Appendix

Control Wiring Diagram

YV180X2002.4

Table of contents

YV180XOverall connections diagramConnection board diagramEmergency stop circuit diagramPower supply circuit diagramI/O wring diagram(HEAD A)I/O wring diagram(HEAD B)I/O wring diagram(CONVEYOR A)I/O wring diagram(CONVEYOR B)Controller connections diagramTranstap switching diagramAir circuitHarness parts list

PAGE 2

YV180X (KW8) Control Wiring Diagram

Overall connections diagram

QF31 10A NF11

FG

EMG7

+24VC

0V

+24V

+24V

+24E

N1016

0V

S1

U20

S1

SW BOARD

QF11 set13A

I01275

KW8TRNS

R

S

T

L1

L2

L3

>2.5sq

PE

TM11 3.85KVA

200V

208V

220V

240V

190V

200V

208V

220V

240V

0V

190V

200V

208V

220V

240V

0V

190V

200V

208V

220V

240V

190V

0V

190V

200V

208V

220V

240V

0V

190V

200V

208V

220V

240V

0V

0V

R1

S1

R1

W

V

U 220V

200V

200V

220V

220V

W50

V50

U50

U60

V60

QF32 2ANOTE1

V60

U60

V61

U61

V54

U54

5

3

1 2

4

6W52

V52

U52

W54

KM10

KM10A

EMG7

T1821B

V61

U61

GS21

+24V

V10

V10

V10

V10

V10

V10

V10

V10

V10V10

V10

XT21

V10

DC24V 14A

0FG

U21

V10

AC200V

NOTE2

S10

23 24

13 14

A1 A2

53 54

61 62

73 74

83 84 U64

EMG6

+24VC

V64

1

2

AUTO(VGA-OUT1) (VGA-OUT2)

CN3 CN4

P30

(VGA-IN1)

(POWER IN)

CN1

CN10

CONTROLBOX ASSY I/O 2

I/O 1

EMG

AC IN

A1 CONTROL BOX ASSY(MCX2)

V.OUT

VGA

C/R EMG

I/O 2

I/O 1

CRT 2

C

D

1 2 3 4ON

OFF

1 2 3 4ON

OFF

5 6

P40

B

A

CONNECTION BOARD

S1 S2 S4S3

A2 A6

CNF1

CNF13

CV ACIN

CNF21

CNF9 CONTACTA2

CONTACTA1

+24V IN

I/O H1OT CNF10

CNF48

CNF16

EMG

I/O PWR

CNF35Y1 OT

CNF8CVA1

CVA2 CNF12

CNF38CVA3

CNF41LED DRIVER

CNF1

CNF9

CNF13

CNF21

CONV

I/O A

CONV

I/O B

CN2(DC24V IN)

CNX1(COMU1)

CNX2(COMU2)

CNX1(COMU1)

CN2(DC24V IN)

CNX2(COMU2)

CN6(EMG)

CN15(DO5)

CN6(EMG)

CNX1 A

CN2 A

CNX2 A

CN6 A

CN15 A

CNX1 B

CN2 B

CNX2 B

CN6 B

1 2ON

OFF

1 2 3 4ON

OFF

5 6

P24

ON

OFF

ON

OFF(LEFT)

1 2

1 2 3 4 5 6

FLEXIBLE

DUCT X2

H CN5 B

I/O B

+24V+24V+24VHEAD +24VHEAD 24V

P22

1 2 3 4ON

OFF

5 6 7 8

CNX1(COMU1)

CN2(DC24V IN)

CN5(EMG)CN5

CNX1

CN2

(REAR)

1 2ON

OFF

HEAD

I/O B

CONCENT

SERVICE

AC 100V

1A MAX

P21

XS11

1 2ON

OFF

U1A/V10

CN2(DC24V IN)

CNX1(COMU1)

CN5(EMG)

HEAD

I/O A

(FRONT)

1 2 3 4ON

OFF

5 6 7 8

CN5 HA

I/O AI/O A

+24V+24V

QS11

R

S

T

R1

S1

T1

1 2

3 4

5 6

MAIN SWITCH

FLEXIBLE

DUCT Z1

CN5

CNX1

CN2

H CN5 A

I/O A

+24V +24V

H CN5 A H CN5

I/O

H CN5

I/O

+24V

FLEXIBLE

DUCT Z2

FLEXIBLE

DUCT X1

H CN5 BCN5 HB

I/O BI/O B

P23

(RIGHT)CNF48

CNF16

CNF10

CNF35

CNF8

CNF12

CNF38

CRT2VISION

CRT1BROBOT

CRT1AROBOT

(FRONT) (REAR)

CRT2

POWER SOURCE

3 50/60Hz

200/208/220/240

380/400/416V 10%

Rating 4kVA MAX.

N

T1

4

2

3

1

6

5

E

W50

V50

U50

W51

V51

U51

W51

V51

U51

W52

V52

U52

KM10

U21

U11

U1A

U11

U21

U1BQF23 2A

QF21 3A

QF24 5A

QF22 2A

240V

220V

208V

200V

190V

0V

240V

220V

208V

200V

190V

0V

U10

0V V10

100V

200V

220V

N

L

A

B D

C

NOTE1: This DIAGRAM shows 200V.

See PAGE 6.

S1 S2

This setting is for R->L flow.

The setting for L->R flow is showed below.

NOTE2:

R1

TC11 750VA

NOTE1

J78

J77

J608

J607

J3 J15

J85

J51

J21

J24

J611

J604

J11

J11

J19

J81

J80

J79

J86

J4

J49

J39

J26

J50

J21

J613

J509 J510

J40

J21

J508

J99

J102

J101

J167

J505

J48

J103

J41

J101

J104

J41

J102

J168

J203

J203

J90

J89

J117

J174

J46

J26

J103

J173

J45

J115

J88

J3

J87

J11

J609

J16

J610J606

J605

J602

J3

J3

J601

J603

J82

J84

J14

J3

J97 J98

J50J39J49

J511 J505

J18

J83

J26

J612

J47

J48

J24

J51

J40

J167

J170

J41

J168

J203

J76J72

J172

J55J42

J116J104J170

J71 J75

J44

J41

J171

J114

J91

PAGE 3

YV180X (KW8) Control Wiring Diagram

Connection board diagram

SQ152

TOP COVER

LIMIT SW

SQ150

TOP COVER

LIMIT SW

SQ153

TABLE COVER

LIMIT SW

SB12

EMG SWITCH

RIGHT

FAN1

FAN

FAN2

FAN

SB13

EMG SWITCH

LEFT

BUZZER

T1830B

1 2 3 4ON

OFF

M14

MOTOR 2

CONVEYOR

M7

MOTOR 1

CONVEYOR

C

D

GS21

DC24V14A

+24V

0

N

FG

L PT1

1 2 3 4ON

OFF

5 6

SQ77A/B

SQ83A/B

SQ06A/B

SQ07A/B

SQ13A/B

SQ76A/B

KA3

G2R-1

1

5

4

2

3

SQ45A/B

SQ75A/B

SQ34A/B

P40

HL11

ALARM(RED)

ERROR(YELLOW)

RUN (GREEN)

T1821

T1820

T1822

SQ151

TABLE COVER

LIMIT SW

B

A

SB11

EMG SWITCH

LEFT

S10

+24V +24E

N1016

EMG7

+24VC

0V

I/O CONV A(CN2)

I/O CONV B(CN2)

I/O HEAD A,B(CN2)

SYSTEM BOARD SERIAL1

I/O CONV A(CN8)

I/O CONV B(CN8)

I/O CONV B(CN6)

C/R EMG

I/O CONV A

LED DRV & LAMP

I/O CONV B(CN18)

I/O CONV A(CN1)

I/O CONV A(CN18)

I/O CONV B(CN4)

I/O CONV A(CN7)

I/O CONV B(CN7)

C/R (AC IN)

NF11

QF24(200V)

QF32

I/O CONV B(CN1)

I/O CONV A(CN16)

I/O HEAD A(CN5)

I/O HEAD B(CN5)

SW BOARD(CN10)

CONNECTION BOARD

CNF1

CNF2

CNF3

CNF4

CNF5

CNF6

CNF7

CNF13

CNF10

CNF11

CV ACIN

CV JP1

CV JP2

CMTR1

CNF26

CNF27

CNF28

CNF29

CNF32

CNF33

CNF34

CNF14

CNF12

CNF30

CNF15

CNF16

CNF18

CNF21

CNF19

CNF24

CMTR2

C1

C2

CNF8

CNF9 CONTACTA2

CONTACTA1

EMG

YPU/HHK

FEEDER PWR

PATLITE

TF1

TF2

TF3

FAN1

EPW1

EPW2

EPW3

SERVICE KEY

FRONT PANEL

S1 S2 S4

SENSOR PWR

LED DRIVER

+24V IN

OPTION +24V

CNF48

I/O PWR

I/O PWR TF

CNF40

CNF41

CNF35 Y1 OT

BP OUTCNF37

CNF50 CONV VR

I/O CVA1

I/O H1OT

I/O H2OT

CNF38I/O CVA3

CNF47BUZZER

I/O CVA2

S3

CNF20 OPTION DO

CNF25EMG OP

CNF42

CNF31FAN 2

CNF39 S.P LAMP

CNF43

CNF44

CNF45

CNF46

TF5

TF6

EMG SPARE

OP FEEDER PWR

CNF49TF4

EMG1D/1E

EMG2C/2D

PROG.UNIT ASSYA3

READY SW

R1 F ERROR

R2 F ERROR

R AREA

See PAGE 6

See PAGE 7

N1005

N1006

N1012

N1105

N1106

N1112

F.FDR1

F.AREA

R.FDR1

R.FDR2

R.AREA

See PAGE 1

YPU SW

YPU

CMN1

See PAGE1

F.FDR2

FRONT SIDE

REAR SIDE

EMG1B/1C

EMG1C/1D

EMG2/2A

See PAGE 1

See PAGE 7

See PAGE 2

B TRANSIT

A TRANSIT

TRANSIT CONV.

