Compressed Air Systems and Services Product Portfolio General IR... · 2016-04-07 · Compressed Air Systems and Services Product Portfolio. Breakthrough Thinking from an Industry

Compressed Air Systems and Services Product Portfolio

Breakthrough Thinking from an Industry Leader.Ingersoll Rand is a multi-billion dollar global company that has built a reputation for keeping its customers up and run-

ning for over a century. We have accomplished this with innovative people and cutting edge technologies. Turn to us for

breakthrough thinking, the finest equipment and a true partnership at every stage of your operation.

Perform with ConfidenceAs your partner in performance, Ingersoll Rand will give you the confidence that comes from knowing your equipment

will be ready when you need it. Ingersoll Rand’s comprehensive solutions for all areas of your operation translate to in-

creased productivity, reliability and efficiency across your business.

1906 1933 1970Ingersoll Rand becomes publicly traded company on NYSE

Technologically advancedoil-free reciprocating compressor goes to market

1912 1952Ingersoll Rand pioneers oil-free centrifugal compressor technology

The world’s first oil-free rotary compressor is introduced

More Than Air, A History of Innovation

01

Helping Customers Meet Their Goals

1970 20142003

First electronic, stationary, rotary screw compressor is built

Oil Free Scroll expands product category

Ingersoll Rand offers industry first true variable-speed drive oil-free compressor featuring HPM® motor technology

1994 2010First 2-stage Rotary Screw compressor is introduced

R-Series changes the rotary platform forever

A partner’s true value is in being proactive with ideas, solutions and

products that have a strong and lasting impact on your overall produc-

tion and profitability. Our spectrum of innovative solutions for all areas

of your business translates to maximizing reliability and performance.

Partner with Ingersoll Rand and run with confidence.

02

Air Compressors

Being the best means not only developing world-class air compressor systems, but also standing behind that equipment and beside our customers during planning, installation, maintenance and assessments. Depend on Ingersoll Rand’s wide range of air compressors to be technologically advanced, highly reliable, low maintenance and extremely energy efficient.

Small Reciprocating Compressors• Wide range of portable and stationary compressors in gas, electric and high pressure models from 1 - 22 kW ( 2 - 25 hp )

• High quality components and cast iron construction for superior durability

• Legendary reliability in any environment

SS (Single-Stage)

ModelPower Operating Pressure Range Flow

kW HP bar (g) psi (g) m3/min cfm

SS1 0.75 1 8.6 125 0.10 3.0

SS3 1.5-2.2 2-3 8.6 125 0.19-0.30 7-11

SS5 4.1 5.5 8.6 125 0.47 18

SS10 5.6-7.5 7.5-10 8.6 125 0.72-1.02 26-36

SS3 (Gasoline) 3.7 5 8.6 125 0.28 10.0

TS (Two-Stage)



2340 2.2-4.1 3-5.5 5.2-12.3 75-175 0.27-0.38 9.5-13.24

2475 4-6 5.5-7.5 5.2-12.3 75-175 0.48-0.61 17.1-21.5

2545 5.6-7.5 7.5-10 5.2-12.3 75-175 0.70-0.97 24.7-35.8

3000 14.9-22.4 20-30 5.2-12.3 75-175 1.89-2.69 66.7-94.9

7100 11.2 15 5.2-12.3 75-175 1.30-1.46 46.7-51.6

15T 11.2-15 15-20 8.62-12.3 125-175 1.5-2.07 53.0-73.1

H2340 2.2 3 17.6 250 0.25 8.9

H2475 4.1 5.5 17.6 250 0.40 14.1

H2545 5.6 7.5 17.6 250 0.54 19.0

H7100 7.5 10 17.6 250 0.93 32.8

H15T 11.2-14.9 15-20 17.6 250 1.30-1.64 46-58

2475 (Gasoline) 6.3 8.5 12.3 175 0.48 17.1

2340(Gasoline) 4.1 5.5 12.3 175 0.27 9.5

03

LEARN ABOUT OUR AIR COMPRESSORS

Air Compressors

HP (High-Pressure)



231 2.2 3 34.5 500 0.14 4.8

7T4 4.1 5.5 34.5-70.4 500-1000 0.18-0.19 6.20-6.6

7T2 5.6-7.5 7.5-10 34.5 500 0.44-0.61 15.7-21.6

15T2 11.2 15 34.5-70.4 500-1000 0.84-1.07 29.7-37.7

15T4 11.2-15 15-20 241.3 3500 0.50-0.61 17.5-21.4

H15T4 11.2-15 15-20 344.7 5000 0.46-0.59 16.20-20.90

H15T6 14.9 20 413.7 6000 0.55 19.3

NL (Non-Lubricated)



