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Contents...hipotronics USA/haefely & Tattex Switzerland. The screened room for ‘Partial Discharge’ Test has been supplied & erected by M/s ETS lindgren, UK, who are the world leaders

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  • MKXXS005

    Co

    nten

    ts

    Company ProfilePage

    02

    Product RangePage

    03

    Constructional FeaturesPage

    04

    Plant and MachineryPage

    05

    MV Cables Testing Facility

    Oman Cables Quality Assurance

    Notes on FRlS and FR Sheathed Cables

    Technical Section

    Page

    06

    Page

    07

    Page

    08

    Page

    09

    Section Cable Type Conductor Type Table Page No.

    A Single Core Unarmoured Cables Copper

    Aluminium

    1 To 5

    6 To 10

    11 To 15

    16 To 20

    B Single Core Aluminium Wire

    Armoured Cables

    Copper

    Aluminium

    1 To 5

    6 To 10

    21 To 25

    26 To 30

    C Three Core Unarmoured Cables Copper

    Aluminium

    1 To 5

    6 To 10

    31 To 35

    36 To 40

    D Three Core Steel Wire Armoured

    Cables

    Copper

    Aluminium

    1 To 5

    6 To 10

    41 To 45

    46 To 50

    E Three Core Steel Tape Armoured

    Cables

    Copper

    Aluminium

    1 To 5

    6 To 10

    51 To 55

    56 To 60

    F Rating Factors and other Technical Details 1 To 17 65 To 84

  • 2 MKXXS005 01/08/2015

    Oman Cables Industry (SAOG) develops, manufactures and markets a totally integrated variety of electrical products, which include medium voltage power cables, low voltage power and control cables, pilot cables, overhead power transmission line conductors and building wires.

    OCI offers cables with special features suitable for different types of applications, environmental conditions or as per customer requirement.

    Flame Retardant Properties

    low Smoke and Fume (lSF) Properties

    Cables with Anti-Termite Sheaths

    UV Resistant Outer Sheath

    lead Sheath

    The manufacturing facilities are situated within the largest industrial complex in Muscat, The Sultanate of Oman, with its offices and factory presently occupying an area of 135000 sqm with future expansion plans in mind. OCI have equivalent facilities in Sohar, Oman at its Aluminum manufacturing facility and together has a capacity of copper and aluminum of more than 120,000 MT annually.

    Oman Cables Industry (SAOG) has its offices in Oman, UAE, Qatar, and KSA and has an extensive network of distributors and agents throughout MENA, Asia and Europe.

    Company Profile

  • 3MKXXS005 01/08/2015

    Product Range

    Voltage Grade : 3.6/6/7.2 kV To 18/30/36 kV (uo/u/um) As Per IEC-60502-2 (Equivalent 3.8/6.6/7.2 kV To 19/33/36 kV - (uo/u/um) As Per BS 6622)

    Conductor : Copper or Aluminium

    Conductor Size : 25 To 1000 Sq. mm

    Specification : IEC 60502 Part 2, BS 6622, or Any Other International specification covering above voltage range

    uo : Nominal Phase To Earth Voltage

    u : Nominal Phase To Phase Voltage

    um : Maximum Phase To Phase Voltage

    Special Features

    OCI can also offer cables with different sheathing, screening, taping & armouring options as per customer’s specific requirements. We can also offer cables suitable for superior fire performance characteristics as well as with low smoke & fume (lSF or lSOh/lSzh) properties. Special features like longitudinal water sealing of conductors & CU screens, radial water sealing of CU screens as well as different colour of outer sheath can be provided on request.

    The cable design in this catalogue conforms to IEC 60502 Part 2 & in most cases to BS 6622. however if requested, we can separately offer guaranteed technical particulars for cables as per different international specifications or specific customer needs.

  • 4 MKXXS005 01/08/2015

    Conductor

    We can offer cables with both copper or aluminium conductors. Conductors upto 1000 sq mm will be circular compacted & stranded and shall comply with IEC-60228 Class 2.

    Conductor screen

    This will be an extruded layer of semiconducting XlPE applied under simultaneous triple extrusion process over the conductor along with the insulation and the insulation screen.

    Insulation

    This will be an extruded layer of insulating grade XlPE applied over conductor screen under triple extrusion process along with conductor screen and insulation screen.

    Insulation screen

    This will be a layer of semiconducting XlPE which will be applied by tripe extrusion process over the insulation.

    Metallic screen

    It will consist of a layer of copper tape applied helically with overlap over insulation screen. Other combinations of metallic screens as per customer’s requirement can also be provided on request.

    Laying-up

    In case of three core cables, the three cores are laid up with non hygroscopic fillers like polypropylene (PP) fillers at interstices and a binder tape is applied with an overlap. These binder tapes can be a PVC or Polyethylene, or Polypropylene or Polyester.

    Inner Sheath (Bedding)

    Extruded layer of PVC or PE is applied over the laid-up cores. PVC is normally of grade ST2 or PE of grade ST7 as per IEC 60502 Part 2.

    Armour

    In case of Armoured cables, the armour is applied over inner sheath. For Single core cables this is of aluminium wires and for multicore cables the armour can be of one among the following options:-

    a) Galvanized steel wire.

    b) Galvanized steel tape.

    The armour is applied helically over the inner sheath.

    Outer sheath

    An extruded layer is applied over the armour in case of armoured cables and over the laid-up cores (for multi core)/copper screen (for single core) in case of unarmoured cables. Outer sheath material can be either PVC of grade ST2 or PE of grade ST7 as per IEC-60502 Part 2.

    Special features which we can offer

    • Water tight construction (both radial & longitudinal for Cu screen and longitudinal for conductor)

    • Strippable insulation screen

    • TR-XLPE insulation

    • Metallic screen of multiple layers of copper tapes or a combination of copper wires and tapes to increase the earth fault current carrying capacity.

    • Increased armour conductivity by way of insertion of tinned copper wires in armour.

    • UV resistant coloured outer sheath.

    • LSF (Low Smoke & Fume) (LSOH/LSZH) MV cables as per BS 7835 with lSF (lSOh/lSzh) inner/outer sheath.