See PAGE 6

N1153

N1053

N1033

See PAGE 1

COUNT RESET/

BA IN/

CONVEYOR

SPEED

ADJUSTMENT

1

See PAGE 7

LR OUT/

PREV B

2

NEXT INTERFACE

UR OUT/

PREV A

NEXT B

FR

ON

T P

AN

EL

BUSY IN/

CONVEYOR1 H

NEXT A

PREVIOUS INTERFACE

LR IN/

BA OUT/

CONVEYOR2 H

CONVEYOR1 L

UR IN/

CONVEYOR2 L

HOUR METER

BUSY OUT/

See PAGE 6

KM1023 24

13 14

A1 A2

V54

U54

5

3

1

KM10

2

4

6W52

V52

U52

W54

53 54

61 62

73 74

83 84

KM10A

EMG7

T1821BV61

U61 U64

EMG6

+24VC

V64

See PAGE 1

CNF1

CNF4

CNF5

CNF6

CNF7

CNF9

CNF13

CNF10

CNF15

CNF16

CNF21

CNF29

CNF50

CNF37

CNF30

CNF39

CNF24

CNF47

CNF40

CNF35

CNF41

CNF46

CNF48

CNF8

CNF12

CNF38

V01/W01

VA1/WA1

C1

C2

See PAGE 2

+24V

0V

FAN

FAN

NEXT A

NEXT B

PREV A

PREV B

T1822

CONV1 H

CONV1 L

CONV2 L

CONV2 H

CV2L

CV2H

CV1L

CV1H

HOURT1822

HL11

HL11

+24V

+24V

+24V

+24V

F.FDR1

F.FDR2

F.AREA

N1005

N1006

N1012

F2 F ERROR

F1 F ERROR

F AREA

R.FDR1

R.FDR2

R.AREA

N1105

N1106

N1112

N1033

TRNS

TRNS

COVER F COVER F

COVER R COVER R

STOP F STOP F

STOP R STOP R

SAFETY

COVER

SAFETY

COVER

SAFETY

COVER

SAFETY

COVER

EMG

EMG

EMG

COVER

TOP F

COVER

TOP R

COVER

TBL F

COVER

TBL R

STOP

RGHT F

STOP

RGHT R

STOP

LFT R

STOP

LFT F

OPTION (See PAGE 6/7)