23ANL 1.1-1.5 1.5-2 3.5-7 50-100 0.11-0.15 3.8-5.7

5T2NL 3.7-7.5 5-10 8.8 125 0.5-0.7 17.8-26.0

10T3NL 7.5-14.9 10-20 8.8 125 0.92-1.6 34.2-55.7

04


Air Compressors

Small Rotary - Basic Package Fix Speed (5.5 ~ 11kw / 7 ~ 15hp)

Power Operating Pressure Range Flow


50Hz Performance

5.5 7.5 7-10 100-145 0.70-0.83 24.7-29.3

7.5 10 7-10 100-145 0.91-1.10 32.1-38.8

11 15 7-10 100-145 1.35-1.63 47.6-57.5

60Hz Performance

5.5 7 6.9-10.3 100-150 0.67-0.81 23.6-28.5

7.5 10 6.9-10.3 100-150 0.91-1.07 32.1-37.7

11 15 6.9-10.3 100-150 1.35-1.60 47.6-56.6

Small Rotary - Premium Package Fix Speed (4 ~ 37kw / 5 ~ 50hp)



50Hz Performance

4 5 8-10 115-145 0.45-0.55 16.0-19.5

5 7.5 8-14.5 115-210 0.51-0.82 18.0-29.0

7 10 8-14.5 115-210 0.64-1.08 24.0-38.0

11 15 8-14.5 115-210 1.08-1.60 38.0-56.5

15 20 7.5-14 109-202 1.61-2.41 57.0-85.0

18 25 7.5-14 109-202 2.01-3.00 71.0-106

22 30 7.5-14 109-202 2.32-3.54 82.0-125

30 40 7-14 100-203 3.90-5.40 138-191

37 50 7-14 100-203 4.70-6.30 166-222

60Hz Performance

4 5 8.5-10 125-145 0.45-0.52 16.0-18.5

5 7.5 8-14.5 125-210 0.50-0.79 17.5-28.0

7 10 8-14.5 125-210 0.68-1.08 24.0-38.0

11 15 8-14.5 125-210 1.08-1.85 38.0-65.3

15 20 8.5-13.8 125-200 1.64-2.35 58.0-83.0

18 25 8.5-13.8 125-200 2.12-2.78 75.0-98

22 30 8.5-13.8 125-200 2.61-3.31 92.0-117

30 40 7-10 100-200 3.91-5.31 138-188

37 50 7-14 100-200 4.73-6.22 167-220

Contact-Cooled Rotary Screw Air Compressors• Contact-cooled compressors available in sizes from 4 - 375 kw ( 5 - 500 hp ) to meet varied needs • Precision rotors available with hybrid permanent magnet motors and variable speed drives to maximize efficiency• Web-enabled controls available to allow for easy system monitoring

05


Air Compressors

Medium Rotary Fix Speed (45 ~ 375 kw / 60 ~ 500 hp)