    • Flame Retardant MV cables conforming to IEC 60332

    • FR-PVC or FRRT - PVC or FRLS-PVC inner sheath and/or outer sheath

    • Graphite coating on outer sheath.

    Constructional Features

  • 5MKXXS005 01/08/2015

    Triple Head Extrusion - CCV Plant

    The medium voltage cable manufacturing facility at OCI is the most modern facility available in the region today with the state of the art machinery & equipment supplied by the biggest & the best names in the cable manufacturing machinery industry. The entire MV cables manufacturing plant at OCI is fully air-conditioned with humidity control to ensure contamination free atmosphere, the only kind in the whole of Middle East.

    The heart of the MV cables manufacturing facility is the CCV line. These lines are supplied by Maillefer, Finland and incorporates some of the most modern features like,

    • Triple extrusion head to ensure superior quality of extrusion and uniform bonding of conductor screen, XlPE insulation & the insulation screen.

    • In line X-ray machine for checking proper concentricity of all 3 layers of Insulation as well as measuring thickness of extruded materials, ovality and overall diameter.

    • CDCC - Completely Dry Curing & Cooling in an inert atmosphere of nitrogen.

    • Fully Computerized auto-cure control system which controls all driving parameters to achieve best curing of extruded materials.

    • Fully automatic compound handling system ensuring a contamination free line, which is

    absolutely essential to achieve a superior quality product.

    Some Of The Other Machines Include:

    • Central stranding machine from SKET Germany

    • Combined CU taping & Multi wire screening machine from Pourtier France

    • 3000 mm Drum twister Laying-up machine from SKET Germany

    • 3000 mm Drum twister Armouring machine from Pourtier France

    • Combined 3000 mm Drum twister Laying-up & Armouring machine from Pourtier France

    • Steel tape Armouring machine from Pourtier France

    • Extrusion sheathing lines from Maillefer Finland and from Troester Germany

    • Lead extruder from HFSAB Sweden.

    With the manufacturing facilities incorporating the use of latest available technology, the MV cables offered by OCI provides customers with a definite advantage in terms of:

    • Complete adherence to specifications,

    • Superior overall performance,

    • Minimum risk of insulation failures,

    • Much longer service life.

    Plant and Machinery

  • 6 MKXXS005 01/08/2015

    OCI has made a major investment in the Testing facilities for its MV Cables factory. We have equipped ourselves with the latest and most advanced cable testing facility available in the world.

    All testing equipment such as Partial discharge detector, high Voltage Tester, Tan delta bridge and Impulse tester are supplied and erected by hipotronics USA/haefely & Tattex Switzerland.

    The screened room for ‘Partial Discharge’ Test has been supplied & erected by M/s ETS lindgren, UK, who are the world leaders in interference technology products. This facility is the first of its kind in the region & ensures detecting discharge levels less than 1pC.

    Apart from the above, the other major testing facilities include:

    a) Partial Discharge detector from M/s hipotronics (Robinson) USA

    b) 1000 kVA/100 kV - Series Resonance Test set with fully automatic control system - from M/s hipotronics, USA.

    c) 1500 kVA/120 kV - Series Resonance test set with fully automatic control system from M/s haefely Switzerland.

    d) 300 kV/15 kJ - latest Impulse Test facility from M/s haefely, Switzerland.

    e) Fully automatic ‘Tan delta’ measuring facility from M/s Tettex, Switzerland.

    We have also installed many in line devices/facilities for checking the product quality during the manufacturing process, examples of this are the X-Ray machine installed on the CCV line, Curing Optimization Software, online conductor resistance measurement device etc. These features reduce any risk of failure and ensure a long service life for our products.

    With this modern equipment & facilities, we ensure close manufacturing tolerances and compliance to customer specifications as well as effective monitoring of the entire manufacturing process to ensure a world class product.

    OCI’s quality management system is accredited to ISO 9001 by BASEC, UK. The design validation for our MV Cables range has been done at recognized international laboratories.

    With the above state of the art Testing Facility, we can conduct all Routine Tests, Type Tests and Sample Tests mentioned in IEC 60502 Part 2, BS 6622 & other international specifications, in-house. 100% of the cables manufactured by OCI are routine tested prior to dispatch, however if the customers desire to witness these tests or other Type / Sample tests, they can nominate their representatives or appoint a third party to witness the same at OCI factory.

    Control Panel In Line X ray Unit

    MV Cables Testing Facility

  • 7MKXXS005 01/08/2015

    In order to ensure the best quality products, it is essential to test and inspect the product at each stage of manufacturing including raw materials and finished product.

    Oman Cables Quality Assurance System includes:A. Raw Materials InspectionB. In-process inspectionC. Finished product inspection

    Raw Materials Inspection:All the raw materials are sourced from internationally approved companies, known for their quality products. Once the material is received with their product certificate, Oman Cables quality team tests and inspects the same again. Only those materials which meet Oman Cables internal standards are released for production.

    In-Process Inspection:A team of well experienced and qualified personnel, dedicated to quality, inspects and test all the in-process materials at every stage, and only materials complying to the specified requirements are released for processing.

    Finished Product Inspection:Oman Cables products are fully tested to the applicable standard to which it is manufactured before leaving the factory.

    Routine tests are carried out for conformity to the specifications on 100% cable drums. Sample tests and type tests are carried out at regular intervals as per the applicable standards to confirm the product quality.

    Testing Laboratory

    Oman Cables Quality Assurance

  • 8 MKXXS005 01/08/2015

    Oxygen Index (ASTM D 2863)

    The criterion for burning is presence of percentage of oxygen in air. By mixing oxygen and nitrogen at various percentages this test finds at what percentage of oxygen the standard specimen starts burning. higher the oxygen index higher the resistance to get ignited. Min. oxygen index shall be 30%.

    Temperature Index (ASTM D 2863)

    Temperature index is the temperature at which the oxygen index of the material becomes 21.This test is carried out usually by extrapolation after the oxygen index is measured at various temperatures. Minimum temperature index shall be 250 °C.

    Smoke Density (ASTM D 2843)

    This parameter relates to measuring and observing relative amounts of smoke produced by the burning or decomposition of materials. This test is carried out in accordance with ASTM D 2843. The measurements are made in terms of loss of light transmission through a collected volume of smoke produced under control standardized conditions. Generally requirement by customer is smoke density rating less than 60%.

