is a discrepancy
between the need for a strong base support for wheel load applications and weak base
support for warping and curling stresses. In general, field performance evaluations
show better performance in PCC pavement with a strong base support. Efforts should
be made to determine the optimum base support.
It is expected that this research effort will provide useful information for
pavement engineers and researchers to understand the effect of pavement support on
CRCP behavior and performance and foundation to improve the durability of CRCP.
Texas Tech University, Wujun Zhou, August 2013
vii
LIST OF TABLES 3.1 Subgrade k values and concrete elastic moduli backcalculated from
slab deflections at Arlington Road Test (Teller and Sutherland 1943) ........................................................................... 31
3.2 Backcalculation results for concrete pavements and concrete overlays at Willard Airport (NCHRP 1-30 1994). ........................ 42
3.3 Typical Ranges of Loss of Support (LS) Factors for various Types of Material (McCullough and Elkins 1979) .................................. 54
3.4 Recommendations for erosion potential of base/subbase material (MEPDG 2002 Appendix LL) ...................................................... 57
3.5 Input variables and values for composite k-value computation (Ha et al 2011) ...................................................................................... 74
5.1 PBT k-value on top of base at each test section. ............................................. 92
5.2 Concrete mixture design and concrete properties. .......................................... 93
6.1 Summary of AREA Backcalculation Method Parameters ............................ 113
6.2 Summary of Field Testing Data .................................................................... 121
Texas Tech University, Wujun Zhou, August 2013
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LIST OF FIGURES 2.1 CRCP sections with different performance ...................................................... 6
2.2 FWD test locations at punchout section ............................................................ 6
2.3 FWD data at punchout section (a) outside lane side, (b) shoulder side .................................................................................................. 8
2.4 FWD data at small crack spacing section with good performance ................... 9
2.5 DCP locations at full depth repair section. ..................................................... 10
2.6 DCP test results ............................................................................................... 10
2.7 DCP initial penetrations reading ..................................................................... 11
2.8 Visual surveys for pavement support condition evaluation ............................ 12
2.9 DCP testing and locations in FDR section ...................................................... 12
2.10 Result of DCP test at all locations ................................................................ 13
2.11 FWD deflections along US 59 test section .................................................. 14
2.12 DCP results ................................................................................................... 14
2.13 Drill hole through existing CRCP for DCP test ............................................ 15
2.14 FWD deflections along US 81 test section ................................................... 16
2.15 DCP test results ............................................................................................. 17
2.16 FWD and DCP locations ............................................................................... 18
3.1 Dense liquid and elastic solid extremes of elastic soil response (Darter et al. 1995) ........................................................................ 22
3.2 Flexible beam acted upon at mid-length by load Q (Engesser 1893) ............. 26
3.3 Influence of width of beam on depth of bulbs of pressure (Terzaghi 1955) ............................................................................................. 27
3.4 Schematic illustration and calculation of k from deflected volume (Darter et al. 1995) ........................................................................ 29
3.5 Effect of load size and deflection magnitude on k (Teller and Sutherland 1943). .......................................................................... 30
3.6 Results of PCA plate tests on granular and cement-treated bases (Childs 1967) ................................................................................. 34
3.7 Base k curves from 1973 PCA airport pavement design manual (Packard 1973). ............................................................................. 35
3.8 k values for fine-grained AASHTO soil classes and degree of saturation (Darter and Barenberg 1977). ....................................... 37
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3.9 k values for coarse-grained AASHTO soil classes and degree of saturation (Darter and Barenberg 1977). ....................................... 38
3.10 Relationship of backcalculated k value to static k value (Foxworthy 1985). ........................................................................ 40
3.11 Movement of water under the slab (Van Wijk 1985) ................................... 44
3.12 Effect of void size and velocity of slab deflection on the average water velocity (Phu and Ray 1979) ............................................... 45
3.13 Effect of void size and velocity of slab deflection on the shear stress (Phu and Ray 1979) ............................................................. 46
3.14 Shear stress induced erosion (Jung et al. 2009) ............................................ 47
3.15 Correction of Effective Modulus of Subgrade Reaction for Potential Loss of Support (McCullough and Elkins 1979) ............................................................................................. 55
3.16 Typical Ranges of Loss of Support (LS) Factors for various Types of Material (American Association of State Highway and Transportation Officials 1986) ............................................... 56
3.17 Plate bearing test simulation on top of elastic layer (American Association of State Highway and Transportation Officials 1986) .............................................................................. 59
3.18 Mesh and geometry for finite element model ............................................... 60
3.19 Soil deflection contours................................................................................. 61
3.20 Nodes deflection in Soil FEM model ............................................................ 61
3.21 Elastic Modulus E vs. k-value ....................................................................... 62
3.22 Plate Diameter vs. k-value............................................................................. 63
3.23 Diana Results vs. AASHTO 1986 ................................................................. 64
3.24 Nomograph for composite k-value determination (American Association of State Highway and Transportation Officials 1986) .............................................................................. 65
3.25 Modification of k-value to consider rigid foundation effect within 10 ft (American Association of State Highway and Transportation Officials 1986) ...................................................... 66
3.26 Relative damage nomograph based on slab thickness and composite k-value (American Association of State Highway and Transportation Officials 1986) ............................... 67
3.27 Simulated plate load for composite k-value (American Association of State Highway and Transportation Officials 1986) .................. 68
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3.28 Comparison of AASHTO k-value equation and back-calculated k-values for unprotected subgrades (Darter et al. 1995). ................. 70
3.29 Structural model for rigid pavement structural response computations (ARA Inc. ERES Consultants Division 2004). ............................................................................................ 71
3.30 Plate bearing test simulation and composite k-value computation (Ha et al. 2011). ............................................................................. 74
3.31 Example of different k-value evaluation methods ........................................ 75
4.1 Test site of FM 1938. ...................................................................................... 77
4.2 Test section layout........................................................................................... 78
4.3 Field testing. .................................................................................................... 79
4.4 DCP testing. .................................................................................................... 80
4.5 DCP testing. .................................................................................................... 80
4.6 DCP test after placement of stabilized base. ................................................... 81
4.7 FWD testing. ................................................................................................... 82
4.8 FWD data on top of each layer. ...................................................................... 83
4.9 Plate bearing test setup at field........................................................................ 84
4.10 Typical plate bearing test data....................................................................... 85
4.11 Variations in k-value and deflection (1st Section). ....................................... 86
4.12 Variations in k-value and deflection (2nd Section). ...................................... 87
4.13 Variations in k-value and deflection (3rd Section). ...................................... 88
4.14 Variations in k-value and deflection (4th Section). ....................................... 89
5.1 Various gages installation. .............................................................................. 92
5.2 VWSGs at top, middle, and bottom of CRCP in both longitudinal and transverse direction................................................................. 94
5.3 Typical measured concrete strain data by VWSGs at longitudinal direction......................................................................................... 95
5.4 Typical measured concrete strain data by VWSGs at transverse direction......................................................................................... 96
5.5 RH sensor installed at different depth of CRCP. ............................................ 97
5.6 RH sensor SHT75 (figure courtesy: sensirion.com). ...................................... 97
5.7 Typical measured RH data at field. ................................................................. 98
5.8 NC design detail. ............................................................................................. 99
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5.9 Non-stress cylinders (NC). .............................................................................. 99
5.10 Typical stress-independent strain measured by NC system. ....................... 100
5.11 In-situ CoTE. ............................................................................................... 101
5.12 Concrete displacement gage installation. .................................................... 102
5.13 Typical vertical movement measured by concrete displacement gage. ............................................................................................ 102
5.14 Concrete prisms for friction evaluation....................................................... 103
5.15 Concrete prisms cast at field. ...................................................................... 104
5.16 Concrete prisms strain. ................................................................................ 105
5.17 Transverse cracking pattern. ....................................................................... 105
6.1 (a) k-value on CTS versus elastic modulus of CTS and natural soil, (b) k-value on natural soil versus elastic modulus of at upper and lower layers of natural soil and (c) FWD deflection on CTS versus k-values. ............................................. 109
6.2 FWD deflections on CTS and base. .............................................................. 110
6.3 FWD deflections on base and CRCP. ........................................................... 112
6.4 FWD deflection basin simulations on base and CRCP. ................................ 114
6.5 Simulated FWD deflection basins on base layer........................................... 115
6.6 Simulated FWD deflection basins on PCC slab. ........................................... 116
6.7 (a) Pavement edge vertical displacement at test section #2, (b) Pavement edge vertical displacement at test section #3-1, (c) Pavement edge vertical displacement at test section #3-2, (d) Pavement edge vertical displacement at test section #4-1, and (e) Pavement edge vertical displacement at test section #4-2................................................. 119
6.8 (a) Total strain of concrete at top-middle-bottom at #4-1, and (b) Pavement edge vertical movement at #4-1. ................................ 120
6.9 k-values versus CRCP edge vertical daily movement................................... 122
6.10 Gage Locations of each Section. ................................................................. 123
6.11 k-values versus concrete strain daily variation............................................ 124
6.12 Pavement edge vertical movement versus variation of temperature difference between top and bottom (Delta T). ............................ 125
6.13 (a) Correlation between edge vertical movement versus Delta T at test section #2, (b) Correlation between edge vertical movement versus Delta T at test section #3-2, and (c)
Texas Tech University, Wujun Zhou, August 2013
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Correlation between edge vertical movement versus Delta T at test section #4-1.......................................................... 127
6.14 Pavement edge vertical movement ratio. .................................................... 128
6.15 k-values versus pavement edge vertical daily movement and concrete strain difference between top and bottom..................... 129
6.16 Concrete strain variations at pavement bottom in longitudinal direction....................................................................................... 131
7. 1 (a) AREA k-value versus AREA on base, (b) AREA k-value versus maximum deflection D0 on base. ................................................ 138
7. 2 AREA k-value versus combined parameter ................................................. 139
7. 3 AREA k-value versus combined parameter for two base types ................... 140
Texas Tech University, Wujun Zhou, August 2013
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CHAPTER 1
INTRODUCTION
1.1 Background and Research Need
Currently, the support provided by the base layer under Portland cement
concrete (PCC) pavement is most commonly characterized by elastic medium such as
a spring constant. Analysis of PCC pavement behavior with a spring constant for
pavement structural design and performance prediction has severe limitations, with the
primary limitation being that base stiffness has little effect on the wheel load stresses
in concrete and required slab thickness of PCC pavement.
Field performance evaluations indicate a strong correlation between base
support and PCC pavement performance. The uniformity of the base support also
plays an important role in determining PCC pavement behavior and performance. This
area has not been investigated as thoroughly as warranted.
Field evaluations of the behavior and distress mechanisms of continuously
reinforced concrete pavement (CRCP) indicate that base stiffness has substantial
effects on CRCP performance. More specifically, strong correlations exist between
base stiffness and concrete stresses near the longitudinal steel when wheel loading is
applied. The higher the stiffness of the base support, the lower the pavement
deflections and concrete stresses near the longitudinal steel, resulting in better
performance. The prevailing CRCP distress mechanisms in any mechanistic-based
pavement design procedures, including the Mechanistic Empirical Pavement Design
Guide (MEPDG) developed under NCHRP 1-37(A), involve warping and curling
(environmental) stresses, in addition to the stresses due to wheel loading applications.
The stiffness of base support has conflicting effects on environmental and wheel load
stresses. In general, higher stiffness of a base support is desirable if wheel loading
stresses are to be controlled. On the other hand, higher stiffness of a base support will
result in larger environmental stresses. In jointed plain concrete pavement (JPCP),
Texas Tech University, Wujun Zhou, August 2013
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environmental stresses constitute a large portion of the total stresses in concrete slab,
and efforts were made to “optimize” base stiffness. The reason for the significance of
environmental stresses in JPCP is that any cracking is considered as a distress and
environmental stresses in JPCP could indeed induce mid-slab transverse cracking,
when combined with wheel load stresses. On the other hand, the importance of
environmental stresses in CRCP is much reduced, primarily because numerous
transverse cracks develop due to environmental stresses. Transverse cracks in CRCP
are not considered as distresses, and reduce environmental stresses substantially. At
the same time, critical concrete stresses in CRCP that are responsible for distresses are
near the longitudinal steel due to the interactions between longitudinal steel and
surrounding concrete when subjected to wheel load applications. The concrete stresses
near the longitudinal steel when subjected to wheel loading applications depend, to a
large extent, on slab deflections, which are controlled by a slab thickness and the
stiffness of a base support. Accordingly, in general, the larger the stiffness of a base
support, the better the performance of CRCP. However, most of the mechanistic-based
CRCP design methodologies use the same concept of environmental stresses that was
developed and adopted for JPCP design. This apparent mis-application of base
stiffness effect on CRCP behavior and performance analysis could result in
undesirable CRCP designs. It is partly because, in addition to the beneficial effects of
base stiffness the on concrete stress near longitudinal steel, there is a strong correlation
between base stiffness and erodibility of base materials. In general, as the base
stiffness increases, it becomes more resistant to erosion. Any effort to “optimize” base
stiffness in consideration of minimizing the sum of environmental and wheel loading
stresses could result in a less erosion-resistant base layer. Field evaluations of CRCP
performance indicate the primary cause of a structural distress in CRCP – punchout –
is deterioration and erosion of base materials. Research is needed to evaluate the effect
of base stiffness on CRCP behavior and performance, so that proper credit is given to
base stiffness and optimum pavement designs could be developed.
Texas Tech University, Wujun Zhou, August 2013
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The conflicting effect of a slab support condition on concrete stresses from
environmental and wheel loadings has resulted in less emphasis on providing sound
slab support under the concrete slab during pavement design and construction,
especially in the United States. Accordingly, much of the research effort in rigid
pavement design has been on the mechanistic analysis of concrete slabs themselves,
with very little on a base support condition. To improve the design procedures and
performance of CRCP, more research effort should be made on the base support issues.
In addition, the selection of proper input values for the slab support condition during
pavement design is still a difficult task, partly because there are no good field
evaluation methods available for support condition under the concrete slab. The most
widely used method in mechanistic-based concrete pavement design is to estimate
subgrade stiffness in terms of modulus of subgrade reaction and combine with
modulus of base layer to estimate a slab support condition. This method has
disadvantages, one of which is the difficulty in quantifying the slab support condition
during pavement construction. Research is needed to develop a simple method that can
be used to estimate slab support condition during pavement construction as a job
control test.
1.2 Objective and Scope
The purpose of this study was to establish the effect of pavement support
condition on CRCP behavior and performance, and to develop test procedures to
quantify a slab support condition for pavement design input as well as a job control
testing. The objectives included comparing k-values obtained from various methods,
identifying the best way to describe support condition accurately for the CRCP
analysis, and identifying the relationship between support conditions and CRCP
behaviors and performance.
In order to achieve the objectives, the following tasks have been framed:
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1. Pavement support condition study: field tests such as plate bearing test (PBT),
dynamic cone penetrometer (DCP) and falling weight deflectometer (FWD)
were conducted to evaluate the pavement support condition.
2. Installed various gages to evaluate PCC pavement structural responses.
3. Additional laboratory and field tests were performed as needed.
4. Analyzed pavement support condition data with PCC pavement structural
responses.
Texas Tech University, Wujun Zhou, August 2013
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CHAPTER 2
SUPPORT CONDITION OF CONCRETE PAVEMENT
To evaluate the effect of slab support condition on CRCP performance, field
evaluations were conducted at 4 CRCP projects. The evaluation methods included
visual survey, dynamic cone penetrometer (DCP) testing, and deflection testing with
Falling Weight Deflectometer (FWD). This chapter presents brief descriptions of the
field evaluations.
2.1 Amarillo IH 40 (May 2010)
A CRCP section from 2.0 miles east and to 2.0 miles west of City of Groom
was constructed in 1979. The pavement structure consisted of 9-in CRCP on 4-in
asphalt stabilized base. Subgrade was treated with lime. Field evaluations were
conducted in May 2010, and at that time, the pavement was 31 years old. Even though
the overall performance was satisfactory, there were distresses in the form of
punchouts and longitudinal joint separations. TxDOT was conducting full-depth repair
(FDR) operations on the distresses, which provided a good opportunity for field
testing and evaluations. The evaluations consisted of visual survey, dynamic cone
penetrometer (DCP) testing, and deflection testing with Falling Weight Deflectometer
(FWD). To evaluate the structural differences in pavement condition between
distressed area and good performing area, in addition to the distressed areas, areas
with no distresses were also selected for structural evaluations and comparison. The
areas were in the westbound of IH 40 in the vicinity of mile marker 114. Figure 2.1
illustrates the two areas selected, one with distress and the other without, for field
evaluations. The distressed area is confined within 2 closely spaced transverse cracks,
with prior repairs with asphalt. It is also observed that distressed concretes are near the
longitudinal joints only. The joint at the bottom left is a longitudinal warping joint,
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while the one on the top is a longitudinal construction joint. Figure 2.2 illustrates the
locations of FWD drops.
Figure 2.1 CRCP sections with different performance
Figure 2.2 FWD test locations at punchout section
As can be seen, FWD data were collected at inside and outside of the
longitudinal warping joint, which is between outside lane and shoulder. Deflections
near the longitudinal construction joint were not evaluated due to the traffic control
issues. Figures 2.3 (a) and (b) show the deflection testing results at inside and outside
of the longitudinal warping joint, respectively. Deflections at different loading levels
were normalized at 9000 lbs loading. The observations from Figures 2.3 (a) and (b)
can be summarized as follows:
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1) In general, deflections are quite large. Based on the deflection data
obtained from TxDOT rigid pavement database project, deflections of
about 3.5 mils are expected for 9-in CRCP. Even at a longitudinal warping
joint, the deflections observed in this location are much higher than
normally observed.