50Hz Performance - Single Stage

45 60 7.5-10 110-145 6.50-7.40 230-261

55 75 7.5-14 110-200 6.51-10.19 230-360

75 100 7.5-14 110-200 8.83-13.34 312-471

90 125 7.5-14 110-200 10.25-17.1 362-604

110 150 7.5-14 110-200 13.76-20.76 486-733

132 180 7.5-14 110-200 17.53-25.20 619-890

160 200 7.5-14 110-200 20.51-29.45 724-1040

200 300 7.5-10 110-145 30.20-34.30 1066-1211

250 350 7.5-10 110-145 38.80-43.90 1370-1550

50Hz Performance - Two Stage

90 125 7.5-14 110-200 13.03-18.01 460-636

110 150 7.5-14 110-200 15.40-22.09 544-780

132 180 7.5-14 110-200 18.35-26.19 648-925

160 200 7.5-14 110-200 21.95-31.09 775-1098

200 300 7.5-14 110-200 29.60-41.50 1045-1465

250 350 7.5-14 110-200 36.40-49.20 1285-1737

300 400 7.5-14 110-200 44.30-60.20 1564-2126

350 450 7.5-14 110-200 50.20-69.20 1773-2443

60Hz Performance- Single Stage

45 60 7-14 100-200 5.8-7.45 205-263

55 75 7-14 100-200 6.46-10.9 230-386

75 100 7-14 100-200 9.4-14 312-495

90 125 7.5-14 110-200 10.25-18.5 362-647

110 150 7.5-14 110-200 13.76-22.2 486-783

160 200 7.5-14 110-200 19.68-28.4 695-1004

190 250 7-11.4 100-165 24.46-34.34 864-1213

225 300 7-10 100-145 32.56-38.48 1150-1359

60Hz Performance- Two Stage

90 125 7.5-14 110-200 13.00-18.80 459-664

110 150 7.5-14 110-200 15.43-22.99 545-812

160 200 7.5-14 110-200 20.53-29.17 725-1030

190 250 7-14 100-200 27.18-39.07 960-1380

225 300 7-14 100-200 33.55-47.71 1185-1685

250 350 7-14 100-200 38.67-53.77 1366-1899

300 400 7-14 100-200 43.69-62.29 1543-2200

350 450 7-14 100-200 49.24-68.09 1739-2405

375 500 7-14 100-200 53.21-73.62 1879-2600

06


Air Compressors

Unenclosed Marine Compressor (90 ~ 160 kw / 125 ~ 200 hp)



50Hz Performance

90 125 6-8 87-116 16.4-18.7 579-660

110 150 6-8 87-116 20.2-23 717-812

132 175 6-8 87-116 24-27 848-953

160 200 6-8 87-116 27.8-29.2 982-1031

Small Rotary Variable Speed (5 ~ 30 kw / 7.5~ 40 hp)



50Hz / 60 Hz Performance - Single Stage

5.5 7.5 7.6-11 110-160 0.48-0.88 17-31

7.5 10 7.6-14.5 110-210 0.48-1.19 17-42

11 15 7.6-14.5 110-210 0.48-1.70 17-60

15 20 7-10 100-150 1.16-2.58 41-91

18.5 25 7-10 100-150 1.16-3.14 41-111

22.5 30 7-10 100-150 1.16-3.68 41-130

30 40 7-10 100-150 1.16-4.56 41-161

07


Air Compressors

Medium Rotary Variable Speed (30 ~ 225 kw / 40 ~ 300 hp)



50Hz / 60 Hz Performance - Single Stage

30 40 4.5-10 65-145 1.78-5.45 63-192

37 50 4.5-10 65-145 2.29-6.55 81-231

45 60 4.5-10 65-145 1.9-7.4 67-261

55 75 4.5-10 65-145 2.80-10.53 99-372

75 100 4.5-10 65-145 3.23-13.56 114-479

90 125 4.5-10 65-145 5.60-17.95 198-634

110 150 4.5-10 65-145 7.00-21.66 247-765

132 175 4.5-10 65-145 8.29-24.44 293-863

160 200 4.5-10 65-145 8.47-29.20 299-1031

50Hz / 60 Hz Performance - Two Stage

90 125 4.5-10 65-145 8.86-19.54 313-690

110 150 4.5-10 65-145 8.86-23.36 313-825

132 175 4.5-10 65-145 8.86-27.24 313-962

160 200 4.5-10 65-145 8.86-32.05 313-1132

190 250 7-10 100-145 17.87-39.08 631-1380

225 300 7-10 100-145 18.10-46.01 639-1625

08


Air Compressors

Oil-Free Rotary Screw Air Compressors• Oil-Free compressors available in sizes from 37 - 300 kw ( 50 - 400 hp ) to meet varied needs • Time-proven two-stage compression module and precision-machined rotors• Advanced UltraCoat rotor protection and stainless-steel air seal

Fix Speed (37 ~ 300kw / 50 ~ 400hp)



50Hz Performance

37 50 7-8.5 100-125 5.2-6.0 184-211

45 60 7-8.5 100-125 6.6-7.6 233-268

55 75 7-10 100-150 7.7-9.6 272-339

75 100 7-10 100-150 10.7-12.5 378-442

90 125 7-10 100-150 13.0-15.9 459-560

110 150 7-10 100-150 15.6-19.4 551-683

132 180 7-10 100-150 18.8-22.1 664-804

150 200 7-10 100-150 22.2-25.9 784-913

200 300 7-10 100-150 27.4-35.0 967-1236

250 350 7-10 100-150 35.5-45.2 1254-1597

300 400 10 150 43.3 1529

60Hz Performance

37 50 7-8.5 100-125 5.3-6.06 186-214

45 60 7-8.5 100-125 6.6-7.8 232-274

55 75 7-10 100-150 7.6-9.4 268-333

75 100 7-10 100-150 10.7-12.0 378-423

90 125 7-10 100-150 13.5-16.6 477-585

110 150 7-10 100-150 16.0-19.6 565-690

150 200 7-10 100-150 21.5-25.8 759-911

190 250 7-10 100-150 25.6-33.5 905-1182

225 300 7-10 100-150 31.5-39.6 1112-1398

250 350 7-10 100-150 37.7-45.3 1330-1600

300 400 10 150 43.2 1527

Variable Speed - 50 Hz / 60 Hz Performance (37 ~ 160 kw / 50 ~ 200 hp)