    Acid Gas Emission (IEC 60754-1)

    During burning of cable materials acid gases are evolved especially hydrogen chloride. The gas

    emission is evaluated in accordance with test method IEC 60754-1, where approximately 1 gm. of the material is pyrolysed at 800 0C in a combustion tube and resultant gases are analyzed.

    Flame Retardance (IEC 60332-1)

    A single cable sample is clamped vertically. The Bunsen or other similar burner is arranged at 45 Degree to the axis of the cable sample, applying flame at 475 mm below to top clamp. The flame is applied for a period of time depending upon the diameter of the cable.

    The test requirement is that after all burning has ceased the charred or affected portion shall not have reached within 50 mm from the top clamp.

    Flame Retardance Test (IEC 60332 -3)

    This test is carried out to check flame retardant properties of bunched cables. Three categories of tests namely category “A”, “B” and “C” have been defined according to quantity of combustible material available over unit length. Cable pieces are tied on vertical ladder and flame is applied from a horizontal ladder. After the specified time the burner is removed. All parameters are pre defined according to specification. The charred portion is measured and compared with the standards to decide on acceptability.

    Special PVC Compounds with Additional Requirements which OCI can provide:

    Property Material

    FR FRLS FRRT

    Oxygen Index (Min.)

    Temperature Index (Min.)

    Smoke Density Rating (Max.)

    Acid Gas Generation (Max.)

    Flammability Test*

    30

    250

    -

    -

    IEC 60332-1 and

    IEC 60332-3-24

    30

    250

    60

    20 %

    IEC 60332-1 and

    IEC 60332-3-24

    30

    250

    -

    17%

    IEC 60332-1 and

    IEC 60332-3-24

    * Based on specific request, we can provide compounds which can meet flammability requirements of IEC 60332-3-23 and IEC 60332-3-22

    Notes on FRLS and FR Sheathed Cables

  • 9MKXXS005 01/08/2015

    Technical Section

  • 10 MKXXS005 01/08/2015

  • 11MKXXS005 01/08/2015

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  • 12 MKXXS005 01/08/2015

    6/10

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    Insu

    late

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    605

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    (Sui

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    e fo

    r 6.3

    5/11

    kV

    Eart

    hed

    Syst

    em)

    COPP

    ER C

    OND

    UCTO

    RSI

    NGLE

    CO

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    XCY,

    Una

    rmou

    red

    Cabl

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    kV to

    IEC

    6050

    2-2

    Sr. N

    o.No

    min

    al A

    rea

    of C

    ondu

    ctor

    mm

    ²25

    3550

    7095

    120

    150

    185

    240

    300

    400

    500

    630

    800

    1000

    (A)

    Man

    ufac

    turin

    g Di

    men

    sion

    s1.

    0Co

    nduc

    tor d

    iam

    eter

    (App

    roxim

    ate)

    mm

    5.9

    6.9

    8.1

    9.7

    11.4

    12.9

    14.3

    16.0

    18.4

    20.6

    23.3

    26.3

    30.0

    34.2

    38.2

    2.0

    Cond

    ucto

    r wei

    ght (

    Appr

    oxim

    ate)

    kg/k

    m21

    830

    340

    859

    182

    110

    3512

    7716

    0121

    1026

    4033

    8342

    7256

    4072

    8690

    463.

    0In

    sula

    tion

    thick

    ness

    (Nom

    inal

    )m

    m3.

    43.

    43.

    43.

    43.

    43.

    43.

    43.

    43.

    43.

    43.

    43.

    43.

    43.

    43.

    44.

    0O

    uter

    she

    ath

    thick

    ness

    (Nom

    inal

    )m

    m1.

    51.

    61.

    61.

    71.

    71.

    81.

    81.

    92.

    02.

    02.

    12.

    22.

    32.

    52.

    65.

    0O

    uter

    she

    ath

    thick

    ness

    (Min

    imum

    )m

    m1.

    001.

    081.

    081.

    161.

    161.

    241.

    241.

    321.

    401.

    401.

    481.

    561.

    641.

    801.

    886.

    0Ca

    ble

    over

    all d

    iam

    eter

    (App

    roxim

    ate)

    mm

    19.0

    20.0

    21.5

    23.0

    25.0

    26.5

    28.0

    30.0

    32.5

    34.5

    38.0

    41.0

    45.0

    50.5

    54.5

    7.0

    Cabl

    e we

    ight

    (App

    roxim

    ate)

    kg/k

    m55

    067

    080

    510

    4013

    1515

    8018

    5522

    4028

    3034

    2042

    8052

    7567

    7086

    3510

    545

    8.0

    Stan

    dard

    dru

    m le

    ngth

    (±5%

    Tol

    eran

    ce)

    m10

    0010

    0010

    0010

    0010

    0010

    0010

    0010

    0010

    0010

    0010

    0050

    050

    050

    050

    09.

    0M

    inim

    um b

    endi

    ng ra

    dius

    of c

    able

    (Dur

    ing

    inst

    alla

    tion)

    mm

    380

    400

    430

    460

    500

    530

    560

    600

    650

    690

    760

    820

    900

    1010

    1090

    (B)

    Elec

    trica

    l Par

    amet

    ers

    1.0

    DC re

    sista

    nce

    of c

    ondu

    ctor

    at 2

    0 °C

    (Max

    imum

    )oh

    m/k

    m

    0.72

    70.

    524

    0.38

    70.

    268

    0.19

    30.

    153

    0.12

    40.

    0991

    0.07

    540.

    0601

    0.04

    700.

    0366

    0.02

    830.

    0221

    0.01

    762.

    0AC

    resis

    tanc

    e of

    con

    duct

    or a

    t 90

    °C (

    Appr

    oxim

    ate)

    ohm

    /km

    0.

    928

    0.66

    90.

    494

    0.34

    30.

    247

    0.19

    60.

    160

    0.12

    80.

    099

    0.08

    00.

    064

    0.05

    20.

    042

    0.03

    60.

    031

    3.0

    Reac

    tanc

    e at

    50

    Hz (A

    ppro

    ximat

    e)oh

    m/k

    m

    0.13

    70.