2) The deflections at outside of the warping joint are lower than those at
inside of the warping joint.
3) The variability in deflections is larger at the inside of the warping joint than
at the outside.
These observations indicate different slab support conditions under the slab at
both sides of the longitudinal joint. According to the plan set, the same materials were
used for base and subgrade stabilization at both sides of the warping joint. It appears
that repeated wheel loading applications deteriorated the condition of the base in the
inside of the warping joint.
(a)
0
5
10
15
20
25
30
35
0 12 24 36 48 60 72 84
Def
lect
ion[
mils
]
Geophone Location[in.]
Loaction 1
Loaction 2
Loaction 3
Loaction 4
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(b)
Figure 2.3 FWD data at punchout section (a) outside lane side, (b) shoulder side
As shown in Figure 2.4, FWD data from the same short crack spacing CRCP
section with good performance was collected. The data were compared with the data
from a punchout section with similar crack spacing. Both S1 and S2 are short crack
spacing without distress. 1,2,3,4 represent 4 points close to two transverse cracks.
0
3
6
9
12
15
0 12 24 36 48 60 72 84
Def
lect
ion[
mils
]
Geophone Location[in.]
Location 5
Location 6
Location 7
Location 8
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Figure 2.4 FWD data at small crack spacing section with good performance
Based on the FWD data above, deflections at punchout section are much
higher than the good performance sections. CRCP has the same nine-inch thickness
and reinforcement. This section was built in 1979 and has experienced the same traffic
loading and climate condition after several decades of service; however, the concrete
segments perform totally differently even though they have the same crack spacing.
The only reason for the difference between deflections is the different support
conditions. Different support conditions cause the difference between CRCP
performances.
DCP testing was conducted at the repair section as shown in Figure 2.5. Wet
soil was found near the top of the base at the near shoulder location 2. The DCP
results were very close to each other as shown in Figure 2.6 and the only difference is
the initial penetration reading as shown in Figure 2.7. The initial reading depends on
the loose state of the base surface and the self-weight of DCP setup. The location near
shoulder-2 shows large initial readings, indicating a weak base surface.
0
3
6
9
12
15
0 12 24 36 48 60 72 84
Def
lect
ion
[mils
]
Geophone Location [in.]
S1_1 S1_2
S1_3 S1_4
S2_1 S2_2
S2_3 S2_4
Texas Tech University, Wujun Zhou, August 2013
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Figure 2.5 DCP locations at full depth repair section.
Figure 2.6 DCP test results
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Figure 2.7 DCP initial penetrations reading
2.2 Amarillo IH-40 (May 2012)
Full-depth repairs (FDR) were conducted on a CRCP section on IH 40 near
City of Groom in the Amarillo District. Existing pavement was 9-in, built in 1979.
CRCP on 4-in asphalt stabilized base. After the old concrete slab with distresses was
removed, visual survey and DCP were conducted to evaluate the existing pavement
support condition. Existing base, which was 4-in asphalt stabilized base, broke easily
into small particles like small aggregates as shown in Figure 2.8. There is little asphalt
binder remaining in the base materials in some very bad FDR sections. It appears that
moisture damage occurred to the asphalt stabilized layer.
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Figure 2.8 Visual surveys for pavement support condition evaluation
Figure 2.9 shows DCP testing on top of existing base and the test points at
FDR section. Figure 2.10 illustrates the DCP test results. From visual observations, the
condition of asphalt stabilized base at Locations #1, #4, #5, and #6 was normal, with
little degradation. On the other hand, asphalt stabilized base at Locations #2 and #3
experienced degradations, as shown in Figure 2.8. However, DCP testing results show
not so good correlations between observed condition of asphalt stabilized base and
DCP readings, except for Location #3. It indicates, as discussed earlier, the inability of
DCP to accurately detect the condition at the very top of the layer under evaluation.
However, it should not be interpreted as a weakness of DCP testing as a tool for
stiffness evaluations. DCP presents a good and practical tool for the estimation of
“overall” layer stiffness.
Figure 2.9 DCP testing and locations in FDR section
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Figure 2.10 Result of DCP test at all locations
2.3 Atlanta US 59 (September 2012)
This section is 12 in. CRCP with concrete shoulder and was built in 2001.
FWD deflection data was collected 3.5 ft. away from the joint between the outside
lane and concrete shoulder for every 50 ft from the starting point, which is 500 ft from
a transverse construction joint. The normalized FWD deflection data are shown in
Figure 2.11. FWD deflections are quite uniform throughout this test section except the
location 1000 ft. from the start point, which shows twice the deflection of the average.
This point and the two other points 50 ft. before and after were chosen for DCP tests.
The DCP results are shown in Figure 2.12. The correlations between FWD deflections
and DCP readings are quite poor, which indicates, as discussed earlier, the inability of
DCP to accurately assess the stiffness of the very top of the layer under evaluation.
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Figure 2.11 FWD deflections along US 59 test section
Figure 2.12 DCP results
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The poor correlations between FWD deflections and DCP readings could be
explained by the existence of deteriorated materials or even voids under the concrete
slab. If the material just below concrete slab is severely deteriorated, that material will
come out during the drilling process of concrete slab, as shown in Figure 2.13. If a
void exists under the concrete slab, DCP will not detect the void. In either case, the
information on the very top of the base stiffness is not captured during DCP testing.
As discussed earlier, DCP testing is a good tool for the evaluation of overall support
condition of the layers below concrete slab, but not for the evaluation of the slab
support condition at the very top of the base layer.
Figure 2.13 Drill hole through existing CRCP for DCP test
2.4 Wichita Falls US 81 (September 2012)
This section on US81 near the City of Bowie in the Wichita Falls District, 8-in
CRCP on 4-in asphalt stabilized base, was built in 1972. FWD deflection data was
collected on the outside lane, which is 3.25 ft. away from the asphalt shoulder, every
50 ft. from the start point. Normalized FWD deflection data were shown in Figure
2.14. Except the FDR section, three locations with higher deflection and three
locations with lower deflections were chosen for DCP tests. DCP test results are
shown in Figure 2.15. No obvious correlation can be found between DCP test results
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and FWD deflection on top of CRCP. As mentioned earlier, the possible reason is that
FWD deflections are more related with the layer directly underneath the pavement
slab. The FWD deflection will be large with voids or severely deteriorated asphalt
base materials underneath, which will not be detected by DCP. The relative locations
between test points and transverse cracks are shown in Figure 2.16.
Figure 2.14 FWD deflections along US 81 test section
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Figure 2.15 DCP test results
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Figure 2.16 FWD and DCP locations
There is a poor correlation between the location of the FWD relative to
transverse cracks and deflections. It is generally accepted that transverse cracks in
CRCP are weak points, and substantial efforts have been made to correlate transverse
crack spacing and distresses. However, numerous field evaluations revealed that
almost no correlations exist between transverse crack spacing and distresses. In
general, with adequate amount of longitudinal steel, transverse cracks are kept quite
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tight in CRCP, thus the loss of slab stiffness due to transverse cracks is minimal. On
the other hand, a quite strong correlation was observed between base support condition
and distresses in CRCP.
2.5 Summary
In this chapter, support conditions at 4 CRCP projects and their relations with
distresses were evaluated by visual survey, DCP and FWD. It was identified that
pavement support condition has a significant effect on CRCP performance and
behavior. Poor support conditions will cause high deflections, and finally distresses
such as punchout.
FWD evaluations conducted at distressed and non-distressed areas in the same
project indicate larger deflections in the distressed areas than in the non-distressed
areas, even though both areas had the same slab thickness and reinforcement. Those
areas also were built in the same year and experienced the same traffic loading and
climate condition. After several decades of service, the concrete segments performed
totally differently even though they have same crack spacing. The only reason for the
difference in performance and deflections was the difference in support conditions.
Voids or deteriorated materials directly underneath pavement slabs, caused by
erosion or recompaction of base material, play important roles in distresses formation.
This conclusion was supported by the visual survey at the FDR test section on IH 40
Amarillo.
Even though DCP testing is a good tool for the evaluation of overall support
condition of the layers below concrete slab, it does not have a capability to evaluate
the slab support condition at the very top of the base layer. For the proper evaluations
of slab support condition, deflection testing using FWD is a better tool than DCP
testing.
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CHAPTER 3
REVIEW OF CURRENT PRACTICE
3.1 Definition of Pavement Support in Pavement Design
3.1.1 Pavement Support Model
As a complex engineering system, the interaction between natural supporting
layers, constructed layers and geometry of the applied loads is the main focus of
pavement design and structural behavior analysis (Ioannides 1991a). The first two
components are related to pavement structure itself and the importance is self-evident.
Conventional characterizations for natural supporting layers are dense liquid (Winkler
1867) and elastic solid (Boussinesq and Caquot 1969).
3.1.1.1 Dense Liquid
“Dense liquid” foundation is a conceptual model proposed by Winkler in 1867
with assumption – deflection under an applied vertical force in direct proportion to the
force, without shear transmission to adjacent areas not under the loaded area. The
relationship between deflection and force is evaluated by one single constant
parameter – k-value (Winkler 1867). Physical interpretation of the “dense liquid”
model is that the foundation acts like a bed of springs with spring constant k-values
(McCullough and Boedecker 1968). According to the assumption, the key features of
dense liquid models are summarized as below (Darter et al. 1995):
• The deflection under the plate equals plate pressure divided by k-value.
• Deflection equals zero beyond the edge of the plate.
• Deflection is the same for rigid and flexible plates.
• For a given pressure and deflection, k-value is independent of plate size.
After the first application of the dense liquid model to floating ice sheets by
Hertz in 1884, the dense liquid model was applied to slab support by a number of
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researches. The dense liquid model is better for characterizing natural subgrade soils
and granular bases, which have relative low shear strength (Darter et al. 1995).
3.1.1.2 Elastic Solid
Compared to the dense liquid model, the elastic model is at the other end of the
spectrum. Two parameters, including modulus of elasticity and Poisson’s ratio, are
used to characterize material properties. The surface of this foundation will have a
continuous and infinite deflection basin when a load is applied. The key features of
elastic solid model are summarized below (Darter et al. 1995):
• Deflection depends on subgrade elastic modulus, plate size, and distance.
• The deflection basin is continuous and infinite.
• Rigid and flexible load plates produce different deflections.
According to the key features, the elastic solid model is considered to be better
for characterizing treated bases which have relatively high shear strength (Darter et al.
1995).
3.1.1.3 Real Soil
Under applied loading, the response and behavior of real soils lie somewhere
in between dense liquid and elastic solid (Darter et al. 1995; Ioannides 1991b). The
basic behaviors of real soil are summarized below (Darter et al. 1995):
• Plate punches down somewhat, producing discontinuous deflection basin.
• Some surface deflection occurs beyond edge of the load plate.
• Deflection equals zero at some finite distance.
• For a given pressure and deflection, k varies with plate size.
Figure 3-1 shows the response of dense liquid, elastic solid, and real soil under
applied loads.
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Figure 3.1 Dense liquid and elastic solid extremes of elastic soil response (Darter et al. 1995)
3.1.1.4 Two-Parameter Elastic Models
Since real soil behavior is somewhere between two idealization models – dense
liquid and elastic solid, several researchers proposed two-parameter models for real
soil characterization (Ioannides 2006). Two basic approaches of two-parameter elastic
models simulation are based on the dense liquid model and the elastic solid model: (a)
adopt the elastic solid model and introduce simplified assumptions (Kerr 1985;
Reissner 1958; Reissner 1967); and (b) adopt the dense liquid model and introduce
interaction between adjacent foundation springs (Kerr 1965; Pasternak 1954).
Pasternak (1954) derived a relation between subgrade reaction q and deflection
w with the consideration of shear interactions between adjacent spring elements.
𝑞 = 𝑘𝑤 − 𝐺∇2𝑤
where k is vertical spring stiffness, G is the coefficient introduced to describe the shear
interactions between adjacent springs (Pasternak model equal to dense liquid model
when G = 0), and ∇2 is the Laplace operator.The predicted deflection profile under
applied loads is much closer to the deflection observed in a real soil condition. By
changing G-values, the vanish rate of predicted deflection profile can be controlled.
The Pasternak model still has the advantage of being relatively simple for analysis.
The most important thing is how to decide a proper G-value for different soil types
under different conditions. Kerr (1985) discussed the determination of foundation
model parameters.
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Kerr (1964; 1965) proposed a three-parameter model which is similar to the
Pasternak (1954) model. The three-parameter model includes a spring bed on top of a
Pasternak foundation. One more parameter, spring stiffness kU, is introduced for the
upper spring layer.
3.1.1.5 Soil Model Used in Concrete Pavement Analysis and Design
There are two main reasons that the dense liquid model is used in concrete
pavement analysis and design. Firstly, it is simpler to calculate concrete slab
deflection and critical stress on top of the dense liquid model compared to the elastic
solid model. Secondly, it is more accurate to predict slab deflection and stress at the
edge and corners by using the dense liquid model, when slabs rest on natural soil
subgrades or granular bases (Darter et al. 1995). At the same time, loading at the edges
or corners of the concrete slab is considered most critical for stress and deflection
(Huang 2004), so the dense liquid model is widely used in pavement analysis and
design.
In the modern era, the simplicity of calculation has become less significant
than it was before due to the advancement of the speed in personal computers.
Although two-parameter elastic models have more theoretical appeal and can simulate
more realistic subgrade response than the dense liquid model, the Mechanistic
Empirical Pavement Design Guide (MEPDG) does not include this model. The
MEPDG research team lists the reasons as below (ARA Inc. ERES Consultants
Division 2004):
• Two-parameter elastic model is not well known by practitioners and may cause
confusion.
• Lack of established and field-verified guidelines for the selection of model
parameters for different soil types.
• Lack of extensive field testing data for slab on two-parameter elastic model
calibration, even though ILLISLAB can be used for pavement analysis under
environmental and traffic loading.
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• Most of the available performance prediction models are based on the dense
liquid model; they need recalibration if two-parameter elastic model was used.
The research team also believes the dense liquid model is the best model for
simulating subgrade at the time MEPDG was developed (ARA Inc. ERES Consultants
Division 2004). The dense liquid model is well tested with field testing results and
several major researches have established field-verified guidelines for the dense liquid
model k-value determination. The differences in rigid pavement responses from the
use of dense liquid and two-parameter elastic models have not been fully studied, even
though the differences may not be substantial. Considering the wide spread use of and
the extent of existing database with dense liquid model, it is advisable to further
improve procedures to estimate k-value using dense liquid model for rigid pavement
design and behavior analysis.
3.1.2 Development of k-value for Pavement Design
In 1925, Westergaard published the first paper on the analysis of concrete
pavement on a dense liquid foundation (Westergaard 1926). In this paper, equations
for concrete slab deflection calculation under interior, edge, and corner loading were
presented. Modulus of subgrade reaction k-value was introduced and the relation with
another introduced term “radius of relative stiffness 𝑙” was described as below:
𝑙 = �𝐸ℎ3
12(1 − 𝑢2)𝑘4
where E = modulus of elasticity of the concrete
h = concrete slab thickness
u = concrete Poisson’s ratio of lateral expansion to longitudinal
shortening
k = modulus of subgrade reaction
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The three equations proposed by Westergaard for calculating deflection under
the edge, corner and interior loading have the quantity kl2 in common. With known
loading level and measured deflections, quantity kl2 can be calculated; modulus of
subgrade reaction k-value can be obtained with a known modulus of concrete E,
concrete Poisson’s ratio u and slab thickness h (Westergaard 1926). Westergaard
suggested the modulus of subgrade reaction k-value could be back-calculated by
comparing deflected surface profile obtained by full-sized slab field tests and by
theory (Westergaard 1925). Westergaard’s back-calculated method for modulus of
subgrade reaction k-value is useful for evaluating existing pavements, and it was
considered valuable for engineers to get some general idea for k-value range in other
new pavement design.
However, Westergaard did not address the way to determine a k-value for use
in new pavement design and construction. No relationship was mentioned between k-
value obtained from plate load tests and k-value back-calculated from Westergaard
deflection equations (Westergaard 1926). Westergaard did realize there will be some
differences between actual slab behavior and the theory due to the nature of
assumptions. Some of the major concerns were identified as: slab curling and warping
effect, non-uniform support, friction between slab and foundation, and dynamic
loading effect. Westergaard suggested increased modulus of subgrade reaction k-
values for slab dynamic loading response evaluation.
3.1.2.1 k-value and load size
Westergaard (1926) pointed out that load tests on soil depend on the load size,
which means k-value obtained from load tests varies with different load area. Several
field test results support Westergaard’s statement (Goldbeck 1925; Goldbeck and
Bussard 1925).
In the area of beam on elastic foundation analysis, Hayashi (1921) stated that
the coefficient of subgrade reaction k-value should be obtained by a loading test
without mentioning that the results also depend on the size of the load. Hetényi (1946)
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did not contain any statement about the factors which affect the coefficient of
subgrade reaction k-value in his book about beams on elastic foundations. Terzaghi
(1955) discussed the widespread erroneous perception among engineers that k-value
depends only on properties of natural subgrade. Engesser (1893) pointed out that
coefficient of subgrade reaction k-value decreases with beam width B increasing as
shown in Figure 3.2. Equation was given as below to calculate k-value due to load size
effect.
𝑘 = 𝑎 +𝑏𝐵
where a, b = empirical constants
B= beam width
Figure 3.2 Flexible beam acted upon at mid-length by load Q (Engesser 1893)
Terzaghi (1955) used the concept of the bulb of pressure to better illustrate the
influence of the beam width B on the coefficient of subgrade reaction k-value. Figure
3.3 shows bulbs of pressure for beam width B1 and nB1.
