Company Profile Improvia Energi

8/18/2019 Company Profile Improvia Energi

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Contents

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Our Company

Maintenance Services

Engineering Services

Our Experiences


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Our Company

Maintenance - Engineering Services

Improvement is no doubt a necessity in industrial

process. Every design, calculation, forecasting and

decision are dinamically done by internal management.

We undestand the requirement of the third party to

support process or production activity.

Through Maintenance Services, we could minimize

general issues of maintenance such as low availability,

low reliability, Unplanned Breakdown, lack of

maintenance personnel competency etc.

Through Energy Services, Improvia Energi could guide

the customer to an efficient process and achieve high

quality products.

Our services are driven by our core competency which is

Mechanical Engineering and supported by high

qualified personnel in their expertise. Teamwork,

Professional Behaviour, Integrity and Reliable are our

values to gain excellent services and customer

satisfaction.

Efficiency - Reliability - Quality Our competence is build according to these 3 important

terms in industry; Efficiency, Reliability and Quality. We

believe that these 3 terms are related to each others. It

becomes basic, goal, purpose and even soul in each

work and services we provide.


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ŸReverse Engineering

ŸParts Manufacturing

ŸField Inspection

ŸRotating Equipment

Repair

IMPROVIA

How to improve Quality?

How to improve Reliability?

Ÿ Vibration Analysis

ŸOil Analysis

ŸThermography

ŸReciprocating Engine

Analysis

Predictive Maintenance

Ÿ Vibration Analysis

ŸOil Analysis

ŸThermography

ŸReciprocating Engine

Analysis



ŸRepair & Overhaul

ŸBalancing, Alignment

ŸSparepart Repair &

Replacement

Corrective Maintenance


ŸEnterprise Asset

Management (EAM)

ŸReliability Centered

Maintenance (RCM)

Maintenance Management


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How to improve Reliability


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In modern maintenance method, preventive maintenance

are still considered as an important task to do. :Scheduled Maintenance such as Cleaning,Ÿ

Inspection, Daily ReportingOperation & Maintenance (O&M) Services. TheseŸ

services include provision of personnel with expertise

in their fields. Improvia provide Operators,

Supervisors, Technician (Mechanical and E&I) along with the proper Standard Operating Procedures

(SOP) in accordance to meet clients’ requirements.

Preventive Maintenance

In order to improve Reliability at our customers, ImproviaEnergi provide full services of Maintenance Activity. This

would include Preventive Maintenance, Predictive

Maintenance (Condition Based Monitoring), Corrective

Maintenance, and also Maintenance Management.

Our maintenance services have a purpose to ensure main

equipment such as Gas Engine, Diesel Engine, Gas

Compressor, Instrument Air Compressor, Pumps etc running

well and last longer. For corrective maintenance Improvide

provide such services :Balancing & AlignmentŸRepair & OverhaulŸSpareparts Repair & ReplacementŸ

Corrective Maintenance


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PredictiveMaintenance

Vibration Analysis

Review, Audit and Assessment for existing monitoringŸ

proceduresDesign, setup and install the new VibrationŸ

Monitoring System Analyze vibration machinery problemsŸExamination Planning & SchedulingŸTraining & Consultancy Ÿ

Reliability is no doubt an important key in modernmaintenance management system. One of methods to

improve reliability is the implementation of Condition Based

Monitoring (CBM). This method is more comprehensive and

cost effective concepts. The concept is based on the belief

that if equipment can be evaluated and yet still remain in

service, the overall cost of maintenance will go down.

Beside reducing the level time based maintenance, CBM will

catch ill conditioned components before they break and

cause unplanned outages. By implementing CBM we can

measure the health of the machinery, engine

performance,and also engine vibration.