    131

    0.12

    50.

    115

    0.11

    00.

    106

    0.10

    30.

    100

    0.09

    60.

    093

    0.09

    00.

    088

    0.08

    50.

    084

    0.08

    24.

    0Im

    peda

    nce

    at 5

    0 Hz

    (App

    roxim

    ate)

    ohm

    /km

    0.

    938

    0.68

    20.

    510

    0.36

    20.

    270

    0.22

    30.

    190

    0.16

    20.

    138

    0.12

    30.

    110

    0.10

    20.

    095

    0.09

    10.

    088

    5.0

    Volta

    ge d

    rop

    (App

    roxim

    ate

    for 3

    pha

    se s

    yste

    m)

    v/am

    p/km

    1.62

    51.

    181

    0.88

    30.

    627

    0.46

    80.

    386

    0.32

    90.

    281

    0.23

    90.

    213

    0.19

    10.

    177

    0.16

    50.

    158

    0.15

    26.

    0Ca

    pacit

    ance

    at 5

    0 Hz

    (App

    roxim

    ate)

    mF/k

    m0.

    210.

    230.

    250.

    290.

    320.

    350.

    380.

    420.

    470.

    510.

    570.

    630.

    710.

    810.

    897.

    0Ap

    prox

    imat

    e ch

    argin

    g cu

    rrent

    per

    pha

    se a

    t Uo

    = 6

    kV a

    nd f=

    50

    Hzm

    A/m

    0.40

    0.43

    0.47

    0.55

    0.60

    0.66

    0.72

    0.79

    0.89

    0.96

    1.07

    1.19

    1.34

    1.53

    1.68

    8.0

    Sust

    aine

    d cu

    rrent

    ratin

    gs (W

    ith b

    oth

    end

    bond

    ing)

    :-

    8.1

    Laid

    dire

    ct, g

    roun

    d te

    mp.

    = 2

    0 °C

    & T

    herm

    al re

    sistiv

    ity o

    f soi

    l = 1

    .5

    °C m

    /W, d

    epth

    of l

    ayin

    g =

    0.8

    m, l

    aid

    in tr

    efoi

    l for

    mat

    ion.

    A14

    016

    619

    623

    928

    532

    336

    140

    646

    952

    659

    065

    573

    180

    687

    3

    8.2

    Draw

    n in

    to e

    arth

    enwa

    re d

    uct,

    grou

    nd te

    mp.

    = 2

    0 °C

    and

    The

    rmal

    re

    sistiv

    ity o

    f soi

    l = 1

    .5 °C

    m/W

    , dep

    th o

    f layin

    g =

    0.8

    m, la

    id in

    tref

    oil

    form

    atio

    n in

    One

    Com

    mon

    Duc

    tA

    132

    157

    186

    227

    271

    308

    343

    387

    447

    504

    564

    635

    712

    789

    859

    8.3

    Laid

    in tr

    efoi

    l for

    mat

    ion

    in a

    ir, a

    mbi

    ent t

    emp.

    = 3

    0 °C

    A

    163

    198

    238

    296

    361

    417

    473

    543

    641

    735

    845

    956

    1095

    1241

    1373

    9.0

    Shor

    t circ

    uit c

    urre

    nt ra

    ting

    of c

    ondu

    ctor

    for 1

    sec

    ond

    kA3.

    585.

    017.

    1510

    .01

    13.5

    917

    .16

    21.4

    526

    .46

    34.3

    242

    .90

    57.2

    071

    .50

    90.0

    911

    4.40

    143.

    00

    SEC

    TIO

    N A

    - TA

    BLE

    2

    Met

    allic

    Cop

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    le a

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    ned

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    h

  • 13MKXXS005 01/08/2015

    8.7/

    15 (1

    7.5)

    kV

    Sing

    le C

    ore

    Cop

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    ondu

    ctor

    XLPE

    Insu

    late

    d U

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    Syst

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    COPP

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    UCTO

    RSI

    NGLE

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    Una

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    Cabl

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    2535

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    524

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    Dim

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    ons

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    Cond

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    m5.

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    19.

    711

    .412

    .914

    .316

    .018

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    .623

    .326

    .330

    .034

    .238

    .22.

    0Co

    nduc

    tor w

    eigh

    t (Ap

    prox

    imat

    e)kg

    /km

    218

    303

    408

    591

    821

    1035

    1277

    1601

    2110

    2640

    3383

    4272

    5640

    7286

    9046

    3.0

    Insu

    latio

    n th

    ickne

    ss (N

    omin

    al)

    mm

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.0

    Out

    er s

    heat

    h th

    ickne

    ss (N

    omin

    al)

    mm

    1.6

    1.7

    1.7

    1.7

    1.8

    1.9

    1.9

    2.0

    2.0

    2.1

    2.2

    2.3

    2.4

    2.5

    2.7

    5.0

    Out

    er s

    heat

    h th

    ickne

    ss (M

    inim

    um)

    mm

    1.08

    1.16

    1.16

    1.16

    1.24

    1.32

    1.32

    1.40

    1.40

    1.48

    1.56

    1.64

    1.72

    1.80

    1.96

    6.0

    Cabl

    e ov

    eral

    l dia

    met

    er (A

    ppro

    ximat

    e)m

    m21

    .522

    .524

    .025

    .527

    .529

    .030

    .532

    .534

    .537

    .040

    .543

    .547

    .552

    .557

    .07.

    0Ca

    ble

    weig

    ht (A

    ppro

    ximat

    e)kg

    /km

    635

    760

    900

    1130

    1420

    1695

    1975

    2365

    2950

    3565

    4440

    5445

    6955

    8815

    1076

    58.

    0St

    anda

    rd d

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    th (±

    5% T

    oler

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    )m

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    500

    500

    500

    500

    500

    9.0

    Min

    imum

    ben

    ding

    radi

    us o

    f cab

    le (D

    urin

    g in

    stal

    latio

    n)m

    m43

    045

    048

    051

    055

    058

    061

    065

    069

    074

    081

    087

    095

    010

    5011

    40(B

    )El

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    cal P

    aram

    eter

    s1.