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Figure 3.3 Influence of width of beam on depth of bulbs of pressure (Terzaghi 1955)
Two types of subgrade characteristics were discussed (Terzaghi 1955).
1. For subgrade deformation characteristics less sensitive of depth, like stiff clay:
With the assumption that settlement y increases in simple proportion to the
depth of the pressure bulb, the coefficient of subgrade reaction can be
calculated based on the equation below:
𝑘𝑠 = 𝑘𝑠11𝐵
where Ks1 is the coefficient of subgrade reaction for a beam with 1 ft width.
2. For subgrade deformation characteristics that change with depth, like clean
sand: Terzaghi (1932) found the modulus of elasticity of sand increases with
increasing depth. That means with the same pressure bulb, settlement
decreases with increasing depth. Based on experimental investigations, the
coefficient of subgrade reaction for a beam with width B is (Terzaghi and Peck
1948):
𝑘𝑠 = 𝑘𝑠1 �𝐵 + 1
2𝐵�2
where Ks1 is the coefficient of subgrade reaction for a beam with 1 ft width.
Since the publications of papers by Westergaard in the 1920s, several
pavement field tests were conducted to better understand pavement support condition
in pavement design and analysis from early 1930s. The Bureau of Public Roads
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conducted field tests at the Arlington Experiment Farm in Virginia in the early 1930s
(Teller and Sutherland 1935a; Teller and Sutherland 1935b; Teller and Sutherland
1935c; Teller and Sutherland 1936; Teller and Sutherland 1943). One of the major
objectives was to verify Westergaard’s equation with field testing results.
Measurement of modulus of subgrade reaction k-value was needed for Westergaard’s
equation verification.
Due to the limitations of rigid plates bearing tests of soils conducted many
years before the Arlington road test (soil condition may have changed with time and
large deformations produced), three alternative methods were proposed for k-value
evaluation. (1) relatively small size rigid circular plates, (2) relatively large dimension
flexible rectangular or circular plates, and (3) full-size pavement slabs. Arlington
researchers believed it was more practical to test with small rigid plates than with
large flexible plates, because small rigid plates need lighter loads and it is easier to
measure deflection. Methods with small rigid circular plates and full-size pavement
slabs were chosen for k-value evaluation in the Arlington test. Teller and Sutherland
(1943) explained modulus of subgrade reaction k-value also could be obtained by
dividing the load by the volume of displaced soil within the plate area as shown in
Figure 3.4.
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Figure 3.4 Schematic illustration and calculation of k from deflected volume (Darter et al. 1995)
In order to avoid error caused by the small plate size, researchers realized it
was necessary to determine the plate size effect on k-value. Different circular plates
with 2, 4, 6, 8, 12, 16, 20, 26, 36, 54, and 84 inches diameter were used to test for
plate size effect evaluation. The deflection was controlled from 0.01 to 0.05 inch,
which was considered to be the same range as concrete pavement deflections under
truck loading. k-value was calculated by dividing plate pressure by corresponding
elastic deflection. As shown in Figure 3.5, k-values obtained from plate bearing tests
(PBT) show the effect from different plate sizes and deflection magnitudes.
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Figure 3.5 Effect of load size and deflection magnitude on k (Teller and Sutherland 1943).
Based on the plate bearing tests results, Teller and Sutherland (1943) made the
conclusion that the plate size for k-values determination should be large enough (48 to
60 inches) and deflection should be less than 0.2 to 0.3 inch. As shown in Figure 3.5,
PBT k-value with 30-inch plate diameter is around half of the k-value of the 12-inch
plate diameter. Subgrade soil at Arlington test field was uniform brown silt loam
(AASHTO classification A-4) as documented. This agrees with Terzaghi (1932)
findings for subgrade deformation characteristics changing with depth as shown below.
𝑘2.5𝑓𝑡 = 𝑘1.0𝑓𝑡 �2.5 + 12 × 2.5
�2
= 0.49𝑘1.0𝑓𝑡
According to Westergaard’s deflection equation under interior, edge and
corner loading, k-values were back-calculated based on the measured data from
deflection tests on concrete slabs (Westergaard 1926). As shown in Table 3.1, the
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back-calculated concrete modulus of elasticity values are in the same range as
concrete modulus obtained from laboratory tests. And back-calulated k-values,
obtained from deflections on top of concrete slab, agree well with PBT k-values
determined by 30-inch diameter plate size with 0.05 in deflection.
Table 3.1 Subgrade k values and concrete elastic moduli back-calculated from slab deflections at Arlington Road Test (Teller and Sutherland 1943)
It is important to keep in mind that the concrete slabs were cast directly on the
subgrade.
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Static and dynamic load tests were conducted by the Corps of Engineers at
Wright Field, Ohio in 1941 (Sale and Hutchinson 1959; U.S. Army Corps of
Engineers 1942; U.S. Army Corps of Engineers 1943). With the objective of
developing a standard procedure for modulus of subgrade reaction k-values
determination, plate size effect was studied. A series of plate bearing tests with plate
diameters from 12 to 27 inches were conducted on top of subgrade, and the measured
PBT k-values were compared with k-values obtained from volumetric subgrade
deflection under a full-size slab test (Sale and Hutchinson 1959). PBT k-values
obtained with 30-inch diameter plate were in good agreement with volumetric
subgrade deflection. Phillippe (1947) indicated PBT k-value with 30-inch diameter
plate at 0.05 in deflection has a reasonable correlation with k-value back-calculated
from static plate loading test on top of full-size concrete slabs. A circular plate with
30-inch diameter in the plate bearing test became a standard for modulus of subgrade
reaction evaluation from that time.
3.1.2.2 Effect of base layers on k-value.
At the same Arlington test field location with the same uniform brown silt
loam (AASHTO classification A-4), the subgrade was improved by mixing sand to
several inches with proper compaction (Teller and Sutherland 1943). PBT with 36-
inch plate diameter was conducted on top of improved subgrade and the k-values were
compared with k-values back-calculated from the concrete slab deflection. PBT k-
value increased from 280 psi/in to 400psi/in due to subgrade improvement; however,
the back-calculated k-value from concrete slab deflection was 285 psi/in, which is
close to the PBT k-value on top of subgrade before improvement. PBT k-value with
larger plate diameter (54 inches) was 315 psi/in, lower than PBT k-value with 36-inch
diameter. Teller and Sutherland (1943) concluded the influence of improved subgrade
tended to disappear with a relatively large loading area. It might depend on the relative
value between loading size and the depth of improved subgrade according to bulbs of
pressure (Terzaghi 1955).
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Comparing the results from the plate bearing tests on subgrade and on base
layers, Hittle and Goetz (1946) reported that base type and base thickness are two of
the factors influencing load-carrying capacity of base-subgrade combinations. Campen
and Smith (1947) also found load carrying values increase with increasing base
material thickness, based on PBT tests at several airports in Nebraska and Iowa.
McLeod (1948) reported similar results based on PBT tests on natural subgrade,
granular base, and bituminous surface at several Canadian airports. Those and other
researches made similar findings that base material properties and thickness are two
important factors for subgrade k-value improvement (Darter et al. 1995).
According to the information from Ahlvin (1991)’s report, airfield pavements
were constructed on natural subgrades in the 1940s. In the early 1950s, base layer was
introduced only for pumping prevention without considering its structural advantage,
which is consistent with previous field test findings. In the late 1950s, the Corps of
Engineers included plate bearing tests on top of base in its design, and developed
curves to predict k-value on base with known k-value on subgrade and base thickness.
The Corps of Engineers did not compare PBT k-value on base with back-calculated k-
values from deflection tests on full-size concrete slab (Ahlvin 1991).
A series of experiments, including full-size concrete slabs and PBT tests on top
of different pavement structure layers, were conducted in the laboratory by Portland
Cement Association (PCA) in the 1960s (Childs 1967; Childs and Kapernick 1963;
Nussbaum and Larsen 1965). Untreated granular bases and cement-treated bases can
increase PBT k-value significantly as shown in Figure 3.6.
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Figure 3.6 Results of PCA plate tests on granular and cement-treated bases (Childs 1967)
The improvement of PBT k-value on a different base is a function of base
properties and base thickness. Curves for determining k-values on top of base were
developed based on PCA laboratory test results and used in the PCA concrete airport
pavement design manual 1973. The curves are shown in Figure 3.7.
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Figure 3.7 Base k curves from 1973 PCA airport pavement design manual (Packard 1973).
Based on the results from deflection of the full-size concrete slab, Childs (1967)
pointed out that k-value improved by base layer does decrease maximum deflection at
the edge and interior, and has less effect on pavement thickness design. However,
back-calculated k-values from full-size slab deflection were not reported in PCA
studies.
k-values were back-calculated by using full size slab deflection data and elastic
modulus of concrete slabs reported by Childs (1967). The results show back-
calculated k-values from concrete slab deflection are close to PBT k-value on subgrade
and much less than PBT k-values on base. However, base layer may reduce stress in
concrete slabs because it can decrease maximum deflection significantly (Darter et al.
1995).
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In general, a stiff layer between natural subgrade and pavement slab can
increase the PBT k-values; however it has less effect on back-calculated k-values from
concrete slab deflection.
3.1.2.3 Effect of subgrade condition on k-value.
In k-value studies in the Arlington road tests, lower summer moisture content
corresponded to an increase in PBT k-values (Teller and Sutherland 1943). Trends of
decreasing k-value with increasing subgrade moisture content were found in the
AASHO Road Test between 1958 and 1960. No correlation between k-value and
subgrade dry density were quantified; however, a good trend of increasing k-value
with decreasing percent saturation were observed. Degree of saturation S was defined
as below and incorporated in MEPDG (ARA Inc. ERES Consultants Division 2004).
𝑆 =𝑤
�𝐺𝑠 ∙ 𝑟𝑤𝑟𝑑𝑟𝑦− 1�
= 𝐺𝑠𝑤𝑒
where S = degree of saturation
Gs = specific gravity
w = moisture content
𝑟𝑤 = unit weight of water
𝑟𝑑𝑟𝑦 = dry unite weight
e = void ratio
Relationships between subgrade k-values and degree of saturation were
developed for different soil types with AASHTO classification based on field and
laboratory tests, and incorporated in the concrete pavement design in 1977 Zero
Maintenance study (Darter 1977; Darter and Barenberg 1977; Thompson and Robnett
1976). Those relationships are shown in Figures 3.8 and 3.9.
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Figure 3.8 k values for fine-grained AASHTO soil classes and degree of saturation (Darter and Barenberg 1977).
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Figure 3.9 k values for coarse-grained AASHTO soil classes and degree of saturation (Darter and Barenberg 1977).
For all soil types, modulus of subgrade reaction k-value decreases with
increasing degree of saturation of soil.
Due to different vertical stress levels between laboratory tests for resilient
modulus MR and in situ subgrade soil under pavement slab and base, laboratory
measured resilient modulus MR should be different compared to in situ subgrade soil
modulus (Darter et al. 1995). The AASHTO 1986 Guide simply considered resilient
modulus MR equal to in situ subgrade soil modulus. State of stress was taken into
consideration for modulus changes prediction in MEPDG (ARA Inc. ERES
Consultants Division 2004).
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3.1.2.4 Dynamic k-value and Static k-value
Three types of solutions were developed for back-calculating modulus of
subgrade reaction k-value for concrete pavement. (1) Iowa Road Rater method, (2)
solutions based on AREA concept, and (3) other solutions for radius of relative
stiffness back-calculation (Darter et al. 1995).
The Iowa Road Rater method was developed by the Iowa Department of
Transportation in the 1980s for correlating springtime static PBT k-values with Road
Rater deflection basin parameters (Potter and Dirks 1989). The relationship was
developed by comparing several years’ springtime Road Rater deflection data with
static k-values from PBT testing. It only represents the springtime conditions and
cannot be widely used.
In order to provide more information than the maximum deflection and
minimize the effect of possible sensor malfunction, the parameter “AREA” of the
deflection basin was first proposed by Hoffman and Thompson (1981) for flexible
pavement evaluation. The deflection basin “AREA” is a function of sensor deflection
with the units of length and was defined as:
AREA = 6 + 12 �d12d0� + 12 �
d24d0� + 6 �
d36d0�
where, di = deflection in mils at 9,000 lbs at distance i inches from the loading plate
AREA thus determined is a non-dimensional parameter, which is determined
by the shape of the deflection bowl. Accordingly, AREA and maximum deflection d0
are two independent parameters. With known AREA and maximum deflection d0, a
model with two parameters can be characterized.
Hoffman and Thompson (1981) compared the deflections on flexible pavement
caused by static loading from the Benkelman Beam test, vibratory loading from Road
Rater, and impulse loading from Falling Weight Deflectometer (FWD), and found that
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deflections caused by static loading were 2 to 10 times larger than deflections caused
by dynamic loading.
Finite element program ILLI-SLAB was used to develop the relationships
between deflection profile on concrete pavement and two pavement structure
parameters (k-value and concrete modulus) (ERES Consultants Inc. 1982). With the
known relationship, k-value and concrete modulus can be back-calculated from FWD
deflection data on concrete slab. Foxworthy (1985) back-calculated k-value and
concrete modulus from FWD data at several U.S. Air Force bases and compared them
with the results from PBT and laboratory concrete modulus test. Back-calculated
dynamic k-values exceeded PBT static k-values by an average ratio of 2.7 (ranging
from 1.6 to 4.4) as shown in Figure 3.10.
Figure 3.10 Relationship of backcalculated k value to static k value (Foxworthy 1985).
Ioannides (1990) stated that there is a unique relationship between AREA and
the radius of relative stiffness 𝑙. Hall (1991) calculated the deflections of a PCC slab
on a dense liquid foundation given by Losberg (1960) at the radial distance of 0, 12,
24, and 36 inches with radius of relative stiffness 𝑙 values from 15 to 80 by using a
numerical computing application. AREA values were calculated by using the
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computed deflections and the relationship with radius of relative stiffness 𝑙 was
obtained by using SAS statistical analysis software. A simple equation for 𝑙 versus
AREA was presented for approximation.
Radius of relative stiffness 𝑙 = �𝑙𝑛 �36 − 𝐴𝑅𝐸𝐴
1812.279 �−2.559
�
4.387
Once the radius of relative stiffness is determined, dynamic k-value is
estimated as follows (Ioannides et al. 1989):
𝑘 = �d0D0� �
P 𝑙2�
where, P is load magnitude [lbs]; d0 denotes non-dimensional sensor deflections
corresponding to the measured deflection D0:
d0 = D0DP 𝑙2
= D0𝑘 𝑙2
P
where, D is the slab flexural stiffness, given by
D = Eh3
12(1 − u2)
where, E is concrete modulus of elasticity [psi]; h is PCC slab thickness [in.]; u is
concrete Poisson’s ratio.
The above equations for k indicate that back-calculated k-values depend on the
radius of relative stiffness, maximum deflection value corresponding to applied
loading, and a non-dimensional parameter that is related to Westergaard’s deflection
in the interior condition. The non-dimensional parameter d0 is a function of the radius
of relative stiffness, and the value is almost constant, between 0.121 and 0.124, for
practical ranges of the radius of relative stiffness. Since the maximum deflection for a
given pavement structure is proportional to the applied loading, from a practical
standpoint, two variables – maximum deflection and the radius of relative stiffness –
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determine the back-calculated k-values. The larger the maximum deflection or the
radius of relative stiffness, the smaller the k-value.
Barenberg and Ratterree (1979) found the mean static k-value on the silty clay
subgrade is 73 psi/in at the University of Illinois’ Willard Airport in Savoy, Illinois.
FWD testing was conducted on several pavements with different thicknesses in 1992,
as shown in Table 3.2. Back-calculated dynamic k-values were compared with the
static k-value obtained by Barenberg and Ratterree (1979).
Table 3.2 Back-calculation results for concrete pavements and concrete overlays at Willard Airport (Darter et al. 1995).
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For thinner pavements, with thicknesses between 8 and 9 in, the mean back-
calculated k-value is 148 psi/in. Dividing by two yields an estimated static k-value
equal to the PBT static k-value (Darter et al. 1995).
Equations for back-calculation of subgrade k-value and concrete modulus
proposed by Hall (1991) were incorporated in the AASHTO Guide 1993 (American
Association of State Highway and Transportation Officials 1993). Back-calculated k-
value was suggested to be divided by two to get a subgrade PBT static k-value for
pavement design. Two reasons were proposed for using a factor of two to convert
back-calculated dynamic k-value to PBT static k-value for pavement design (Darter et
al. 1995).
1. This produced reasonable values in many cases based on field data.
2. It is difficult to suggest a more advance method for conversion because of the
complexities of modeling material dynamic behavior.
3.1.2.5 Limitation of AREA back-calculated method
The AREA method is a two-layer solution with the ability to back-calculate
subgrade k-value and modulus of elasticity of a concrete slab based on deflection of an
infinite slab. Research indicates that the base layer effect on back-calculated k-value is
insignificant. The use of base layer usually increases the apparent back-calculated
modulus of elasticity of concrete pavement (Ioannides and Khazanovich 1994).
Analysis of LTPP deflection data also obtained the same conclusion as previous
researches (Darter et al. 1995).
The limitation of AREA back-calculated method is caused by the plate theory
assumptions that pure bending of a concrete slab and the base layer. The study of a
model slab and base as elastic layers on dense liquid foundation with k-value was
suggested for future work (Darter et al. 1995).
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3. 2 Erosion
3.2.1 Erosion Mechanism
According to studies by state highway departments and Portland Cement
Association in the 1930s and 1940s and further experience, the basic factors that
caused pumping to occur were determined as below (American Concrete Pavement
Association (ACPA) 2007):
• Heavy and fast moving loads.