37 50 4.5-10 65-145 2.6-5.7 92-201

45 60 4.5-10 65-145 2.6-6.7 92-237

55 75 4.5-10 65-145 6.2-9.4 219-332

75 100 4.5-10 65-145 6.8-10.6 226-434

90 125 4.5-10 65-145 12.0-15.4 424-523

110 150 4.5-10 65-145 12.2-18.8 431-639

132 175 4.5-10 65-145 12.4-22.3 438-759

160 200 4.5-10 65-145 12.8-25.6 452-901

09


Air Compressors

Oil Free Rotary Low Pressure Air Compressors• Oil Free low pressure compressors available in sizes from 37 - 110 kw ( 50 - 150 hp ) to meet varied needs• Precision machined gears, oversized bearings, stainless steel air seals, unique labyrinth oil seal design ensure

continuous flow of clean, oil-free compressed air

Oil-Free Scroll Air Compressors• Modular design with advanced scroll compression technology • Simple structure, high reliability and low sound level• 100% oil-free compressed air on user side with Class 0 certification

L-Series - Variable speed 50Hz Performance (37 ~ 110 kw / 50 ~ 150 hp)



37 50 1.5-2 22-29 11.1-14.0 392-494

45 60 1.5-3 22-43 10.7-16.1 379-568

55 75 1.5-3.5 22-50 10.5-20.8 372-734

75 100 2-3.5 29-50 13.3-18.9 468-929

90 125 2.5-3.5 36-50 19.9-26.1 701-921

110 150 3.5 50 22.7 800

Fixed Speed (2.2 ~ 11kw / 3 ~ 15hp)



50Hz Performance

2.2 3 8-10 115-145 0.21-0.24 7-8

3.7 5 8-10 115-145 0.4 14

5.5 7.5 8-10 115-145 0.53-0.60 19-21

7.7 10 8-10 115-145 0.74-0.84 26-30

11 15 8-10 115-145 1.06-1.2 37-42

10


Air Compressors

Centrifugal Air Compressors• A leader in rugged, oil-free centrifugal technology since 1912• Best in class efficiency with flow rates ranging from 82 - 850 m3/min ( 1,300 - 30,000 cfm )• Superior design with fewer moving parts for maximum reliability• Intuitive, web-enabled controllers make management simple and convenient

Low Pressure 0.35-2.1 barg (5-30 psig)



132-270 175-350 0.35-2.10 5-30 42-80 1300-3000

Standard Pressure 3.1 ~ 10.3 bar g (45 ~ 150 psig)



260-400 350-500 3.1-10.3 45-150 45-67 1600-2350

200-700 300-900 3.1-10.3 45-150 54-119 1900-4200

350-1100 500-1500 3.1-10.3 45-150 127-170 4500-6000

350-1300 500-1750 3.1-10.3 45-150 127-212 4500-7500

670-1600 900-2000 3.1-10.3 45-150 187-280 6600-10000

1000-2400 1500-3500 3.1-10.3 45-150 270-420 9500-15000

1500-4600 2000-6000 3.1-10.3 45-150 450-850 16000-30000

High Pressure 10.3 ~ 42 barg (150 ~ 610 psig)



750-1300 1000-1750 10.3-42.0 150-610 90-130 3000-4600

500-660 700-900 10.3-42.0 150-610 50-60 1800-2100

1300-2250 1750-3000 10.3-42.0 150-610 140-285 5000-10000

1500-3350 2000-4500 10.3-42.0 150-610 255-425 9000-15000

11


High and Low pressure products• Economical and efficient solutions to maximize productivity• Lower life-cycle cost• Unmatched product durability

Air Compressors

Petstar4 High Pressure 40barg (580psig)



243-540 325-725 40 580 25-55 893-1965

Positive Displacement Blower Low Pressure up to 1 bar g (14.5 psig)



4-315 5.5-423 1 14.5 7.5-134 268-4786

Multi-stage Centrifugal Blower Low Pressure up to 1 bar g (14.5 psig)