    0DC

    resis

    tanc

    e of

    con

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    or a

    t 20

    °C (M

    axim

    um)

    ohm

    /km

    0.

    727

    0.52

    40.

    387

    0.26

    80.

    193

    0.15

    30.

    124

    0.09

    910.

    0754

    0.06

    010.

    0470

    0.03

    660.

    0283

    0.02

    210.

    0176

    2.0

    AC re

    sista

    nce

    of c

    ondu

    ctor

    at 9

    0 °C

    (Ap

    prox

    imat

    e)oh

    m/k

    m

    0.92

    80.

    669

    0.49

    40.

    343

    0.24

    70.

    196

    0.16

    00.

    128

    0.09

    90.

    080

    0.06

    40.

    051

    0.04

    20.

    035

    0.03

    13.

    0Re

    acta

    nce

    at 5

    0 Hz

    (App

    roxim

    ate)

    ohm

    /km

    0.

    145

    0.13

    80.

    132

    0.12

    20.

    116

    0.11

    20.

    109

    0.10

    50.

    100

    0.09

    70.

    094

    0.09

    10.

    089

    0.08

    70.

    085

    4.0

    Impe

    danc

    e at

    50

    Hz (A

    ppro

    ximat

    e)oh

    m/k

    m

    0.93

    90.

    683

    0.51

    10.

    364

    0.27

    30.

    226

    0.19

    40.

    166

    0.14

    10.

    126

    0.11

    40.

    104

    0.09

    80.

    094

    0.09

    05.

    0Vo

    ltage

    dro

    p (A

    ppro

    ximat

    e fo

    r 3 p

    hase

    sys

    tem

    )v/

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    km1.

    626

    1.18

    30.

    885

    0.63

    00.

    473

    0.39

    10.

    336

    0.28

    80.

    244

    0.21

    80.

    197

    0.18

    00.

    170

    0.16

    30.

    156

    6.0

    Capa

    citan

    ce a

    t 50

    Hz (A

    ppro

    ximat

    e)mF

    /km

    0.17

    0.19

    0.21

    0.23

    0.26

    0.28

    0.30

    0.33

    0.37

    0.40

    0.45

    0.49

    0.55

    0.63

    0.69

    7.0

    Appr

    oxim

    ate

    char

    ging

    curre

    nt p

    er p

    hase

    at U

    o =

    8.7

    kV a

    nd f=

    50

    Hzm

    A/m

    0.46

    0.52

    0.57

    0.63

    0.71

    0.77

    0.82

    0.90

    1.01

    1.09

    1.23

    1.34

    1.50

    1.72

    1.89

    8.0

    Sust

    aine

    d cu

    rrent

    ratin

    gs (W

    ith b

    oth

    end

    bond

    ing)

    :-

    8.1

    Laid

    dire

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    roun

    d te

    mp.

    = 2

    0 °C

    & T

    herm

    al re

    sistiv

    ity o

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    of l

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    g =

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    m, l

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    in tr

    efoi

    l for

    mat

    ion.

    A14

    016

    619

    623

    928

    532

    336

    140

    646

    952

    659

    065

    573

    180

    687

    3

    8.2

    Draw

    n in

    to e

    arth

    enwa

    re d

    uct,

    grou

    nd te

    mp.

    = 2

    0 °C

    and

    The

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    re

    sistiv

    ity o

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    th o

    f layin

    g =

    0.8

    m, la

    id in

    tref

    oil

    form

    atio

    n in

    One

    Com

    mon

    Duc

    tA

    132

    157

    186

    227

    271

    308

    343

    387

    447

    504

    564

    635

    712

    789

    859

    8.3

    Laid

    in tr

    efoi

    l for

    mat

    ion

    in a

    ir, a

    mbi

    ent t

    emp.

    = 3

    0 °C

    A

    163

    198

    238

    296

    361

    417

    473

    543

    641

    735

    845

    956

    1095

    1241

    1373

    9.0

    Shor

    t circ

    uit c

    urre

    nt ra

    ting

    of c

    ondu

    ctor

    for 1

    sec

    ond

    kA3.

    585.

    017.

    1510

    .01

    13.5

    917

    .16

    21.4

    526

    .46

    34.3

    242

    .90

    57.2

    071

    .50

    90.0

    911

    4.40

    143.

    00

    SEC

    TIO

    N A

    - TA

    BLE

    3

    Met

    allic

    Cop

    per

    Scr

    een

    (Cop

    per

    scre

    en c

    an b

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    Cu

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    ope

    n he

    lix C

    u ta

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    deta

    ils g

    iven

    in b

    elow

    Tab

    le a

    re f

    or

    copp

    er ta

    pe s

    cree

    ned

    cabl

    es).

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    r wire

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    e)

    Bin

    der

    Tape

    Out

    er S

    heat

    h

  • 14 MKXXS005 01/08/2015

    12/2

    0 (2

    4) k

    VSi

    ngle

    Cor

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    Una

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    Cabl

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    C 60

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    2Sr

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    Nom

    inal

    Are

    a of

    Con

    duct

    orm

    3550

    7095

    120

    150

    185

    240

    300

    400

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    630

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    1000

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    men

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    0Co

    nduc

    tor d

    iam

    eter

    (App

    roxim

    ate)

    mm

    6.9

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    9.7

    11.4

    12.9

    14.3

    16.0

    18.4

    20.6

    23.3

    26.3

    30.0

    34.2

    38.2

    2.0

    Cond

    ucto

    r wei

    ght (

    Appr

    oxim

    ate)

    kg/k

    m30

    340

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    182

    110

    3512

    7716

    0121

    1026

    4033

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    thick

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    71.

    81.

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    91.

    92.

    02.

    02.

    12.

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    32.

    42.

    52.

    62.

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    she

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    (Min

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    161.

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    321.

    321.

    401.

    401.

    481.

    561.

    641.

    721.

    801.

    881.

    966.