C/M 1

TG

TG

C/M 2

See PAGE7

See PAGE6

See PAGE 1

YPU LED

SB14SB15

ACTIVE SW

SB16

YPU SW

YPU LED

YPU

CMN

J18J19

J51

J21

J24

J58

J59

J24

J53J52

J51

J58J59

J41J29

J170

J65

J220

J48J22

J167

J203

J31

J40

J168

J177

J178

J180

J175

J176

J169

J179

J167

J166

J158

J163

J164

J186

J162

J161

J189

J185J219

J30

J65 J202

J201

J222

J223

J224

J190J220

J62

J61

J63

J64

J220

J190

J113

J192

J191

J22

J48

J22

J29

J41

PAGE 4

YV180X (KW8) Control Wiring Diagram

Emergency stop circuit diagram

RELAY

RELAY

RELAY

RELAY

RELAY

RELAY

KA3

G2R-1

1

5

4

2

3

S10

+24V

+24V

+24V

+24V

+24V

+24V

1

2

B5

A6

B6

A7

B7

A8

B8

A9

B9

+24V

OT3

OT4

1

2

3

4

5

6

7

8

9

0

GS21

CN4

OT2

OT3

1

2

3

+24V

1

2

3

+24V

1

2

OT1

OT2

P21

+

-

+24V

1

2

4

5

1

2

3

4

5

6

7

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

7

1

2

3

4

5

6

7

8

9

10

11

12

OT1

OT2

CNF10

CNF15

+24VP

EMG1

EMG1A

EMG6

EMG7

+24V

0V

N1137

2

3

4

1

2

3

4

CNF21

CONNECTION BOARD

P40

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

CNF13

1

2 CNF9

A1

A2

+24E

SEE POWER CIRCUIT DIAGRAM

EMG6EMG7

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

1

2

OT1

EMG6

EMG7

+24V

+24E

DC24V

+24V

+24V

+24V

KM10,KM10A

+24V

53

61

23+24V

EMG7

13

54

62

24

14

YPU

YPU SW

EMG7

OT2

OT3

T1821B +24VC

0V

0V

0V

N1016 +24VC

0V

+24VC

+24VC

T1821B

N1016

0V

A1

B1

A2

B2

A3

B3

A4

B4

A5

A10

B10

A11

B11

A12

B12

A13

B13

B5

A6

B6

A7

B7

A8

B8

A9

B9

A1

B1

A2

B2

A3

B3

A4

B4

A5

A10

B10

A11

B11

A12

B12

A13

B13

OT

0V

N2226

OT2

OT3

OT2

OT3

0V

0V

0V

XOT

0V

EMG CHECK

LED1:X1 OT

LED2:X2 OT

LED3:Y1 OT

LED10:CONTROLLER GOOD

LED13:COVER LIMIT FRONT

LED16:COVER LIMIT REAR

LED17:TF COVER LIMIT REAR1

LED21:EMG SPARE1

1

2

3

OT1

OT2

OT1

OT2

1

2

1

2

3

1

2

3

H CN5 A

1

2

B5

A6

B6

A7

B7

A8

B8

A9

B9

CN4

1

2

3

+24V1

2

3

OT3

OT4

P22

+

-

+24V

CN5

A1

B1

A2

B2

A3

B3

A4

B4

A5

A10

B10

A11

B11

A12

B12

A13

B13

B5

A6

B6

A7

B7

A8

B8

A9

B9

A1

B1

A2

B2

A3

B3

A4

B4

A5

A10

B10

A11

B11

A12

B12

A13

B13

OT

0V

N2326

0VXOT

SQ206

X1 OT

1

2

3

OT1

OT2

OT1

OT1

OT2

OT2

OT2

OT3

OT4

OT3

I/O BOARD HEAD FRONT I/O BOARD HEAD REAR

SQ256

X2 OT

1

2

3

1

2

3

1

2

3

1

2

3

OT OT

H CN5

CN5

1

2

3

4

CNF35

OT+24V

OT

0V

+24V

OT

0V

OT

+24V

OT4

OT5

0V

1

2

3

4

5

6

7

8

9

Y2 OT

SQ05

4

5

6

+24V

0V

W2ORG

OT OT

+24V

OT

0V

Y OT

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

+24V

0V

OT

+24V

0V

Y1 OTSQ55+24V

0V

W3ORG

OT OT

+24V

OT

0V

Y OT

LED5:EMG1 SPARE

LED6:EMG S/W PROG.UNIT

LED7:EMG S/W RIGHT

LED9:EMG S/W FRONT

LED11:TF EMG S/W1

LED12:TF EMG S/W2

LED15:TF COVER LIMIT FRONT2

LED19:FRONT AREA SENSOR

LED20:REAR AREA SENSOR

LED22:EMG SPARE2

LED23:EMG SPARE3

LED4:T,Y2 OT

LED8:EMG S/W REAR

LED14:TF COVER LIMIT FRONT1

LED18:TF COVER LIMIT REAR2

1

1

2

3

1

2

3

H CN5 B

1

2

3

1

2

3

H CN5

2

1

3

2

1

8

7

9

4

5

6

2

1

3

7

8

9

1

2

3

1

2

3

2

33

11

2

4

5

6

2

1

3

7

8

9

8

3

7

4

2

5

6

9

1

A1

A2

A3

A4

A5

A6

A7

A8

B1

B2

B3

B4

B5

B6

B7

B8

A1

A2

A3

A4

A5

A6

A7

A8

B1

B2

B3

B4

B5

B6

B7

B8

OT4

OT5

CNF12

T1836

T1834

T1835

0V

4

2

OT5

OT430V

1 +24VH

17

12

+

OT3 4

21

16

4

8

3

P23

-

8

12

7

20

16

11

3

20

15

3

7

2

I/O BOARD CONVEYOR A

OT

7

11

6

19

CN6

2

15

10

19

14+24V

2

6

1

0V

6

10

5

18

CN3

0V

1

14

9

22

+24V

N1003

OT

18

13

+

-

+24V

1

5

22

17

OT45

9

4

9

13

8

21

0V

77

4

3

9

8

1

OT

3

5

2

6

TORG

+24V

9

T OT

5

1

6

1

0V

SQ232

3

4

OT3

2+24V

T OT

0V

1

0V

OT

8

2

+24V

9

13

4

17

+

8

21

OT3

N1103

4

8

12

3

16

P24

7

20

-

0V3

7

11

2

15

+24V

6

19

+

2

CN3CN6

6

10

1

14

5

18

-

1

22

OT45

9

I/O BOARD CONVEYOR B

EMG1B

EMG1C

EMG1C

EMG1D

EMG1D

EMG1E

EMG2

EMG2A

EMG2C

EMG2D

1

2

4

3

5

6

7

8

9

1010

9

8

7

6

5

4

3

2

1

CNF48

1

2

1

2

1

2EMG1C

EMG1D

EMG1E

1

2EMG2

EMG2A 2

1

2

1

2

1

2

SB12

KV1-CONTROLLER

EMG SYSTEM

EMG.SW REAR RIGHT

EMG1B EMG1C

EMG1D

1

2

EMG2C

EMG2D

EMG SERVO 1A

STOP R STOP F

COVER F COVER R

C/R GOOD

1

2 EMG

1

1

EMG.SW REAR LEFT

2

SB13

STOP RIGHT R

STOP LEFT R

1

2

1

2

2

1

1

2

1

EMG.SW FRONT LEFT

2

SB11

STOP RIGHT F

STOP LEFT F

1

1

2

2

2

COVER TBL R

1

COVER TOP R

1

1

2

2

2

1

1

SQ1502

COVER LIMIT SW

FRONT TOP1

1

2

2

2

1

COVER TBL F

COVER TOP F

COVER LIMIT SW

FRONT TBL2

1

SQ151

EMG SERVO 1B

1

SQ153

SQ152

COVER LIMIT SW

REAR TOP2

COVER LIMIT SW

REAR TBL2

1

1

2

2

3

EMG1

YPU (A5)

1

READY

2

READY SW.PROG.UNIT

1

EMG.SW PROG.UNIT

EMG1A

1

3

2

EMG

2

3

1EMG1

EMG1A

4

5

2

3

1 EMG1

EMG1A

0V

+24V

A1

B1

A9

B9

A10

B10

A1

B1

B7

A8

B8

B11

B19

A20

B20

T1856

0V

A11 N1136

+24V

N1135

+24V

N1135

10

9

1

SB15

SB14

RDY3 3

RDY4 4

SB36

READY SW.

OPE.PANEL9

10

1

R SW

9 RDY3

1

103

RDY4 4

SB26

READY SW.

OPE.PANEL F10

9

1

F SW

CN1B

CN16A

A1

B1

B7

A8

B8

B11

B19

A20

B20

A11

A1

B1

A9

B9

A10

B10

I/O

BO

AR

DC

ON

VE

YO

R A

I/O

BO

AR

DC

ON

VE

YO

R B

(DI4,5)(DO10,11)

PAGE 5

YV180X (KW8) Control Wiring Diagram

Power supply circuit diagram

NF11

QF32 2A

XS11

AC100V 1A MAX

TM11 2.48KVA

W

V

U

QF24 5A

QS11QF11 set13A

QF31 10A

TC11 750VA

1

2

1

2

RXE7

1.85A

RXE6

2.5A

RXE1

2.5A

RXE10

1.1A

1

2

1

2

1

2

1

2

1

2

1

2

1

2

RXE1

1.85A

1

2

RXE8

1.85A

RXE4

2.5A

1

2

1

2

RXE5

2.5A

RXE1

1.85A

QF22 2A

RXE1

1.85A

RXE1

1.85A

QF21 3A

RXE2

0.1A

1

2

3

1

2

3

1

2

3

1

2

3

QF23 2A

+24V

+24VM+24V

+24VG+24V

+24VN+24V

+24VH+24V

+24VO+24V

+24VI+24V+24VF

+24VP+24V

AC220V for MOTOR DRIVER POWER

AC200V for CONTROL

AC200V

DC24V

for CONV.MOTOR

for CONV.MOTOR

CRT1B

CRT2

VISION

1

2

3

4

5

U21

V10

POWER SOURCE

50/60Hz

GS21

DC24V

CN2

CN2

CONTROL BOX10%

3

PROG.UNIT

A3

A1

P21

P23

P24

U

V

W

CONVEYOR

MOTOR 1

(BLACK)

(WHITE)

(GRAY)

240V

220V

208V

200V

190V

0V

240V

220V

208V

200V

190V

0V

0V

100V

200V

220V

U20

U10

V10

V10

V10

V10

U21

U11

V10

V10

XT21

U11

V10

U11

V10

U54

V54

V10

W54

U21

+24V

1

2

3

1

2

3

4

5CNF16

1 2 3 4 5 . . 12

CNF15

1 2 3 4

1 2 3 4

CNF21

+24VF

+24VP

+24V

U62

V62

CONNECTION

BOARD

CNF1

1

2

3

4

5

6

1 2 3 4 5 . . 12

1

2

3

4

5

6

1

2

3

U62

V01

W01

1 2 3 4

1 2 3 4

CNF4

CNF29 CNF41

1

2

1

2

1

2

1

2

+24VP

P40

SEE EMERGENCY

CIRCUIT DIAGRAM

MTG1

MTG2

ROBOT

0V

190V

200V

208V

220V

240V

0V

190V

200V

208V

220V

240V

0V

200V

208V

220V

240V

0V

190V

200V

208V

220V

240V

0V

190V

200V

208V

220V

240V

0V

190V

200V

208V

220V

240V

190V

N

W50

V50

U50

R1

S1

T1

S1

R1

T1

S1

R1

V10

V10

V10

V10

200/208/220/240V

L1

L2

L3

R1

S1

T1

R

S

T

NOTE1:THIS DIAGRAM SHOWS 200V

SEE INTERCONNECTION DIAGRAM (PAGE 2)

FAN1

FAN2

NOTE1

380/400/416V

>2.5sq

FG

1

3

5

2

4

6

See emergency circuit diagram

W50

V50

U50

W51

V51

U51

5

3

1

KM10

2

4

6W51

V51

U51

W52

V52

U52

200V

200V

220V

220V

220V

V60

U60 U60

V60 V61

U61

W52

V52

U52

W54

V54

U54

73

83

74

84

U1AV10

U1A

V61

U61

V62

U62

0V

0V

0V

0V

0V

0V

0V

CNF40

+24VN

0V

+24VN

0V

I/O BOARD CONVEYOR,A

I/O BOARD CONVEYOR,B

0V

+24V

CN2

0V

+24V

0V

+24V

1 2

1 2

1 2 3 4 5 6 7 8 91

0

1 1

1 2

SENSOR

POWER

AREA SENSOR

FEEDER FLOATING SENSOR

Rating 4kVAMAX

KM10A

1

2

3

4

1

2

3

4

R

S

T

MAX14A

FAN

FAN

HEAD +24V

0V

+24V +24V

M13(15W)

CM1

U

V

W

CONVEYOR

MOTOR 2

(BLACK)

(WHITE)

(GRAY)1

2

3

1

2

3

4

5

6

1

2

3

U63

VA1

WA1

MTG3

MTG4

M14(15W)

1

2

3

4

5

6

CNF5

+24VH

+24VI

CNF18

CN2

P22

0V

+24V

I/O BOARD HEAD A

I/O BOARD HEAD B

+24V +24V

1

2

3

4

1

2

3

4 +24V

+24V

1 2 3 4

1

2

FAN

1

2

+24V+24VO

+24VO

+24VO

+24VO

0V0V

0V

0V

CM2

5 6 7 8

+24VG

200V

CRT1A

ROBOT

U11B

V10

FG

U1B

7621 54 83

+24VN

0V

0V

+24VN

+24VN

0V

+24VN

0V

0V

+24VN

+24VN

0V

1852

16 73

114 9

21

0

+24VM

0V

+24VM

0V

+24VM

0V

+24VM

0VTRANSIT SENSOR

3 6 751 2 4 8

CNF46

9 10

1 2 3 4 5 6 7 8 9 10

1

2

CN1

1

2

CN1 LED DRIVER

-0xx

KV1

-M64741

20V1

LED DRIVER

-0xx

2

-M647422

CN1

1

1

22

+24V

1KV1

FAN

1

CN1

SWITCHER BOARD

-0xx

KW7

-M44721

2

CN10

1

2

SW CN10

+24VO

0V

6

7

8

1

2

3

4

5

6

8

7

YPU

5 5

PAGE 6

YV180X (KW8) Control Wiring Diagram

I/O wring diagram (HEAD A)