90-2200 120-2950 1 14.5 33-915 1179-4786

Large Recip Boosters High Pressure up to 65 bar g (943 psig)

Power Inlet Pressure Range Discharge Pressure Range Flow

kW HP bar (g) psi (g) bar (g) psi (g) m3/min cfm

11-187 15-250 6-18 87-261 15-65 218-943 10-50 357-1786

12


Air Treatment

Air Treatment• Filters - full range of filters available to remove dust and oil from compressed air• Dryers - full range of dryers from refrigerated to desiccant to heat-of-compression for removing moisture from compressed air

Thread Connection Compressed Air Filter

Capacity: 0.48 m3/min (17 cfm) ~ 45.31 m3/min (1,600cfm)

Pressure: Up to 17.2 bar (g) / 250 psi

Non Lube Module F-NG Filter

Capacity: 1.1 m3/min (40 cfm) ~ 653.6 m3/min (23,080 cfm)

Pressure: Up to 17 bar (g) / 247 psi

Standard Refrigerated Air Dryer

Capacity: 0.2 m3/min (7 cfm) ~ 90 m3/min (3,178.8 cfm)


Pressure Dew Point: 3 °C ~ 7 °C

Large Refrigerated Air Dryer (Air Cooled & Water Cooled)

Capacity: 110 m3/min (3,885.2 cfm) ~ 444 m3/min (15,680 cfm)



High Inlet Temperature Refrigerated Air Dryer (Up to 93 °C )

Capacity: 0.42 m3/min (14.7 cfm) ~ 2.83 m3/min (100 cfm)


Pressure Dew Point: 3°C ~ 7°C

Flange Connection Compressed Air Filter

CE code model



ASME code model

Capacity: 50 m3/min (1,800 cfm) ~ 373.3 m3/min (13,200 cfm)

Pressure: Up to 17.2 bar (g) / 250 psi

13


Air Treatment

High Pressure Refrigerated Air Dryer (Up to 40 Barg)

Capacity: 0.72 m3/min (25fm) ~ 11 m3/min (388.5 cfm)



High Efficiency Cycling Refrigerated Dryers

Capacity: 0.56 m3/min (20 cfm) ~ 108 m3/min (3,814 cfm)



Modular Desiccant Dryers

Capacity: 0.08 m3/min (3 cfm) ~ 4.98 m3/min (176 cfm)


Pressure Dew Point: -40 °C / -70 °C

Heatless Desiccant Dryers

Capacity: 2 m3/min (71 cfm) ~ 141.6 m3/min (5000 cfm)

Pressure: Up to 10 bar (g) / 150 psi (g)


Heated Desiccant Dryers




Heated Blower Desiccant Dryers



Pressure Dew Point: -40 °C

Heat of Compression Desiccant Dryers (Air Cooled & Water Cooled)

Capacity: 7 m3/min (247 cfm) ~ 136.3 m3/min (2,814 cfm)


Pressure Dew Point: -40 °C

* More Air Treatment Products please refer to our Official Web Page

14


Ingersoll Rand offers genuine parts, components and accessories to provide you with optimized performance and reduced operation cost.

System Controls and Automation• Ingersoll Rand X-Series System Automation and Air System Controller (ASC) products

eliminate waste by efficiently and effectively managing multiple compressors

simultaneously to meet from the most basic control requirements up to advanced

controls that include the most complex system and equipment combinations.

Condensate and Filtration Management• Ingersoll Rand oil water separators and drain valves help to make condensate management

easier, more efficient and more environmentally friendly.

• Drains and Separators are available to remove air system contaminants and separate

water and oil.

Power Management• Bolt-on VFDs to improve compressor efficiency and a full range of disconnects, fuses,

transformers and reactors to optimize power quality.

• Ingersoll Rand’s suite of power management products allow you to operate more

efficiently to help you save energy costs and the environment.

Lubricant• There is no better way to protect your investment in your compressed air system and

extend the life of your compressor than proper use of high-quality lubricants. Ingersoll

Rand offers high-quality lubricants to support all types of compressors.

Installation Solutions• SimplAir® air piping, couplings and receiver tanks designed to safely deliver clean, dry air

from compressor to point of use.

• Ingersoll Rand installation solutions offer you everything you need and give you the

optimal air flow by minimizing pressure loses over the length of your system.

Flow & Pressure Control• Ingersoll Rand IntelliFlow and PacE control effectively uses system storage to compensate

for high, random air usage and avoids the need to increase the entire system pressure.

Similarly, also eliminate the need for compressors to be loaded start or short cycle due to

the same high, random air usage.