By implementing Vibration Monitoring we can detect :Ÿ UnbalanceŸ MisalignmentŸ Bearing problemsŸ Mechanical loosenessŸ etc

We provide services :

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- Scale2.0

31 DGC

- Scale4.9

107 DGC

1HS1VT1

1HD1 VT1

C402 - C cylinder 1 09/09/1998 12:02:53 HE Period 9ChannelResonance iscorrected

Crank Angle (deg)


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Reliability CenteredMaintenance (RCM)

Reliability Centered Maintenance (RCM) is a specific

process used to identify the policies which must be

implemented to manage the failure modes which could

cause the functional failure of any physical asset in a

given operating context (RCM Standard SAE JA1011).

To implement RCM according to its definition, Improvia

Energi provide RCM Service which include these tasks

below :

RCM Service

Define, study and Review Plant Process throughŸ

PFD, P&ID, drawings, operating context,

equipment manual, maintenance history etc.Define Equipment Breakdown StructureŸDevelop Failure Modes & Effect Analysis (FMEA),Ÿ

also including Equipment Criticality Assessment

(ECA)Develop RCM Worksheet and RCM DecisionŸ

LogicDevelop Maintenance Strategy, Failure DefenseŸ

Task (FDT), including Task & Interval, Manpower

Allocation, Spare Part ListDevelop Operator Routine Duties ChecklistŸ

(ORDC)Upload RCM Result into CMMSŸTraining and Technical Assistance on RCMŸ

Definition


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How to improve Quality


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Workshop, Machining CentreTo produce a top-quality product and precision parts,

our services is supported with a highly qualified and

sophisticated workshop. Located in Bandung, Indonesia

our workshop consists of CNC Machine, Lathe Machine,

SMAW/Tig Welding Machine, Cutting Wheel etc.

By the 2014 our company develop and expand our

business into Engineering Services. We believe this kind

of services will complete our Maintenance Services to

achieve clients satisfaction. We are supported by well

experienced personnel, strong mechanical engineering

background and sophisticated workshop (machining

centre).Our services including :

Reverse Engineering ServicesRepair, reconditionsField InspectionParts Manufacturing

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Our Experiences

Root Cause Failure Analysis on Shell Crack at Feed-

End Shell Dryer #3D, PT INCO, Sorowako, 2010 We analyze the crack failure by visual inspection &

Fractography, In-situ Metallography, hardness testing,

ultrasonic thickness measurement and also finite element

simulation methode

HSE Consultancy, PT Indah Dewi, Tarakan, 2011

In this service we develop Health, Safety and Environment

(HSE) Procedures for PT Indah Dewi, one of the heavy

equipment contractor in Tarakan, East Kalimantan

Assist on Predictive Maintenance (PdM) Activity at

Star Energy (Kakap) Natuna, KH-KRA-KG-KF

Platform, 2011

The activity consist of Vibration Monitoring on Rotating and

Reciprocating Engine, Thermography, and Oil Analysis.The main equipments are Gas Engine, Diesel Engine, Gas

Turbine, Gas Compressor, Air Compressor, Pumps, Fan

etc.

Jasa Audit Energi PLTU Unit 5-7 Tahap l, PT

Indonesia Power UBP Suralaya, 2011

We perform full assessment at the plant to examine thereal net plant efficiency, plant heat rate and losses. We do

the audit works at Boiler, Turbine, Condenser, Boiler Feed

Pump (BFP), Air Heater etc.

Vibration Analysis at Boiler FeedWater Pump #1,

PLTU Sebalang, Lampung, 2012

The assessment was conducted on BFP #1 due to high

vibration on axial side. We analyzed the engine by using

CSI-2130.


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Our Experiences (cont’d)

Vibration Analysis of 89 (Eighty Nine) Equipments,

Cilegon Plant, PT. Cabot Indonesia, 2012 Vibration analysis was performed for plant equipments

such as Pumps, Fans, Compressors, Turbine, Gearbox etc.

NDT Inspection, Cilegon & Merak Plant, PT. Cabot

Indonesia, 2012

NDT Inspection was performed at several equipments such

as Chain Dryer, Shafts, Transition Unit. We used Ultrasonic

Testing (UT) Flaw Detector.