SQ204BSQ204A

YV322

SL.DOWN

HEAD 2A

YV323

SL.DOWN

HEAD 3A

AMP2

YV324

SL.DOWN

HEAD 4A

YV325

SL.DOWN

HEAD 5A

YV326

SL.DOWN

HEAD 6A

YV327

SL.DOWN

HEAD 7A

YV328

SL.DOWN

HEAD 8A

AMP3

SQ211

DOWN

HEAD 1A

SQ205BSQ205A

SQ217

DOWN

HEAD 7A

SQ216

DOWN

HEAD 6A

SQ214

DOWN

HEAD 4A

SQ213

DOWN

HEAD 3A

SQ212

DOWN

HEAD 2A

SQ206

X1-AXIS

OT

SQ201

X1-AXIS

ORG

SQ202

R1-AXIS

ORG

AMP1

P21

1 2ON

OFF

1 2 3 4ON

OFF

5 6 7 8

P41 - P48

VAC.SENSOR

FIDUCIAL

LIGHT

YV344

FNC

HEAD 8A

YV343

FNC

HEAD 6A

YV342

FNC

HEAD 4A

YV341

FNC

HEAD 2A

SQ228

FNC

POS2

HEAD 8A

SQ227

FNC

POS2

HEAD 6A

SQ226

FNC

POS2

HEAD 4A

SQ225

FNC

POS2

HEAD 2A

SQ224

FNC

POS1

HEAD 8A

SQ231

CLUTCH

HEAD 2A

SQ232

CLUTCH

HEAD 4A

SQ233

CLUTCH

HEAD 6A

SQ234

CLUTCH

HEAD 8A

SQ223

FNC

POS1

HEAD 6A

SQ222

FNC

POS1

HEAD 4A

SQ221

FNC

POS1

HEAD 2A

YV321

SL.DOWN

HEAD 1A

YV314

DOWN

HEAD 4A

YV313

DOWN

HEAD 3A

YV312

DOWN

HEAD 2A

YV311

DOWN

HEAD 1A

YV318

DOWN

HEAD 8A

YV317

DOWN

HEAD 7A

YV316

DOWN

HEAD 6A

YV315

DOWN

HEAD 5A

YV303

VACUUM

HEAD 3A

YV302

VACUUM

HEAD 2A

YV301

VACUUM

HEAD 1A

YV333

BLOW

HEAD 3A

YV332

BLOW

HEAD 2A

YV331

BLOW

HEAD 1A

YV334

BLOW

HEAD 4A

SQ215

DOWN

HEAD 5A

YV308

VACUUM

HEAD 8A

YV307

VACUUM

HEAD 7A

YV306

VACUUM

HEAD 6A

YV305

VACUUM

HEAD 5A

YV304

VACUUM

HEAD 4A

YV338

BLOW

HEAD 8A

YV337

BLOW

HEAD 7A

YV336

BLOW

HEAD 6A

YV335

BLOW

HEAD 5A

SQ203BSQ203A

SQ218

DOWN

HEAD 8A

CONNECTION BOARD(CNF16)

CONNECTION BOARD(CNF10)

I/O CONV A(CNX2)

I/O HEAD UNIT A

I/O CORE

For YV180X FNC HEAD Version.

FLEXIBL

DUCT Z1

See PAGE 1

CN2

CN2 CN5

EMGDC24V IN

CN5

I/O

H/CN5

+24V

CNX1

CNX1

COMU1

CN13

CN13

LIGHT

LIGHT

CN4

CN4

ORG/OT

X OTXORG

PLATE of the HEAD

+24V SAFTY +24V N DOWN +24V N UP RORG

N2220 N2226

X ORG

X ORG

X OT

X OT

LIGHT

LIGHT

LIGHT

N2225 N2223 N2224 N2222

T2A22

T2A23

T2A24

T2A25

1

2

3

4

5

6

7

8

T2A13

T2A15

T2A17

T2A10

T2A16

T2A12

T2A11

T2A14

CN7

DO1,2

1

2

3

4

5

6

7

8

T2A06

T2A00

T2A07

T2A03

T2A05

T2A04

T2A01

T2A02 T2A32

7

T2A36

T2A35

3

1

6

8

5

T2A37

T2A30

T2A33

4

T2A34

T2A31

2

CN6

DO0,3

CN7 CN6

T2A42

7

T2A46

T2A45

3

1

6

8

5

T2A47

T2A40

T2A43

4

T2A44

T2A41

2

CN8

CN8

DO4

N2237 N2236 N2235 N2234 N2233 N2232 N2231 N2230

CN10

CN10

DI3

SE

NS

OR

,4 A

SS

Y :

HE

AD

SE

CT

ION

N2253 N2252 N2251 N2250

SE

NS

OR

,3 A

SS

Y (

CL

UT

CH

) : H

EA

D S

EC

TIO

N

CN12

CN12

DI5

N2247 N2246 N2245 N2244 N2243 N2242 N2241 N2240

SE

NS

OR

,5 A

SS

Y (

NO

ZZ

LE

PO

S.)

: H

EA

D S

EC

TIO

N

CN11

CN11

DI4

CN9

CN9

VACUUM SENS.

SENSOR, HEAD

ASSY(L=430): HEAD SECTION

SENSOR, HEAD

ASSY(L=430): HEAD SECTION : HEAD SECTION

SENSOR, HEAD

ASSY(L=430)+24V

H/CN5

I/O

1 2 3 4 5 6 7 8

X 8

LIGHT

J45 J301J173 J115J303

J318

J310

J114

J171

J44

J75

J305 J315J311 J313

PAGE 7

YV180X (KW8) Control Wiring Diagram

I/O wring diagram (HEAD B)

SQ272

FNC

POS1

HEAD 4B

SQ273

FNC

POS1

HEAD 6B

SQ284

CLUTCH

HEAD 8B

SQ283

CLUTCH

HEAD 6B

SQ282

CLUTCH

HEAD 4B

SQ281

CLUTCH

HEAD 2B

YV361

DOWN

HEAD 1B

YV362

DOWN

HEAD 2B

YV363

DOWN

HEAD 3B

YV371

SL.DOWN

HEAD 1B

YV384

BLOW

HEAD 4B

YV364

DOWN

HEAD 4B

YV381

BLOW

HEAD 1B

YV382

BLOW

HEAD 2B

YV383

BLOW

HEAD 3B

YV351

VACUUM

HEAD 1B

YV352

VACUUM

HEAD 2B

YV353

VACUUM

HEAD 3B

YV366

DOWN

HEAD 6B

YV365

DOWN

HEAD 5B

YV367

DOWN

HEAD 7B

YV368

DOWN

HEAD 8B

SQ253A SQ253B

YV385

BLOW

HEAD 5B

YV386

BLOW

HEAD 6B

YV387

BLOW

HEAD 7B

YV388

BLOW

HEAD 8B

YV355

VACUUM

HEAD 5B

YV354

VACUUM

HEAD 4B

YV356

VACUUM

HEAD 6B

YV357

VACUUM

HEAD 7B

YV358

VACUUM

HEAD 8B

SQ265

DOWN

HEAD 5B

SQ268

DOWN

HEAD 8B

1 2 3 4ON

OFF

5 6 7 8

AMP5

YV373

SL.DOWN

HEAD 3B

YV372

SL.DOWN

HEAD 2B

SQ254A SQ254B

YV378

SL.DOWN

HEAD 8B

YV377

SL.DOWN

HEAD 7B

YV376

SL.DOWN

HEAD 6B

YV375

SL.DOWN

HEAD 5B

YV374

SL.DOWN

HEAD 4B

SQ255A SQ255B

SQ261

DOWN

HEAD 1B

AMP6

SQ263

DOWN

HEAD 3B

SQ262

DOWN

HEAD 2B

SQ264

DOWN

HEAD 4B

SQ266

DOWN

HEAD 6B

SQ267

DOWN

HEAD 7B

SQ251

X2-AXIS

ORG

SQ256

X2-AXIS

OT

AMP4

SQ252

R2-AXIS

ORG

1 2ON

OFF

P22

FIDUCIAL

LIGHT

P51 - P58

VAC.SENSOR

SQ274

FNC

POS1

HEAD 8B

SQ275

FNC

POS2

HEAD 2B

SQ276

FNC

POS2

HEAD 4B

SQ277

FNC

POS2

HEAD 6B

SQ278

FNC

POS2

HEAD 8B

YV391

FNC

HEAD 2B

YV392

FNC

HEAD 4B

YV393

FNC

HEAD 6B

YV394

FNC

HEAD 8B

SQ271

FNC

POS1

HEAD 2B

CONNECTION BOARD(CNF16)

CONNECTION BOARD(CNF10)

I/O CONV B(CNX2)

I/O HEAD UNIT B

I/O CORE

For YV180X FNC HEAD Version.

FLEXIBL

DUCT Z2

See PAGE 1

CN2

CN2 CN5

EMGDC24V IN

CN5

I/O

H/CN5

+24V

CNX1

CNX1

COMU1

CN13

CN13

LIGHT

LIGHT

CN4

CN4

ORG/OT

X OTXORG

PLATE of the HEAD

+24V SAFTY +24V N DOWN +24V N UP RORG

N2320 N2326

X ORG

X ORG

X OT

X OT

LIGHT

LIGHT

LIGHT

N2325 N2323 N2324

T2B22

T2B23

T2B24

T2B25

1

2

3

4

5

6

7

8

T2B13

T2B15

T2B17

T2B10

T2B16

T2B12

T2B11

T2B14

CN7

DO1,2

1

2

3

4

5

6

7

8

T2B00

T2B07

T2B03

T2B05

T2B04

T2B01

T2B02 T2B32

7

T2B36

T2B35

3

1

6

8

5

T2B37

T2B30

T2B33

4

T2B34

T2B31

2

CN6

DO0,3

CN7 CN6

T2B42

7

T2B46

T2B45

3

1

6

8

5

T2B47

T2B40

T2B43

4

T2B44

T2B41

2

CN8

CN8

DO4

N2337 N2336 N2335 N2334 N2333 N2332 N2331 N2330

CN10

CN10

DI3

SE

NS

OR

,4 A

SS

Y : H

EA

D S

EC

TIO

N

N2353 N2352 N2351 N2350

SE

NS

OR

,3 A

SS

Y (

CL

UT

CH

) : H

EA

D S

EC

TIO

N

CN12

CN12

DI5

N2347 N2346 N2345 N2344 N2343 N2342 N2341 N2340

SE

NS

OR

,5 A

SS

Y (

NO

ZZ

LE

PO

S.)