• Joint with no dowel or poor load transfer efficiency.
• Presence of water.
• Erodible subbase or base material.
Van Wijk (1985) proposed the pumping modeling by simulating a flat stiff
plate rotating around an axis as shown in Figure 3.11. It can represent the movement
of a slab near the joint when traffic loading moves onto the slab.
Figure 3.11 Movement of water under the slab (Van Wijk 1985)
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According to theoretical equations, laboratory and in-situ observations, Phu
and Ray (1979) developed the guideline for evaluating water velocities and shear
stresses due to traffic loading. The effects of deflection velocity and void thickness on
water velocity and shear stress are shown in Figures 3.12 and 3.13. Water velocity and
shear stress increase with increasing deflection velocity. The maximum water velocity
and corresponding shear stress were assumed to occur in the “transition zone” with a
void thickness of about 0.04 in. Shear stress and water velocity decrease dramatically
when void thickness is larger than 0.04 in.
Figure 3.12 Effect of void size and velocity of slab deflection on the average water velocity (Phu and Ray 1979)
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Figure 3.13 Effect of void size and velocity of slab deflection on the shear stress (Phu and Ray 1979)
As shown in Figure 3.14, Jung et al. (2009) presented the schematic view of
stress distribution generated by moving traffic loading and stated that the unbound
material will separate once the shear stress caused by traffic loading exceeds the
material shear strength.
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Figure 3.14 Shear stress induced erosion (Jung et al. 2009)
Van Wijk and Lovell (1986) conducted a series of laboratory tests and
presented the way to minimize erosion from material properties aspect. The content of
Portland cement and asphalt is an important factor in erodibility of cement stabilized
material and asphalt stabilized material, respectively. The compaction effort and base
material gradation have a large effect on base erodibility. Environmental factors such
as wetting and drying, freezing and thawing play an important role as well in erosion
development.
3.2.2 Erosion Models
Predicting erosion is a challenge since erosion is controlled by a number of
factors as follows:
1. The presence of water;
2. The erodibility of a subbase material;
3. The rate of water ejection;
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4. The amount of slab deflection;
5. The number of load applications.
Several empirical models were presented in the literature for erosion prediction
by considering some of the factors listed above (Van Wijk 1985).
3.2.2.1 RAUHUT, 1982
Rauhut developed an empirical model based on nonlinear regression analysis
of a concrete pavement evaluation system database. The parameter level of pumping
damage 𝑔 was used for erosion evaluation and correlated with traffic, drainage,
precipitation, load transfer, subbase type, foundation soil type, Thornthwaite moisture
index, freezing index, foundation soil California bearing ratio (CBR), and slab
thickness. Different equations were developed for jointed plain concrete pavement
(JPCP) and jointed reinforced concrete pavement (JRCP).
𝑔 = �𝐸𝑆𝐴𝐿𝜌
�𝛽
JPCP
𝑙𝑛𝜌 = 1.39 × 𝐷𝑅𝐴𝐼𝑁 + 4.13
𝛽 = 0.772 × (𝐷 − 2.3)1.61
𝑃𝑃𝑇𝑁+ 0.0157 × 𝐽𝐿𝑇𝑆 × 𝐷 + 0.104 × 𝑆𝑇𝐴𝐵 + 0.17
× 𝐷𝑅𝐴𝐼𝑁 + 0.137 × 𝑆𝑂𝐼𝐿𝑇𝑌𝑃 − 0.247
JRCP
𝑙𝑛𝜌 = 1.028 × 𝑆𝑇𝐴𝐵 + 0.0004966 × 𝐷3.47 − 0.01248 × 𝐹𝑅𝐼𝑁𝐷𝐸𝑋 + 1.667
× 𝐶𝐵𝑅 + 5.476
𝛽 = −0.01363 × 𝐷𝑀𝑂𝐼𝑆𝑇 + 0.02527 × 𝐷 − 0.423
where: g = amount of distress as a fraction of a pumping level of 3 (severe)
DRAIN = 0; no underdrains, 1; underdrains
PPTN = average annual precipitation (cm)
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JLTS = 0; undoweled, 1; doweled
STAB = 0; unstabilized subbase, 1; stabilized subbase
SOILTYP =0; granular foundation soil, 1; coarse foundation soil
DMOIST = Thornthwaite moisture index
FRINDEX = freezing index
CBR = California bearing ratio of foundation soil
D = slab thickness (in)
3.2.2.2 MARKOWL, 1984
This empirical model is based on the AASHO Road Test results; the erosion
evaluation parameter is pumping index 𝑃𝑖which indicated the potential for erosion.
Pumping index was defined as the pumped material volume per unit length of the
pavement (cubic inches per inch). The pumping index was related with slab thickness,
traffic, drainage, and subbase permeability.
𝑃𝑖 = 𝑚 × �𝐸𝑆𝐴𝐿 × 𝑓𝑑
𝑙𝑜𝑔𝑚 = 1.07 − 0.34𝐷
where: 𝑃𝑖 = pumping index
𝐷 = slab thickness (in.)
𝐸𝑆𝐴𝐿 = equivalent 80 kN (18,000 lb) single axle loads
𝑓𝑑 = drainage adjustment factor
= 0.2 for good drainage (k = 10,000 ft/day)
= 0.6 for fair drainage (k = 100 ft/day)
= 1.0 for poor drainage (k = 0.1 ft/day)
k = subbase permeability
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According to the pumping index equation, the potential for erosion increases
with decreasing drainage ability and cumulative ESAL. It decreases significantly with
increased slab thickness.
3.2.2.3 LARRALDE, 1984
This empirical model is based on the AASHO Road Test data, and normalized
pumping index (𝑁𝑃𝐼) was proposed for erosion evaluation. 𝑁𝑃𝐼 is only related to the
amount of deformation energy and traffic, and eliminates slab size and reinforcement
effects. The relation between deformation energy and slab thickness was developed by
using finite element modeling.
𝑁𝑃𝐼 = 𝑒𝑥𝑝 �−2.884 + 1.652 × 𝑙𝑜𝑔 �∑𝐸𝑆𝐴𝐿 × 𝐷𝐸
10,000��
where: 𝑁𝑃𝐼 = normalized pumping index of volume of pumped material (in3)
𝐸𝑆𝐴𝐿 = equivalent 80 kN (18,000 lb) single axle loads
𝐷𝐸 = deformation energy per one application of ESAL = log (DE) =
3.5754-0.3323D
D = slab thickness (in.)
3.2.2.4 VAN WIJK, 1985
This is a modified Larralde 1984 model since the Larralde model fits the
AASHO Road Test data better than others. More factors were taken into consideration
such as subbase type, drainage, load transfer, climates, and subgrade type. The volume
of erosion material 𝑃 was defined as below:
𝑃 = 36.67 × 𝐹 × 𝑁𝑃𝐼
where: 𝑃 = volume of pumped material (ft3/mile)
𝑁𝑃𝐼 = normalized pumping index of volume of pumped material (in3) (same as in Larralde 1984 model)
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𝐹 = fJPCP if nonreinforced PCC, fJRCP if reinforced PCC fJPCP = fsbl · fd · flt · fprec · fsg
fsbl = subbase adjustment factor
1; unstabilized,
0.65+0.18 log(ΣESAL); stabilized
fd = drainage adjustment factor
1; poor drainage,
0.91+0.12 log(ΣESAL)-0.03D; fair drainage,
0.68+0.15 log(ΣESAL)-0.04D; good drainage,
0.01; excellent drainage
flt = load transfer adequacy adjustment factor
1; with dowel,
1.17-0.68 log(ΣESAL)-0.078D; without dowel
fprec = rainfall adjustment factor
0.89+0.26 log(ΣESAL)-0.07D; dry climates
0.96+0.06 log(ΣESAL)+0.02D; wet climates
fsg = subgrade adjustment factor
1; granular subgrades,
0.57+0.21 log(ΣESAL); coarse subgrade
fJRCP = fsb2 · fe
fsb2 = subbase adjustment factor
1; unstabilized,
0.91-0.02 log(ΣESAL); stabilized
fe = adjustment for climate
0.011+0.003 log(ΣESAL)-0.001D; dry, warm climates,
1.44-0.03 log(ΣESAL)-0.06D; wet, warm climates,
1.04-0.32 log(ΣESAL)-0.08D; dry, cold climates,
0.54-0.85 log(ΣESAL)-0.19D; wet, cold climates
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3.2.2.5 JEONG and ZOLLINGER, 2003
The empirical models mentioned above are limited in nature and can only
generate reasonable results within the range of database data. A mechanistic-empirical
erosion model was developed by accommodating the water-induced shear stress (Jung
et al. 2009). According to this erosion mechanism, shear stress level depends on traffic
loading speed and void thickness (Phu and Ray 1979). Traffic loading and speed, load
transfer, and climate were included in this mechanistic-empirical model as key factors.
Erosion depth 𝑣 was the parameter for erosion evaluation.
𝑣 = 𝑣0𝑒−� 𝜌𝑁𝑖
�𝑎
where: 𝑣0 = ultimate erosion depth (L)
𝑁 = number of axle loads per load group
𝜌 = calibration coefficient based on local performance
𝑎 = 𝑎′𝛼𝑓
𝑎′ = environmental calibration coefficient
𝛼𝑓 = inverse of the rate of void development
= �𝜕𝑣𝑖𝜕𝑡�−1
= �𝐿𝑜𝑔−1(𝑎𝑚𝜏+𝑏𝑚)
𝛾𝑏�−1
= � 𝛽𝛾𝑏�−1
𝜏 = shear stress = ηB𝛿𝑣𝑜𝑖𝑑
�1 − 𝐿𝑇𝐸100
�
η = dynamic viscosity of water (FL-2t)
= �2056.82 + 10.65𝑇 − 248.93√𝑇 − 265.02𝑒−𝑇�10−6
𝑇 = water temperature (C)
B = 𝑉𝑧𝑖𝑠𝑖𝑛𝜃 + 6𝑉𝑧𝑖 �𝑠𝑖𝑛𝜃2
+ 𝑐𝑜𝑠2𝜃𝑠𝑖𝑛𝜃
� (𝐿/𝑡)
𝛿𝑣𝑜𝑖𝑑 = void space below slab for water movement
𝜃 = slab angle = 𝑡𝑎𝑛−1 �𝑍0𝑆�
𝑍0 = edge gap (L) = (1+𝑣)𝐻
Δ𝜀𝑡𝑜𝑡𝑙2
𝑉𝑧𝑖 = 𝛿𝑖𝑛𝑡𝑆𝑉𝑖�
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𝛿𝑖𝑛𝑡 = 𝑃𝑖8𝑘𝑙
�1 + �0.3665𝑙𝑜𝑔 �𝑎𝐿𝑙� − 0.2174 �𝑎𝐿
𝑙�2��
𝑎𝐿 = loaded radius (L)
𝑃𝑖 = axle load (F)
𝑆 = slab liftoff distance (L) = √2𝑙(𝛾 − 1)
𝛾 = �𝑍0𝑤0
𝑤0 = 𝜌𝐻𝑘
Accurate model calibration was suggested by the authors since it is a
mechanistic-empirical erosion model.
It should be recognized that voids of any depths greater than a certain small
value will have similar detrimental effects on rigid pavement behavior and
performance. It is not only the depths of voids, but the size as well that have
substantial effects on rigid pavement performance. For example, the effects of voids
limited to a substantially small area on rigid pavement performance might be quite
limited. On the other hand, voids in a large area, even though the void depth is not
substantial, could cause distresses and performance issues. Accordingly, it is not just
the amount of pumped material, but the combination of void depth and area that are
critical to rigid pavement performance. Predicting both void depth and area is a real
challenge. The models discussed so far only predict pumping material volumes or
erosion depth. Considering the complex nature of erosion and the difficulty to predict
erosion depth and area, it would be more practical to specify the quality of base
materials to resist erosion and not to include the erosion aspect in the pavement design
process. One of the justifications for this approach is that simply increasing slab
thickness to counter the erosion effect is not the most cost-effective design approach.
However, it would be insightful to review how the current rigid pavement design
procedures take erosion effect into rigid pavement designs.
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3.2.3 Erosion in Rigid Pavement Design
3.2.3.1 AASHTO 1993
In the AASSHTO 1993 Guide, loss of support (LS) is utilized in rigid
pavement design to account for the potential loss of support by adjusting the
composite k-value. Suggested loss of support values were given to different material
types as shown in Table 3.3. The AASHTO 1993 Guide suggests that agency’s
experience in this area should be the key element in LS determination.
Table 3.3 Typical Ranges of Loss of Support (LS) Factors for Various Types of Material (McCullough and Elkins 1979)
Type of Material Loss of Support (LS) Cement Treated Granular Base (E=1,000,000 to 2,000,000 psi) 0.0 to 0.1
Cement Aggregate Mixtures (E=500,000 to 1,000,000 psi) 0.0 to 0.1
Asphalt Treated Base (E=350,000 to 2,000,000 psi) 0.0 to 0.1
Bituminous Stabilized Mixtures (E=40,000 to 300,000 psi) 0.0 to 0.1
Lime Stabilized (E=20,000 to 70,000 psi) 1.0 to 3.0
Unbound Granular Materials (E=15,000 to 45,000 psi) 1.0 to 3.0
Fine Grained or Natural Subgrade Materials (E=3000 to 40,000 psi) 2.0 to 3.0
As discussed above, modulus of subgrade reaction is adjusted in accordance
with the nomograph as shown in Figure 3.15. Figure 3.15 shows a significant effect of
LS on modulus of subgrade reaction. For example, for the composite k-value of 540
psi/in, LS of 1.0 reduces the value to 170 psi/in, which is less than one-third of the
original composite k-value. On the other hand, the range of suggested LS values for
both cement and asphalt stabilized bases varies between 0 and 1. When cement or
asphalt stabilized bases are used, users are forced to select a number between 0 and 1,
which will have substantial effects on k-value to be used in the design. For other base
types, the situation is worse, with LS values varying from 1 to 3. In the previous
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numerical example, k value is reduced from 170 psi/in to less than 10 psi/in, when LS
value is increased from 1 to 3.
Figure 3.15 Correction of Effective Modulus of Subgrade Reaction for Potential Loss of Support (McCullough and Elkins 1979)
This nomograh was developed using the SLAB-49 discrete element program.
Slab and void conditions selected for the modeling and analysis are shown in Figure
3.16. Void areas and shape near transverse crack were defined corresponding to
different LS factors based on experience and engineering judgment. Stresses and
deflections were analyzed when traffic loads were applied directly on top of a
transverse crack with a void underneath. Original k-value with a given void size was
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converted to a lower corrected full support k-value by matching the same slab
response in terms of concrete stresses.
Figure 3.16 Typical Ranges of Loss of Support (LS) Factors for various Types of Material (American Association of State Highway and Transportation Officials 1986)
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3.2.3.2 MEPDG
In the MEPDG, erodibility index EROD was introduced to evaluate erosion
potential of base and subbase material. Materials descriptions corresponding to five
erodibility indexes are shown in Table 3.4. This erodibility classification was
obtaioned by modifying the original Permanent International Association of Road
Congresses (PIARC).
Table 3.4 Recommendations for erosion potential of base/subbase material (ARA Inc. ERES Consultants Division 2004)
EROD Material Description
1 Lean concrete with 8 percent cement; asphalt concrete with 6 percent asphalt cement, or a permeable drainage layer.
2 Cement treated granular material with 5 percent cement manufactured in plant; asphalt treated granular material with 4 percent asphalt cement.
3 Cement-treated granular material with 3.5 percent cement manufactured in plant; asphalt treated granular material with 3 percent asphalt cement.
4 Granular material treated in place with 2.5 percent cement, treated soils. 5 Untreated granular material.
Voids due to erosion were characterized by width of eroded base/subbase,
measured inward from the slab edge. Monthly rate of base erosion from the slab edge
can be estimated by known precipitation, erodibility index and subgrade gradation as
follows.
𝑅𝐸𝑖 = (−0.37 + 0.0171𝑃200 + 0.0779𝐸𝑅𝑂𝐷 + 0.0117𝑃𝑅𝐸𝐶𝐼𝑃)/12
where: REi = monthly rate of base erosion from the slab edge, in/month
P200 = percent subgrade passing the no.200 sieve
EROD = erodibility index
PRECIP = mean annual precipitation, inch.
No model, procedure, and field data were available for establishing a relation
between so many factors and erosion. The erosion width prediction model as shown in
the equation above is an empirical model and based on expert opinion. It was
incorporated into the punchout model by affecting total bending stress at the critical
point (ARA Inc. ERES Consultants Division 2004).
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3.3 Current Practice
3.3.1 AASHTO 1993 Approach
3.3.1.1 k-value versus MR
The AASHTO 1993 Guide has only one volume, and uses the same Volume 2
as the AASHTO 1986 Guide.
The relationship between modulus of subgrade reaction k-value and roadbed
soil resilient modulus 𝑀𝑅 was developed by using an elastic layer computer program.
𝑘 − 𝑣𝑎𝑙𝑢𝑒 = 𝑀𝑅
19.4
A plate bearing test was simulated on top of elastic half-space with 30-inch
diameter circular load and 10 psi pressure. The elastic layer’s modulus E ranged from
1,000 psi to 50,000 psi, with the same Poisson’s ratio 0.45. k-value was calculated by
plate load P divided by deflection volume V within the load plate as shown an
equation below, instead of pressure divided by deflection, since rigid plate loading
cannot be simulated in an elastic layer program.
𝑘 =𝑃𝑉
where: P = plate loading (LBs)
V = defected volume within the radius of the load plate
Figure 3.17 shows the plate bearing testing simulation and the way to calculate
k-value by using deflection volume.