    0Ca

    ble

    over

    all d

    iam

    eter

    (App

    roxim

    ate)

    mm

    25.0

    26.0

    28.0

    29.5

    31.0

    32.5

    34.5

    37.0

    39.5

    43.0

    46.0

    50.0

    55.0

    59.5

    7.0

    Cabl

    e we

    ight

    (App

    roxim

    ate)

    kg/k

    m84

    510

    0512

    4015

    4018

    0021

    0524

    8530

    9537

    1546

    0556

    2571

    5090

    2510

    965

    8.0

    Stan

    dard

    dru

    m le

    ngth

    (±5%

    Tol

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    ce)

    m10

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    0010

    0010

    0010

    0010

    0010

    0010

    0050

    050

    050

    050

    050

    050

    09.

    0M

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    um b

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    ing

    inst

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    tion)

    mm

    500

    520

    560

    590

    620

    650

    690

    740

    790

    860

    920

    1000

    1100

    1190

    (B)

    Elec

    trica

    l Par

    amet

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    1.0

    DC re

    sista

    nce

    of c

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    ctor

    at 2

    0 °C

    (Max

    imum

    )oh

    m/k

    m

    0.52

    40.

    387

    0.26

    80.

    193

    0.15

    30.

    124

    0.09

    910.

    0754

    0.06

    010.

    0470

    0.03

    660.

    0283

    0.02

    210.

    0176

    2.0

    AC re

    sista

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    of c

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    0 °C

    (Ap

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    m/k

    m

    0.66

    90.

    494

    0.34

    30.

    247

    0.19

    60.

    160

    0.12

    80.

    098

    0.07

    90.

    063

    0.05

    10.

    042

    0.03

    50.

    030

    3.0

    Reac

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    50

    Hz (A

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    m/k

    m

    0.14

    50.

    137

    0.12

    80.

    121

    0.11

    60.

    113

    0.10

    90.

    104

    0.10

    10.

    098

    0.09

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    092

    0.09

    00.

    088

    4.0

    Impe

    danc

    e at

    50

    Hz (A

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    m/k

    m

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    50.

    513

    0.36

    60.

    275

    0.22

    80.

    196

    0.16

    80.

    143

    0.12

    80.

    117

    0.10

    80.

    101

    0.09

    70.

    093

    5.0

    Volta

    ge d

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    (App

    roxim

    ate

    for 3

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    se s

    yste

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    v/am

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    60.

    889

    0.63

    40.

    476

    0.39

    50.

    339

    0.29

    10.

    248

    0.22

    20.

    203

    0.18

    70.

    175

    0.16

    80.

    161

    6.0

    Capa

    citan

    ce a

    t 50

    Hz (A

    ppro

    ximat

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    /km

    0.16

    0.18

    0.20

    0.22

    0.24

    0.26

    0.28

    0.31

    0.34

    0.38

    0.42

    0.46

    0.53

    0.58

    7.0

    Appr

    oxim

    ate

    char

    ging

    curre

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    12 kV

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    f= 5

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    680.

    750.

    830.

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    981.

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    171.

    281.

    431.

    581.

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    198.

    0Su

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    ion.

    A16

    619

    623

    928

    532

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    140

    646

    952

    659

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    573

    180

    687

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    Draw

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    nd te

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    One

    Com

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    157

    186

    227

    271

    308

    343

    387

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    635

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    Laid

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    A

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    238

    296

    361

    417

    473

    543

    641

    735

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    9.0

    Shor

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    017.

    1510

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    13.5

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    .16

    21.4

    526

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    34.3

    242

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    57.2

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    90.0

    911

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    143.

    00

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  • 15MKXXS005 01/08/2015

    18/3

    0 (3

    6) k

    VSi

    ngle

    Cor

    e C

    oppe

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    PE In

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    C 60

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    5070

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    524

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    Cond

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    met

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    m8.

    19.

    711

    .412

    .914

    .316

    .018

    .420

    .623

    .326

    .330

    .034

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    .22.

    0Co

    nduc

    tor w

    eigh

    t (Ap

    prox

    imat

    e)kg

    /km

    408

    591

    821

    1035

    1277

    1601

    2110

    2640

    3383

    4272

    5640

    7286

    9046

    3.0

    Insu

    latio

    n th

    ickne

    ss (N

    omin

    al)

    mm

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    8.0

    4.0

    Out

    er s

    heat

    h th

    ickne

    ss (N

    omin

    al)

    mm

    1.9

    2.0

    2.1

    2.1

    2.1

    2.2

    2.3

    2.3

    2.5

    2.5

    2.7

    2.8

    2.9

    5.0

    Out

    er s

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    ss (M

    inim

    um)

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    1.32

    1.40

    1.48

    1.48

    1.48

    1.56

    1.64

    1.64

    1.80

    1.80

    1.96

    2.04

    2.12

    6.0

    Cabl

    e ov

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    l dia

    met

    er (A

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    .533

    .035

    .036

    .538

    .040

    .042

    .544

    .548

    .051

    .055

    .560

    .564

    .57.

    0Ca

    ble

    weig

    ht (A

    ppro

    ximat

    e)kg

    /km

    1255

    1520

    1835

    2110

    2410

    2820

    3450

    4075

    5010

    6035

    7615

    9535

    1151

    08.

    0St

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    1000

    1000

    1000

    1000

    1000

    500

    500

    500

    500

    500

    500

    500

    500

    9.0

    Min

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    066

    070

    073

    076

    080

    085

    089

    096

    010

    2011

    1012

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    0.

    387

    0.26

    80.

    193

    0.15

    30.

    124

    0.09

    910.

    0754

    0.06

    010.

    0470

    0.03

    660.

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    0.02

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    2.0

    AC re

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    of c

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    m/k

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    0.49

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    343

    0.24

    70.

    196

    0.15

    90.

    128

    0.09

    80.

    079

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    0Re

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    (App

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    0.

    149

    0.13

    80.

    131

    0.12

    60.

    123

    0.11

    80.

    113

    0.10

    90.

    105

    0.10

    10.

    098

    0.09

    60.

    093

    4.0

    Impe

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    Hz (A

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    m/k

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    0.51

    60.

    370

    0.28

    00.

    233

    0.20

    10.

    174

    0.15

    00.

    135

    0.12

    20.

    113

    0.10

    60.

    102

    0.09

    85.

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    0.64

    10.

    485

    0.40

    40.

    348

    0.30

    10.

    260

    0.23

    40.

    211

    0.19

    60.