: H

EA

D S

EC

TIO

N

CN11

CN11

DI4

CN9

CN9

VACUUM SENS.

SENSOR, HEAD

ASSY(L=430): HEAD SECTION

SENSOR, HEAD

ASSY(L=430): HEAD SECTION : HEAD SECTION

SENSOR, HEAD

ASSY(L=430)+24V

H/CN5

I/O

X 8

1 2 3 4 5 6 7 8

LIGHT

N2322

T2B06

J46 J351J174 J117J353

J348

J320

J116

J172

J55

J76

J355 J365J361 J363

PAGE 8

YV180X (KW8) Control Wiring Diagram

I/O wring diagram (CONVEYOR A)

F FDR-CRRG

DOWN

YV05

F FDR-CRRG

UP

FAN3

FAN X2

with LOCK ALARM SENSOR

SQ15

PNP CHANGER

SQ37

CONVEYOR EXIT 2

YV45

R FDR-CRRG

UP

R FDR-CRRG

DOWN

SQ72

B SET POS.2

1

5

4

2

3

KA3

G2R-1

P23

1 2ON

OFF

SQ34A

LASER

SQ75A

LASER

SQ73

B PUSH UP

SQ74

B LOCATE PIN

SQ03

W2 ORG

SQ71

B SET POS.1

SQ25

HOOK

TOP2 NG

SQ26

HOOK

TOP3 NG

SQ34B

TRNS CONV.

SQ05

Y2 OT

SQ01

Y2 ORG

SQ02

W1 ORG

SQ75B

B TRANSMIT

1 2 3 4ON

OFF

5 6

SQ13A

LASER

SQ13B

SQ11A

LASER

SQ18B

SQ18A

LASER

SQ12B

SQ12A

LASER

SQ11B

SQ23

HOOK

OT

SQ22

HOOK

UP/DOWN

SQ24

HOOK

TOP1 NG

SQ21

T-AXIS

ORG

SQ36

CONVEYOR EXIT 1

SQ35

WORK OUT

SQ33

SUB POS2

SQ32

SUB POS1

SQ31

CONVEYOR ENT.

SQ30

F1 DUMP

SQ68

R1 DUMP

SQ63

F FDR-CRRG

FORWARD

SQ62

F FDR-CRRG

UP

SQ61

F FDR-CRRG

SWITCH

CONNECTION BOARD(CNF12)

CONNECTION BOARD(CNF8)

SYSTEM BOARD(I/O1)

I/O HEAD A(CNX1)

CONNECTION BOARD(CNF40)

CONNECTION BOARD(CNF16)

CONNECTION BOARD(CNF38)

CONNECTION BOARD(CNF30)

CONNECTION BOARD(CNF19)

CONNECTION BOARD(CNF46)

CONNCTION BOARD(CNF15)

YPU

REAR OPERATION PANEL

FRONT OPERATION PANEL

SQ91

I/OCONVEYORUNIT A

I/O CORE

CN2 A

CN2

DC24V IN

CNX1 A

CNX1

COMU1

CNX2 A

CNX2

COMU2

S.P.LAMP

C/V MOTOR,Y2 OT

PATLITE, I/F

+24V

CN15 A

CN15

DO5

F.FDR1

F.FDR2

F.AREA

F1.FEEDER FLOAT SENSOR(OPTION)

F2.FEEDER FLOAT SENSOR(OPTION)

FRONT AREA(OPTION)

Full Keyboard Service KeyN1011N1010

N1007

N1012

N1006

N1005

CN8

CN8 A

EMG/INT

N1067

N1060

N1061

N1062

T1861T1860

T1846

T1864

T1866

F1 FEEDER CARRIGE(OPTION)

FEEDER CARRIGE(OPTION)

CN22 A

CN22

DI SPARE

CN23 A

CN23

DO SPARE

CN4 A

CN4

DI2

HOOK

N1030

N1031

N1032

N1033

N1034

N1035

N1036

CN1 A

CN1

DI3

DUMP 1

N1026

CN19 A

CN19

DI36

DUMP STATION(OPTION)

DUMP 3

DUMP STATION(OPTION)

CN18

DI4

TABLE B

CN18 A

W1ORG

W2ORG

CN3 A

CN3

ORG/OT

N1001

ORG/OTTABLE

FLEXIBLE

DUCT Y2

N1000

N1003

N1002

N1050

N1051

N1052

Y ORG

Y OT

W ORG

SET P.1

P. UP

L. PIN

YV101 YV108

See PAGE 3

N1015

N1016

SERVO ON

SERVICE KEY

CN13 ACN14 A CN11 A CN7 A

CN7CN11CN14 CN13

DO3DO4 DO1 DI1

See PAGE 1

See PAGE 3

YV116

YV124

YV109

YV117

YV133

YV132YV125

YV140

N1033

+24V

+24V

See PAGE 3

DO00 - DO07

DO40 - DO47

DO50 - DO57

DO60 - DO67

DO70 - DO77

CN6 A

CN6

EMG

F.FDR3

F3.FEEDER FLOAT SENSOR(OPTION)

See PAGE 3(OPTION)

T ORG

HOOK

TORG

N1020

N1004

N1023

N1024

T ORG

N1021

HOOK2 NG

UP/DOWN

T OT

HOOK3 NG

N1022

HOOK1 NG

FLEXIBLE

DUCT T

TRNS

TRNSN1053

N1054

SET P.2

CN16 A

CN16

DO6

READY OUT

T1856

0V

T1846

YPU ACTIVE LED

See PAGE 7

T1840-T1845

T1850-T1855

FAN MOTOR X ASSY (X2)

F SW-LAMP

T1865

R SW-LAMP

See PAGE 7

J41 J103J203

J101J161

J30

J251J189J253 J191 J183J204 J220J211J212J213J188J181

J187

J185

J195J196

J31

J29

PAGE 9

YV180X (KW8) Control Wiring Diagram

I/O wring diagram (CONVEYOR B)

SB35

SB36

SB21

SB22

SQ91

R FDR-CRRG

SWITCH

SQ92

R FDR-CRRG

UP

SQ93

R FDR-CRRG

FORWARD

SQ98

R2 DUMP

SQ70

F2 DUMP

SB23

SB24

SB25

SB26

FAN4

FAN X1

with LOCK ALARM SENSOR

SQ85

PNP CHANGER SQ83B

SQ83A

LASER

YV44

BRD CLAMP B

1 2 3 4ON

OFF

5 6

YV43

BRD CLAMP A

P24

SQ45A

LASER

SQ42

A SET POS.2

SQ45B

A TRANSMIT

1 2ON

OFF

SQ44

A LOCATE PIN

YV32

PUSH UP

SQ41

A SET POS.1

SQ53

W3 ORG

YV31

MAIN STOPPER

YV33

LOCATE PIN

SQ43

A PUSH UP

YV34

EDGE CLAMP

YV35

PUSH IN

YV36

ENT. STOP

YV37

EXIT STOP

YV54

AMF VAC CHIP B

YV53

AMF VAC QFP B

YV52

AMF VAC CHIP A

YV51

AMF VAC QFP A

SQ52

W4 ORG

SQ51

Y1 ORG

SQ55

Y1 OT

SB31

P

SQ81A

LASER

SQ81B

SB32

SQ82A

LASER

SQ82B

YV38

MAIN STOPPER

YV39

PUSH UP

YV40

LOCATE PIN

YV41

EDGE CLAMP

SB33

SQ88A

LASER

SQ88B

YV42

PUSH IN

YV43

T-HOOK DOWN

SB34

SYSTEM BOARD(I/O2)

I/O HEAD B(CNX1)

CONNECTION BOARD(CNF40)

CONNECTION BOARD(CNF16)

NEXT A / PREV B

CONNECTION BOARD(CNF35)

CONNECTION BOARD(CNF46)

CONNECTION BOARD(CNF19)

I/O CONV A(CN23)

I/O CONV A(CN16)

YPU READY

I/OCONVEYORUNIT B

I/O CORE

CN2 B

CN2

DC24V IN

CNX1 B

CNX1

COMU1

CNX2 B

CNX2

COMU2

+24V

CN15 B

CN15

DO5

R.FDR1

R.FDR2

R.AREA

R1.FEEDER FLOAT SENSOR(OPTION)

R2.FEEDER FLOAT SENSOR(OPTION)

REAR AREA(OPTION)

N1111

N1107

N1112

N1106

N1105

CN8

CN8 B

EMG/INT

N1167

N1161

N1162

R FEEDER CARRIGE(OPTION)

CN22 B

CN22

DI SPARE

CN1 B

CN1

DI3

CN4 B

CN4

DI2

DUMP 2

N1126

CN19 B

CN19

DI36

DUMP STATION(OPTION)

DUMP 4

DUMP STATION(OPTION)

CN18

DI4

TABLE A

CN18 B

W4ORG

W3ORG

CN3 B

CN3

ORG/OT

N1101

ORG/OTTABLE

FLEXIBLE

DUCT Y1

N1100

N1103

N1102

N1150

N1151

N1152

N1153

Y ORG

Y OT

W ORG

SET P.