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Figure 3.17 Plate bearing test simulation on top of elastic layer (American Association of State Highway and Transportation Officials 1986)
To independently derive the relationship between k-value and soil resilient
modulus, finite element analysis was performed with an axis-symmetric 2D analysis
by using DIANA software, which is a well-proven and tested software package on
various landmark projects. Geometry, boundary conditions and initial stresses have a
rotational symmetry around a central axis. Displacements in the circumferential
direction are considered to be zero. For the sake of simplicity, soil is assumed to be
linearly elastic half space and isotropic. The linear elastic model requires two elastic
parameters E and ν. The radius and height are 5D (D = plate diameter) (Azizi 2000;
Desai and Christian 1977). Eight-node quadrilateral isoparametric plate bending
elements with quadratic interpolation were used to define the finite element mesh
shown in Figure 3.18. The sizes of element were reduced for refinement near the
loaded area.
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Figure 3.18 Mesh and geometry for finite element model
For all the nodes along the bottom boundary of the mesh, displacement in the
horizontal and vertical direction are assumed to be zero. Horizontal displacement on
both vertical side boundaries have been assumed to be zero, too. To better understand
the load size effect, circular load with different radii (9in, 12in, 18in, 24in, 36in and
48in.) were used for analysis, with a Poisson’s ratio ν = 0.45 and E ranging from 1000
to 50,000 psi. k-value was computed following Appendix HH of the 1986 AASHTO
(American Association of State Highway and Transportation Officials 1986).
Soil deflection shape under circular loading and the nodes deflection are shown
in Figures 3.19 and 3.20.
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Figure 3.19 Soil deflection contours
Figure 3.20 Nodes deflection in Soil FEM model
According to elastic theory and FEM results, k-value is independent of the load
magnitude. For the same elastic modulus E, k-values calculated based on different
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plate diameters are different. The relationship between elastic modulus E and k-value
for different plate diameters are shown in Figures 3.21 and 3.22.
Figure 3.21 Elastic Modulus E vs. k-value
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Figure 3.22 Plate Diameter vs. k-value
Compared with the relationship between k and resilient modulus derived in the
1986 AASHTO Guide, DIANA FEM results, with a plate diameter of 30 inches,
generate a little higher k-value than the AASHTO 1986 equation as shown in Figure
3.23. The reason for the higher value is the limitation of deflected volume V
calculation method, which yields a smaller deflected volume V than the actual value.
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Figure 3.23 Diana Results vs. AASHTO 1986
With the limitation of deflected volume calculation method, the results would
be somewhat different than the actual k and E relationship. Nevertheless, the results do
serve to demonstrate that k-value is not a unique value for certain soils, and it varies
with the plate diameter.
3.3.1.2 Composite k-value
Composite k-value was defined as a function of subgrade resilient modulus and
the thickness and elastic modulus of the base layer. It can be determined by the
nomograph presented in the AASHTO 1993 Guide, which is the same as in the
AASHTO 1986 Guide as shown in Figure 3.24. k-value that will be used in pavement
design is determined in accordance with the procedure below:
1. Use known seasonal roadbed soil resilient modulus, subbase thickness and
subbase elastic modulus, to determine seasonal composite k-values according
to Figure 3.24.
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2. As shown in Figure 3.25, modify seasonal composite k-values to take the effect
of rigid foundation into consideration.
Figure 3.24 Nomograph for composite k-value determination (American Association of State Highway and Transportation Officials 1986)
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Figure 3.25 Modification of k-value to consider rigid foundation effect within 10 ft (American Association of State Highway and Transportation Officials 1986)
1. Estimate the slab thickness and use Figure 3.26 to determine the relative
damage.
2. Average the relative damage and use Figure 3.26 to find the corresponding
effective k-value.
3. Adjust effective k-value to account for potential loss of support (as discussed
in section 3.2.3).
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Figure 3.26 Relative damage nomograph based on slab thickness and composite k-value (American Association of State Highway and Transportation Officials 1986)
The nomographs Figure 3.24 and 3.25 were developed by simulating a plate
bearing test on top of subbase with elastic layer program ELSYM5, as shown in
Figure 3.27. The circular plate bearing pressure was 10 psi with a 30-inch diameter.
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For each combination of subgrade MR, subbase ESB, subbase thickness and depth to
rigid foundation, k-value was calculated as pressure divided by maximum deflection at
the center of the circular plate load.
Figure 3.27 Simulated plate load for composite k-value (American Association of State Highway and Transportation Officials 1986)
Five hundred different combinations were analyzed for developing Figure 3.24
and 3.25. Based on results from the elastic layer program, equations for the
relationship between k-values and layers properties were developed using statistical
regression analysis.
Equation for a semi-infinite roadbed soil thickness:
log 𝑘 = −2.807 + 0.1253 × (𝑙𝑜𝑔𝐷𝑆𝐵)2 + 1.062 × 𝑙𝑜𝑔𝑀𝑅 + 0.1282 × 𝑙𝑜𝑔𝐷𝑆𝐵× 𝑙𝑜𝑔𝐸𝑆𝐵 − 0.4114 × 𝑙𝑜𝑔𝐷𝑆𝐵 − 0.0581 × 𝑙𝑜𝑔𝐸𝑆𝐵 − 0.1317 × 𝑙𝑜𝑔𝐷𝑆𝐵× 𝑙𝑜𝑔𝑀𝑅
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where: 𝑘 = composite modulus of subgrade reaction (assuming a semi-infinite roadbed soil)
𝐷𝑆𝐵 = subbase thickness (in.)
𝐸𝑆𝐵 = subbase elastic modulus (psi)
𝑀𝑅 = roadbed soil elastic (resilient) modulus (psi)
Equation for the effect of rigid foundation near surface:
(log 𝑘)𝑟𝑓 = 5.303 + 0.0710 × 𝑙𝑜𝑔𝐷𝑆𝐺 × 𝑙𝑜𝑔𝑀𝑅 + 1.366 × 𝑙𝑜𝑔𝑘∞ − 0.9187
× 𝑙𝑜𝑔𝐷𝑆𝐺 − 0.6837 × 𝑙𝑜𝑔𝑀𝑅
where: (log 𝑘)𝑟𝑓 = composite k-value considering the effect of rigid foundation near surface.
𝑘 = composite modulus of subgrade reaction (with semi-infinite roadbed soil)
𝐷𝑆𝐺 = depth to rigid foundation (in.)
𝑀𝑅 = roadbed soil elastic (resilient) modulus (psi)
The chart for estimating relative damage to rigid pavements based on slab
thickness and composite k-value, as shown in Figure 3.26, was developed based on the
concept of the same amount of damage. It is derived from the rigid pavement
performance equation (American Association of State Highway and Transportation
Officials 1986), so they have the same limitations.
In the NCHRP 1-30 study, another elastic layer program BISAR was used to
evaluate whether the nomographs in the AASHTO 1993 Guide yield a reasonable k-
value (Darter et al. 1995). In the elastic layer program simulation, concrete slab was
defined as an infinite elastic layer. As in the FWD field data collection, static load
with a magnitude of 9000 lbs and radius of 5.9 in. was modeled on top of concrete
layer. Dynamic k-value was back-calculated using the method described in Part 3 of
AASHTO 1993 Guide, which is the AREA back-calculation method. As shown in
Figure 3.28, the relation between subgrade elastic modulus and back-calculated k-
value was compared with equation k = MR/19.4 in the AASHTO 1993 guide.
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Figure 3.28 Comparison of AASHTO k-value equation and back-calculated k-values for unprotected subgrades (Darter et al. 1995).
Several subgrade and base combinations were analyzed, and k-values obtained
from AASHTO 1993 Guide nomographs and back-calculated FWD data from BISAR
were compared. According to the comparison, the following conclusions were made
(Darter et al. 1995):
• AASHTO 1993 Guide equation (k = MR/19.4) yields unreasonable high values.
• Nomograph for composite k-value on top of base produces unreasonable high
k-values as well.
• Base layers of typical thickness do not have a significant effect on back-
calculated k-value. It can increase back-calculated apparent slab modulus and
decrease slab bending stresses.
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It is interesting to note that the relations between k-value and modulus of
subgrade reaction in both the AASHTO 1993 Guide and the analysis conducted by
Darter et al were derived from layer elastic analysis, with the latter utilizing AREA
method, instead of using a maximum deflection value in the former, for k-value
derivations. As discussed by Darter et al, the k-value from the AASHTO 1993 Guide
is unreasonably high, implying that the inclusion of the AREA method is more
reasonable than the use of a maximum deflection in estimating k-value with elastic
layer analysis.
3.3.2 MEPDG Approach
The MEPDG transforms pavement real structure to an equivalent structure
with effective k-value for structural response computations. All layers under the base
course were converted to an effective k-value as shown in Figure 3.29.
Figure 3.29 Structural model for rigid pavement structural response computations (ARA Inc. ERES Consultants Division 2004).
Effective k-values used in MEPDG can be obtained by the following procedure
(ARA Inc. ERES Consultants Division 2004):
1. Assign layer parameters (E and Poisson’s ratio). 2. Using the elastic layer program JULEA, simulate a 9,000-lb Falling Weight
Deflectometer (FWD) load with the plate radius 5.9 in and compute PCC
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surface deflections at 0, 8, 12, 18, 24, 36, and 60 in. from the center of the load plate.
3. Adjust the subgrade resilient modulus to account for the lowered deviator stress level beneath a PCC slab and base.
4. Using the elastic layer program JULEA, again simulate a 9,000-lb FWD load with the plate radius equal to 5.9 in, and with the recalculated subgrade resilient modulus and subbase moduli.
5. Calculate PCC surface deflections at 0, 8, 12, 18, 24, 36, and 60 in from the center of the load plate.
6. Use the Best Fit method to compute the dynamic modulus of subgrade reaction using the PCC surface deflections.
The effective k-value used in MEPDG is dynamic k-value, which is different
than the k-value used in previous pavement design procedures. Since the effective k-
value was calculated from the JULEA FWD deflection data, it reflected the presence
of bedrock layer.
3.3.3 TxCRCP-ME
Since AASHTO 1993 Guide for rigid pavement was developed based on the
AASHTO JCP (jointed plain concrete pavement) test data, it is not appropriate to use
AASHTO 1993 for CRCP design. TxDOT initiated a research project and developed a
mechanistic empirical (ME) CRCP design program – TxCRDP-ME – for the design of
CRCP (Ha et al. 2011).
The composite k-value on top of base layer was used for pavement structural
analysis in TxCRCP-ME. Composite k-value was defined as a function of subgrade k-
value, base elastic modulus and thickness. The authors mentioned two reasons for this
approach (Ha et al. 2011):
1. Stabilized base layer properties including elastic modulus and Poisson’s ratio
can be measured more easily than those of unbound soil properties.
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2. Subgrade k-value can be determined from previously well-developed methods
such as FWD back-calculation method, DCP correlation method, or plate
bearing test.
Composite k-value can be obtained by the following equation:
𝑘∞ = −395.7 + 92.3𝑇𝑏 + 0.223𝐸𝑏 + 1.829𝑘𝑠𝑔
where: 𝑘∞ = composite k-value on top of base layer (psi/in)
𝑇𝑏 = base thickness (in)
𝐸𝑏 = base elastic modulus (ksi)
𝑘𝑠𝑔= k-value on top of subgrade (psi/in)
As shown in Figure 3.30, this regression equation was developed by simulating
a plate bearing testing on top of base layer, using a general purpose finite element
analysis computer program, ABAQUS 6.7. Instead of using deflected volume and
maximum deflection at the center of the load plate, composite k-value was obtained by
dividing the plate load pressure by the average vertical deflection of plate center and
edge. So the composite k-value used in TxCRCP-ME is static k-value.
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Figure 3.30 Plate bearing test simulation and composite k-value computation (Ha et al. 2011).
Independent input variables include thickness and modulus of base layer, and
subgrade k-value. Their ranges are shown in Table 3.5. A total of 180 combinations
were analyzed for composite k-value on top of base. The SPSS computer program was
used to perform regression analysis and generated the composite k-value equation with
R2-value of 85.1%.
Table 3.5 Input variables and values for composite k-value computation (Ha et al. 2011)
Variables Values Thickness of base [in] 2,3,4,5,6
Elastic modulus of base [ksi] 50, 100, 300, 500, 1000, 2000 Subgrade k-value [psi/in] 50, 100, 150, 200, 250, 300
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3.3.4 Comparison
In general, previous researches include two ways to estimate composite k-value
for pavement design. One is by simulating plate bearing test on top of base and
calculating static k-value by known deflection and corresponding load pressure. The
other way is by simulating FWD on top of pavement and using the deflection basin to
back-calculate dynamic k-value by using the AREA method. Based on these two
different analysis methods, two relationships between unprotected subgrade elastic
modulus and k-value were presented in previous researches as shown in Figure 3.28.
An example based on BISAR elastic layer analysis, which compares different
ways to determine k-value for pavement design, is shown in Figure 3.31.
Figure 3.31 Example of different k-value evaluation methods
A typical combination of base layer and Winkler foundation in TxCRCP-ME
was chosen for analysis and comparison. A 4-inch base layer (E = 500 ksi) on
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subgrade with a k value of 200 psi/in. was converted to base layer on top of elastic
subgrade layer. The elastic modulus of subgrade was converted from modulus of
subgrade reaction k value of 200 psi/in. In Case #1, the relation between subgrade
modulus MR and k-value obtained from field data, which will be presented in Section
6.1.1, was used. The equation in the AASHTO 1993 guide was used for Case #2. In
Case #3, subgrade elastic modulus was obtained according to Figure 3.28 (Darter et al.
1995).
The first load was modeled on top of the base with 100 psi pressure and 30-
inch diameter, which is the same as in TxCRCP-ME. Static composite k-values were
obtained from known load pressure and the average deflection at the center and edge
of plate. By comparing the composite k-values in the three cases, the relationship
between subgrade k-value and subgrade modulus obtained is more reasonable than in
the AASHTO 1993 guide and NCHRP report 1-30.
In the second load case, load with 9000 lbs and radius of 5.9 in. was modeled
on top of 9 in. PCC slab with an elastic modulus of 4 million psi. Deflection profiles
were recorded, and dynamic k-values were back-calculated based on the AREA
method. Dynamic k-values were much smaller than composite k-values on top of base.
In Case #1, dynamic k-value is 66 psi/in which is lower than ksg value of 200 psi/in.
Simulating FWD dynamic loading by static load in elastic layer program is
questionable. Further analysis will be done section 6.1.4 with real FWD deflection
data on base and PCC presented.
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CHAPTER 4
SITE CHARACTERIZATION AND PAVEMENT SUPPORT CONDITION
In Chapter 3, it was discussed that various methods for the evaluation of slab
support condition were developed and adopted for different pavement design methods.
At the same time, it was also illustrated that, at this point, there is no consensus among
researchers regarding the technically correct method to evaluate slab support condition
for pavement design purposes. Detailed, in-depth field testing program was conducted
with various base types in order to further investigate the nature of slab support under
rigid pavement slab.
4.1 Test Site Characterization
The test section is located in FM 1938 in the Fort Worth District. The section
is 2.02 mile long, and consists of 9 in. CRCP on various bases as shown in Figure 4.1.
The construction began in May 2011.
Figure 4.1 Test site of FM 1938.
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Figure 4.2 shows the test section layout. Throughout the project, the top 8 in.
of subgrade was treated with 4 percent Portland cement. The test section was divided
into four subsections and a different base structure was used in each subsection. The
four different base structures were: (1) 2 in. type B asphalt concrete pavement (ACP),
(2) 1 in. type D ACP over 6 in. cement stabilized base (CSB), (3) geotextile over 6 in.
CSB, and (4) 4 in. type B ACP.
Figure 4.2 Test section layout.
At each subsection, 10 test locations were selected for support condition
evaluations, except for in the second subsection, where only five sections were
selected due to the vertical slope of the section. There were two or three phases for
slab support preparations as shown in Figure 4.3. The first phase was to stabilize the
subgrade with cement. The next phase was the placement of asphalt concrete or
cement stabilized base. In the case of cement stabilized base, further placement of
asphalt concrete or non-woven fabric was made on top of cement stabilized base. In
this study, DCP, PBT and FWD testing were conducted at the same locations on top of
different layers as shown in Figure 4.3. DCP testing was conducted at natural subgrade
and cement treated subgrade. PBT testing was conducted on natural and cement
treated subgrade and base. FWD testing was conducted in all layers. All testing was
conducted at the same selected locations.
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Figure 4.3 Field testing.
4.2 Pavement Support Condition Evaluation
4.2.1 DCP
Dynamic Cone Penetrometer (DCP) testing is widely used in pavement and
subgrade soil evaluation due to its simplicity and economy. The cone penetration
caused by one blow of a 17.6 lb sliding hammer from a height of 22.6 inches is
recorded. The cone has an angle of 30 degrees with a diameter of 0.79 inches. The
DCP test was conducted in accordance with ASTM D 6951-03 as shown in Figure 4.4.
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Figure 4.4 DCP testing.
Figure 4.5 presents an example of typical measured DCP data. Two different
layers were detected with different penetration resistance (PR) value. Upper layer and
lower layer have PR value of 2.92 and 7.79, respectively. The thickness of each layer
can be obtained from Figure 4.5.
Figure 4.5 DCP testing.
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Over the years, a substantial amount of research work has been conducted to
develop empirical correlations between DCP penetration resistance and resilient
modulus. In this study, correlations developed by the Army Corps of Engineers were
followed. The following conversion equations were used for California Bearing Ratio
(CBR) and elastic modulus (E) (Texas Department of Transportation (TxDOT) 2011)
from DCP data.