System Components, Parts & Accessories

15

Service Capabilities

Ingersoll Rand leverages its expertise and strong service capabilities to every aspect of our customers’ equipment and operations in order to guarantee competent solutions every time. From system initiation to diagnostics pro-grams, we have the answers in giving you not only cost-saving processes and programs, but also flexible value-added solutions and worldwide warranties. You can be assured of complete peace of mind.

Preventive Maintenance and Service AgreementIngersoll Rand compressors are renowned for their dependability and robustness. However, they still require a regular maintenance program to ensure lower energy consumption and maximum performance over time. We have developed “Package Care” to ensure complete compressor maintenance coverage that is guaranteed to keep your air compressors operating at optimum performance.

• • • • • •

Benefits24/7 customer care

Reduces overall maintenance costsEliminates unexpected failures and shutdowns

Save money on labor, parts, monitoring equipment, repair tools and ongoing trainingEnables accurate budgeting

Allows quicker return-on-investment

Rotor BalancingIngersoll Rand offers comprehensive rotor balancing solutions that prevent impeller-side solid deposits from affecting the rotating assembly tolerance. This can lead to critical component failure and high replacement costs. This program, which includes cleaning services, is designed to ensure that your Centac rotor assembly operates at its intended design effciency and performance.

DiagnosticsIngersoll Rand’s reliable diagnostic services are designed to provide protective, periodic system monitoring that reduces overhauls and major repairs. By thoroughly monitoring the condition of your systems using precise measuring equipment and data analysis, the resultant data provides you with a condition report, enabling you to replace any failing component. This advance warning saves production downtime and prevents critical failures, thus saving you unnecessary costs.

• Centrifugal Diagnostic Services(CDS)• Fluid Analysis• Vibration Analysis• Air Quality Analysis• Desiccant Analysis

16

System InitiationOur business is structured around our expertise and understanding of compressed air systems. We guarantee full optimization of your compressed air system, and take all efforts to ensure that the operational system surpasses your expectations. We also offer complete project management services including designing, packaging, installation and commissioning of compressed air systems. This single-source approach provides one contact for all of your compressed air needs.

Service Capabilities

Equipment EnhancementsIngersoll Rand recommends periodic upgrades in order to increase the lifespan and enhance the performance of your compressed air system. Our rebuild program helps prevent system failure by cleaning, repairing, and replacing components as and when necessary. We also retrofit your compressor for improved energy, efficiency and reliability. These adjustments can be further enhanced with controller upgrades, providing your system with the latest controller technologies.

Planned airend repair or replacement are less costly and eliminate unscheduled interruptions to your operations and provides the most economical maintenance program for rotary compressors. Ingersoll Rand’s Rotary Airend Solutions Program, either with a new or remanufactured airend (subject to availability), repair and return option or airend rebuild kits, has been proven to save you significant replacement costs.

PartsIngersoll Rand provides a full range of quality parts and accessories which include air-ends, ultra coolant, ultra EL lubricants, oil/air separators and filters, controls and other accessories. We constantly evaluate our value proposition to our customers and want to be your partner in operating your compressed air system.

At Ingersoll Rand, we also maintain a vast international network to ensure that all parts and accessories are readily available so that you enjoy quick and efficient turnarounds on your parts and service orders. It’s having the parts you need when you need them. It’s providing solutions instead of problems. It’s going the extra mile to serve you better.

Customer TrainingAs the leader in compressed air technology, our consolidated experience and expertise enables us to offer one of the most comprehensive compressed air systems training programs available. This provides our customers with an easy understanding of the key components and functionality of their systems, and enables them to conduct maintenance independently, thus saving additional costs and system downtime.

17

Class 0 Oil-Free Air for Automotive Applications

Water- based paints and silicones

Water-based paints are gaining popularity in the automotive industry in both spray and bath applications. Advances in performance and improved drying requirement have made water-based paints a viable solution for automotive manufacturers looking to significantly reduce their volatile organic carbon ( VOC ) emissions. In fact, many large manufacturers have coneverted entire plants from oil-based to water-based paints with the exception of clear topcoats.

While water-based paint durability has improved over the years, it is still very sensitve to silicones, which cause the paint to crack. Ingersoll Rand Class 0 100% oil-free air compressors help manufacturesensure high paint quality by preventing water-based paints from coming in contact with the silicones inherently found in oil.

How does compressed air quality affect your production lines?

Surface PreparationCompressed air is used to clean and dry metal surfaces prior to painting. Oil contamination on these surfaces can impede paint adhesion and cause premature corrosion. Class 0 100% oil-free air eliminates these risks.