P. UP

L. PIN

TRNS

YV201 YV208

YV209 YV216

YV224YV217

YV225 YV232

YV233 YV240

See PAGE 3

CN13 BCN14 B CN11 B CN7 B

CN7CN11CN14 CN13

DO3DO4 DO1 DI1

CN6

EMG

Y1 OT

CN6 B

See PAGE 1

See PAGE 3

AIR

PRESSURE

SENSOR

SP11

AIR

AIR

COVER LOOK

T1920

T1921

T1922

T1923

T1924

T1925

T1926

T1927

T1932

T1933

T1934

T1935

T1936

T1937

A-T

AB

LE

B-T

AB

LE

N1120N1113

:

N1117

DO00 - DO07

DO40 - DO47

DO50 - DO57

DO60 - DO67

DO70 - DO77

+24V

See PAGE 3

TRNS

NOTE1: SB21--SB26,SB31--SB36 are TYPE 1a contacts.

R.FDR3

See PAGE 3(OPTION)

T1931

T1930

N1150

SET P.

CN23 B

CN23

DO SPARE

FLEXIBLE

DUCT Y2

FLEXIBLE

DUCT Y1

T1960

T1961

T1962

T1963

FAN MOTOR X ASSY (X1) N1110

See PAGE 6

STOP

NOTE1

RUN

READY

ERRCLR

FR

ON

T O

PE

RA

TIO

N P

AN

EL

N1134

N1141

T1852

T1853

ACTIVE

T1855

N1132

T1842

N1131

T1841

T1854

ERRCLR

RESET

N1130

STOP

N1140

See PAGE 6

RESET

N1143

T1850

RE

AR

OP

ER

AT

ION

PA

NE

L

See PAGE 3

RUN

T1840

T1843

N1145

N1133

N1142

T1851

ACTIVE

T1844

N1144

N1135

T1845 READY

N1160

T1866 R SW-LAMP

J186

J190J197 J217 J216 J215 J190 J203J182J184J192J257 J205 J255J162

J102J41 J104

J30

J193 J194

J196J195J191

J31

J198

J199

PAGE 10

YV180X (KW8) Control Wiring Diagram

Controller connections diagram

M13

W4-AXIS

AC SERVO

MOTOR

CAMERA 2

MOV.B

M8

X2-AXIS

AC SERVO

MOTORM11

R2-AXIS

AC SERVO

MOTOR

M12

W3-AXIS

AC SERVO

MOTOR

M10

Z2-AXIS

AC SERVO

MOTOR

FID. LIGHT B

M9

Y2-AXIS

AC SERVO

MOTOR

CAMERA 6

MULTI B

CAMERA 5

MULTI A

CAMERA 1

MOV.A

M4

W1-AXIS

AC SERVO

MOTOR

M0

X1-AXIS

AC SERVO

MOTOR

LAMP ALED LIGHT

LAMP B

LED LIGHT

M5

W2-AXIS

AC SERVO

MOTOR

A4

FDD

1.44MB

M3

R1-AXIS

AC SERVO

MOTOR

M2

Z1-AXIS

AC SERVO

MOTOR

1

2

3

4

5

FID. LIGHT A

M1

Y1-AXIS

AC SERVO

MOTOR

M6

T-AXIS

AC SERVO

MOTOR

U54

V54

W54

U21

V10

AC 200V

CONNECTION BOARD(CNF15)

CONNECTION(CNF48)

I/O HEAD A CN13

I/O HEAD B CN13

CONNECTION CNF41

I/O CONV B(CNX1)

I/O CONV A(CNX1)

SW BOARD(CN1)

CRT2

I/O CONV B(CN1)

CONTROL BOX ASSY.(MCX2)

AC IN

SYSTEM

VISION

A5

KEY BOARD

SERIAL 2

PROG. UNIT ASSY.

SERVO1A

DRIVER1A

See PAGE 3

PI1A

PI2A

CAMERA6

CAMERA5

CAMERA2

CAMERA1

V.OUT

KEY

FDD

SERIAL 1

SERIAL 2

VGA

I/O1

I/O2

EMG

SERVO1B

PI2B

PI1B

DRIVER1B

MO1B

MO2B

L.CTL2

DRIVER1C

MO1A

MO2A

MO1C

MO2C

L.CTL1

X1

X1

Y1P

ZR

W3

W4

T

WP

Z1/R1 ZR1

YP

YM

WP

WM

WP

WM

TP

TM

ZP

ZM

RP

RM

ZP

ZM

WM

WP

WM

WP

YM

YP

RM

RP

X2

X2

W2

W1

WP

WP

YP

Y2

W2

WP

WP

W1

WM

WP WP

WM

R2

R2

Z2

Z2

YP

ZR2ZR2

TP

TP

T

W3

WP

WP WP

W4

WMWM

WP

YP YP

Y1

Z1

R1

ZR1

Z1

R1

WP

Z2/R2 ZR2

FLEXIBLE

DUCT Y1

FLEXIBLE

DUCT X1

FLEXIBLE DUCT Z1

FLEXIBLE DUCT Z2

FLEXIBLE

DUCT X2

FLEXIBLE

DUCT Y2

See Page 3

See PAGE 4

See PAGE 5

See Page 1

A3

See PAGE 1

FDD

SERIAL 1

SERIAL 2

I/O 1

I/O 2

C/R EMG

CRT2

CAMERA1

CAMERA2

CAMERA5

CAMERA6

LIGHT 1

LIGHT 2

PI1A

PI2A

PI2B

PI1B

MO1A

MO1B

MO2B

MO2A

MO1C

MO2C

FAN

FAN

L.CTL1

L.CTL2

+24V

+24V

CAMERA5

CAMERA6

CAMERA1

CAMERA1

LIGHT

LIGHT

LIGHTCAMERA1

R R

R R

CONVEYOR3CONVEYOR4

CONVEYOR1

CAMERA2

CAMERA2

CAMERA2 LIGHT

LIGHT

LIGHT

RR

R R

CONVEYOR2

FLEXIBLE

DUCT T

FDD

YPU/EMG

READY

+24V

CMN1

Z1P

R1P

X1P

ZP

RP

+24V

L.CTL1

+24V

L.CTL2

Y2P

Z2P

R2P

X2P

X1

X2

ZP

RP

See PAGE 1

See PAGE 7

J167

J508

J113J110J111

J102

J505

J101

J120

J99

J21

J141

J142

J152

J153

J144

J143

J501J502

J503J504J506J507

J121

J122

J123

J124J139

J504

J40

J507

J138

J503

J506

J348

J128

J126

J132

J131

J135

J160

J95

J136

J130

J148

J147 J151

J320

J92

J93

J72

J74

J76

J513

J127

J318J125

J129

J134

J159

J137J133

J146 J150

J149

J73

J71

J310

J75

J96J94

J510

J508

J111

J110

J113

J505

J120

J197

J29

J101

J167

J102

J40

PAGE 11

YV180X (KW8) Control Wiring Diagram

Transtap switching diagram

TM11 TM11 TM11 TM11 TM11TM11 TM11

TC11 TC11 TC11 TC11 TC11 TC11 TC11

240V

230V

208V

200V

190V

240V

230V

208V

200V

190V

0V0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

190V

200V

0V

240V

230V

208V

200V

0V

190V

W50

N

V50

U50

200V

S1

R1

T1

240V

230V

208V

200V

190V

240V

230V

208V

200V

190V

0V0V

240V

230V

208V

200V

190V

0V240V

230V

208V

200V

190V

0V

240V

230V

208V

190V

200V

0V

240V

230V

208V

200V

0V

190V

W50

N

V50

U50

208V

S1

R1

T1240V

230V

208V

200V

190V

240V

230V

208V

200V

190V

0V0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

190V

200V

0V

240V

230V

208V

200V

0V

190V

W50

N

V50

U50

230V

S1

R1

T1 240V

230V

208V

200V

190V

240V

230V

208V

200V

190V

0V0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

190V

200V

0V

240V

230V

208V

200V

0V

190V

W50

N

V50

U50

240V

S1

R1

T1

240V

230V

208V

200V

190V

240V

230V

208V

200V

190V

0V0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

190V

200V

0V

240V

230V

208V

200V

0V

190V

W50

N

V50

U50

380V

S1

R1

T1

240V

230V

208V

200V

190V

240V

230V

208V

200V

190V

0V0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

190V

200V

0V

240V

230V

208V

200V

0V

190V

W50

N

V50

U50

400V

S1

R1

T1

240V

230V

208V

200V

190V

240V

230V

208V

200V

190V

0V0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

240V

230V

208V

190V

200V

0V

240V

230V

208V

200V

0V

190V

W50

N

V50

U50

416V

S1

R1

T1

TM11:The selection of POWER SOURCE

200V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

0V

100V

200V

220V

V10

U10

U20

R1

S1

208V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

0V

100V

200V

220V

V10

U10

U20

R1

S1

230V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

0V

100V

200V

220V

V10

U10

U20

R1

S1

240V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

0V

100V

200V

220V

V10

U10

U20

R1

S1

380V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

0V

100V

200V

220V

V10

U10

U20

R1

S1

400V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

0V

100V

200V

220V

V10

U10

U20

R1

S1

416V

240V

230V

208V

200V

190V

0V

240V

230V

208V

200V

190V

0V

0V

100V

200V

220V

V10

U10

U20

R1

S1

TC11:The selection of POWER SOURCE

PAGE 12

YV180X (KW8) Control Wiring Diagram

Air circuit

AIR SOURCE

HI-C

AP

PLE

RP

LU

G 4

0P

M

F600-0

4-B

G-A

MF

600

-04-A

600V

-04

R600

-03

GS

1-5

0-D

L41W

10 2(ORANGE)