CBR = 292/PR1.12 E = 2550 × CBR0.64
where PR = penetration rate (mm per blow)
In order to develop more accurate comparisons of the support conditions from
DCP and PBT, the DCP test locations were chosen close to each plate bearing test
location. When a bound layer is above the non-bound layers, a 7/8-inch hole was
drilled through the bound layers before the DCP test, as shown in Figure 4.6.
Figure 4.6 DCP test after placement of stabilized base.
4.2.2 FWD
TxDOT’s Dynatest 8000 FWD unit, with a 5.9-inch radius loading plate, was
used for deflection data collection in this study. Seven geophones were spaced at 0, 12,
24, 36, 48, 60, and 72 inches from the center of the loading plate, as shown in Figure
4.7. In each testing, four loading drops corresponding to approximately 6,000, 9,000,
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12,000, and 16,000 lb of loading were made after two seating drops. FWD testing was
conducted on top of subgrade, base and CRCP. Normalized FWD deflections on top of
subgrade and base were used for support condition evaluation directly.
Figure 4.7 FWD testing.
Figure 4.8 shows an example of normalized FWD deflection basin on top of
each pavement structure layer at the same test location. It shows the effect of base on
the reduction in maximum deflection is significant.
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Figure 4.8 FWD data on top of each layer.
As presented in the section 3.1.2, AREA method A4 (Hall 1991; Hall et al.
1997) was used to analyze FWD deflection data on top of CRCP for the evaluation of
pavement support condition. Back-calculated dynamic k-values need to be reduced by
a factor of approximately two for use in pavement design as static elastic k-value (Hall
1991).
4.2.3 PBT
Plate bearing test (PBT) evaluates the stiffness of subgrade soil in either
compacted condition or the natural state. In this testing, a steel bearing plate was
pressed into the surface by a hydraulic jack. The surface deflection and load level were
measured by linear variable differential transformers (LVDTs) and load cell,
respectively, and recorded automatically. PBT was conducted in accordance with
ASTM D 1196-93 (ASTM 2004), as shown in Figure 4.9. Figure 4.10 presents PBT
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results with high, medium and low PBT k-values. Stiffer support condition with a
larger k-value needs higher load pressure to achieve the same deflection.
The modulus of subgrade reaction (k-value) can be determined by the equation
below:
𝑘 = 𝑝/𝑆 where, p = contact pressure, S = settlement of the loading area.
Figure 4.9 Plate bearing test setup at field.
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Figure 4.10 Typical plate bearing test data.
According to ASTM D 1196-93, the diameters of bearing plates should range
from 6 to 30 in. In this study, a 12 in. diameter bearing plate was used because the
PBT with the 30-in. bearing plate would require a truck with quite heavy loading,
which was not available. The k-value obtained from the PBT with the 12-in. plate was
converted to the k-value with the 30-in. plate by dividing by two (Teller and
Sutherland 1943).
Load was applied at a moderately rapid rate in uniform increments. A
sufficient number of load-settlement points (more than six) should be made to develop
accurate load-settlement curves by controlling the magnitude of each load increment.
Load intensity and corresponding settlement were plotted for modulus of subgrade
reaction calculation at the point with 0.05 in. deflection (Texas Department of
Transportation (TxDOT) 2012).
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4.3 Pavement Support Results At each section, 10 test locations were selected for support condition
evaluations, except for the second section where only five locations were selected due
to the vertical slope of the section. The comparisons of static k-values obtained from
PBT and normalized FWD deflection on the top of CRCP are shown in Figures 4.11-
4.14. In Figure 4.11, at locations P5, P6, and P10, k-values on top of 2-inch asphalt
stabilized base are smaller than those on cement treated subgrade, which is counter-
intuitive. It is postulated that k-values from PBT are sensitive to localized density of
asphalt, and the densities in these three locations were low. It is also shown that, in
general, there is no good correlation between k-values and deflections on CRCP.
Figure 4.11 Variations in k-value and deflection (1st Section).
Figure 4.12 shows the comparisons between k-values from PBT and AREA
method, as well as deflections on CRCP in the second section. Except for location P3,
k-values from the AREA method are much smaller than those from PBT, which
indicates that PBT is not an appropriate method to evaluate k-values on top of
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stabilized base. It also shows a decent correlation between k-values from the AREA
method and deflections on CRCP, while a poor correlation was obtained between k-
values from PBT and deflections on CRCP.
Figure 4.12 Variations in k-value and deflection (2nd Section).
Figure 4.13 illustrates k-values and deflections on CRCP in the third section. It
is shown that: (1) no good correlation exists between k-values on top of natural soil
and on top of cement treated subgrade, (2) 4-percent cement treatment of natural
subgrade increased k-value substantially, (3) k-values from the AREA method are
much smaller than those on top of cement-treated subgrade, and (4) a poor correlation
exists between deflections on CRCP and k-values from either method. It should be
noted that nonwoven geotextile was used in this section, and the correlation between
deflections on CRCP and k-values from the AREA method is not as good.
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Figure 4.13 Variations in k-value and deflection (3rd Section).
Figure 4.14 illustrates k-values and deflections on CRCP in the fourth section.
It is noted that, except for location P8, k-values from the AREA method are larger than
those from PBT on cement-treated subgrade. It is believed that the use of nonwoven
geotextile in the third section resulted in larger deflections on CRCP and lower k-
values from the AREA method.
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Figure 4.14 Variations in k-value and deflection (4th Section).
4.4 Summary
This chapter focused on the pavement support condition evaluation methods
and the relations between the results obtained from those methods. The findings from
the testing results can be summarized as follows:
1. The Falling Weight Deflectometer and Dynamic Cone Penetrometer data can
be used to evaluate the stiffness of stabilized subbases before concrete paving
commences. FWD and DCP were recommended to be considered for use in
evaluating such subbases in construction projects.
2. No good correlations were observed between k-values from the PBT on cement
treated subgrade and on asphalt stabilized base, which implies that k-values
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from the PBT are sensitive to the stiffness of the material immediately below
the loading plate.
3. In general, k-values on stabilized base from the AREA method are smaller than
those obtained by the PBT, which indicates that the PBT is valid only on
natural subgrade.
4. When nonwoven fabric is used as base material, the AREA method should not
be used to estimate k-values.
5. No good correlations were observed between deflections on CRCP and k-
values from PBT on natural subgrade or cement treated subgrade. It appears
that the deflections on CRCP are more influenced by the thickness and
stiffness of the base layer. Decent correlations were observed between
deflections on top of base and on top of CRCP.
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CHAPTER 5
PAVEMENT BEHAVIOR INVESTIGATION
In the previous chapters, it was discussed that base support condition has
substantial effects on pavement responses and performance. In Chapter 4, slab support
conditions for various base courses were evaluated using several non-destructive
methods. In this Chapter, general CRCP behavior in response to environmental
loading for various base support conditions is presented.
5.1 Overview of gage installation locations
Various gages were installed in concrete slabs in the test section described in
the previous chapter and the data downloaded on a periodic basis. Various gages,
including vibrating wire strain gages (VWSGs), relative humidity (RH) sensors,
thermo-couple wires, concrete displacement gages, and steel strain gages (SSGs), were
installed in the slabs to measure in-situ drying and plastic shrinkage, in-situ coefficient
of thermal expansion of concrete (CoTE), concrete strains and displacements in
various directions, and other pertinent parameters of the in-situ concrete and steel.
Figure 5.1 shows an example of how the various gages described above were
installed. Gages installation locations were chosen based on PBT k-values on top of
base as shown in Table 5.1. In order to compare the effect of different support
conditions on CRCP behavior and performance, locations with relatively high and low
k-value were chosen as following: P4 in 2nd section with PBT k-value of 1335 psi/in.,
P8 and P10 in 3rd section with PBT k-value of 2113 and 1448 psi/in., P3 and P4 in 4th
section with PBT k-value of 432 and 1703 psi/in.
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Figure 5.1 Various gages installation.
Table 5.1 PBT k-value on top of base at each test section.
k-value [psi/in] (PBT on Base) Test Section P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 1st Section 860 1135 1406 1506 1281 1165 1453 1441 1597 1120 - 2nd Section 1564 1569 1076 1335 1675 - - - - - - 3rd Section 2556 2603 2728 2259 3417 1508 2965 2113 2319 1448 1636 4th Section 495 390 432 1703 1202 1241 798 1902 1425 1275 -
5.2 Material Properties
Concrete was placed on August 8, 2011, for the second section and on March
15, 2011, for the fourth section. Testing on concrete materials was conducted for the
evaluation of concrete properties including setting of concrete, concrete workability,
compressive strength, and flexural strength. The concrete mixture design and concrete
properties are summarized in Table 5.2. The water to cement ratios for the 2nd section
and 4th section were 0.36 and 0.37, respectively. Water reducing admixture was added
in both section concrete.
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Table 5.2 Concrete mixture design and concrete properties.
Unit 2nd Section 4th Section
Cement lb/yd3 300 362
Fly ash lb/yd3 156 155
Water gl/yd3 19.8 23.0
Coarse Aggregate lb/yd3 2106 1965
Fine Aggregate lb/yd3 1197 1194
Air entraining agent oz/yd3 2.50 1.00
Water reducing admixture oz/yd3 27 31
Air content % 4.5 5.0 Slump in 2.0 0.8 Initial setting min 303 402 Final setting min 357 539 28-day compressive strength psi 5280 4629 28-day flexural strength psi 587 625
5.3 Various Gauges and Instrumentation
5.3.1 Total Strain Measurement in Pavement
In-situ concrete strains were measured by the vibrating wire strain gages
(VWSGs) (Geokon Model 4200). Concrete strain was measured and recorded right
after concrete placement. Figure 5.2 shows VWSGs installed at top, middle, and
bottom of CRCP in both the longitudinal and transverse directions. The overall
concrete behavior in CRCP due to environmental loading can be monitored by the set
of VWSGs. Thermistor was included in each VWSG; concrete temperature at gage
location can be measured and recorded at the same time.
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Figure 5.2 VWSGs at top, middle, and bottom of CRCP in both longitudinal and transverse direction.
Figures 5.3 and 5.4 present an example of concrete strain data obtained from
VWSGs at the longitudinal and transverse directions, respectively. The data shows the
concrete strain variation at top, middle, and bottom during the first 10-days after
concrete was placed. Figure 5.3 shows that longitudinal concrete strains at different
depths vary the same way as concrete temperature varies at the beginning of concrete
placement. Concrete moves in an axial direction without curling behavior. Transverse
crack in CRCP usually occurs when concrete temperature decreases to a certain level.
Figure 5.3 shows that a transverse crack occurred in the morning of March 24, 2011.
At the time a crack occurs, the top concrete strain goes to compression, and bottom
concrete goes to tension. After transverse cracks occur, concrete strain variation
increases significantly at each depth. A curling effect can also be found after cracking.
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Figure 5.3 Typical measured concrete strain data by VWSGs at longitudinal direction.
In the transverse direction, concrete strains at different depths vary the same
way they vary at the beginning after concrete placement, as shown in Figure 5.4. One
possible reason for this is that VWSGs were installed in the center of the lane, where
concrete volume changes in the transverse direction were restrained.
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Figure 5.4 Typical measured concrete strain data by VWSGs at transverse direction.
5.3.2 Relative Humidity Measurements in Pavement
Even though relative humidity (RH) in the concrete has little effect on the
behavior of CRCP slab as affected by base stiffness, the information on RH and
resulting drying shrinkage could provide valuable information on the overall behavior
of CRCP. RH sensors were installed at various depths of the slab as shown in Figure
5.5 to evaluate the effect of moisture variation along pavement depth on CRCP
behavior and response. The SHT75 developed by CMOSens® (Figure 5.6) was
selected for field testing. As shown in Figure 5.5, SHT75 was capped by a white
plastic tube and black semi-permeable fabric at the tip to prevent any inaccuracies
caused by direct contact with water. The assembled RH sensor is small and can
monitor localized RH variations.
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Figure 5.5 RH sensor installed at different depth of CRCP.
Figure 5.6 RH sensor SHT75 (figure courtesy: sensirion.com).
Figure 5.7 presents the typical measured RH variation at different depths three
weeks after concrete placement, which measured from the gages installation plan as
shown in Figure 5.5. RH in concrete varies with the same trend as ambient RH
variation. Comparing to ambient RH variation, RH variations in concrete are much
less and more stable. RH variation and absolute RH value decrease with increasing
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distance from pavement surface. One exception is at 8.5 in. depth, the possible reason
being that it is close to the base and there is moisture exchange between pavement and
base.
Figure 5.7 Typical measured RH data at field.
5.3.3 Stress-Independent Strain Calculation in Pavement
To measure the concrete strains due to temperature and moisture variation, a
special designed device called non-stress cylinder (NC) was used in the field. The NC
system for measuring thermal strain and drying shrinkage was validated in a study by
Choi et al (2010).
Concrete in NC is separated from outside stress by two components – a white
polyvinyl chloride (PVC) pipe and two yellow plastic caps at the end of PVC pipe, as
shown in Figure 5.8. To prevent any stress caused by restrain inside NC, a piece of
Styrofoam® was attached on the inner side of the yellow plastic caps and a layer of
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fabric was used to separate concrete inside the NC with PVC pipe. The NC
dimensions are 3.0 in. (diameter) × 9.5 in (length).
Figure 5.8 NC design detail.
The installation of non-stress cylinders (NC) is shown in Figure 5.9. NC
includes “porous non-stress cylinder (PNC)” and “impervious non-stress cylinder
(INC).
Figure 5.9 Non-stress cylinders (NC).
As shown in Figure 5.9, PNC has enough number of holes to allow moisture
exchange with outside concrete. Concrete in INC experience the same temperature
variation as the outside concrete at the same depth. VWSG was embedded in the
center of the concrete specimen in the longitudinal direction to measure the concrete
strain variation in both PNC and INC. Concrete strain variations in PNC are caused by
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moisture and temperature variations, which can be considered as stress-independent
strain. Concrete strain variations in INC are only affected by temperature variations
since moisture exchange is prevented. The concrete strain difference between PNC
and INC is due to moisture variation.
Figure 5.10 shows a typical data of strain due to environmental loading
measured by the NC system. Concrete drying shrinkage can be obtained from the
concrete strain difference between INC and PNC. It shows that the drying shrinkage is
quite small. The NCs were installed at the mid-depth of the PCC slab, which could
explain low drying shrinkage in concrete.
In-situ coefficient of thermal expansion (CoTE) of concrete was measured by
using concrete strain and temperature data from INC. As shown in Figure 5.11, a
CoTE value of 4.84 microstrain/°F was obtained.
Figure 5.10 Typical stress-independent strain measured by NC system.
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Figure 5.11 In-situ CoTE.
5.3.4 Warping and Curling Measurements at Pavement Edge
Concrete displacement gages were installed as shown in Figure 5.12. After
concrete placement, the gages were vertically installed on the edge of pavement and
protected by a metal box. Vertical movement at the pavement slab edge was
monitored and recorded continuously after the gage was installed. Vertical movements
represent pavement curling effects. The typical vertical movement at pavement edge
right after gage installation is shown in Figure 5.13. Compared to concrete
temperature, pavement edge vertical movement was better related to the variation of
temperature difference between top and bottom of the slab. With the similar variation
of temperature difference, the pavement edge curls up due to more drying shrinkage
near the pavement surface at early age.
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Figure 5.12 Concrete displacement gage installation.
Figure 5.13 Typical vertical movement measured by concrete displacement gage.
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5.3.5 Base Friction Evaluation
Base friction effect on CRCP behavior is not directly related to slab support
condition; however, base friction characteristics will provide valuable information on
overall behavior of CRCP due to environmental loading. As discussed in the previous
chapter, two distinctive base surface types were used in this testing project: Type D
hot mix and non-woven geotextile. The frictional characteristics of those two base
types were evaluated using the concrete prisms as shown in Figure 5.14. VWSGs were
embedded at the bottom of concrete prisms to capture the difference of concrete strain
variation caused by base friction. RH sensors were also installed inside and outside
concrete prisms to monitor RH variations.
Figure 5.14 Concrete prisms for friction evaluation.
Prisms with 4"x4"x7" and 4"x4"x14" with vibrating wire strain gages and RH
sensors embedded were cast on two different subbase types as shown in Figure 5.15.
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Figure 5.15 Concrete prisms cast at field.
Figure 5.16 shows the concrete strain variations in the concrete prisms on
nonwoven geotextile are much larger than those on Type D hot mix surface. This
difference indicates that the friction on Type D hot mix surface is larger than on
nonwoven geotextile. With less friction, restraints from subbase will be smaller and
concrete prisms can move more freely. Figure 5.17 shows transverse crack spacing
distributions in the second and third sections. Nonwoven geotextile was used in the
third section. Figure 5.17 shows that the portion of crack spacing larger than 10 ft is
greater in the third section than in the second section. Higher restraint caused by
asphalt stabilized base produced a higher stress level in concrete, resulting in more
transverse cracks or cracks with shorter crack spacing.
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Figure 5.16 Concrete prisms strain.
Figure 5.17 Transverse cracking pattern.
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5.4 Summary
A set of various gages, including vibrating wire strain gages (VWSGs), relative
humidity (RH) sensors, and concrete displacement gages, were installed in the slabs at
selected test locations. Concrete pavement behavior due to environmental loading
(temperature and moisture variations) was evaluated with various gages. Base
frictional characteristics of two base materials—asphalt and nonwoven geotextile—
were evaluated with concrete prisms. The findings from this chapter can be
summarized as follows:
1. Before transverse cracks occur, concrete at top, middle, and bottom moves the
same way in the longitudinal direction. Once a crack occurs, concrete strain
variation increases significantly. A curling effect can be found in pavement
behavior after a crack developed.