Paint BathsCompressed air agitates paint baths to mix the paint, maintain consistency throughout the bath and prevent coagulation. Class 0 100% allows the paint to remain free of compressor-oil-free air created contaminants that could affect adhesion.

Robot OperationCompressed air powers vehicle assembly robots, which are sensitive to compressed air quality. Class 0 100% oil-free air avoids replacements and production stoppage due to oil and sludge hampering robot operation.

Spray PaintingCompressed air propels paint through paint guns and robots onto clean metal surfaces. Class 0 100% oil-free air ensures the paint will maintain its adhesive properties and prevents beading for a long-lasting, quality finish.

18

Class 0 Oil-Free Air for Chemical Applications

Safety in hazardous processes

Safety is a critical concern for the chemical manufacturing industry. Safety management system deficiencies, equipment failures, human error and unforeseen chemical reactions are just a few of the risks that this industry must work to mitigate on a daily basis to ensure employee and environmental safety.

Ingersoll Rand Class 0 100% oil-free air helps chemical manufacturers minimize risks associated with their compressed air systems. In hazardous processes like oxygen generation, compression and use, Class 0 air helps reduce the risk of explosion. In addition, preventing oil contamination from clogging pneumatic transportation and control systems reduces fire hazards.


Fermentation and AerationCompressed air supplies oxygen to bacteria during fermentation and for oxidation. Class 0 100% oil free air protects the bacteria from being killed by traces of oil in the air and ensures that the oxidation process is not altered by oil contamination.

PET ProductionCompressed air is used to produce and transport PET resin beads. Oil contamination in the air will contaminate the resin and affect the composition of the end product when the beads are sintered. Class 0 100% oil-free air eliminates this risk.

Pneumatic Transport and Control SystemsCompressed air is used to pneumatically transport materials such as PVC, PTA and DMT chips and to power control values and actuators.Class 0 100% oil-free air eliminates clogging, malfunctioning and jamming due to oil contamination.

Air SeparationCompressed air supplies the air for separation in PSA plants. Class 0 100% oil-free air prevents oil from being deposited on the expensive membranes used to separate the nitrogen and oxygen and ensures the separated gases are pure.

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Class 0 Oil-Free Air for Food Beverage Applications

Consumer confidence in food safety

With the recent rise in food product recalls, food safety concerns are becoming a growing influence on consumer shopping behavior. In fact, the Food Marketing Institute found that such concerns prompted 38% of consumers to stop purchasing certain foods in 2007, up from 9% in 2006.* While the majority of consumers acknowledge that they have some level of responsibility for ensuring the products they consume are safe, a growing number of consumers (45%) ultimately hold manufacturers accountable.*

Ingersoll Rand Class 0 100% oil-free compressed air technologies help food and beverage manufacturers deliver the high quality products their consumers expect. By ensuring end products are free of compressor-created contaminants, Ingersoll Rand Class 0 air helps food and beverage manufacturers regain and maintain consumer confidence in food safety.


Product Transportation and StorageCompressed air pushes foodstuffs, such as powders and cereal, through pipes. Class 0 100% oil-free air ensures higher product purity and eliminates the risk of oil mixing with and contaminating the end product.

Cooling, Spraying and CleaningCompressed air is used to cool down baked goods, spray down produce and clean bottles and pipes. Class 0 100% oil-free air prenents compressor-created contaminants from affecting food quality and avoids potential health hazards.

Fermentation and AerationCompressed air supplies oxygen to bacteria for fermentation processes and is pumped into liquids to raise their oxygen content. Class 0 100% oil-free air ensures oil contamination does not kill bacteria and/or fauna living in oxygenated waters,like fish.

Packaging, Filling and CappingCompressed air often has direct contact with the product during these processes. Class 0 100% oil-free air prevents oil contamination from contacting the product in such cases and is necessity for aseptic packaging environment.

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Compressed air regulations

Section 820.70 (e) of Title 21 of the Code of Federal Regulations set by the FDA states that “each manufacturer shall establish and maintain procedures to prevent contamination of equipment or producby substances that could reasonably expected to have an adverse effect on product quality.” Ingersoll Rand Class 0 oil-free compressed air technologies help pharmaceutical manufacturers adhere to this regulation by ensuring production processes remain 100% free of compressor- created contaminants.

Ingersoll Rand also offers compressed air system audits that align with GMP requirements and PAT initiatives. Our innovative Intellisurvey tool allows us to monitor and analyze current air system performance in order to determine solutions that will maximize system reliability an efficiency.