FEEDER PLATE B

FEEDER PLATE A

8(ORANGE)

8(ORANGE)

8(ORANGE)

8(ORANGE)

BF4

BF44(BLACK)

BF4

BF44(BLACK)

BF4

BF4

BF4

4(BLACK)

BF44(BLACK)

8(ORANGE)

8(ORANGE)

MAIN STOPPER

4(BLACK)

PUSH UP ROD

LOCATE PIN

EDGE CLAMP

CLAMP BOARD

BF4BU BF4BU

SUB STOPPER

EXT STOPPER

MAIN STOPPER

PUSH UP ROD

LOCATE PIN

EDGE CLAMP

CLAMP BOARD

T AXIS UP/DOWN

KM11

8 2

(O

RA

NG

E)

10 2

(OR

AN

GE

)

UBD10-8

HEAD B

HEAD A

1

4

23

PART NO. REMARKSPART NAME Q'TYNo.

65

KG2-M8512-000 40PM1JOINT NITTO KG2-M8513-000 1/2" M-F ELBOW1JOINT

KH1-M8501-000

KG2-M8501-000 F600-04-BG-A1AIR FILTER KOGANEI KG2-M8503-000 8-60D41MODULE ADAPTER KOGANEI KG2-M8502-000 MF600-04-A1MIST FILTER KOGANEI

600V-041EXHAUST VALVE KOGANEI KG2-M8504-002 R600-031REGULATOR KOGANEI KG7-M8596-002 GS1-50-DL-41W1PRESURE GAUGE KOGANEI

789101112131415

KM5-M8531-000 CRVZS-22ACCUMLATOR FESTOKOGANEIVALVE ASSY R 2 010M32F-038W KU0-M3410-100KOGANEIVALVE ASSY R 2 010M8F-043W KM5-M3410-300KOGANEIVALVE KIT(SPARE) X 010E1-PLL-32W KU0-M3410-410KOGANEIVALVE(SPARE) X - KG2-M8582-400KOGANEICYLINDER 2 BDA6X25 KG2-M9181-010KOGANEICYLINDER 2 CDAS32X25 KL0-M9201-002

16 KOGANEICYLINDER 2 CDAS20X30 KL0-M9213-00017 KOGANEICYLINDER 6 MDA6X5 K46-M9222-00018 PISCOREGULATOR 2 RVUM4-4 KM5-M8504-00019 KOGANEICYLINDER 8 BDA6X10 KG2-M9279-01020 KOGANEICYLINDER 2 YMDA16X35 KV7-M9283-00021 KOGANEICYLINDER 1 CDAS20X20 KL0-M8506-00022 FESTOACCUMLATOR 2 CRVZS-0.1 KW8-M2241-00023 -MANUHOLD 2 KW8-M1141-000 -24 -PLUG 2 - K40-M8598-000

stn.1 stn.2 stn.8

1 2 8

KM5-M3410-300

stn.1stn.31stn.32

109139140

KU0-M3410-100

stn.1stn.2stn.8

101102108

KM5-M3410-300

stn.32 stn.2 stn.1

32 2 1

KU0-M3410-100

UP4 UP4

SLH6-M5

KM-05

6(ORANGE)

6(ORANGE)

8(ORANGE)

USD10-8

SLH8-01

KM-05

SLH6-01

8(ORANGE)

6(ORANGE)

KM-05

SLH6-01

SLH8-01

27

27

26

25

USD8-6

TBY6-01

TS8-01

KW8-M2241-000US8

MA

NU

HO

LD

KW

8-M

1141-0

00

MA

NU

HO

LD

KW

8-M

1141-0

00

TS

S4-0

1T

SH

8-0

1

PLU

GK

40-M

8598-0

00

TS

S4-0

1

TS

H8-0

1P

LU

GK

40-M

8598-0

00

UY

8

8(O

RA

NG

E)

M-F ELBOW1/2"

8-60D4

12(ORANGE)

SL12-04

KM23

SL12-03

TL4-02

4(ORANGE)

TSH-M5

SLY12-03

UYD12-10

UY10

10(ORANGE)

12(ORANGE)

10(ORANGE)

TS12-04

KM5-M8531-000

TS12-04

UDY10-8

UDY10-8

TT8-01

TT8-01 TL8-01

TL8-01 TT8-01

TT8-01TL8-01

TL8-01

KM-06 KM-06

KM-06

KU0-M3410-410

UYD10-8

UYD8-6

6(ORANGE)

SL6-01US4

SSU-4

4(ORANGE)

B44BU

KG2-M9181-010

KG2-M8582-400KL0-M9201-002

SL4-01

SL4-M5

KL0-M9213-000

KM5-M8504-000

TB4-M5

TL4-M5

K46-M9222-000

UY4

KG2-M9279-010

SL4-5M

KV7-M9283-000

SL4-5M

KV7-M9283-000

SL6-01

KL0-M8506-000

UYD12-10 UB10

UB10

1

2

34

5

6

7

8

9

10

10

11

11 12

13

14

15

16

17

18

19

20

20 21

22

23

23

24

24

DOWN

UP UP UP UPHEAD1

HEAD8

HEAD8

HEAD2HEAD8 HEAD7 . . .

DOWN DOWN DOWN

PAGE 13

Harness parts listKW8 - 0104

No Part No. Part Name Q'ty Remarks No Part No. Part Name Q'ty Remarks

1 KW8-M6600-000 HARNESS SECTION 1 40 KV1-M664G-000 HNS 4-4(X-FLEX I/O) 2 J114,1162 KG2-M536A-220 HNS,PE 150 8 J084-091 41 KG2-M664H-003 HNS 4-5 (SERIAL1) 1 J1133 KH1-M536E-320 HNS 302 (FG 850 FLEX 4 J093,094,097,098 42 KK1-M664J-010 HNS,PE 1000 5 J077,078,079,080,0834 KH1-M536E-410 HNS 302 2 J095,096 43 KV8-M664K-003 HNS,Z-FLEX CMN 1 J115,1175 KM8-M536E-000 HNS 302 (F_PE,1800) 2 J071,072 44 KH4-M664L-033 FDD CABLE ASSY 1 J1106 KM8-M536E-100 HNS 302 (F_PE,1400) 2 J073,074 45 KV0-M664M-000 HNS 4-9 1 J1117 KM8-M536E-200 HNS 302 (F_PE,2200) 1 J092 46 KH4-M664N-011 HNS.4-10(SERIAL2) 1 J1208 KV5-M536E-300 HNS 302 (F_PE,1000) 2 J075,076 47 KW8-M665A-000 HNS,PI1A X1,Y1,Z1,R1 1 J1219 KM5-M661E-003 HNS,1-2 (QF11-TM11) 1 J003 48 KW8-M665E-000 HNS,PI2A W1,W2,T 1 J122