2. Concrete RH value near the pavement surface is the lowest, with large daily
variations several days after concrete placement. RH value increases and the
level of RH variation decreases with increasing depth from the pavement
surface. One exception is RH at 8.5 in., depth which is close to base. RH value
is slight lower than middle depth and 6.0 in. depth. The possible reason is there
is a moisture exchange between pavement concrete and base.
3. Drying shrinkage at the mid-depth of the slab was quite small, which is
consistence with RH data.
4. Pavement edge vertical movement was related to the variation of temperature
difference between top and bottom of the slab. Pavement edge curls up due to
more drying shrinkage near the pavement surface at early age, which is
consistent with RH data.
5. Base friction of the nonwoven geotextile was smaller than that of the asphalt
layer. Smaller friction in the nonwoven geotextile section resulted in larger
transverse crack spacing.
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CHAPTER 6
DATA ANALYSIS
6.1 Pavement Support Condition
6.1.1 k-values on Natural and Cement Treated Subgrade
The relationship between elastic modulus of natural and cement-treated
subgrade and k-value on CTS layer is illustrated in Figure 6.1 (a). Elastic modulus
values were obtained from DCP testing results, and k-values from PBT on CTS layer.
Data points from two locations were removed, since the thickness of the CTS layer
was less than 6 in in those locations. Data shows a good correlation between the
modulus of CTS and k-value. On the other hand, a rather poor correlation was
observed between the modulus of natural subgrade and k-value on top of CTS layer.
This implies that the stiffness of the material near the surface has more influence on
the k-value. It also illustrates wide variations in CTS modulus values – from 20 ksi to
80 ksi, which implies that the distribution of cement in subgrade soil and/or the
compaction effort was not uniform. The average increase of modulus by cement
treatment was about 30 ksi. During the DCP testing in natural subgrade, it was
observed that there were two distinctive layers with different PR values. Figure 6.1 (b)
shows the correlation between elastic modulus at upper and lower layers of the natural
subgrade and k-values obtained on natural subgrade by PBT. It is interesting to note
that there is no consistent trend in the stiffness of the upper and lower layers of
subgrade. At half of the locations, the upper layer was stiffer than the lower layer, and
at the remaining locations, it was the other way around. However, k-values are better
correlated with the stiffness of the upper layer.
Figure 6.1 (c) shows correlations between k-values and FWD deflections on
CTS layer. The correlations are quite poor for the third and fourth sections, while a
decent correlation was observed in the first section. General poor correlations might
indicate that k-value from PBT is primarily effected by soil stiffness near the surface
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as shown in Figure 6.1 (b), while larger depth of soil influences FWD deflections. This
could be due to the use of a smaller size loading plate in PBT.
(a)
(b)
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(c)
Figure 6.1 (a) k-value on CTS versus elastic modulus of CTS and natural soil, (b) k-value on natural soil versus elastic modulus of at upper and lower layers of natural soil and (c) FWD deflection on CTS versus k-values.
6.1.2 Deflections and k-values on Base Layers
Deflections were measured on top of various base layers using FWD. Figure
6.2 shows the correlation between deflections on cement treated subgrade and on 2 in.
and 4 in. asphalt base layers and 6 in. cement stabilized base. In general, 4 in. asphalt
layer results in lower deflections than in 2 in. asphalt layer. Note that each data point
represents two deflections at the same location – one on CTS and the other on asphalt
layer. It is observed that the variations in deflections on CTS are larger in Section #4
than in Section #1; however, those in deflections on asphalt layers are much smaller in
Section #4 than in Section #1. This implies that the 4 in. asphalt layer provides more
uniform support than the 2 in. asphalt layer, even when the support condition of CTS
layer under the 4 in. asphalt layer was not as uniform as that under the 2 in. asphalt
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layer. It is well known that the uniformity of the support is a key to good performance
of PCC pavement, and a 4 in. asphalt layer would provide better PCC pavement
performance than a 2 in. asphalt layer in this project. It is also interesting to note that
the 2 in. ACP layer did not reduce the deflections, while the 4 in. ACP reduced
deflections substantially. As a matter of fact, the 2 in. asphalt layer actually increased
the deflections in some locations. On average, there was no reduction in deflections by
the use of 2 in. ACP. It could be that the compaction effort of 2 in. ACP was not as
effective as that for 4 in. ACP. Figure 6.2 also shows that 6 in. CSB had the greatest
reduction in deflections.
Figure 6.2 FWD deflections on CTS and base.
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6.1.3 Deflections and k-values on Concrete Layers
Figure 6.3 illustrates the correlation between deflections on base and on 9 in.
CRCP. It indicates the distinctive effects of various base types on deflections on
CRCP, even though the slab thickness is the same. In general, deflections on CRCP
are smallest at the second section, where 1 in. ACP + 6 in. CSB was used, and largest
in the third section, where 1 in. ACP in the base on top of 6 in. CSB was replaced with
non-woven fabric. As noted in Figure 6.2, deflections on the base in the third section
were the lowest, with an average of 7 mils. It is also observed that the variability of the
deflections is largest in the third section. It is believed that the use of non-woven
geotextile is responsible for the increased deflections with a large variability. Since
large deflections in CRCP are not desirable for the pavement performance for any
pavement types, the value of geotextile as a replacement of 1 in. ACP for base in
CRCP is questionable. It is especially true for CRCP, since large deflections increase
the concrete stress due to the interactions between longitudinal steel and surrounding
concrete, resulting in horizontal cracking and distresses. Deflections in the fourth
section, where 4 in. ACP was used, are low and quite uniform, while those in the first
section, where 2 in. ACP was used, are larger than in the second and fourth sections.
The average reduction in deflections is about 40 percent.
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Figure 6.3 FWD deflections on base and CRCP.
Table 6.1 summarizes the back-calculation results. The first section was not
included, because during the FWD testing, geophone sensor #2 malfunctioned and
AREA values were not reliable. The values in Table 6.1 are the averages of all the
values in a specific section. The static k-values vary from 300 psi/in to 1,000 psi/in.
The lowest k-value was obtained in the third section, where geotextile was used on top
of 6 in. CSB. Even though the AREA value in the third section is smaller than that in
the fourth section, which would result in a larger k-value than that for the fourth
section if maximum deflections were the same and concrete modulus was also similar,
which is a reasonable assumption, the k-value was smallest due to the largest average
deflection. It is not known whether the k-value obtained from the AREA method is
valid when geotextile is used in the base layer. Radius of relative stiffness was the
smallest in the second section, where 1 in. ACP on 6 in. CSB was used, which is
reasonable considering the differences in stiffness between concrete and base layers
would be the lowest. As a result, along with the smallest average deflection, the back-
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calculated k-value is the largest. Based on the information obtained in this study, it
appears that the use of the same k-value (300 psi/in) for both base types typically used
in Texas may not be reasonable.
Table 6.1 Summary of AREA Backcalculation Method Parameters
Test section AREA Radius of relative stiffness l, in Deflection D0, mils Static k-value,
psi/in 2nd Section 24.6 20.3 1.382 1009 3rd Section 26.9 24.9 3.165 305 4th Section 27.2 25.1 1.706 516
6.1.4 FWD Deflection Basin Determination using Linear Elastic Program
The new Windows version of MODULUS 6.0 was developed with the same
basic features of the DOS MODULUS 5.1 system (Liu and Scullion 2001). The
system of using the MODULUS program to process FWD data has been used for
evaluating layer moduli values for flexible pavement design since the early 1990s.
BISAR 3.0 is a Windows-based computer program developed by Shell
Research(Shell International Oil Products B.V. The Hague 1998). Stresses, strains and
displacements can be evaluated by using BISAR 3.0 in an elastic multi-layer system.
Pavement structural layers’ moduli were obtained by analyzing FWD
deflection data on top of ACP base layer using MODULUS 6.0. With the back-
calculated structural layers’ moduli, FWD loading was simulated on top of ACP layer
and CRCP concrete pavement by using the elastic layer program BISAR 3.0. FWD
deflection basins from actual field data and the elastic layer program simulation were
compared. The procedures are presented in Figure 6.4. Testing data in section #4 was
used for analysis.
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Figure 6.4 FWD deflection basin simulations on base and CRCP.
Since bedrock depth information in section #4 is not available, pavement
structure was simplified in step #1. Infinite stiffer cement treated subgrade (CTS) layer
was used instead of 8-in. CTS + Subgrade + Bedrock. Ten FWD deflection basins in
section #4 were processed by MODULUS 6.0 in step #2; the average base layer
modulus was around 500 ksi and average CTS modulus value was 44.1 ksi, which is
similar to the modulus value obtained from DCP testing. In step #3, FWD with a 5.9-
in diameter loading was simulated on top of base layer by using BISAR 3.0.
Deflection basins on top of base layers are shown in Figure 6.5, and compared with
actual FWD deflection basins. Simulated FWD deflection basin is within the range of
actual FWD deflection data. There was a good agreement between deflection data
from the simulated static FWD loading and real dynamic loading, which means
simplification in step #1 is reasonable. Reasonable deflection data can be obtained by
simulating FWD testing on top of ACP layer using the elastic layer program.
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Figure 6.5 Simulated FWD deflection basins on base layer.
In step #3, FWD loading also was simulated on top of infinite PCC slab. Three
different PCC modulus values were used to analyze the effect of PCC modulus.
Simulated FWD deflection basins on top of PCC slab are shown in Figure 6.6.
Simulated FWD deflections are much larger than actual deflection values. Back-
calculated dynamic k-value is 531 psi/in., 499 psi/in., and 473 psi/in. corresponding to
PCC modulus values 4 M psi, 5 M psi, and 6 M psi, respectively. k-value decreases
with increasing PCC modulus, which is as expected. However, the back-calculated
dynamic k-value is around the same as back-calculated static k-value of 522 psi/in.
from the actual FWD data.
The possible reasons are infinite slab size and simulating static loading on PCC.
It is unreasonable to simulate FWD on top of PCC slab by using the elastic linear
program.
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Figure 6.6 Simulated FWD deflection basins on PCC slab.
6.2 CRCP Behavior and Performance
6.2.1 Effect of Base Type on CRCP Transverse Curling
As shown in Figures 6.7 (a), (b), (c), (d), and (e), pavement edge vertical
movement at each test location was presented with temperature difference between the
pavement top and bottom (Delta T). Overall, pavement curls up after concrete
placement because more drying shrinkage occurs near the pavement surface. One year
after concrete placement, the total amount of the pavement curls up was largest at
section #4 with 4-in ACP base. However, edge vertical daily variation is smallest at
section #4 with the same Delta T variation.
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(a)
(b)
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(c)
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(d)
(e)
Figure 6.7 (a) Pavement edge vertical displacement at test section #2, (b) Pavement edge vertical displacement at test section #3-1, (c) Pavement edge vertical displacement at test section #3-2, (d) Pavement edge vertical displacement at test section #4-1, and (e) Pavement edge vertical displacement at test section #4-2.
Figure 5.10 shows that the in-situ drying shrinkage becomes stable from 14
days after concrete placement. It can be considered that the effect of drying shrinkage
for a specific period does not change. Hence, the data between 29th August and 2nd
September was selected to analyze the curling behavior in accordance with three
different base types.
Figures 6.8 (a) and (b) show a typical concrete strain variation in the transverse
direction at the top-middle-bottom and pavement edge vertical movement at each
section during the selected period.
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(a)
(b)
Figure 6.8 (a) Total strain of concrete at top-middle-bottom at #4-1, and (b) Pavement edge vertical movement at #4-1.
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Support condition of each gage installation location can be obtained from
Figures 4.11 to 4.14 and Table 5.1. This information was summarized as k-values
obtained by PBT on base and AREA back-calculation method. CRCP edge vertical
daily movement and concrete strain daily variation at the top-middle-bottom in the
transverse direction at the same period in different test sections were obtained and
summarized with k-values as shown in Table 6.2.
Table 6.2 Summary of Field Testing Data
Transverse VWSG
Locations
Concrete strain variation (VWSGs) [με] Edge vertical
movement (crackmeter) [mils]
k-value [psi/in]
Top Middle Bottom PBT on base
AREA method
#2 79.7 114.0 65.9 24.4 1335 1212 #3-1 97.5 72.7 62.1 15.9 2113 349 #3-2 83.9 76.6 62.3 13.9 1448 246 #4-1 113.2 94.2 90.5 19.0 432 501 #4-2 106.1 96.0 83.4 17.8 1703 535
Compared with the k-value obtained from PBT testing on base, CRCP edge
vertical movement has a much better correlation with the k-value back-calculated from
deflection data on top of CRCP by AREA method as shown in Figures 6.9. Under the
same enviromental conditions, CRCP edge vertical daily movement increases with
higher AREA k-value, which means a stiffer support condition and is as expected.
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Figure 6.9 k-values versus CRCP edge vertical daily movement.
Even though PBT was considered to be the most direct pavement support
condition evaluation testing and it can accurately evaluate support property on top of
subgrade, PBT is not suitable for the evaluation of support condition on top of
stabilized base layer. AREA k-value back-calculated from FWD deflection data is
more reasonable for evaluating pavement support condition.
Figure 6.10 represents the gage locations of each section including transverse
crack spacing. Cracks in the first section are a little different from most of the
transverse cracks. VWSGs are close to the crack in the #3-2 and the #4-1; VWSGs are
located in the middle of two transverse cracks in the #3-1 and the #4-2.
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a. Gage Location of Section #2 b. Gage Location of Section #3-1
c. Gage Location of Section #3-2 d. Gage Location of Section #4-1
e. Gage Location of Section #4-2
Figure 6.10 Gage Locations of each Section.
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The transverse concrete strain variations were compared with AREA k-values
to identify their correlation as shown in Figures 6.11. Since back-calculated k-values
by AREA method have better correlation with the CRCP behavior, they were chosen
to represent the overall pavement support condition and used to evaluate the effect of
base support on concrete strain daily variations.
Concrete at the CRCP surface moves more freely than at the middle, and the
bottom concrete moves the least. Concrete strain variations in the second section are
different, and the possible reason for this difference is that the crack pattern is
different than normal CRCP crack pattern in the second and third sections. However,
the pavement edge vertical daily movement still has good correlation with AREA k-
values even with different crack patterns as shown in Figure 6.9. This means that
cracks in CRCP are tight and CRCP behaves axially in transverse curling no matter
what the crack pattern is.
Figure 6.11 k-values versus concrete strain daily variation.
Figures 6.11 shows the comparison between transverse VWSGs strain and k-
value from AREA method. The result shows that there is a good correlation between
transverse concrete strain daily variation and AREA k-value under the same crack
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pattern. The concrete strain daily variations are increasing as AREA k-value is
increased.
The relative location between VWSG location and transverse crack does have
some effect on the concrete movement. The concrete movement is larger when it
comes closer to the transverse crack even with the similar support condition.
Pavement edge vertical movement has better correlation with variation of
temperature difference between pavement top and bottom as shown in Figure 6.12.
Pavement edge vertical displacement becomes largest when Delta T reaches its lowest
value, which means pavement curls down. Correlations at test sections with different
base types are shown in Figures 6.13 (a), (b), and (c). At test sections with different
base types, the same good correlations were obtained with increasing pavement age
and in different environmental conditions – summer and winter. Overall, with the
same Delta T variation, pavement vertical movement is less in winter than in summer.
Figure 6.12 Pavement edge vertical movement versus variation of temperature difference between top and bottom (Delta T).
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(a)
(b)
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(c)
Figure 6.13 (a) Correlation between edge vertical movement versus Delta T at test section #2, (b) Correlation between edge vertical movement versus Delta T at test section #3-2, and (c) Correlation between edge vertical movement versus Delta T at test section #4-1.
The ratio of pavement edge vertical movement and variation of Delta T at each
test location were obtained every 30 days after concrete placement. The results are
shown in Figure 6.14. No matter when concrete was placed, pavement curling effect in
winter is not as obvious as in summer. ACP becomes stiffer due to lower temperature
in winter; however, pavement curling effects becomes less significant. The possible
reason is that pavement curling was related to the overall support condition rather than
the material properties directly underneath it.
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Figure 6.14 Pavement edge vertical movement ratio.
Concrete strain difference between pavement top and bottom was used for
CRCP bending evaluation in the transverse direction. The daily variation of
temperature difference between pavement slab top and bottom is slightly different at
the second, third, and fourth test sections, so the edge vertical movement and concrete
strain difference between top and bottom per degree Fahrenheit were used for
pavement slab behavior evaluation. The results versus k-values are shown in Figure
6.15.
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Figure 6.15 k-values versus pavement edge vertical daily movement and concrete strain difference between top and bottom.
Figure 6.15 shows transverse curling effects are more obvious with increasing
pavement support stiffness. Concrete strain difference between top and bottom
becomes less with stiffer support conditions. The possible reason for the results is that
VWSGs for concrete strain were located at the middle of driving lane; since a stiffer
base cannot accommodate pavement slab bending near the center area of slab, the
strain difference between slab top and bottom are smaller.
It is interesting to note that the bending in transverse direction near the slab
center is larger with less stiff slab support; however, unit pavement edge vertical
movement is smaller at those areas with less stiff slab support. The reason is that the
slab can settle more when bending under environmental loading at locations with less
stiff slab support.
A smaller concrete strain difference between top and bottom was found at the
location with stiffer support, which means the pavement center bends less. Stress level
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will be higher under environmental loading at the pavement center part due to higher
restraint. Also, the pavement edge vertical movement is larger which means near the
wheel path part away is curling more. It may cause higher stress with the combination
of traffic loading.