Tablet Production and CoatingCompressed air is frequently used to de-dust tablets and spray on tablet coatings. Class 0 100% oil-free air ensures higher product purity and eliminates the risk of rejections and/or health risks associated with oil contamination.

Product Filling, Packaging and BottlingCompressed air often has direct contact with the product and/or package during filling/dosing, blister packaging and bottling. Class 0 100% oil-free air prevents oil contamination from being transferred directly to the product.

Aseptic ApplicationsWhenever your application demands aseptic air, it demands Class 0 100% oil-free air. Oil contamination can prevent high efficiency particle filters from performing effectively. Class 0 1000% oil-free air ensures consistently sterile air.

Mixing and HoldingCompressed air is used to maintain over-pressurization on mixing and holding tanks to ensure product integrity/sterility. Class 0 100% oil-free air prevents the rick of oil contamination damaging this delicate balance.

Class 0 Oil-Free Air for Pharmaceutical Applications

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Customer Service

No matter where you are located, Ingersoll Rand is committed to serving and providing you with the necessary information with regard to our products and services. Our world-wide network of distributors, certified technicians and engineers are a telephone call away — ready to support you with innovative and cost-effective solutions that will keep your business running at peak performance.

AUSTRALIAIngersoll Rand (Australia) Ltd45-47 Ventura Place, Dandenong South, Victoria 3175, AustraliaTel : (61-3) 8787 4300Fax: (61-3) 8787 5510

JAPANIngersoll Rand Japan LtdHonda Denki Bldg 5F, 4-5-37,Kami-Ohsaki, Shinagawa-kuTokyo 141-0021, JapanTel : (81-3) 6910 6613/4/0Fax: (61-3) 6910 6631

PHILIPPINESIngersoll-Rand Philippines, Inc.Ground Floor, Arcon Commercial, Ninoy Aquino AvenueBrgy. San Dionisio, Paranaqe City 1700 PhilippinesTel : (63-2) 825 1489Fax: (63-2) 826 7638

THAILANDIngersoll-Rand Thailand Representative Office10th Floor, Vanit Building II, 1126/2 New Petchburi Road, Makkasan, Rachthevee, Bangkok 10400, Thailand.Tel : (66-2) 650 3776Fax: (66-2) 650 3773

CHINAIngersoll-Rand (China) Investment Co., Ltd11F, L’Avenue Shanghai, 99 Xianxia RoadShanghai 200051, P.R.C., ChinaTel : (86-21) 2221 5000

KOREAIngersoll-Rand Korea Co Ltd10FL Trutec Building, B6-2 Bloc, DMC Lot Sangam-dong, Mapo-gu, Seoul, 122-270, Korea Mapo-gu Seoul 462-120,KoreaTel : (82-02) 6016 0800

SINGAPOREIngersoll-Rand South East Asia (Pte) Ltd42 Benoi Road, Singapore 629903Tel : (65) 6861 1555Fax: (65) 6862 2086

VIETNAMIngersoll Rand Vietnam Unit 903, 9th Floor, CentrePoint Building,106 Nguyen Van Troi Street, Ward 8,Phu Nhuan District, HCM CityTel : (84-08) 3997 7428Fax: (84-08) 3997 7426

INDONESIAPT Ingersoll Rand IndonesiaMenara 165, 17th Floor, Jl. TB. Simatupang Kav. 1 Cilandak, Jakarta Selatan 12560, IndonesiaTel : (62-21) 2940 6890Fax: (62-21) 2940 6892

MALAYSIAIngersoll Rand Malaysia Co Sdn BhdLot 4881 Jalan SS 13/2, Subang Jaya, 47500 Petaling Jaya, Selangor Darul Ehsan MalaysiaTel : (60-3) 5633 3322 Fax: (60-3) 5634 5911

TAIWANIngersoll-Rand Taiwan6F No 306-3 Ta-Tung Road Sec 1 His-Chin City, Taipei Hsien, 221 Taiwan R.O.C.Tel : (886-2) 8692 3798 Fax: (886-2) 8692 3638

Authorised Distributor / Dealer

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Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments.

Our people and our family of brands — including Club Car®, Ingersoll Rand®, Thermo King® and Trane® — work

together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables;

and increase industrial productivity and efficiency. We are a $12 billion global business committed to a world of

sustainable progress and enduring results.

©2014 Ingersoll Rand Company SN: AIR-1200114-ENWe are committed to using environmentally conscious print practices.

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