10 KM6-M661G-001 HNS,1-4 (TM11-TC11) 1 J004 49 KW8-M665F-000 HNS,PI1B X2,Y2,Z2,R2 1 J12311 KW8-M661H-001 HNS,TC11-XT21/QFXX 1 J011 50 KW8-M665G-000 HNS,PI2B W3,W4 1 J12412 KW8-M661J-000 HNS,TM11-QF31 1 J014 51 KW8-M665K-010 HNS,PI ZR1 1 J12713 KM6-M661K-000 HNS 1-7 (QF31-NF11) 1 J015 52 KW8-M665K-100 HNS,PI ZR2 1 J12814 KW8-M661L-000 HNS,NF11-KM10 1 J018 53 KV8-M665L-000 HNS 5-8 2 J134,13515 KW8-M661M-000 HNS,TM11-QF32 1 J016 54 KL0-M665M-002 HNS,5-9 2 J129,13016 KW8-M661N-000 HNS,QF32-KM10A 1 J019 55 KM6-M665R-000 HNS 5-13 1 J13117 KV8-M661R-000 HNS 2-11(OUTLET) 1 J026 56 KW8-M665R-011 HNS,PI X 2 J125,12618 KW8-M661U-010 HNS,POWER I/O 1 J041 57 KL0-M665T-002 HNS,5-12 2 J132,13319 KV1-M661V-000 HNS 1-14(Y-FLEX +24) 1 J042 58 KV1-M665T-001 HNS,Z-FLEX RP 2 J159,16020 KV8-M661W-000 HNS 1-15 2 J044,055 59 KL0-M665U-002 HNS,5-7 2 J136,13721 KM5-M661Y-003 HNS,1-17 (PWR,CRT) 1 J050 60 KW8-M666A-000 HNS, MO1A Y1,Z1,R1 1 J14122 KW8-M661Y-000 HNS,POWER CRT 2 J039,049 61 KW8-M666F-000 HNS, M01B Y2,Z2,R2 1 J14323 KV7-M662A-011 HNS,2-1(SENSOR POWER 1 J030 62 KW8-M666G-000 HNS, M02B W3,W4 1 J14424 KV8-M662A-002 HNS,2-1(KM12,QF22,XT 1 J021 63 KW8-M666H-000 HNS,MO X 2 J152,15325 KW8-M662E-001 HNS,PWR TRNS. SENS. 1 J031 64 KV1-M666K-001 HNS,Z-FLEX RM 2 J150,15126 KV8-M662G-000 HNS 2-4(CONNECT,CNF1 1 J024 65 KV1-M666L-000 HNS 6-8(X-FLEX Z,RM) 2 J146,14727 KW8-M662K-010 HNS,CONNECTION-YPU 1 J029 66 KW8-M666Y-000 HNS,WM Y-FLEX 2 J148,14928 KW8-M662N-000 HNS,HEAD OT CNF10 1 J170 67 KW8-M667J-000 HNS,INTERLOCK A 1 J16129 KW8-M662T-000 HNS OT,HEAD 2 J171,172 68 KW8-M667A-001 HNS,COVER LIMIT SW. 2 J158,16930 KV8-M662X-001 HNS,2-16(PWR,IO) 1 J047 69 KK1-M667E-001 HNS,EMG SW 3 J166,177,17831 KV1-M662Y-000 HNS 2-17(CONN POWER) 1 J048 70 KW8-M667E-000 HNS,INTERLOCK B 1 J16232 KW8-M663A-000 HNS,PWR MTR 1 J051 71 KW8-M667F-000 HNS EMG 1 J16733 KV1-M663L-000 HNS 3-8(CONV.VR) 4 J061,062,063,064 72 KW8-M667G-001 HNS,EMG SW. 2 J179,18034 KV1-M663M-000 HNS 3-9(CONN-CON.MT) 2 J058,059 73 KW8-M667H-000 HNS,Y1 OT 1 J16835 KV1-M663N-000 HNS 3-10(CAPACITOR) 2 J052.053 74 KV8-M667L-001 HNS,7-8 1 J02236 KW8-M663T-001 HNS,CNF50 VR 1 J065 75 KV8-M668F-002 HNS,8-3(DI,DUMP 1/2) 2 J251,25537 KV8-M664A-001 HNS 4-1(CMN,I/O CV A 1 J101 76 KV8-M668G-200 HNS,8-4(DI,DUMP 3/4) 2 J253,25738 KW8-M664E-010 HNS,CMN I/O CV B 1 J102 77 KW8-M668J-001 HNS,FRONT PANEL 1 J22039 KW8-M664F-001 HNS,CMN I/O CV. 2 J103,104 78 KH4-M668R-000 HNS 8-11 (SW LIMIT C 4 J163,164,175,176

PAGE 14

Harness parts listKW8 - 0104

No Part No. Part Name Q'ty Remarks No Part No. Part Name Q'ty Remarks

79 KW8-M668T-010 HNS,OPERATION SW 1 J192 117 KW8-M66TA-000 HNS,T-AXIS(FRONT) 180 KV8-M669E-000 HNS 9-2(PATLITE) 1 J219 118 KW8-M666E-000 HNS, MO2A W1,W2,T 181 KG2-M669G-010 HNS,9-4 1 J202 119 KW8-M66G1-021 HNS,CNV.A ORG/OT 182 KW8-M669J-010 HNS,DO5 VALVE 1 J205 120 KW8-M66G6-000 HNS,DI HOOK 183 KW8-M669N-011 HNS,DO CONNECTION 1 J203 121 KW8-M66TA-100 HNS,T-AXIS(REAR) 184 KW8-M669R-000 HNS,Y-FLEX AMF ST. 2 J198,199 122 KW8-M666E-100 HNS,MO2A W1,W2,T 185 KW8-M669U-000 HNS,AMF STATION 1 J197 123 KW8-M66G1-121 HNS,CNV.A ORG/OT 186 KW7-M669V-020 HNS,SWITCH OPE.SW 2 J193,194 124 KW8-M66G6-100 HNS,DI HOOK 187 KW7-M669W-020 HNS,LED OPE.SW 2 J195,196 125 KV7-M66N1-000 HNS,LIGHT1 1 J506,J50788 KW8-M669T-010 HNS,LED SW 1 J191 126 KV7-M66N1-000 HNS,LIGHT1 1 J506,J50789 KW8-M661X-000 HNS,POWER LED/SW BRD 1 J040 127 KV7-M66N2-001 HNS,LIGHT2 190 KV8-M66A2-000 HNS 10-2(EXT,HEAD) 2 J301,351 128 KV8-M669K-001 HNS,9-7 2 J212,J213,J216,J21791 KV8-M66A3-011 HNS,10-3(DI HEAD) 2 J303,353 129 KV8-M669M-001 HNS,9-9 1 J211,J21592 KW8-M66A7-000 HNS,LED1 2 J310,320 130 KW8-M669L-000 HNS,DO FEEDER 4+8 1 J213,J21793 KV8-M66E1-000 HNS 11-1(DO,HEAD) 2 J311,361 131 KV8-M66T1-000 HNS,22-1(I/O,FDR & D 1 J78194 KV8-M66E3-001 HNS,11-3 2 J313,363 132 KV7-M668G-010 HNS,DI EXCHANGE 1 J79295 KV8-M66E5-010 HNS,11-5 2 J315,365 133 KV7-M668H-010 HNS,DI EXCHANGE-20 1 J78796 KV8-M66E6-001 HNS,11-6(I/O HEAD) 2 J318,348 134 KW8-M668G-000 HNS,DI FDR CARRIGE 1 J25397 KV8-M66E7-001 HNS,Z-FLEX OT 2 J173,174 135 KV8-M66R4-101 HNS,EMG 3/4-4/5 1 J77298 KV1-M66E8-001 HNS,Z-FLEX +24V 2 J045,046 136 KV8-M66T1-000 HNS,22-1(I/O,FDR & D 1 J79699 KH4-M66F5-011 HNS,12-5 (VGA_4.5M) 2 137 KV7-M668G-110 HNS,DI EXCHANGE 1 J794100 KU8-M66F5-300 HNS,12-5 (VGA_3M) 1 J112 138 KW8-M668H-000 HNS,DI EXCHAGE-20 1 J789101 KU8-M66F5-100 HNS,12-5 (VGA_1.5M) 1 J115 139 KW8-M668G-000 HNS,DI FDR CARRIGE 1 J257102 KV8-M66F6-000 HNS 12-6 1 J505 140 KV8-M66R4-101 HNS,EMG 3/4-4/5 1 J772103 KW8-M66G2-011 HNS,CNV.B ORG/OT 1 J182 141 KV8-M66A5-010 HNS,10-5(DO DOWN/FNC 1 J305104 KW8-M66G3-011 HNS,CNV.UNIT 2 J183,184 142 KV8-M66A5-500 HNS,10-5(DO DOWN) 1 J305105 KW8-M66G4-010 HNS,DI MV.CNV. 2 J185,186 143 KV7-M66F6-00x C.CAMERA ASSY L7.7M 1 J501/J510:Camera 1106 KW8-M66G5-020 HNS,T-FLEX DI/ORG 1 J187 144 KV7-M66F2-00x C.CAMARA ASSY L6M 1 J501107 KW8-M66G7-010 HNS,DI CONV. 1 J189 145 KV7-M66F4-00x C.CAMERA ASSY L1.7M 1 J510108 KW8-M66G8-001 HNS,DI I/F 1 J190 146 KV8-M66F0-00x C.CAMERA ASSY L5M 1 J504/(J503):Multi109 KW3-M66GW-001 HNS,NEXT INTERFACE 1 J201110 KW3-M66GX-001 HNS,PRE.INTERFACE 1 J222111 KV8-M66L1-000 HNS 17-1(700) 1 J099112 KM6-M66L2-030 HNS,PE 1600 1 J081113 KM6-M66M1-101 HNS,TAP CHANGE 10 J601-608,610,611114 KM6-M66M1-201 HNS,TAP CHANGE 1 J609115 KM6-M66M4-001 HNS 18-4 (JUMPER) 2 J612,613

116 KW8-M66TA-XXX 1

IM COMPANY882 Soude Hamamatsu, Shizuoka435-0054,JapanTelephon 81-53-460-6126Facsimile 81-53-460-6145

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