Assist on RCM Workshop for PLTA Bengkulu, 2012

Develop Failure Mode & Effect Analysis (FMEA) and Failure

Defense Task (FDT) on critical equipments such as Turbine,

Generator, Generator Circuit Breaker (GCB), High

Pressure Oil Lifting Pump etc.

Vibration Analysis - Centrifugal Compressor, PT Air

Liquide Indonesia, Cibitung, 2012

Vibration Analysis was performed in CAMERON

Centrifugal Compressor using CSI-2130 Machine

Analyzer

CSI-2130 Vibration Analyzer Rental, PT CabotIndonesia, Cilegon, 2012

The device was rented by our client to support their

Predictive Maintenance (PdM) Activity.


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Vibration Analysis of Rotary Blower, TCN Plant, PT.

Air Liquide Indonesia, 2013 Vibration analysis was performed for Rotary Blower

SUTORBILT.

NDT Inspection, Cilegon Plant, PT. Cabot Indonesia,

2013

NDT Inspection was performed at several shafts.

Reliability Centered Maintenance (RCM), Facility

Integrity Management System (FIMS), PT.

Transportasi Gas Indonesia, 2013

Conduct RCM Study including Asset Register, Baseline

Data for Rotating Engines, Equipment Criticality Ranking

(ECR), Failure Mode & Effects Analysis (FMEA) and RCM

Task Development. RCM scope of works are Rotating

Engines (Gas Turbine Compressor Package, Gas Engine, Air Compressor, Fin Fan Cooler etc.) and Electrical

Equipments (Switchgears, Control Panels, MCC etc.)

Jasa Konsultan Predictive Maintenance (PdM),

PT Geo Dipa Energi, Dieng Plant, 2013

Perform Predictive Maintenance Services including

Vibration Analysis, Thermography, Oil Analysis andDissolve Gas Analysis (DGA)


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Borescope Inspection, Merak Plant, PT. Cabot

Indonesia, 2014Field inspection to observe any leakage or defect through

Heat Exchangers.

Vibration Analysis and Troubleshooting, PLTU

Tarahan - Lampung, 2014

Field inspection followed by troubleshoot was conducted

to analyze vibration problem at bearing side of Boiler Feed

Water Pump.

Site Survey - Fire Risk Assessment, Chevron

Indonesia Company, 2014

Collecting data including PFD and P&ID data, equipment

datasheets, climatology and walkthrough the office

buildings, warehouses, Tank Farm, Process Area Oil &

Water, Process Area Gas, Supporting Facilities.

Magnetic Particle Inspection (MPI), PT Cabot

Indonesia, Merak Plant, 2014

Perform Magnetic Particle Examination at Dryer Gear

Training - Pumps Operation & Maintenance,

Pertamina Sorong, 2014Course Outline : Basics of Pumps, Classification,

Components, Pump Performance & Characteristics,

Operations & Maintenance of Pumps, Predictive

Maintenance of Pumps (Vibration monitoring, oil analysis).


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Our Engineering Experiences

Project - Repair Triveni 1030 Rotor Turbine and

Pinion GearReverse Engineering and Repair. Duration of works : 20

days.

Project MURRAY T-5780A Steam Turbine 3 MW

Reverse Engineering and Repair. Duration of works : 20

days.

Project Reblading Curtis Steam Turbine 1 MW


days.

Project Stud Bolt & Nut - PT. Geo Dipa Energi

Reverse Engineering and Manufacture. Duration of works :

7 days.

Project Pinion & Bull Gear

Reverse Engineering, recondition. Duration of works : 22

days.

Project Bearing Housing Rebabbit


days.

Project Guide Vane - PLTA

Reverse Engineering and Manufacture. Duration of works :

30 days.


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Contact us :

PT. Improvia Energi

Komplek Golden Ruko Fatmawati B40

Jl. RS. Fatmawati No. 15

Jakarta Selatan 12420

Phone/Fax : (+6221) 7591 6534

Email : [email protected]

http://www.improvia.co

IMPROVIA ENERGI

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Company Profile Improvia Energi