    184

    0.17

    70.

    170

    6.0

    Capa

    citan

    ce a

    t 50

    Hz (A

    ppro

    ximat

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    0.14

    0.15

    0.17

    0.18

    0.20

    0.21

    0.23

    0.25

    0.28

    0.30

    0.34

    0.38

    0.42

    7.0

    Appr

    oxim

    ate

    char

    ging

    curre

    nt p

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    850.

    961.

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    131.

    191.

    301.

    411.

    581.

    701.

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    152.

    388.

    0Su

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    Laid

    dire

    ct, g

    roun

    d te

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    623

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    8.2

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    n in

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    186

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    271

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    387

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    A

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    417

    473

    543

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    9.0

    Shor

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    917

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    21.4

    526

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    34.3

    242

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    57.2

    071

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    90.0

    911

    4.40

    143.

    00

    SEC

    TIO

    N A

    - TA

    BLE

    5

  • 16 MKXXS005 01/08/2015

    3.6/

    6 (7

    .2) k

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    XlP

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    Con

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    n (S

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    Alu

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    Are

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    2535

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    Dim

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    Cond

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    .412

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    .316

    .018

    .420

    .623

    .326

    .330

    .034

    .238

    .22.

    0Co

    nduc

    tor w

    eigh

    t (Ap

    prox

    imat

    e)kg

    /km

    6792

    125

    182

    251

    317

    390

    493

    646

    803

    1027

    1307

    1721

    2188

    2759

    3.0

    Insu

    latio

    n th

    ickne

    ss (N

    omin

    al)

    mm

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5

    2.6

    2.8

    3.0

    3.2

    3.2

    3.2

    3.2

    4.0

    Out

    er s

    heat

    h th

    ickne

    ss (N

    omin

    al)

    mm

    1.5

    1.5

    1.6

    1.6

    1.7

    1.7

    1.8

    1.8

    1.9

    2.0

    2.1

    2.2

    2.3

    2.4

    2.6

    5.0

    Out

    er s

    heat

    h th

    ickne

    ss (M

    inim

    um)

    mm

    1.00

    1.00

    1.08

    1.08

    1.16

    1.16

    1.24

    1.24

    1.32

    1.40

    1.48

    1.56

    1.64

    1.72

    1.88

    6.0

    Cabl

    e ov

    eral

    l dia

    met

    er (A

    ppro

    ximat

    e)m

    m17

    .018

    .019

    .521

    .023

    .024

    .526

    .028

    .030

    .533

    .537

    .041

    .044

    .550

    .054

    .57.

    0Ca

    ble

    weig

    ht (A

    ppro

    ximat

    e)kg

    /km

    340

    390

    460

    550

    670

    770

    885

    1030

    1265

    1515

    1875

    2285

    2825

    3480

    4225

    8.0

    Stan

    dard

    dru

    m le

    ngth

    (±5%

    Tol

    eran

    ce)

    m10

    0010

    0010

    0010

    0010

    0010

    0010

    0010

    0010

    0010

    0010

    0050

    050

    050

    050

    09.

    0M

    inim

    um b

    endi

    ng ra

    dius

    of c

    able

    (Dur

    ing

    inst

    alla

    tion)

    mm

    340

    360

    390

    420

    460

    490

    520

    560

    610

    670

    740

    820

    890

    1000

    1090

    (B)

    Elec

    trica

    l Par

    amet

    ers

    1.0

    DC re

    sista

    nce

    of c

    ondu

    ctor

    at 2

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    (Max

    imum

    )oh

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    1.20

    0.86

    80.

    641

    0.44

    30.

    320

    0.25

    30.

    206

    0.16

    40.

    125

    0.10

    00.

    0778

    0.06

    050.

    0469

    0.03

    670.

    0291

    2.0

    AC re

    sista

    nce

    of c

    ondu

    ctor

    at 9

    0 °C

    (Ap

    prox

    imat

    e)oh

    m/k

    m

    1.54

    1.11

    0.82

    30.

    569

    0.41

    10.

    325

    0.26

    50.

    212

    0.16

    20.

    130

    0.10

    20.

    081

    0.06

    50.

    052

    0.04

    43.

    0Re

    acta

    nce

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    0 Hz

    (App

    roxim

    ate)

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    /km

    0.

    130

    0.12

    40.

    119

    0.10

    90.

    105

    0.10

    10.

    099

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    50.

    092

    0.09

    10.

    089

    0.08

    80.

    084

    0.08

    40.

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    4.0

    Impe

    danc

    e at

    50

    Hz (A

    ppro

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    m/k

    m

    1.55

    1.12

    0.83

    20.

    579

    0.42

    40.

    340

    0.28

    30.

    232

    0.18

    60.

    159

    0.13

    50.

    120

    0.10

    60.

    099

    0.09

    35.

    0Vo

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    685

    1.94

    01.

    441

    1.00

    30.

    734

    0.58

    90.

    490

    0.40

    20.

    322

    0.27

    50.

    234

    0.20

    80.

    184

    0.17

    10.

    161

    6.0

    Capa

    citan

    ce a

    t 50

    Hz (A

    ppro

    ximat

    e)mF

    /km

    0.26

    0.29

    0.32

    0.37

    0.42

    0.46

    0.50

    0.54

    0.59

    0.61

    0.64

    0.67

    0.75

    0.86

    0.94

    7.0

    Appr

    oxim

    ate

    char

    ging

    curre

    nt p

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    at U

    o =

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    kV a

    nd f=

    50

    Hzm

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    0.29

    0.33

    0.36

    0.42

    0.48

    0.52

    0.57

    0.61

    0.67

    0.69

    0.72

    0.76

    0.85

    0.97

    1.06

    8.0

    Sust

    aine

    d cu

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    ratin

    gs (W

    ith b

    oth

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    :-

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    Laid

    dire

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    d te

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    = 2

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    & T

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    al re

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    efoi

    l for

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    A10

    812

    915

    218

    622

    125

    228

    131

    736

    741

    447

    052

    859

    967

    274

    3

    8.2

    Draw

    n in

    to e

    arth

    enwa

    re d

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    One

    Com

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    102

    122

    144

    176

    210

    240

    267

    303

    351

    397

    451

    512

    583

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    731

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    Laid

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    l for

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    ent t

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    A

    127

    154

    184

    230

    280

    324

    368

    424

    502

    577

    673

    770

    896

    1033

    1167

    9.0

    Shor

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    353.