The overall trend is that, with stiffer support, the strain difference between top
and bottom decreases, while pavement edge vertical movement increases. However, it
was the opposite at the third section with geotextile over 6-in. CSB. The possible
reason might be the non-uniform support condition of the geotextile provided. Overall,
4-in. type B ACP at the fourth section provided a better support condition for
pavement.
6.2.2 Effects of Base Type and Transverse Crack on CRCP Longitudinal Curling
Transverse crack location has a significant effect on concrete strain in the
longitudinal direction. Figures 6.10 shows the crack location compared to gage
location.
Concrete strain shrinkage at the bottom of pavement in the longitudinal
direction is controlled by the amount of concrete shrinkage due to temperature drop
and pavement curling down due to the variation of temperature difference between top
and bottom (Delta T_Top-Bottom). As shown in Figure 6.16, the variation of
pavement bottom temperature and Delta T were presented with concrete strain at the
bottom in the longitudinal direction. Without considering the concrete curling effect,
concrete strains in all test sections were supposed to reach the lowest value at the time
of black line when temperature becomes lowest. Concrete strain should reach its
lowest value when Delta T becomes largest at the red line, without considering
concrete axial shrinkage due to temperature drop. The time that concrete strain reaches
its lowest value can be used to evaluate the curling effect at this location. Curling
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effect in the longitudinal direction becomes more significant when the time of
minimum concrete strain is closer to the red line with the largest Delta T.
The curling effect at a specific pavement location depends on the stiffness of
support and crack location. As shown in Figure 6.16, the curling effect is most obvious
in section #2 because concrete strain reaches its lowest value at the closest time to the
red line. Similar moderate support stiffness was found in sections #4-1 and #4-2 with
similar AREA k-values. The curling effect is more significant in #4-1 because it is
close to the transverse crack, which is as expected. In section #3, crack location does
not have a significant effect on curling effect because of relatively softer support
condition. The whole slab between transverse cracks can curl up and down. This was
also found in concrete strain variation in the transverse direction.
Figure 6.16 Concrete strain variations at pavement bottom in longitudinal direction.
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The curling effect is less significant in section #3-2 than in section #4-1, even
though the gage location is closer to the crack in section #3-2, as shown in Figure 6.10.
From the crack location stand point, curling should be more significant in section #3-2.
Compared to one ft distance to crack difference, the support condition is more
dominant in the curling effect.
6.3 Summary
Testing data obtained from the plate bearing test, dynamic cone penetrometer
testing, and falling weight deflectometer testing on top of various pavement structural
layers were analyzed in detail. CRCP behavior was monitored by various gages and
was compared with pavement support condition. The following findings were obtained.
1. k-values obtained from plate bearing testing depend on the stiffness of upper
portion of a layer. This could be due to the use of relatively small loading
plate size. k-values from PBT have poor correlation with k-values from FWD
deflection data.
2. Good correlations were obtained between slab support condition derived from
AREA method and CRCP slab behavior. On the other hand, poor correlations
were obtained when the CRCP slab behavior was evaluated in terms of slab
support condition evaluated with PBT.
3. Curling of concrete slab in the transverse direction is substantially influenced
by the support condition. Stiffer support condition could increase the potential
for longitudinal cracking; however, the use of tied concrete shoulder or
widened lanes will minimize the longitudinal crack potential.
4. CRCP edge vertical daily movements have better correlation with k-values
back-calculated from FWD deflection data than with k-values from PBT.
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5. Reasonable results can be obtained by simulating FWD testing on top of ACP
base layer using an elastic layer program. FWD testing simulation on top of
CRCP yields an unreasonably larger deflection basin than actual field data.
6. CRCP edge vertical daily movements have good correlation with temperature
difference between top and bottom (Delta T). A seasonal effect on edge
vertical daily movements was observed. Pavement transverse curling becomes
significant in summer when the modulus of ACP layer is low. It was also
discovered that PBT is not a proper method to evaluate support condition for
analyzing CRCP structural behavior.
7. Both pavement support condition and transverse crack location have a
significant effect on concrete strain in longitudinal directions. Support
condition is more dominant in the curling effect. A significant curling effect
was found with stiff support condition.
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CHAPTER 7
IMPLEMENTATION
7.1 Design Input
The performance of Portland cement concrete (PCC) pavement depends, to a
great extent, on the quality of base support – durability, uniformity, and stiffness. The
Texas Department of Transportation (TxDOT) recognized the importance of support
condition, and has required since the mid-1980s the use of non-erodible base under
concrete slab – either 4 in. hot mix asphalt layer or a minimum 1 in. asphalt concrete
over 6 in. cement stabilized layer. Evaluation of field performance of PCC pavement
in Texas revealed that these two types of base provided good PCC pavement
performance.
TxDOT currently uses the AASHTO 93 Design Guide for the rigid pavement
designs. The required slab thickness from this pavement design procedure is not
sensitive to the base support condition in terms of modulus of subgrade reaction (k-
value). Moderate variations in k-value result in minute changes in required slab
thickness. It is primarily due to the way the original design equations were expanded
to account for conditions other than those that existed at the AASHO Road Test. In
that effort, the Spangler equation was used to estimate concrete stresses due to wheel
loading applications. According to both the Westergaard and Spangler equations,
wheel load stresses in the concrete slab are slightly sensitive to k-values in the
practical range. Based on the insensitivity of wheel load stress and the resulting
required slab thickness to k-value, 300 psi/in has been used as a default value in
pavement design for the modulus of subgrade reaction (k-value) for the support
provided by these bases. The use of 300 psi/in for k-value in rigid pavement design
was partly due to the insensitivity of the required slab thickness to the modulus of
subgrade reaction in the current TxDOT rigid pavement design procedure.
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In order to optimize the rigid pavement designs, TxDOT developed a
mechanistic-empirical design procedure for continuously reinforced concrete
pavement (CRCP), called TxCRCP-ME, and plans to implement the design procedure.
TxCRCP-ME is based on 3-dimensional finite element analysis of the pavement
system, and it was discovered that the stresses in concrete slab due to environmental
(temperature and moisture variations) and wheel loading applications are much more
sensitive to k-value than in the Westergaard or Spangler equations. In this design
procedure, the slab support has rather substantial effects on required slab thickness.
The primary reason for the discrepancy between the Westergaard or Spangler
equations and the results from 3-dimensional analysis is the location of the critical
stresses in concrete slab. In both Westergaard and Spangler equation, the critical
stresses are at the bottom of the concrete slab, except for the corner loading condition,
which does not exist in CRCP with tied-concrete shoulders. On the other hand, typical
distresses in CRCP are due to the interactions between longitudinal steel and
surrounding concrete slab when subjected to wheel loading applications. In other
words, the accuracy of Westergaard and Spangler equations has been verified in a
number of studies, those equations are not applicable to CRCP analysis and design. To
increase the reliability of the new pavement design procedure, accurate evaluations of
k-value are important. According to field tests on various types base, the current
practice of using one default value of 300 psi/in needs to be revised. Based on this
study, it is recommended that TxDOT consider the use of different k-values for
different base types for pavement design.
Mechanistic empirical pavement design program (MEPDG) uses an equivalent
structure with modulus E for base course and effective k-value for all layers
underneath base course for pavement support characterization. However, effective k-
value was not obtained by field testing; rather, effective k-value was obtained through
backcalculation as described in Section 3.2.2. Estimation of k-value with PBT is quite
time consuming. In addition, as discussed earlier, field testing revealed that the setup
of the PBP testing with 18-in diameter of loading plate does not accurately simulate
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the support condition typically experienced by the subgrade under actual traffic
loading. The estimation of modulus of base layer in the field is a real challenge. It is
because the modulus of base layer varies significantly depending on (1) the localized
cement content and compaction effort, in the case of cement stabilized base, and (2)
compaction effort or temperature of asphalt material during compaction as discussed
earlier. In addition, the modulus of base layer in the field is a function of the stiffness
of subgrade as well.
7.2 Job Control Testing
Currently, rigid pavement designs require k-value for slab support. On the
other hand, during the construction, specifications require density control for subgrade
soil using nuclear density gages, and practically no job control testing for stabilized
base layers. There is a disconnect between pavement design and construction. If the k-
value has limited effects on required slab thickness, as the current rigid pavement
designs imply, this disconnect between design and construction may not have
substantial effects. However, it has been demonstrated that the slab support is one of
the most important variables for CRCP performance. Theoretical study using 3-
dimensional analysis clearly indicates the importance of the slab support. This gap
between what is required for rigid pavement designs and construction needs to be
narrowed or filled with proper construction quality control testing schemes. At this
point, the level of job control testing for concrete slab during rigid pavement
construction is quite extensive. Strength, air content, slump, and slab thickness are just
few examples of required job control testing. The penalty for not meeting the
specification requirements for these properties is quite severe. On the other hand, job
control testing requirements for slab support are quite minimal, even though the effect
of slab support on rigid pavement performance is quite significant. To improve rigid
pavement performance, it is strongly recommended that proper job control testing
procedures are developed and implemented for slab support, which will also be able to
verify that the design assumptions for k-value are met during construction.
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AREA concept was originated from asphalt concrete pavement. Since then,
efforts have been made to utilize the AREA concept for the evaluations of slab support
condition in rigid pavements, with a reasonable success. Technical correctness and
adequacy of the application of the AREA method to the estimation of slab support
condition have been demonstrated. To fully utilize the AREA method and obtain
reasonable results, both FWD deflection basin shape and maximum deflection D0 at
loading location are needed for the overall support condition evaluations. Compared
with other potential job control schemes, FWD deflection data can be obtained easily
and in a timely manner in the field during construction. TxDOT has 15 Dynatest FWD
units and large districts that utilize rigid pavements substantially, such as Dallas,
Houston, Fort Worth and El Paso Districts have access to FWD units for job control
testing.
In an effort to demonstrate the feasibility of using FWD as a job control testing,
a data set of ten test points with FWD on top of base course and AREA backcalculated
k-values in the 4th test section discussed in Section 4.3 on CRCP was analyzed. AREA
values were calculated using different numbers of geophone deflection data. AREA X
represents AREA value calculated by using X numbers of deflections data. As shown
in Figure 7.1, poor correlations were found between AREA k-values and AREA X or
normalized maximum deflection D0. The reason could be that support condition is
depended on both AREA X and maximum deflection D0.
As discussed in Section 3.1.2.4, the value of non-dimensional parameter d0 is
almost constant, between 0.121 and 0.124, for all practical ranges of the radius of
relative stiffness. k-value is only sensitive to D0l2. According to the unique
relationship between AREA and radius of relative stiffness l, a parameter combining
AREA and D0 was developed to evaluate the relationship between FWD results on top
of base course and CRCP. AREA values calculated using different numbers of
geophone data were analyzed as shown in Figure 7.2.
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(a)
(b) Figure 7. 1 (a) AREA k-value versus AREA on base, (b) AREA k-value versus maximum deflection D0 on base.
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Figure 7. 2 AREA k-value versus combined parameter
As shown in Figure 7.2, backcalculated AREA k-value has better correlation
with the combined parameter when AREA 7 was selected. It is as expected because
stresses can be spread on large area on base due to the rigidity of concrete slab. The
calculation of AREA 7 value uses larger area deflections data on base.
The same analysis method was used for the 2nd test section with 1 inch ACP +
6 inches CSB. The results are shown in Figure 7.3. Relative good correlations were
found in both two typical base types used in Texas for CRCP. It provides a method to
estimate pavement support condition by running FWD on base course during new
construction. However, this combined parameter needs to be refined by more field
data and further theoretical analysis. Figure 7.3 illustrates a rather large difference in
k-values between the two typical base courses used by TxDOT. This finding is
supported by the differences in field performance of CRCP with the two base courses.
The use of 300 psi/in for both base course types may not be reasonable.
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Figure 7. 3 AREA k-value versus combined parameter for two base types
The implementation of a job control testing for k-value will provide a valuable
tool for improving overall construction quality of base layer, thereby filling a gap
between rigid pavement design and construction and improving rigid pavement
performance.
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CHAPTER 8
FINDINGS AND CONCLUSIONS
This study investigated the effects of slab support on the behavior and
performance of continuously reinforced concrete pavement (CRCP), with the primary
objective identifying a most appropriate method to evaluate slab support condition for
CRCP design. Currently, there are conflicting ideas and opinions regarding the
desirable slab support condition for rigid pavements. Even though the behavior of
joined plain concrete pavement (JCP or CPCD) is quite different than that of CRCP,
the same effect of slab support condition on the behavior and performance of both
pavement types has been assumed and utilized in most of the rigid pavement design
programs. This study reviewed historical developments on slab support in rigid
pavement, conducted field evaluations on the performance of CRCP in terms of slab
support, and performed field testing to evaluate the effect of slab support condition on
CRCP behavior in a project with 4 different base types.
8.1 Findings and Conclusions
In order to optimize rigid pavement design, TxDOT developed new design
procedures for continuously reinforced concrete pavement (CRCP) based on
mechanistic-empirical principles and plans to implement the procedures. In this design
procedure, the modulus of subgrade reaction has rather substantial effects on required
slab thickness. To increase the reliability of the new pavement design procedure,
accurate evaluations of k-value are important. A test section was constructed where
various base types were used, and a number of field tests were conducted to estimate
the range of k-values of the support systems that are currently used or expected to be
utilized. The field testing conducted included plate bearing testing, dynamic cone
penetrometer testing, and falling weight deflectometer testing on top of various layers.
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Based on the information obtained in the investigation, the following findings
and conclusions were obtained:
General Time-Dependent CRCP Behavior
• Concrete at the top, middle, and bottom of a slab moves the same way in the
longitudinal direction. Stress was relieved once transverse cracking occurred;
concrete strain variation in the longitudinal direction increases significantly at
the same time. A curling effect can be found in the longitudinal direction after
cracks occur.
• Relative humidity (RH) near the pavement surface is the lowest with large
daily variations. RH value increases and the level of RH variation decreases
with increasing depth from the pavement surface. One exception is RH at 8.5
in. depth, which is close to the base because of the moisture exchange between
pavement concrete and base.
• Drying shrinkage at the slab mid-depth was quite small, which is consistent
with RH data.
• CRCP edge vertical daily movement has a good correlation with the variation
of temperature difference between top and bottom of the slab. Pavement edge
curls up due to more drying shrinkage near the pavement surface.
Pavement Support Condition
• It appears that k-values of subgrade from plate bearing testing are significantly
influenced by the stiffness of the upper layer of the soil. This could be due to
the use of a smaller size loading plate. A poor correlation was obtained
between FWD deflections and k-values from PBT.
• Compared with other base types, non-woven geotextile in the base layer
increased deflections from FWD on CRCP rather substantially. CRCP
performance partly depends on the slab deflections – the smaller the
deflections, the better the performance, primarily due to the decrease in
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concrete stresses resulting from interactions between longitudinal steel and
surrounding concrete.
• The thickness of asphalt base layer has substantial effects on CRCP deflections.
ACP with 4 in. thickness reduced deflections by about 40 percent, compared
with ACP with 2 in. thickness.
• Treatment of subgrade with 4 percent cement increased the modulus values by
about 30 ksi. Also, there were better correlations between stiffness of CTS and
k-value on CTS from PBT than stiffness of natural subgrade and k-value.
• AREA method was used to back-calculate k-values for various base types.
Largest k-value was obtained on CRCP with 1 in. AC and 6 in. CSB, followed
by 4 in. AC. The smallest k-value was obtained on CRCP with non-woven
fabric on 6 in. CSB. The difference in k-values between the two different base
types typically used in Texas (4-in ACP and 1-in ACP+6-in CSB) is rather
large.
• Reasonable deflection basins can be obtained by simulating FWD testing on
top of ACP base layer using an elastic layer program. FWD testing simulation
on top of CRCP yielded an unreasonably larger deflection basin than actual
field data.
Effect of Support Condition on Concrete Behavior in CRCP
• CRCP edge vertical daily movements have better correlation with k-values
back-calculated from FWD deflection data than k-values from PBT. The
curling effect becomes more significant with increasing k-value from FWD
deflection.
• Good correlations were obtained between slab support condition derived from
AREA method and CRCP slab behavior. On the other hand, poor correlations
were obtained when the CRCP slab behavior was evaluated in terms of slab
support condition evaluated with PBT.
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• A seasonal effect on edge vertical daily movements was observed. Pavement
transverse curling becomes significant in summer when the modulus of ACP
layer is low. It also proved PBT is not a proper method to evaluate support
condition for analyzing CRCP structural behavior.
• The bending in transverse direction near the slab center is large with flexible
support. However, unit pavement edge vertical movement is smaller at those
flexible support locations. Flexible support conditions can accommodate more
slab deformation.
• Both pavement support condition and transverse crack location have a
significant effect on concrete strain in longitudinal directions. Support
condition is more dominant in the curling effect. A significant curling effect
was found with stiff support conditions.
Most Appropriate Testing Method for Slab Support in Pavement Design
• It appears that FWD testing on top of stabilized base and data reduction using
AREA method provide the best design input for CRCP design.
• Considering the substantial effects of slab support on CRCP performance and
the near absence of quality control testing of base layer during the construction,
FWD testing during the construction as a job control testing will provide a
right direction for improving CRCP performance.
• The current TxDOT requirement of the use of 300 psi/in for k-value for both 4-
in ACP or 1-in ACP+6-in CSB needs to be re-evaluated.
8.2 Recommendations for Further Research
Even though this study investigated and identified the most appropriate test
procedures for the determination of slab support condition for CRCP design, the field
data was obtained from only one project. Considering a number of variables involved
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in slab support condition, additional field testing and data analysis need to be
conducted to enhance the reliability of the proposed method.
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