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    588.

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    37.6

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    59.2

    275

    .20

    94.0

    0

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    TIO

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    BLE

    6

  • 17MKXXS005 01/08/2015

    6/10

    (12)

    kV

    Sing

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    Alu

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    Con

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    150

    185

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    9.7

    11.4

    12.9

    14.3

    16.0

    18.4

    20.6

    23.3

    26.3

    30.0

    34.2

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    Cond

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    43.

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    43.

    43.

    43.

    43.

    43.

    43.

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    61.

    61.

    71.

    71.

    81.

    81.

    92.

    02.

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    32.

    52.

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    161.

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    241.

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    321.

    401.

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    481.

    561.

    641.

    801.

    886.

    0Ca

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    all d

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    (App

    roxim

    ate)

    mm

    19.0

    20.0

    21.5

    23.0

    25.0

    26.5

    28.0

    30.0

    32.5

    34.5

    38.0

    41.0

    45.0

    50.5

    54.5

    7.0

    Cabl

    e we

    ight

    (App

    roxim

    ate)

    kg/k

    m40

    046

    052

    063

    074

    586

    097

    011

    3013

    6515

    8019

    2523

    1028

    5535

    3542

    608.

    0St

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    1000

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    1000

    500

    500

    500

    500

    9.0

    Min

    imum

    ben

    ding

    radi

    us o

    f cab

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    urin

    g in

    stal

    latio

    n)m

    m38

    040

    043

    046

    050

    053

    056

    060

    065

    069

    076

    082

    090

    010

    1010

    90(B

    )El

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    cal P

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    eter

    s1.

    0DC

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    t 20

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    1.

    200.

    868

    0.64

    10.

    443

    0.32

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    253

    0.20

    60.

    164

    0.12

    50.

    100

    0.07

    780.

    0605

    0.04

    690.

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    0.02

    912.

    0AC

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    Appr

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    1.

    541.

    110.

    823

    0.56

    90.

    411

    0.32

    50.

    265

    0.21

    20.

    162

    0.13

    00.

    102

    0.08

    10.

    064

    0.05

    20.

    044

    3.0

    Reac

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    50

    Hz (A

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    m/k

    m

    0.13

    70.

    131

    0.12

    50.

    115

    0.11

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    106

    0.10

    30.

    100

    0.09

    60.

    093

    0.09

    00.

    088

    0.08

    50.

    084

    0.08

    24.

    0Im

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    nce

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    0 Hz

    (App

    roxim

    ate)

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    /km

    1.

    551.

    120.

    832

    0.58

    10.

    425

    0.34

    20.

    284

    0.23

    40.

    188

    0.16

    00.

    136

    0.12

    00.

    106

    0.09

    90.

    093

    5.0

    Volta

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    2.68

    51.

    940

    1.44

    11.

    006

    0.73

    60.

    592

    0.49

    20.

    405

    0.32

    60.

    277

    0.23

    60.

    208

    0.18

    40.

    171

    0.16

    16.

    0Ca

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    mF/k

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    320.

    350.

    380.

    420.

    470.

    510.

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    630.

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    0Ap

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    nd f=

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    Hzm

    A/m

    0.40

    0.43

    0.47

    0.55

    0.60

    0.66

    0.72

    0.79

    0.89

    0.96

    1.07

    1.19

    1.34

    1.53

    1.68

    8.0

    Sust

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    812

    915

    218

    622

    125

    228

    131

    736

    741

    447

    052

    859

    967

    274

    3

    8.2

    Draw

    n in

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    arth

    enwa

    re d

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    nd te

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    0 °C

    and

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    Com

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    tA

    102

    122

    144

    176

    210

    240

    267

    303

    351

    397

    451

    512

    583

    658

    731

    8.3

    Laid

    in tr

    efoi

    l for

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    ion

    in a

    ir, a

    mbi

    ent t

    emp.

    = 3

    0 °C

    A

    127

    154

    184

    230

    280

    324

    368

    424

    502

    577

    673

    770

    896

    1033

    1167

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    Shor

    t circ

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    353.

    294.

    706.

    588.

    9311

    .28

    14.1

    017

    .39

    22.5

    628

    .20

    37.6

    047

    .00

    59.2

    275

    .20

    94.0

    0

    SEC

    TIO

    N A

    - TA

    BLE

    7

    Met

    allic

    Cop

    per

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    per

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    XlP

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    Out

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  • 18 MKXXS005 01/08/2015

    8.7/

    15 (1

    7.5)

    kV

    Sing

    le C

    ore

    Alu

    min

    ium

    Con

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    PE In

    sula

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    Una

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    red

    To IE

    C 6

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    Syst

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    ALUM

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    CO

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    2XCY

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    Cabl

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    to IE

    C 60

    502-

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    Nom

    inal

    Are

    a of

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    duct

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    2535

    5070

    9512

    015

    018

    524

    030

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    050

    063

    080

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    Dim

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    Cond

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    .412

    .914

    .316

    .018

    .420

    .623

    .326

    .330

    .034

    .238

    .22.

    0Co

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    125

    182

    251

    317

    390

    493

    646

    803

    1027

    1307

    1721

    2188

    2759

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    Insu

    latio

    n th

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    al)

    mm

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

    4.5

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    Out

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    1.6

    1.7

    1.7

    1.7

    1.8

    1.9

    1.9

    2.0

    2.0

    2.1

    2.2

    2.3

    2.4

    2.5

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    Out

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    1.16

    1.16

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    1.24

    1.32

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    1.40

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    1.48

    1.56

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    Cabl

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    .534

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    .543

    .547

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    .557

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    0Ca

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    720

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    1725

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    480

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    580

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    0.41

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    0.33

    0.37

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    0.45

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    0.77

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    230

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    Insu

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    2.6

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    1.32

    1.32

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    1.40

    1.48

    1.56

    1.64

    1.72

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    1.88

    1.96

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    .050

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    970

    1085

    1215

    1375

    1630

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